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JPH0210530B2 - - Google Patents
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JPH0210530B2 - - Google Patents

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Publication number
JPH0210530B2
JPH0210530B2 JP3909889A JP3909889A JPH0210530B2 JP H0210530 B2 JPH0210530 B2 JP H0210530B2 JP 3909889 A JP3909889 A JP 3909889A JP 3909889 A JP3909889 A JP 3909889A JP H0210530 B2 JPH0210530 B2 JP H0210530B2
Authority
JP
Japan
Prior art keywords
insulator tube
porcelain insulator
adhesive layer
mounting member
porcelain
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP3909889A
Other languages
Japanese (ja)
Other versions
JPH01281617A (en
Inventor
Yoshihiro Ehata
Nobuyuki Tamatoshi
Yasuo Hihashi
Ryozo Hayamizu
Akira Inoe
Masamichi Tsuruta
Kazuo Takimoto
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
National Institute of Advanced Industrial Science and Technology AIST
Original Assignee
Agency of Industrial Science and Technology
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Agency of Industrial Science and Technology filed Critical Agency of Industrial Science and Technology
Priority to JP3909889A priority Critical patent/JPH01281617A/en
Publication of JPH01281617A publication Critical patent/JPH01281617A/en
Publication of JPH0210530B2 publication Critical patent/JPH0210530B2/ja
Granted legal-status Critical Current

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  • Insulators (AREA)
  • Insulating Bodies (AREA)

Description

【発明の詳細な説明】 (産業上の利用分野) 本発明はブツシング、詳しくは磁器製碍管に金
属製の取付部材を固定してなるブツシングの製造
方法に関する。
DETAILED DESCRIPTION OF THE INVENTION (Field of Industrial Application) The present invention relates to a bushing, and more particularly to a method for manufacturing a bushing in which a metal attachment member is fixed to a porcelain insulator tube.

(従来の技術) 従来、この種ブツシングは磁器製碍管の表面
に、モリブデンマンガンの粉末を溶剤にてペース
ト状態にして塗布し、還元雰囲気(水素気流)中
で、かつ湿潤状態の炉中において1600℃前後の高
温で、前記モリブデンマンガンの粉末を焼付処理
して接着層を形成し、該焼付処理後、前記磁器製
碍管に金属製の取付部材を挿嵌してろう材を用い
て前記磁器製碍管と金属製の取付部材とをロウ付
けして形成していたのである。
(Prior art) Conventionally, this type of bushing was made by coating molybdenum manganese powder in a paste state with a solvent on the surface of a porcelain insulator tube, and heating it in a reducing atmosphere (hydrogen stream) in a humid furnace for 1600 min. The molybdenum manganese powder is baked to form an adhesive layer at a high temperature of around 100°C, and after the baking process, a metal mounting member is inserted into the porcelain insulator tube and a brazing material is used to attach the porcelain insulator. It was formed by brazing an insulator pipe and a metal mounting member.

(発明が解決しようとする課題) ところが、前記したものにあつてはモリブデン
マンガンの粉末を1600℃の高温で焼付処理するた
めに、前記碍管は高温で焼成した磁器を用いる必
要があり、しかも焼付処理するために還元雰囲気
及び湿潤状態を作るための装置を必要とし、全体
としてコスト高となる問題がある。
(Problem to be Solved by the Invention) However, in the above-mentioned method, since the molybdenum manganese powder is baked at a high temperature of 1600°C, the insulator tube needs to be made of porcelain fired at a high temperature. The treatment requires equipment for creating a reducing atmosphere and a moist state, which poses a problem of high costs overall.

