JPH0215770B2 - - Google Patents
Info
- Publication number
- JPH0215770B2 JPH0215770B2 JP6014985A JP6014985A JPH0215770B2 JP H0215770 B2 JPH0215770 B2 JP H0215770B2 JP 6014985 A JP6014985 A JP 6014985A JP 6014985 A JP6014985 A JP 6014985A JP H0215770 B2 JPH0215770 B2 JP H0215770B2
- Authority
- JP
- Japan
- Prior art keywords
- fluidized bed
- center
- furnace
- reaction section
- fluidized
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000006243 chemical reaction Methods 0.000 claims description 37
- 239000000463 material Substances 0.000 claims description 28
- 239000006185 dispersion Substances 0.000 claims description 20
- 239000000428 dust Substances 0.000 claims description 20
- 239000002994 raw material Substances 0.000 claims description 9
- 238000005243 fluidization Methods 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 6
- 230000036961 partial effect Effects 0.000 claims description 6
- 239000002699 waste material Substances 0.000 description 20
- 239000004576 sand Substances 0.000 description 10
- 239000012530 fluid Substances 0.000 description 9
- 238000002485 combustion reaction Methods 0.000 description 8
- 238000009423 ventilation Methods 0.000 description 4
- 230000007423 decrease Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000000446 fuel Substances 0.000 description 3
- 239000011295 pitch Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 230000006378 damage Effects 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 235000000396 iron Nutrition 0.000 description 2
- 238000000197 pyrolysis Methods 0.000 description 2
- 230000002829 reductive effect Effects 0.000 description 2
- 230000002441 reversible effect Effects 0.000 description 2
- 101150054854 POU1F1 gene Proteins 0.000 description 1
- 241000251131 Sphyrna Species 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 210000003746 feather Anatomy 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 230000000670 limiting effect Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000010802 sludge Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000004056 waste incineration Methods 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/30—Incineration of waste; Incinerator constructions; Details, accessories or control therefor having a fluidised bed
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23C—METHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN A CARRIER GAS OR AIR
- F23C10/00—Fluidised bed combustion apparatus
- F23C10/02—Fluidised bed combustion apparatus with means specially adapted for achieving or promoting a circulating movement of particles within the bed or for a recirculation of particles entrained from the bed
- F23C10/12—Fluidised bed combustion apparatus with means specially adapted for achieving or promoting a circulating movement of particles within the bed or for a recirculation of particles entrained from the bed the particles being circulated exclusively within the combustion zone
- F23C10/14—Fluidised bed combustion apparatus with means specially adapted for achieving or promoting a circulating movement of particles within the bed or for a recirculation of particles entrained from the bed the particles being circulated exclusively within the combustion zone the circulating movement being promoted by inducing differing degrees of fluidisation in different parts of the bed
