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JPH0147144B2 - - Google Patents
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JPH0147144B2 - - Google Patents

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Publication number
JPH0147144B2
JPH0147144B2 JP56173380A JP17338081A JPH0147144B2 JP H0147144 B2 JPH0147144 B2 JP H0147144B2 JP 56173380 A JP56173380 A JP 56173380A JP 17338081 A JP17338081 A JP 17338081A JP H0147144 B2 JPH0147144 B2 JP H0147144B2
Authority
JP
Japan
Prior art keywords
meat
soybean
weight
fibrous
product
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP56173380A
Other languages
Japanese (ja)
Other versions
JPS5876069A (en
Inventor
Hideo Yada
Shigehiko Sato
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Takeda Pharmaceutical Co Ltd
Original Assignee
Takeda Chemical Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Takeda Chemical Industries Ltd filed Critical Takeda Chemical Industries Ltd
Priority to JP56173380A priority Critical patent/JPS5876069A/en
Publication of JPS5876069A publication Critical patent/JPS5876069A/en
Publication of JPH0147144B2 publication Critical patent/JPH0147144B2/ja
Granted legal-status Critical Current

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  • Beans For Foods Or Fodder (AREA)
  • Meat, Egg Or Seafood Products (AREA)

Description

【発明の詳細な説明】 本発明は、繊維状大豆加工品を畜肉あるいは魚
肉のそぼろ状にほぐしたものと混合し調味するで
んぶ様食品の製造法に関する。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for producing a starch-like food by mixing a fibrous processed soybean product with minced meat or fish meat and seasoning the mixture.

従来より牛、豚などの畜肉あるいはかつお、鯛
などの魚肉を原料とするでんぶが製造され高級珍
味佃煮として愛好されている。しかしながら、こ
のような魚畜肉原料は高価で、歩留も低いので製
品価格が高くなるのが欠点である。
Denbu has traditionally been produced using livestock meat such as beef and pork, or fish meat such as bonito and sea bream, and is loved as a high-quality delicacy tsukudani. However, such fish and livestock meat raw materials are expensive and have a low yield, resulting in a high product price.

このために、魚畜肉に他の原料、たとえば大豆
蛋白質繊維を混合してでんぶ様食品を製造する試
みがなされている。すなわち、従来、でんぶ様食
品の製造に利用されている大豆蛋白質繊維として
は、たとえば大豆蛋白質のアルカリ解膠液を微細
な孔からPH4.0以下の凝固溶中に押し出して得ら
れる紡糸大豆蛋白質繊維、大豆蛋白スラリーを加
圧下で加熱し流動下に分子的配向を付与し減圧部
へ放出する事による分枝ふさ状構造を有する大豆
蛋白質繊維などが挙げられる。ところが、このよ
うな大豆蛋白質繊維を混和すると、得られる製品
には大豆特有の青臭いフレーバーが感じられ、ま
た魚畜肉原料との混和性が充分でなく食感的にも
異和感があり、魚畜肉原料単独から製造したもの
に比較していまだ品質的に満足すべき製品が得ら
れていないのが現状である。
For this reason, attempts have been made to produce denbu-like foods by mixing fish and livestock meat with other raw materials, such as soybean protein fiber. In other words, soybean protein fibers conventionally used in the production of denbu-like foods include, for example, spun soybean protein fibers obtained by extruding soybean protein alkaline peptizer through fine pores into a coagulation solution with a pH of 4.0 or less. Examples include soybean protein fibers having a branched tuft-like structure produced by heating soybean protein slurry under pressure, imparting molecular orientation during flow, and releasing the slurry to a vacuum section. However, when such soybean protein fibers are mixed, the resulting product has a grassy flavor characteristic of soybeans, and is not sufficiently miscible with fish and meat raw materials, resulting in a strange texture. Currently, a product that is satisfactory in terms of quality compared to products made from livestock meat raw materials alone has not yet been obtained.