ところで例えば実公昭49−26474号公報には、
磁器製碍管の外周壁に銀焼付メツキ層を形成した
後、金属製の取付金具を前記磁器製碍管の外周に
挿嵌して、該磁器製碍管の外周壁と前記取付金具
の内周壁とをハンダ付けして、前記取付金具を前
記磁器製碍管に結合する技術思想が開示されてい
るが、かゝるブツシングにあつては、前記銀焼付
メツキ層が前記磁器製碍管の外周壁に直接形成さ
れていることから、該メツキ層の前記碍管に対す
る結合強度が弱く、従つて前記取付金具を前記磁
器製碍管に前記銀焼付メツキ層を介してハンダ付
けにより結合するにしても、前記取付金具の前記
碍管に対する結合強度を充分得ることが出来ない
ものである。
By the way, for example, in Utility Model Publication No. 49-26474,
After forming a silver-baked plating layer on the outer peripheral wall of the porcelain insulator tube, a metal mounting bracket is inserted into the outer periphery of the porcelain insulator tube to connect the outer peripheral wall of the porcelain insulator tube and the inner peripheral wall of the mounting bracket. A technical idea has been disclosed in which the mounting fitting is connected to the porcelain insulator tube by soldering, but in the case of such a bushing, the silver baked plating layer is formed directly on the outer peripheral wall of the porcelain insulator tube. Because of this, the bonding strength of the plating layer to the insulator tube is weak. Therefore, even if the mounting bracket is connected to the porcelain insulator tube by soldering through the silver-baked plating layer, the bonding strength of the plating layer to the insulator tube is weak. It is not possible to obtain sufficient bonding strength to the porcelain pipe.

本発明は、このような問題に鑑みて発明したも
ので、目的とするところは、低い温度範囲でかつ
酸化状態において焼付処理ができ、しかも取付部
材を磁器製碍管に強固に接着固定することができ
るブツシングの製造方法を提供することにある。
The present invention was invented in view of these problems, and aims to be able to perform baking treatment in a low temperature range and in an oxidized state, and to firmly adhesively fix a mounting member to a porcelain insulator tube. The purpose of the present invention is to provide a method for manufacturing bushings that can be produced easily.

(課題を解決するための手段) 即ち本発明は、硫化銅の粉末に粘土及び水を混
合してペースト状としたものを、磁器製碍管の外
周壁に焼き付けて密着層を形成すると共に、前記
密着層の表面にさらに炭酸銀粉末を散布して熱分
解により金属銀から成る接着層を形成した後、前
記磁気製碍管の外周に前記取付部材を挿嵌して、
該取付部材の内周と前記磁気製碍管の外周とをろ
う材により結合したことを特徴とするものであ
る。
(Means for Solving the Problems) That is, the present invention involves baking a paste made by mixing copper sulfide powder with clay and water onto the outer peripheral wall of a porcelain insulator tube to form an adhesive layer, and After further scattering silver carbonate powder on the surface of the adhesive layer to form an adhesive layer made of metallic silver by thermal decomposition, inserting the mounting member on the outer periphery of the magnetic insulator tube,
The present invention is characterized in that the inner periphery of the mounting member and the outer periphery of the magnetic insulator tube are joined by a brazing material.

(実施例) 以下本発明にかゝるブツシシングの製造方法の
実施例を図面に基づいて説明する。
(Example) Hereinafter, an example of the method for manufacturing a bushing according to the present invention will be described based on the drawings.

本発明の製造方法により製造されるブツシング
は、例えば発電機、ボイラー循環ポンプ、及び原
子炉格納器電線貫通部などの電気機器におけるハ
ウジングAの貫通部分Bを貫通する電気配線Cの
絶縁を行なうためのもので、該ブツシング1は磁
器製碍管2に金属製の取付部材3を挿嵌して結合
したもので、該ブツシング1をボルト4,4を介
して前記ハウジングAに固定して用いるものであ
る。
The bushing manufactured by the manufacturing method of the present invention is used to insulate electrical wiring C that passes through a penetration part B of a housing A in electrical equipment such as a generator, a boiler circulation pump, and a nuclear reactor containment wire penetration part. The bushing 1 is a porcelain insulator tube 2 with a metal mounting member 3 inserted into the bushing 1, and the bushing 1 is used by being fixed to the housing A via bolts 4, 4. be.