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Incineration Of Waste (AREA)
- Fluidized-Bed Combustion And Resonant Combustion (AREA)
- Devices And Processes Conducted In The Presence Of Fluids And Solid Particles (AREA)
- Crucibles And Fluidized-Bed Furnaces (AREA)
Description
〔産業上の利用分野〕
本発明は、流動層を用いる焼却炉、熱分解炉な
どの流動層熱反応炉及びその運転方法に関するも
のである。
〔従来の技術〕
その種の熱反応炉として、例えば都市ごみの焼
却炉においては、近年ストーカ炉よりも焼却効率
がよく、かつ焼却残渣の少ない流動層炉が用いら
れて来ている。
その場合、ごみが或る程度以上の大きな寸法の
状態で投入されると流動媒体の流動化を阻害する
ので、これを防ぐために予め破砕機を用いて破砕
の前処理を行つてから焼却炉に投入していた。そ
のため、破砕機を含む破砕設備を必要とし、スペ
ース的にも費用的にも問題を生じていた。また、
破砕機を用いることにより、ごみ中に混入して来
る不燃性異物(アイロン、ハンマーの頭、砲丸、
コンクリートブロツクなど)による刃の摩耗や破
損の問題を招き、また、可燃性ではあるが粗大な
ごみ類(例えば布団、毛布、魚網など)は破砕困
難なので、破砕動力が増大したり、破砕不能とな
つて破砕機が停止したり、多くの支障を招く。さ
らにこのようなトラブルの場合、破砕機を分解し
て、又は破砕機の中に人が入つて入力により異物
を取り除かねばならず、保守管理の手間と費用が
大となり、またトラブル対策中は破砕工程を停止
せねばならず、作業能率を著しく阻害するもので
あつた。
一方、焼却能力の点について見るに、当時運転
中のものは最大1炉当たり75t/24h程度であり、
設計中のものでも150t/24h程度が最大であり、
これよりも大容量のものの実現は困難であつた。
本発明者らはこのような問題点を解決するため
に、破砕前処理を必要とせず、かつ大型化が可能
な流動層炉として、炉内空間にて垂直面内に流動
媒体を旋回して循環せしめ、流動媒体の流動層と
移動層とを形成せしめるようにして従来の欠点を
解決したものとして、特開昭57−124608号公報に
みられる流動層熱反応炉を発明した。
〔発明が解決しようとする問題点〕
しかしながら、特開昭57−124608号公報の流動
層炉でも、大形化に関しては300t/d程度が実施
可能限界であると考えられていた。例えば都市ご
みの焼却炉においては、流動層炉の炉床負荷は、
一般には450Kg/m2h程度の値とされている。一
方、本発明者らが発明した流動層熱反応炉(特開
昭57−124608号公報)においては、第11図に示
すような移動層と流動層の組合せによる旋回流を
生じさせ、大きなごみ、重量不燃物等を炉床に沈
降させることなく横方向に移動させ、効果的な燃
焼と不燃物排出を行うためには炉幅に限度があ
り、炉幅寸法LはL=4mを限界としている。
ここで、例えば1000t/d炉を450Kg/m2hを基
準にして炉床面積を算出すると、
炉床面積A=1000t/d/24h×1/0.45t/m2h=92.6m
2
A=92.6m2を炉幅L=4mで割ると約23.2mと
なる。この時の炉床モジユールは第12図のよう
に極端に細長い炉床となり、非現実的な炉形状と
なる。
本発明は、これらの欠点を除き、超大形化をも
可能たらしめ、しかも部分負荷運転を十分可能た
らしめ、低負荷から高負荷までの運転を自由に行
い得るようにしようとするものである。
〔問題点を解決するための手段〕
本発明は、流動化用分散板を備え、該分散板は
両側縁部が中央部より低く、中心線に対しほぼ対
称な山形断面状に形成され、前記両側縁部におけ
る流動化ガス質量速度を前記中央部における流動
化ガス質量速度よりも大となした流動層熱反応部
を、同一炉内底部に炉中心線に対してほぼ対称に
並設し、前記各分散板の間に共通の不燃物排出口
を設けると共に外側の各側縁部に不燃物排出口を
設け、前記各分散板側縁部の炉壁側及び炉中心側
の真上に流動化ガスの上向き流を各流動層熱反応
部内中央に向けて反射転向せしめる反射壁をそれ
ぞれ備え、炉内天井部に前記各分散板の中央部に
対応するように原料投入口を設けた流動層熱反応
炉において、前記原料投入口には、それぞれ別個
に駆動される給じん装置を設け、前記各反応部の
分散板の下方に流動化ガスを送給する押込送風機
を各熱反応部に対応させてそれぞれ別個に設置し
たことを特徴とする流動層熱反応炉及びその運転
方法である。
〔実施例〕
本発明を、都市ごみの焼却炉で、流動化空気の
分散機構として分散板を用いた実施例につき、図
面を用いて説明する。
第1図には、流動層焼却炉6を用いた都市ごみ
焼却設備の一例を示し、ごみピツト1に貯留され
たごみをクレーン2のバケツト3によりホツパ4
に投じ、供給装置である二つの給じん装置5によ
り二つの原料投入口48から焼却炉6に供給する
ようになつている。二つの給じん装置5は別個の
モータ27で各々別個に駆動される。焼却炉6に
おいては、二つのブロワ7により供給された流動
化空気が二つの分散板8から上方に炉内に噴出
し、両側及び中央にある傾斜壁9に当たつて垂直
面内の左右二つの旋回流10となり、砂などの流
動媒体をこれに沿つて流動せしめて旋回流動層が
形成され左右二つの流動層熱反応部が形成され
る。さらに後述するように各熱反応部の中央に下
降移動層が形成され、この旋回流動層及び下降移
動層によつてごみは短時間に良好な燃焼を行い、
破砕が予め行われなくとも流動化を阻害すること
なく高い燃焼効率を得ることができる。
11は燃焼排ガスダクト、12は不燃物排出装
置、13は振動篩、14は塊状不燃物排出用のコ
ンベヤ、15は砂などの流動媒体の回収用のエレ
ベータである。
給じん装置5の構造は、例えば第2図、第3図
に示す如く、コンベヤケース20には、ごみの入
口16を介してホツパ4が接続し、下方の両端に
はごみの出口17が設けられている。コンベヤケ
ース20の中には、平行なスクリユー中心軸1
8,19のまわりに、中央で左右に分けられた二
つのスクリユー21及び二つのスクリユー22が
回転可能に設けられている。左側のスクリユー2
1,22は左側のモータ27で駆動され、これと
は別に右側のスクリユー21,22は右側のモー
タ27で独立に駆動されるようになつている。
スクリユー中心軸18上のスクリユー21の羽
根23と、スクリユー中心軸19上のスクリユー
22の羽根24とは互いに逆向きに捩れており、
さらにスクリユー21の羽根23は中央から左側
と右側とでそれぞれ逆向きに捩じれている。それ
らの捩れの向きは、スクリユー21とスクリユー
22の上側が互いに接近するような向きの回転を
正回転とするとき、正回転時に中央部に落ちたご