本発明は、こうした状況のもとに、従来でんぶ
様食品に製造に利用されていたものと全く異なる
繊維状大豆加工品を利用して、高品質で低価格な
でんぶ様食品の製造法を検討した結果、完成され
たものである。
Under these circumstances, the present invention investigates a method for producing high-quality, low-cost denbu-like foods by using a fibrous processed soybean product that is completely different from those conventionally used in the production of denbu-like foods. As a result, it was completed.

すなわち、本発明は大豆を、含有水分を30〜60
重量%に調節後、摩砕して得られる繊維状にした
大豆加工品、繊維状にほぐした魚畜肉および調味
料類を加工熱撹拌しながら水分約30重量%以下に
することを特徴とするでんぶ様食品の製造法であ
る。
In other words, the present invention uses soybeans with a moisture content of 30 to 60%.
The process is characterized by reducing the moisture content to about 30% by weight or less by processing and agitating processed soybean products, which are made into fibrous processed soybean products obtained by grinding and loosened into fibrous forms, and seasonings after adjusting to % by weight. This is a method for producing denbu-like foods.

本発明で使用される繊維状の大豆加工品は、た
とえば特公昭56−9099号に記載された方法により
製造された大豆繊維が挙げられ、たとえば次のよ
うな製造法により得られたものが好ましく用いら
れる。
The fibrous processed soybean products used in the present invention include, for example, soybean fibers produced by the method described in Japanese Patent Publication No. 56-9099, and preferably those obtained by the following production method. used.

大豆を原粒のまま水に浸漬し、30〜60重量%の
水分を含ませてから短時間、蒸煮処理などで加熱
しトリプシンインヒビターやリポキシゲナーゼな
どの有害酵素活性の失活を行なわしめ、同時に大
豆臭や大豆の持ついやな風味をできるだけ除去す
る。この加熱処理は次に述べる繊維化処理の後で
行なつても良い。水分30〜60重量%に調節された
大豆をそのまま高速回転している2枚の砥石板の
非常に小さな間隙(通常、0.02〜0.2mm)を通過
させ摩砕することにより繊維化させる。この繊維
化は、たとえば摩砕機構を有するコロイドミルを
利用することによつて実施することができる。か
くして得られる繊維の長さは、通常、約5〜30mm
程度で、水分は約25〜55重量%程度である。
Whole soybeans are soaked in water to absorb 30 to 60% water by weight, and then heated by steaming for a short period of time to deactivate harmful enzyme activities such as trypsin inhibitor and lipoxygenase. Eliminate as much of the odor and unpleasant flavor of soybeans as possible. This heat treatment may be performed after the fiberization treatment described below. Soybeans whose moisture content has been adjusted to 30 to 60% by weight are passed through a very small gap (usually 0.02 to 0.2 mm) between two grindstone plates rotating at high speed, and are ground into fibers. This fiberization can be carried out, for example, by using a colloid mill having a grinding mechanism. The length of the fiber thus obtained is usually about 5 to 30 mm.
The water content is about 25 to 55% by weight.

本発明においては、上記のようにして得られた
繊維状の大豆加工品をそのまま用いてもよいし、
必要に応じて遠心分離等による脱水処理品、ある
いは通常の乾燥法、たとえば通風乾燥による乾燥
品として用いてもよい。
In the present invention, the fibrous processed soybean product obtained as described above may be used as it is,
If necessary, it may be used as a dehydrated product by centrifugation or the like, or as a dried product by ordinary drying methods, such as ventilation drying.

以下、上記のような製造法で得られる大豆繊維
を「繊維状大豆加工品」と称する。
Hereinafter, the soybean fiber obtained by the above manufacturing method will be referred to as a "fibrous soybean processed product."