前記磁器製碍管2は、円筒状の碍管本体2a
と、該本体2aの一側部に形成した鍔部2bとか
ら成り、又、前記金属製の取付部材3は通孔3a
を有した取付部材本体3bと該本体3bの一側部
に位置した鍔部3cとから成り、さらに前記鍔部
3cの側面にはねじ孔3d,3d…及び切欠部3
eを設けている。
The porcelain insulator tube 2 has a cylindrical insulator tube body 2a.
and a flange 2b formed on one side of the main body 2a, and the metal mounting member 3 has a through hole 3a.
It consists of a mounting member main body 3b with
e is provided.

しかして前記ブツシング1は、硫化銅の粉末に
粘土及び水を混合してペースト状としたものを、
磁器製碍管2の外周壁に焼き付けて密着層5を形
成すると共に、前記密着層5の表面にさらに炭酸
銀粉末を散布して熱分解により金属銀から成る接
着層6を形成した後、前記磁器製碍管2の外周に
前記取付部材3を挿嵌して、該取付部材3内周と
前記磁器製碍管2の外周とをろう材7により結合
して形成するのである。
However, the bushing 1 is made by mixing copper sulfide powder with clay and water to form a paste.
After baking the outer peripheral wall of the porcelain insulator tube 2 to form an adhesive layer 5, and further scattering silver carbonate powder on the surface of the adhesive layer 5 to form an adhesive layer 6 made of metallic silver by thermal decomposition, the porcelain The mounting member 3 is inserted into the outer periphery of the porcelain porcelain tube 2, and the inner periphery of the porcelain porcelain tube 2 is bonded to the outer periphery of the porcelain porcelain tube 2 using a brazing material 7.

次に前記各層5,6の形成方法及び前記碍管2
と取付部材3との結合方法について詳説する。
Next, the method for forming each layer 5, 6 and the insulator tube 2.
A method for connecting the mounting member 3 and the mounting member 3 will be explained in detail.

まず硫化銅の粉末に該硫化銅の粉末の使用量に
対し10%相当のガイロメ(粘土)を混合して水を
加えてペースト状とし、このペースト状の混合物
を前記磁器製碍管2の外周壁表面に一定厚に塗布
する。
First, copper sulfide powder is mixed with gyrome (clay) equivalent to 10% of the amount of copper sulfide powder used, water is added to make a paste, and this paste mixture is applied to the outer peripheral wall of the porcelain insulator tube 2. Apply to the surface in a uniform thickness.

そしてこの磁器製碍管2を電気炉内(図示せ
ず)において、酸化状態のもとで1100℃乃至1300
℃の温度で約30分間焼付処理して、前記磁器製碍
管2の外周壁表面に酸化銅の密着層5を形成する
のである。
This porcelain insulator tube 2 is then placed in an electric furnace (not shown) at 1100°C to 1300°C under oxidation conditions.
A baking treatment is carried out at a temperature of about 30° C. for about 30 minutes to form an adhesive layer 5 of copper oxide on the outer peripheral wall surface of the porcelain insulator tube 2.

次に前記密着層5の硬化後、高温状態の前記密
着層5の表面に融点960℃の炭酸銀の粉末をふり
かけて、該炭酸銀を700℃〜940℃の温度、望まし
くは800℃で熱分解させることで、前記密着層5
の表面に更に0.1〜0.2mm前後の比較的厚い銀から
なる接着層6を形成し、該磁器製碍管2の温度が
常温状態になるまで放置するのである。
Next, after the adhesive layer 5 is cured, silver carbonate powder with a melting point of 960°C is sprinkled on the surface of the adhesive layer 5 in a high temperature state, and the silver carbonate is heated at a temperature of 700°C to 940°C, preferably 800°C. By decomposing the adhesive layer 5
A relatively thick adhesive layer 6 made of silver with a thickness of about 0.1 to 0.2 mm is further formed on the surface of the porcelain insulator tube 2, and the porcelain insulator tube 2 is left to stand until the temperature reaches room temperature.