みを左右に振り分けて移送し左側の出口と右側の
出口とから排出するようになつている。
スクリユー21,22の左右の部分は互いに相
対的に回転し得るように、左右の一方の側から支
軸40,41を出して他方の軸の中に回転可能に
挿入支承する。スクリユー中心軸19は後述の如
く軸直角方向には動かないので、左右のスクリユ
ー22を、中央部において、互いに相対的に回転
し得るよう軸受にて支承してもよい。スクリユー
21,22の羽根23,24のピツチは入口16
付近のピツチより出口17付近のピツチの方が大
となつている。
なお、ほぼ中央部の逆方向の捩じりのスクリユ
ーの端部においては、ごみを引つかけないよう
に、徐々に外径を大きくしてある。
一方のスクリユー中心軸19のスクリユー22
は、コンベヤケース20に対して定位置にて軸受
25,26にて支えられ、モータ27により直接
回転せしめられる。正常運転時にスクリユー22
は、モータ27側から見て反時計方向に正回転
し、スクリユー21は時計方向に正回転する。
ホツパ及びスクリユーは2台設けて2系列とし
てもよい。
他方のスクリユー中心軸18のスクリユー21
は、第3図、第4図に示す如く、シリンダ28,
29により、ガイドレール30に沿つて移動する
移動軸受31,32により支えられている。しか
してシリンダ28,29は後述の如く等しい距離
の変位をするよう構成されているので、スクリユ
ー21は、スクリユー22に対して、平行に移動
し、軸間距離調節がl1からl2まで行われるように
なつている。
スクリユー21と22のモータ27側の軸端
は、第5図、第6図に示す如く、リンク33,3
4及び歯車35,36,37,38により、軸間
距離がl1からl2に変化している途中でもスクリユ
ー22に対し、スクリユー21は逆向きに、引続
き駆動され、回転されるようになつている。
ごみがスクリユー21,22の間に巻き込まれ
て挟まると、ごみによりスクリユー21,22
は、その軸間距離を広げられる拡大力を受けるこ
とになるから、この拡大力が大なる場合にはスク
リユー21,22やその他の部分の破損を招く、
などの支障があるのでこれを防がねばならない。
これらの要求を満たすために、第7図a,bに
示すように軸間距離調節を行う。即ち、軸間距離
は、最小軸間距離l1、定常時最大軸間距離l2とす
ると、スクリユー21,22に挟まれるごみ39
により生ずる拡大力は、シリンダ28,29の油
圧として検出される。例えば後述の如き、油圧回
路にて、拡大力の許容値として、許容拡大力を設
定する。
しかして通常の運転時は第7図aの如く最小軸
間距離l1にて破砕、破袋を行う。大きなごみ39
又は塊状の不燃物が入り、拡大力が許容拡大力を
越えると軸間距離が開き、l1〜l2の範囲で許容拡
大力に下がるまで開く。開きつつあるときも、開
いてからもスクリユー21,22は正回転を続行
し、破壊、破袋及び移送が続けて行われる。
第8図は、上述の如き軸間距離調節を行うため
の油圧回路の一例を示したものである。
次に焼却炉6につき説明する。
第9図に示す如く、焼却炉6の炉内底部に流動
化用の空気の分散板8が左右に2式並設され、左
右の分散板8はそれぞれ両側縁部が中央部より低
く、中心線に対してほぼ対称な山形断面状(屋根
状)に形成されている。中央部と両側縁部とで傾
斜を変えてもよい。両側縁部には不燃物排出口4
2が接続されており、この不燃物排出口42のう
ちの炉内中心部のものは、1ケ所で共用すること
ができるから、炉幅全体として3ケ所設けること
ができる。
ブロワ7から送られた流動化空気は、空気室4
3,44,45を経て各々の分散板8から上方に
噴出されるようになつており、両側縁部の空気室
43,45から噴出する流動化空気の質量速度
(Kg/m2/sec)は流動層を形成するのに十分な大
きさを有するが、中央部の空気室44から噴出す
る流動化空気の質量速度は前者よりも小さく選ば
れている。
例えば空気室43,45より噴出する流動化空
気の質量速度は4〜20Gmf、好ましくは5〜
10Gmfであるのに対し、空気室44より噴出す
る流動化空気の質量速度は0.5〜3Gmf、好ましく
は1〜2.5Gmfに選ばれる。ここに1Gmfは流動化
開始質量速度である。
空気室の数は各分散板8につき任意の数が選ば
れ、多数の場合でも、流動化空気の質量速度は、
中心に近いものを小に、両側縁部に近いものを大
になるようにする。
又分散板8の側縁部の炉壁側の空気室43,4
3及び炉中心側の空気室45,45の真上には、
流動化空気の上向き流路を遮り、流動化空気を炉
内中央に向けて反射転向せしめる反射壁として傾
斜壁9が設けられており、炉壁側の傾斜壁9の上
側は、傾斜壁9と反対の傾斜を有する傾斜面46
が設けられ、流動媒体が堆積するのを防ぐように
なつている。
また、炉中心側の傾斜壁9は、同時に左右の分
散板8上の反射壁として共用されるように、図示
例の如く中空断面の梁として炉内に架橋され、そ
の上側も左右に傾斜面46が形成されて流動媒体
の堆積を防ぐようになつている。傾斜壁9を金属
パイプによる壁面体とし、パイプ内に水を通して
水蒸気を発生させたり、温水を製造したりしても
よい。
なお、分散板8の傾斜は5〜15度程度が好まし
く、傾斜壁9の傾斜は水平に対して10〜60度程度
が好ましい。
さらに炉内天井部47には、給じん装置5の出
口17に連なる原料投入口48が、左右それぞれ
の中央部の空気室44の真上に対応するように2
ケ所又はそれ以上設けられている。
次に焼却炉6の作用につき説明すれば、ブロワ
7により、流動化空気を送り込み、空気室43,
45からは大なる質量速度にて、空気室44から
は小なる質量速度にて噴出せしめる。
通常の流動層においては、流動媒体は沸騰して
いる水の如く激しく上下に運動して流動状態を形
成しているが、空気室44の上方の流動媒体は激
しい上下動は伴わず、弱い流動状態にある移動層
を形成する。この移動層の幅は上方は狭いが、裾
の方は分散板8の傾斜の作用と相まつて、やや広
がつており、裾の一部は両側縁部の空気室43,
45の上方に達しているので、大きな質量速度の
空気の噴射を受け、吹上げられる。裾の一部の流
動媒体が除かれるので、空気室44の真上の層は
自重で降下する。この層の上方には後述の如く旋
回流10を伴う流動層からの流動媒体が補給され
堆積する。これを繰り返して、空気室44の上方
の流動媒体は、或る領域の部分がほぼひとまとめ
となり、徐々に下降する下降移動層を形成する。
空気室43,45上に移動した流動媒体は上方
に吹上げられるが、傾斜壁9に当たり反射転向し
て傾斜壁9に囲まれた熱反応部の中央に向きなが
ら上昇し、炉内断面の急増に伴い上昇速度を失
い、前述の下降移動層の頂部に落下し、徐々に下
降し、裾に至つて再び吹上げられて循環する。一
部の流動媒体は旋回流10として流動層の中で旋
回循環する。
このような状態の焼却炉6の炉内に、原料投入
口48から投入されたごみは各分散板8上の下降
移動層の頂部に下降する。頂部付近においては流
動媒体の流れは外側から中心に向かつて集中する
方向に流れるので、ごみはこの流れに巻き込まれ
て下降移動層の頂部にもぐり込まされる。従つ
て、紙の如き軽いものでも確実に下降移動層の中
に取り込むことができるので、従来の流動層にお
けるが如く、紙が砂上で燃焼して流動媒体の加熱
に大きく貢献することなく燃焼するようなことを