本発明に用いる肉原料は畜肉あるいは魚肉を常
法により繊維状にほぐしたものである。この畜肉
の例としては、牛、豚、馬、羊肉などが、魚肉の
例としては、かつお、鯛、たらなどが挙げられ
る。そぼろ状にする方法としては、たとえば魚を
原料とする場合、魚体から鱗、頭、内臓を除き湯
煮し放冷した後、皮、骨および筋などを除き精肉
のみにし、粉砕機によつて繊維状に砕きほぐし冷
水でさらした後、圧搾機にかけて脱水して得られ
る。また、畜肉の場合主として赤身肉を約3cmの
大きさに角切りし、レトルト釜に入れ約115℃〜
120℃で1時間程度煮熟した後、ローラーあるい
はミキサーにかけて肉繊維をほぐして得られる。
The meat raw material used in the present invention is animal meat or fish meat that has been loosened into fibers by a conventional method. Examples of the livestock meat include beef, pork, horse, and mutton, and examples of the fish include bonito, sea bream, and cod. For example, when using fish as raw material, the method of making minced meat is to remove the scales, head, and internal organs from the fish body, boil it in boiling water, let it cool, and then remove the skin, bones, sinews, etc. to leave only the meat, and then crush it using a crusher. It is obtained by crushing it into fibers, exposing it to cold water, and then dehydrating it by compressing it. In the case of livestock meat, mainly red meat is cut into cubes of approximately 3 cm and placed in a retort pot at approximately 115°C.
It is obtained by boiling it at 120℃ for about an hour and then using a roller or mixer to loosen the meat fibers.

次に、調味料類としては、通常、でんぶの製造
に使用されるものであれば特に限定されない。た
とえば、しよう油、砂糖、食塩、肉エキス、アミ
ノ酸系調味料、グルタミン酸ソーダなどの化学調
味料などが使用される。
Next, the seasonings are not particularly limited as long as they are commonly used in the production of starch. For example, soybean oil, sugar, salt, meat extract, amino acid seasonings, and chemical seasonings such as monosodium glutamate are used.

本発明の製造法における繊維状大豆加工品と肉
原料との配合比は特に限定されないが、通常、最
終製品中において肉原料の約80重量%、好ましく
は約60重量%程度まで代替することができる。通
常、80重量%以上代替すると肉フレーバーが不十
分で好ましくない。また、肉原料のコスト低減化
の目的のためには最終製品中において肉原料の約
20重量%以上代替することが望ましい。
The blending ratio of the fibrous soybean product and the meat raw material in the production method of the present invention is not particularly limited, but it is usually possible to substitute up to about 80% by weight, preferably about 60% by weight, of the meat raw material in the final product. can. Usually, if more than 80% by weight is substituted, the meat flavor will be insufficient and undesirable. In addition, in order to reduce the cost of meat raw materials, it is necessary to reduce the amount of meat raw materials in the final product.
It is desirable to substitute 20% or more by weight.

本発明のでんぶ様食品の製造法は、たとえば次
のような方法によつて実施される。
The method for producing starch-like foods of the present invention is carried out, for example, by the following method.

繊維状大豆加工品、繊維状にほぐした魚畜肉お
よび調味料類を所定量ずつはかりとつて、加熱撹
拌に付する。加熱撹拌は、通常、つくだ煮の製造
に使用されるような装置を用い、ゆるやかな撹拌
をしながら水分が約30重量%以下になるまで行な
われる。本加熱撹拌時に必要に応じて、着色料
(例、カラメルパウダー)あるいは香辛料(例、
ホワイトペツパーパウダー)を加えてもよい。
Predetermined amounts of processed fibrous soybean products, fish and meat loosened into fibers, and seasonings are weighed out and heated and stirred. The heating and stirring is usually carried out using a device similar to that used for producing Tsukudani, with gentle stirring until the water content is reduced to about 30% by weight or less. Coloring agents (e.g. caramel powder) or spices (e.g.
You may also add white petzupah powder.