そして前記磁器製碍管2の温度が常温まで低下
すると、前記磁器製碍管2の前記接着層6上及び
前記金属製取付部材3の内周面に酸化防止剤(フ
ラツクス)と共に銀ろうを塗布して銀ろうの層
8,8を形成するのである。
When the temperature of the porcelain insulator tube 2 drops to room temperature, silver solder is applied together with an antioxidant (flux) on the adhesive layer 6 of the porcelain insulator tube 2 and on the inner peripheral surface of the metal mounting member 3. Layers 8, 8 of silver solder are formed.

次いで前記銀ろう層8を形成した前記金属製取
付部材3に前記磁器製碍管2を挿嵌して該磁器製
碍管2の銀ろう層8部を前記金属製取付部材3の
前記銀ろう層8部に対応させる一方、前記金属製
取付部材3に設けた切欠部3eに丸棒から成るリ
ング状の銀ろう7を載置するのである。
Next, the porcelain insulator tube 2 is inserted into the metal attachment member 3 on which the silver solder layer 8 is formed, and the silver solder layer 8 of the porcelain insulator tube 2 is bonded to the silver solder layer 8 of the metal attachment member 3. On the other hand, a ring-shaped silver solder 7 made of a round bar is placed in the notch 3e provided in the metal mounting member 3.

尚、前記銀ろう7は、その融点が605℃乃至760
℃のろう材を使用するのである。
The silver solder 7 has a melting point of 605°C to 760°C.
℃ brazing filler metal is used.

そして前記丸棒状の銀ろう7を載置した前記磁
器製碍管2と前記金属製取付部材3との組立体を
電気炉(図示せず)中に入れて700℃乃至800℃好
ましくは710℃乃至730℃の温度で3分乃至3分半
の間加熱し前記磁器製碍管2と前記金属製取付部
材3と結合するのである。
Then, the assembly of the porcelain insulator tube 2 on which the round bar-shaped silver solder 7 is placed and the metal mounting member 3 is placed in an electric furnace (not shown) and heated to 700°C to 800°C, preferably 710°C to The porcelain insulator tube 2 and the metal attachment member 3 are bonded by heating at a temperature of 730° C. for 3 to 3.5 minutes.

しかして前記密着層5は、前記接着層6を前記
磁器製碍管2に強固に密着させるためのバインダ
ーとしての役割を果たすのであつて、かゝる密着
層5を形成するのに硫化銅の粉末に粘土を混合し
てペースト状としたものを用いることにより、前
記磁器製碍管2への焼き付けが低温で、しかも酸
化状態のもとで行え、しかも前記磁器製碍管2へ
の焼き付け時、粘土と硫化銅の粘性が低下して、
混合状態となつた両者が前記磁器製碍管2の外壁
内部に深く侵入してガラス化することから、かゝ
る密着層5上に形成される前記接着層6の前記磁
器製碍管2に対する接着強度が非常に高くなり、
従つてかゝる接着層6を介してろう付けされる前
記磁器製碍管2と金属製取付部材3との結合強度
も非常に高くなるのである。
Therefore, the adhesion layer 5 serves as a binder to firmly adhere the adhesion layer 6 to the porcelain insulator tube 2, and copper sulfide powder is used to form the adhesion layer 5. By using a paste made by mixing clay with clay, the porcelain insulator tube 2 can be baked at a low temperature and in an oxidized state. The viscosity of copper sulfide decreases,
Since both of them in a mixed state deeply penetrate inside the outer wall of the porcelain insulator tube 2 and become vitrified, the adhesive strength of the adhesive layer 6 formed on the adhesive layer 5 to the porcelain insulator tube 2 increases. becomes very high,
Therefore, the bonding strength between the porcelain insulator tube 2 and the metal mounting member 3, which are brazed together via the adhesive layer 6, is also extremely high.