防ぎ、確実に下降移動層及び旋回流10の中で燃
焼を行い流動媒体の加熱を行うことができる。
下降移動層の中では部分的に熱分解が行われ可
燃ガスが発生し、この発生した可燃ガスは水平方
向に拡散し、流動層に入つて燃焼するので、その
熱は流動媒体の加熱に有効に役立つ。
下降移動層の表面にびん、アイロンなどの如き
重くかつ大きな物体を落下せしめて供給した場
合、これらの物体は瞬時に空気室44の上まで落
下するのではなく、下降移動層に支えられて、流
動媒体の流れと共に徐々に左右に拡散しながら下
降する。
そのため、可燃物はかなりの大きさのもので
も、下降移動層の中で徐々に下降拡散しているう
ちに乾燥、ガス化、燃焼が行われ、裾に達する時
には大半が燃焼して細片化しているので、流動層
の形成を阻害することがない。
従つて、ごみは予め破砕機で破砕をしなくと
も、給じん装置5で破袋する程度で差支えなく、
破砕機や破砕工程を省略しコンパクトな装置とす
ることができる。
また、下降移動層に投入されたごみは速やかに
流動媒体中に拡散するので燃焼効率が増大する。
給じん装置5を通過して供給された不燃物は、
先ず各下降移動層の中を降下横移動するが、この
際不燃物に付着したり、一体に組まれている可燃
物(例えば電線の被覆など)は燃焼してしまう。
裾に達した不燃物は流動媒体の横移動と分散板8
の傾斜によつて各不燃物排出口42に達し、円滑
に排出される。
また、炉床モジユールについてみると、
1000t/d炉について炉床モジユールを算出すれ
ば、炉床面積=92.6m2に対し、従来例では前述し
たようにおよそ4m(炉床幅)×23.2m(炉床長
さ)である(第12図)のに対し、第10図に示
すようにおよそ8m(炉床幅)×11.6m(炉床長
さ)と均整のとれた炉形状となり、1000t/d程
度の超大形炉を容易に可能とすることができる。
ところで、一般に流動層炉の場合、流動媒体は
流動化空気によつて冷却されるため、流動媒体温
度を維持するには或る一定以上の燃料(ごみ)が
流動媒体中で燃焼する必要がある。したがつて、
夏季等に自燃限界である800〜900Kcal/Kg以下
の発熱量の低いごみを連続的に焼却するときに
は、流動媒体温度を維持するために、ごみ(燃
料)を一定量以上供給しなければならず、高負荷
運転を行うことになる。一方冬期の如くごみの発
熱量が大なる場合には低負荷運転を続けることが
必要となる。
しかるに、前述した本発明の実施例の焼却炉6
は、ごみを炉全体に均一に分散させることができ
るから、炉床全面積が有効活用されるので、旋回
流式でない従来の流動層焼却炉よりも高負荷運転
(例えば30%増程度)が可能であると同時に、さ
らに部分負荷運転も可能である。
すなわち、前述した焼却炉6において、各反応
部の分散板8の下方に流動化空気を送給する押込
送風機7を、各反応部に対応させてそれぞれ別個
に設置する(第1図、第9図)。そして、部分負
荷運転を行うに際し、例えばごみ量が少ないとき
には、第9図示例の左側の反応部のみによる運転
を行い、右側の反応部を休止すれば、左側は流動
層(該部分に対応する押込送風機運転)となり、
右側は静止層(該部分に対応する押込送風機停
止)となり、左側の反応部のみの作用による1/2
負荷運転が行われる。
部分負荷運転は、例えば次の如く行う。
第2図に示す給じん装置5において、左側の給
じん装置をA、右側の給じん装置をBとすると、
(1) 100%負荷時
A、B正転
左右の出口17からそれぞれ50%づつ排出
(2) 50%負荷時
(i) 左側熱反応部のみ運転時
A正回転 B逆回転
左の出口17から50%排出
右の出口17から排出せず
(ii) 右側熱反応部のみ運転時
A逆回転 B正回転
左の出口17から排出せず
右の出口17から50%排出
の如き運転をなす。
第9図に示す不燃物排出装置12の運転につい
ては、左側をC、中央をD、右側をEとすれば、
取出し能力(単位時間当たり)比は、
C:D:E=1:1:1
但し、次のような間欠運転を行うので、長時間
の通算取出し量の比は、
C:D:E=1:2:1
となる。
(1) 100%負荷時
例えばC、D運転(30秒)→C、D休止(15
秒)→D、E運転(30秒)→D、E休止(15
秒)→…(繰り返し)…
(2) 50%負荷時
(i) 左側熱反応部運転時
例えばC(30秒)、D(60秒)運転→C(60
秒)、D(30秒)休止→…(繰り返し)…
(ii) 右側熱反応部運転時
例えばD(60秒)、E(30秒)運転→D(30
秒)、E(60秒)休止→…(繰り返し)…
の如き運転を行う。
以上の如く給じん装置5及び不燃物排出装置を
操作して片側の熱反応部のみを運転する50%部分
負荷運転に当たつては次の如き問題がある。
例えば左側熱反応部運転、右側熱反応部休止の
場合において、
(a) 左側は流動層が形成されるが、右側は押込送
風機7(第9図においてG)が停止されて静止
層となる。しかし、不燃物排出装置12Dを運
転すると右側静止層の砂も抜かれて排出されて
しまう。
(b) 左側流動層から飛散した砂が右側の静止層に
堆積する。
(c) 右側の静止層を長時間静止したままにしてお
くと、砂の温度が徐々に下がり、500℃以下に
なると次回スタート時に油による助燃を必要と
する。
これらの問題点に対して、第13図に示す如き
制御が行われる。
(b)については左側流動層から流動媒体が飛散
して右側静止層堆積し、左側流動層圧力が下が
る。この圧力を圧力制御器Hにて検出し、所定
の下限圧力PL(一般に約1800mmAe程度)以下
になつたら、右側静止層に対応する押込送風機
7(第9図においてG)を運転すると、右側の
流動媒体は安息角が殆どゼロとなり、水のよう
な流動特性を示し、左側と交互に交換する。こ
のとき右側の押込送風機7,Gの風量は僅かで
も有効なので、ダンパーにて予め1/3位の風量
に絞つておく。かくて左側流動層圧力が前記下
限圧力PL以上に回復したときは、右側の押込
送風機7Gを停止する。
また(a)に対しては中央の不燃物排出装置1
2,Dを運転したときは、左側流動層の流動媒
体は勿論のこと、右側静止層の流動媒体も排出
される。しかし、右側静止層の流動媒体が中央
の傾斜壁9の下面より低くなると左側流動層の
流動媒体が噴出するからそれ以下には低くなら
ない。
しかし、排出された流動媒体は回収されて左
側流動層側へ補給される。従つて、左側流動層
の流動媒体は炉中心の傾斜壁に遮られるように
なつて必要以上の量が左側に溜り左側流動層の
圧力が上がる。この圧力を圧力制御器Hで検出
し、所定の上限圧力PH(一般に2300mmAq程度)
以上になつたときは、右側静止層の押込送風機
7,Gを運転する。流動媒体の交換によつて左
側流動層圧力が前記上限圧力PH以下に回復し
たときには、右側の押込送風機を停止する。
さらにまた、(c)に対しては、右側静止層の静
止を長期間続けておくと、流動媒体の温度が
徐々に下がつて、下限例えば500℃以下になる
と次回スタート時に補助燃料が必要になる。従
つて、右側静止層の温度を温度制御器Lで検出
し、これが下限温度TL(例えば500℃)以下に
なつたところでこの右側の押込送風機7,Gを
運転し、その温度が下限温度TL以上に回復し
たときに右側の押込送風機7,Gを停止する。
以上の制御の場合左側の押込送風機7,Fは運
転を続けている。右側の熱反応部のみによる50%
負荷運転の場合も以上の制御に準ずる。