本発明の製造法で得られるでんぶ様食品は、従
来の大豆蛋白質繊維を利用したものに比較して、
大豆特有のいやなフレーバーが感じられず、食感
的にも全く異和感がなく、魚畜肉原料単独で製造
したものとほとんど遜色はない。しかも、繊維状
大豆加工品は魚畜肉原料に対して約80重量%まで
代替可能であり、高価な動物性素材の使用量が少
なくてもすむという長所を有する。さらに製造時
において、味のしみ込みが速やく容易に品質良好
な製品が得られる。
The denbu-like food obtained by the production method of the present invention has
There is no unpleasant flavor peculiar to soybeans, there is no strange texture at all, and there is almost no inferiority to products made from fish and meat ingredients alone. Moreover, fibrous soybean processed products can replace up to about 80% by weight of raw materials for fish and livestock meat, and have the advantage of requiring less amount of expensive animal materials. Furthermore, during production, a product of good quality can be obtained with the flavor being absorbed quickly and easily.

実施例 1 丸大豆1Kgを水道水に3時間浸漬しその含水量
を46重量%とした後、加圧蒸気で30秒加熱処理
し、次いで回転数1500rpm下で摩砕面の間隔を
0.06mmに調整したコロイドミル(MK−Z−10、
増幸産業製造)に連続的に投入した。排出口より
平均繊維長5〜20mmの繊維状大豆加工品(水分42
重量%)1.8Kgが得られた。
Example 1 1 kg of whole soybeans was immersed in tap water for 3 hours to bring the water content to 46% by weight, then heated with pressurized steam for 30 seconds, and then ground at a rotation speed of 1500 rpm to reduce the distance between the grinding surfaces.
Colloid mill adjusted to 0.06mm (MK-Z-10,
Masuko Sangyo Manufacturing). Processed fibrous soybean products with an average fiber length of 5 to 20 mm (moisture 42
Weight%) 1.8Kg was obtained.

豚の赤身ブロツク肉を約3cmに角切りし、レト
ルト釜で120℃,20分間蒸煮した。冷却後これを
ローラーおよびミキサーにかけ1.4Kgの繊維状ほ
ぐし肉を得た。
Lean pork block was cut into cubes of approximately 3 cm and steamed in a retort pot at 120°C for 20 minutes. After cooling, this was passed through a roller and mixer to obtain 1.4 kg of fibrous minced meat.

上記繊維状大豆加工品1.4Kgと豚のほぐし肉1.4
Kgを撹拌機付きの釜に入れ、ハイフレツクスポー
クR−1(ポーク風味調味料、武田薬品工業製)
50g、しよう油500ml、味しるべM(醗酵調味液、
武田薬品工業製)100ml、砂糖200g、グルタミン
酸ソーダ5g、リボタイド(核酸系調味料、武田
薬品工業製)0.5gからなる調味料を加え、弱火
で水分が約20重量%になるまで煎り煮を行ないで
んぶ様食品1.9Kgを得た(本発明区)。
1.4Kg of the above fibrous soybean products and 1.4kg of minced pork
Kg in a pot with a stirrer, Highflex Spoke R-1 (pork flavor seasoning, manufactured by Takeda Pharmaceutical Co., Ltd.)
50g, soybean oil 500ml, Ajishirube M (fermented seasoning liquid,
Add seasoning consisting of 100 ml (manufactured by Takeda Pharmaceutical), 200 g of sugar, 5 g of sodium glutamate, and 0.5 g of Ribotide (nucleic acid seasoning, manufactured by Takeda Pharmaceutical), and boil over low heat until the water content is approximately 20% by weight. 1.9 kg of denbu-like food was obtained (invention area).

市販の分枝ふさ状大豆繊維をサイレントカツタ
で粗切りし繊維長を5〜20mmにそろえ、重炭酸ソ
ーダを繊維に対し0.5%加えて、以下、本発明区
と同様にしてでんぶ様食品を調製した(対照区)。
Commercially available branched and tufted soybean fibers were coarsely cut using a silent cutter, the fiber length was adjusted to 5 to 20 mm, and 0.5% of bicarbonate of soda was added to the fibers, and a denbu-like food was prepared in the same manner as in the present invention. control area).