又、以上の実施例では前記したように密着層5
上に炭酸銀が熱分解して生成される銀からなる接
着層6を形成した後、前記銀ろう層8を形成して
いるため、前記磁器製碍管2と金属製取付部材3
との間に融け込むろう材7の濡れ性が向上し、
又、前記銀ろう層8には酸化防止剤を含有させて
いるため、前記ろう材7によるろう付時、前記接
着層6の酸化の防止によつて、前記磁器製碍管2
と前記金属製取付部材3との結合強度の低下を防
止することができるのである。
In addition, in the above embodiments, as described above, the adhesive layer 5
After forming the adhesive layer 6 made of silver produced by thermal decomposition of silver carbonate, the silver solder layer 8 is formed on the porcelain insulator tube 2 and the metal mounting member 3.
The wettability of the brazing filler metal 7 melted between the
Furthermore, since the silver solder layer 8 contains an antioxidant, the porcelain insulator tube 2 is prevented from oxidizing the adhesive layer 6 during brazing with the brazing filler metal 7.
This makes it possible to prevent a decrease in the bonding strength between the metal mounting member 3 and the metal mounting member 3.

しかして前記密着層5の焼付処理、及びろう付
け作業は酸化状態の下で行なうことができるの
で、装置自体も簡略化し、さらに前記密着層5の
焼付処理は1100℃乃至1300℃の温度で行なえるの
で、前記磁器製碍管2として高温で焼成した磁器
を使用する必要がないのである。
Since the baking process and brazing process of the adhesive layer 5 can be performed under oxidizing conditions, the apparatus itself can be simplified, and furthermore, the baking process of the adhesive layer 5 can be performed at a temperature of 1100°C to 1300°C. Therefore, there is no need to use porcelain fired at a high temperature as the porcelain insulator tube 2.

(発明の効果) 以上の如く本発明にかゝるブツシングの製造方
法によれば、前記密着層が前記接着層を前記磁器
製碍管に強固に密着させるためのバンイダーとし
ての役割を果たすのは勿論のこと、かゝる密着層
を形成するのに、硫化銅に粘土を混合してペース
ト状としたものを用いているので、前記磁器製碍
管への焼き付けが低温で、しかも酸化状態のもと
で行え、しかも前記磁器製碍管への焼き付け時、
粘土と硫化銅の両者が前記磁器製碍管の外壁内部
に深く侵入してガラス化することから、かゝる密
着層上に形成される前記接着層の前記磁器製碍管
に対する接着強度が非常に高くなり、従つてかゝ
る接着層を介してろう付けされる前記磁器製碍管
と金属製取付部材との結合強度も非常に高くなる
のである。
(Effects of the Invention) As described above, according to the method of manufacturing a bushing according to the present invention, the adhesive layer naturally plays the role of a binder for firmly adhering the adhesive layer to the porcelain insulator tube. In order to form such an adhesion layer, a paste made by mixing clay with copper sulfide is used, so baking onto the porcelain insulator tube is done at a low temperature and under oxidized conditions. Moreover, when baking the porcelain insulator tube,
Since both clay and copper sulfide penetrate deeply into the outer wall of the porcelain insulator tube and become vitrified, the adhesion strength of the adhesive layer formed on the adhesive layer to the porcelain insulator tube is extremely high. Therefore, the bonding strength between the porcelain insulator tube and the metal mounting member which are brazed together through such an adhesive layer becomes extremely high.