なお、流動媒体としては一般に砂が用いられる
ことが多く、実験によれば下方よりの流動化空気
の質量速度1Gmf以上で安息角が零となる。従つ
て、右側静止層に僅かの量の押込空気を入れる
と、その右側の砂も水のような流動特性を示し、
砂は左側流動層の砂と交互に交換する。このこと
から、右側静止層の押込送風機7,Gはダンパー
にて1/3程度の風量にあらかじめ絞つておくこと
ができる。
また、通風設備の使用電力量について述べれば
次の通りである。
一般に流動層炉の通風設備としては、排ガス用
の誘引送風機と流動化空気供給用の押込送風機が
使用されており、誘引送風機は回転数を制御する
ことによつて軸動力は風量のほぼ3乗に比例して
小さくなるが、押込送風機の場合には風量を下げ
ても流動媒体の抵抗は変らない(下がらない)た
めに回転数制御の効果は非常に少ない。しかしな
がら、前述した本発明の実施例のように、1/2負
荷運転に対し、流動層炉で押込送風機を一つの熱
反応部当たり一つづつ、計2台設置し、負荷に応
じて1台を停止させ、誘引送風機の回転数制御を
併せて行うことによつて、設備の大部分を占める
通風設備の使用電力量を1/2以下に低減すること
ができ、省エネルギ化に大いに貢献できるもので
ある。
以上の実施例に示すものは、旋回流方式でない
従来の流動層焼却炉に比べて炉床全面積の有効活
用度が高いので130%程度の高負荷まで対処する
ことができると同時に、熱反応炉の作動を片側に
限ることにより50%程度の低負荷まで対処し、結
局50〜130%の負荷範囲に容易に確実に対処する
ことができる。
また、本実施例のものは、負荷に応じた運転状
態を例えば第1表の如く選んで50〜130%の広い
負荷範囲に容易に応ずることができる。
[Industrial Application Field] The present invention relates to a fluidized bed thermal reactor such as an incinerator or a pyrolysis furnace using a fluidized bed, and a method of operating the same. [Prior Art] As a thermal reactor of this kind, for example, in incinerators for municipal waste, fluidized bed furnaces have recently been used, which have better incineration efficiency than stoker furnaces and produce less incineration residue. In that case, if the waste is thrown in in a state of a certain size or larger, it will inhibit the fluidization of the fluidized medium, so to prevent this, it is necessary to pre-process the shredding using a shredder before putting it into the incinerator. I was investing. Therefore, crushing equipment including a crusher is required, which causes problems in terms of space and cost. Also,
By using a shredder, non-flammable foreign substances (irons, hammer heads, bullets,
Concrete blocks, etc.) can cause blade wear and breakage, and combustible but bulky garbage (e.g. futons, blankets, fishing nets, etc.) is difficult to crush, so the crushing power increases or the crushing becomes impossible. This may cause the crusher to stop or cause many problems. Furthermore, in the case of such a problem, the crusher must be disassembled or a person must enter the machine to remove the foreign matter using input, which increases the effort and cost of maintenance. The process had to be stopped, which significantly hindered work efficiency. On the other hand, in terms of incineration capacity, the maximum capacity of the furnaces in operation at the time was approximately 75 tons/24 hours.
Even in the design, the maximum is about 150t/24h,
It was difficult to realize a larger capacity than this. In order to solve these problems, the present inventors developed a fluidized bed furnace that does not require pre-crushing treatment and can be made larger, by rotating the fluidized medium in a vertical plane in the furnace space. A fluidized bed thermal reactor, disclosed in Japanese Patent Application Laid-open No. 124608/1982, was invented as a solution to the conventional drawbacks by circulating a fluidized medium to form a fluidized bed and a moving bed. [Problems to be Solved by the Invention] However, even in the fluidized bed furnace disclosed in Japanese Patent Application Laid-Open No. 57-124608, it was thought that about 300 t/d was the practical limit for increasing the size. For example, in a municipal waste incinerator, the hearth load of a fluidized bed furnace is