本発明区のでんぶ様食品は、対照区にくらべ外
観的に豚肉繊維とよくなじんで自然感があり、ま
たテクスチヤーはソフトで異和感がなくのどこし
も良く、さらに対照区に感じられる大豆臭が全く
認められなかつた。
Compared to the control group, the denbu-like food of the present invention has a natural appearance that blends well with pork fibers, and the texture is soft and smooth without any discomfort, and it also has a soybean-like food that is similar to the control group. No odor was detected at all.

実施例 2 丸大豆1Kgを水道水に2時間浸漬し含水量を39
重量%とした後実施例1.と同様のコロイドミルに
通した。得られた繊維状大豆加工品を蒸気で5分
間加熱処理後遠心脱水し、60℃の通風乾燥機で1
時間乾燥し700gの乾燥品を得た。たらを原料と
し、常法により調製した繊維状ほぐし肉(乾燥
品)700g、しよう油1000ml、砂糖300g、みりん
200ml、グルタミン酸ソーダ2g、水1000mlから
なる調味液を繊維状大豆加工品と混合し、撹拌し
ながら、こげつかないように煎りつけ水分20重量
%のでんぶ様食品を得た。本品は、外観、風味、
食感いずれも自然感があり、大豆臭は全く感じら
れず美味なものであつた。
Example 2 Soak 1 kg of whole soybeans in tap water for 2 hours to reduce the water content to 39
After converting it to weight %, it was passed through the same colloid mill as in Example 1. The obtained fibrous processed soybean product was heated with steam for 5 minutes, centrifugally dehydrated, and dried in a ventilation dryer at 60℃ for 1 hour.
After drying for hours, 700 g of dried product was obtained. 700g of fibrous minced meat (dry product) prepared using cod as raw material, conventional method, soybean oil 1000ml, sugar 300g, mirin
A seasoning liquid consisting of 200 ml of sodium glutamate, 2 g of sodium glutamate, and 1000 ml of water was mixed with the processed fibrous soybean product and roasted while stirring to avoid burning, to obtain a denbu-like food with a water content of 20% by weight. This product has a unique appearance, flavor,
All textures had a natural feel and were delicious with no soy odor at all.

Claims (1)

【特許請求の範囲】[Claims] 1 大豆を、含有水分を30〜60重量%に調節後、
摩砕して得られる繊維状にした大豆加工品、繊維
状にほぐした魚畜肉および調味料類を加熱撹拌し
ながら水分約30重量%以下にすることを特徴とす
るでんぶ様食品の製造法。
1 After adjusting the moisture content of soybeans to 30 to 60% by weight,
A method for producing a denbu-like food, which comprises heating and stirring a processed soybean product obtained by grinding into a fibrous form, fish and livestock meat loosened into a fibrous form, and seasonings to reduce the water content to about 30% by weight or less.
JP56173380A 1981-10-28 1981-10-28 Production of food like "denbu" (mashed and seasoned fish) Granted JPS5876069A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP56173380A JPS5876069A (en) 1981-10-28 1981-10-28 Production of food like "denbu" (mashed and seasoned fish)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP56173380A JPS5876069A (en) 1981-10-28 1981-10-28 Production of food like "denbu" (mashed and seasoned fish)

Publications (2)

Publication Number Publication Date
JPS5876069A JPS5876069A (en) 1983-05-09
JPH0147144B2 true JPH0147144B2 (en) 1989-10-12

Family

ID=15959317

Family Applications (1)

Application Number Title Priority Date Filing Date
JP56173380A Granted JPS5876069A (en) 1981-10-28 1981-10-28 Production of food like "denbu" (mashed and seasoned fish)

Country Status (1)

Country Link
JP (1) JPS5876069A (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4584207B2 (en) * 2006-08-22 2010-11-17 日清フーズ株式会社 Meat soba manufacturing method
JP2026047689A (en) * 2024-09-04 2026-03-16 株式会社木乃婦 Novel type of dried wheat gluten and its manufacturing method

Also Published As

Publication number Publication date
JPS5876069A (en) 1983-05-09

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