以上要するに本発明にかゝる製造方法によれ
ば、前記密着層及び接着層の形成が酸化状態にお
いて低温で焼付け処理が行なえるので、焼付け装
置を簡略化することが出来るのは勿論のこと、前
記磁器製碍管に高温焼成した磁器を用いる必要が
なく、しかも前記接着層の前記磁器製碍管に対す
る接着強度が非常に高くなるので、前記取付部材
と前記磁器製碍管との結合強度も充分得ることが
出来るブツシングを形成することが出来るのであ
る。
In summary, according to the manufacturing method according to the present invention, the adhesion layer and adhesive layer can be formed by baking at a low temperature in an oxidized state, so it goes without saying that the baking equipment can be simplified. It is not necessary to use high-temperature fired porcelain for the porcelain insulator tube, and the adhesive strength of the adhesive layer to the porcelain insulator tube is very high, so that sufficient bonding strength can be obtained between the mounting member and the porcelain insulator tube. It is possible to form a bushing that allows for

【図面の簡単な説明】[Brief explanation of drawings]

第1図は本発明にかゝる製造方法で製造したブ
ツシングの使用状態を示す説明図、第2図はかゝ
るブツシングの一部切欠した正面図、第3図は取
付部材の磁器製碍管へのろう付け作業の状態を示
す説明図、第4図は前記取付部材の前記磁器製碍
管に対する結合状態を示す要部の拡大断面図であ
る。 1……ブツシング、2……磁器製碍管、3……
取付部材、5……密着層、6……接着層。
Fig. 1 is an explanatory diagram showing the state of use of a bushing manufactured by the manufacturing method according to the present invention, Fig. 2 is a partially cutaway front view of such a bushing, and Fig. 3 is a porcelain insulator tube as a mounting member. FIG. 4 is an enlarged sectional view of a main part showing the state of connection of the mounting member to the porcelain insulator tube. 1...butsuthing, 2...porcelain insulator, 3...
Mounting member, 5... adhesive layer, 6... adhesive layer.

Claims (1)

【特許請求の範囲】[Claims] 1 磁器製碍管に金属製の取付部材を固定してな
るブツシングの製造方法であつて、硫化銅の粉末
に粘土及び水を混合してペースト状としたものを
前記磁器製碍管の外周壁に焼付けて密着層を形成
すると共に、前記密着層の表面に炭酸銀粉末を散
布して熱分解により金属銀から成る接着層を形成
した後、前記磁器製碍管の外周に前記取付部材を
挿嵌して該取付部材の内周と磁器製碍管の外周と
をろう材により結合したことを特徴とするブツシ
ングの製造方法。
1. A method for manufacturing a bushing in which a metal mounting member is fixed to a porcelain insulator tube, the method comprising baking a paste made by mixing copper sulfide powder with clay and water onto the outer peripheral wall of the porcelain insulator tube. At the same time, silver carbonate powder is sprinkled on the surface of the adhesive layer to form an adhesive layer made of metallic silver by thermal decomposition, and then the mounting member is inserted into the outer periphery of the porcelain insulator tube. A method of manufacturing a bushing, characterized in that the inner periphery of the mounting member and the outer periphery of the porcelain insulator tube are joined using a brazing material.
JP3909889A 1989-02-17 1989-02-17 Manufacture of bushing Granted JPH01281617A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP3909889A JPH01281617A (en) 1989-02-17 1989-02-17 Manufacture of bushing

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP3909889A JPH01281617A (en) 1989-02-17 1989-02-17 Manufacture of bushing

Publications (2)

Publication Number Publication Date
JPH01281617A JPH01281617A (en) 1989-11-13
JPH0210530B2 true JPH0210530B2 (en) 1990-03-08

Family

ID=12543605

Family Applications (1)

Application Number Title Priority Date Filing Date
JP3909889A Granted JPH01281617A (en) 1989-02-17 1989-02-17 Manufacture of bushing

Country Status (1)

Country Link
JP (1) JPH01281617A (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6753750B1 (en) * 2003-06-09 2004-06-22 Prolec, S.A. De C.V. 1.2 kV class porcelain bushing withstanding 45 kV standard lighting impulse voltage

Also Published As

Publication number Publication date
JPH01281617A (en) 1989-11-13

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