Generally, the value is about 450Kg/m 2 h. On the other hand, in the fluidized bed thermal reactor invented by the present inventors (Japanese Unexamined Patent Publication No. 124608/1982), a swirling flow is generated by the combination of a moving bed and a fluidized bed as shown in Fig. 11, and large waste In order to move heavy non-combustible materials laterally without settling on the hearth, and to perform effective combustion and discharge of non-combustible materials, there is a limit to the width of the furnace. There is. Here, for example, when calculating the hearth area based on 450Kg/m 2 h for a 1000t/d furnace, hearth area A = 1000t/d/24h x 1/0.45t/m 2 h = 92.6m
2 A = 92.6 m 2 divided by furnace width L = 4 m gives approximately 23.2 m. At this time, the hearth module becomes an extremely elongated hearth as shown in FIG. 12, resulting in an unrealistic furnace shape. The present invention aims to eliminate these drawbacks, make it possible to make it extremely large, and also make partial load operation sufficiently possible, so that operation from low load to high load can be performed freely. . [Means for Solving the Problems] The present invention includes a fluidizing dispersion plate, and the dispersion plate has both side edges lower than the central part and is formed in a chevron-shaped cross section that is substantially symmetrical with respect to the center line. Fluidized bed thermal reaction sections in which the fluidized gas mass velocity at both side edges is higher than the fluidized gas mass velocity at the center are arranged in parallel at the bottom of the same furnace almost symmetrically with respect to the furnace center line, A common incombustible material discharge port is provided between each of the distribution plates, and a noncombustible material discharge port is provided at each outer side edge, and fluidizing gas is provided directly above the furnace wall side and the furnace center side of the side edge of each distribution plate. The fluidized bed thermal reaction system is equipped with a reflecting wall that reflects and diverts the upward flow toward the center of each fluidized bed thermal reaction section, and a raw material inlet is provided in the ceiling of the furnace so as to correspond to the center of each distribution plate. In the furnace, each of the raw material input ports is provided with a separately driven dust supply device, and a forced air blower for feeding fluidizing gas below the dispersion plate of each reaction section is associated with each thermal reaction section. A fluidized bed thermal reactor and its operating method are characterized in that each reactor is installed separately. [Example] The present invention will be described with reference to the drawings regarding an example in which a dispersion plate is used as a dispersion mechanism for fluidized air in a municipal waste incinerator. FIG. 1 shows an example of municipal waste incineration equipment using a fluidized bed incinerator 6, in which waste stored in a waste pit 1 is transferred to a hopper 4 by a bucket 3 of a crane 2.
and is supplied to the incinerator 6 through two raw material input ports 48 by two dust supply devices 5 serving as supply devices. The two dust supply devices 5 are each driven separately by separate motors 27. In the incinerator 6, the fluidized air supplied by the two blowers 7 is blown upward into the furnace from the two distribution plates 8, hits the inclined walls 9 on both sides and in the center, and hits the inclined walls 9 on the left and right sides in the vertical plane. A fluidized medium such as sand is made to flow along the swirling flow 10 to form a swirling fluidized bed, and two left and right fluidized bed thermal reaction sections are formed. Furthermore, as will be described later, a descending moving bed is formed in the center of each thermal reaction section, and the swirling fluidized bed and descending moving bed allow the waste to be burnt well in a short time.
Even if crushing is not performed in advance, high combustion efficiency can be obtained without inhibiting fluidization. 11 is a combustion exhaust gas duct, 12 is a non-combustible material discharge device, 13 is a vibrating sieve, 14 is a conveyor for discharging lump non-combustible materials, and 15 is an elevator for collecting a fluid medium such as sand. As shown in FIGS. 2 and 3, for example, the dust supply device 5 has a structure in which a hopper 4 is connected to a conveyor case 20 via a waste inlet 16, and waste outlets 17 are provided at both lower ends. It is being Inside the conveyor case 20, there is a parallel screw center axis 1.
Two screws 21 and two screws 22, which are divided into right and left at the center, are rotatably provided around the screws 8 and 19. Screw 2 on the left
1 and 22 are driven by a motor 27 on the left side, and in addition to this, screws 21 and 22 on the right side are driven independently by a motor 27 on the right side. The blades 23 of the screw 21 on the screw center axis 18 and the blades 24 of the screw 22 on the screw center axis 19 are twisted in opposite directions,
Furthermore, the blades 23 of the screw 21 are twisted in opposite directions on the left and right sides of the center. The direction of these twists is such that when the upper sides of the screw 21 and the screw 22 are rotated in a forward direction, and the upper sides of the screw 21 and the screw 22 are rotated in a forward direction, the garbage that falls in the center during forward rotation is distributed and transferred to the left and right. It is designed to be discharged from the exit on the right side. Support shafts 40 and 41 are protruded from one of the left and right sides and rotatably inserted into the other shaft so that the left and right parts of the screws 21 and 22 can rotate relative to each other. Since the screw center shaft 19 does not move in the direction perpendicular to the axis as will be described later, the left and right screws 22 may be supported by bearings in the center so that they can rotate relative to each other. The pitch of the blades 23 and 24 of the screws 21 and 22 is at the entrance 16.
The pitch near exit 17 is larger than the pitches nearby. In addition, at the ends of the screw which is twisted in the opposite direction at approximately the center, the outer diameter is gradually increased so as not to attract dust. Screw 22 of one screw center shaft 19
is supported by bearings 25 and 26 at a fixed position relative to the conveyor case 20, and is directly rotated by a motor 27. Screw 22 during normal operation
rotates in a normal counterclockwise direction when viewed from the motor 27 side, and the screw 21 rotates in a normal clockwise direction. Two hoppers and two screws may be provided to form two lines. Screw 21 of the other screw center shaft 18
As shown in FIGS. 3 and 4, the cylinder 28,
29 and is supported by moving bearings 31 and 32 that move along a guide rail 30. Since the cylinders 28 and 29 are configured to be displaced by the same distance as described below, the screw 21 moves parallel to the screw 22, and the center distance adjustment is performed from l1 to l2. It is becoming more and more popular. The shaft ends of the screws 21 and 22 on the motor 27 side are connected to links 33 and 3 as shown in FIGS.
4 and gears 35, 36, 37, and 38, the screw 21 continues to be driven and rotated in the opposite direction to the screw 22 even while the distance between the shafts is changing from l 1 to l 2 . ing. If dirt gets caught between the screws 21 and 22, the dirt will cause the screws 21 and 22 to
is subjected to an expanding force that increases the distance between their axes, so if this expanding force is large, it will cause damage to the screws 21, 22 and other parts.
These problems must be prevented. In order to meet these requirements, the distance between the axes is adjusted as shown in FIGS. 7a and 7b. That is, assuming that the distance between the shafts is the minimum distance between the shafts l 1 and the maximum distance between the shafts during steady state l 2 , the dust 39 caught between the screws 21 and 22
The expansion force generated by this is detected as the oil pressure of the cylinders 28 and 29. For example, as will be described later, an allowable enlarging force is set as an allowable value of the enlarging force in a hydraulic circuit. During normal operation, crushing and bag tearing are performed at the minimum distance l1 between the centers as shown in FIG. 7a. big garbage 39
Or, if a lump of incombustible material enters and the expanding force exceeds the allowable expanding force, the distance between the axes will open until the expanding force falls to the allowable expanding force in the range of l 1 to l 2 . Even when the bag is being opened, the screws 21 and 22 continue to rotate in the normal direction, and destruction, bag tearing, and transfer are continuously performed. FIG. 8 shows an example of a hydraulic circuit for adjusting the distance between the shafts as described above. Next, the incinerator 6 will be explained. As shown in FIG. 9, two sets of air dispersion plates 8 for fluidization are installed side by side on the left and right at the bottom of the incinerator 6. It is formed in a chevron-shaped cross section (roof-like) that is almost symmetrical with respect to the line. The inclination may be different between the center portion and both side edge portions. Incombustible material discharge ports 4 on both side edges
2 are connected to each other, and since the incombustible material discharge port 42 located at the center of the furnace can be shared at one location, three locations can be provided for the entire width of the furnace. The fluidized air sent from the blower 7 is sent to the air chamber 4.
The mass velocity (Kg/m 2 /sec) of the fluidized air is ejected upward from each dispersion plate 8 via air chambers 43 and 45 on both side edges. is large enough to form a fluidized bed, but the mass velocity of the fluidized air jetting out of the central air chamber 44 is chosen to be smaller than the former. For example, the mass velocity of the fluidized air ejected from the air chambers 43 and 45 is 4 to 20 Gmf, preferably 5 to 20 Gmf.
10 Gmf, whereas the mass velocity of the fluidized air ejected from the air chamber 44 is selected to be 0.5 to 3 Gmf, preferably 1 to 2.5 Gmf. Here, 1 Gmf is the fluidization starting mass velocity. The number of air chambers is chosen arbitrarily for each distribution plate 8, and even in the case of a large number, the mass velocity of the fluidized air is
Make the one closest to the center smaller, and the one closer to the edges on both sides larger. Also, the air chambers 43, 4 on the side edge of the distribution plate 8 on the furnace wall side
3 and directly above the air chambers 45, 45 on the furnace center side,
A sloped wall 9 is provided as a reflective wall that blocks the upward flow path of the fluidized air and reflects and diverts the fluidized air toward the center of the furnace. Sloped surface 46 with opposite slope
are provided to prevent the flow medium from accumulating. In addition, the inclined wall 9 on the furnace center side is bridged in the furnace as a beam with a hollow cross section as shown in the illustrated example so that it can be used as a reflecting wall on the left and right dispersion plates 8 at the same time, and its upper side also has inclined surfaces on the left and right. 46 is formed to prevent accumulation of fluid media. The inclined wall 9 may be a wall body made of a metal pipe, and water may be passed through the pipe to generate steam or to produce hot water. The inclination of the dispersion plate 8 is preferably about 5 to 15 degrees, and the inclination of the inclined wall 9 is preferably about 10 to 60 degrees with respect to the horizontal. Furthermore, two raw material input ports 48 connected to the outlet 17 of the dust supply device 5 are arranged in the furnace ceiling 47 so as to correspond to the right and left central air chambers 44, respectively.
There are one or more locations. Next, to explain the function of the incinerator 6, the blower 7 sends fluidized air into the air chamber 43,
The air is ejected from the air chamber 45 at a high mass velocity, and from the air chamber 44 at a small mass velocity. In a normal fluidized bed, the fluidized medium violently moves up and down like boiling water to form a fluidized state, but the fluidized medium above the air chamber 44 does not move violently up and down, but has a weak flow. form a moving layer in the state. The width of this moving layer is narrow at the top, but it widens slightly at the bottom due to the effect of the slope of the dispersion plate 8.
45, it receives a jet of air with a large mass velocity and is blown up. Since some of the fluid medium at the skirt is removed, the layer directly above the air chamber 44 will fall under its own weight. A fluidized medium from a fluidized bed with a swirling flow 10 is replenished and deposited above this layer as will be described later. By repeating this process, the fluidized medium above the air chamber 44 almost comes together in a certain region, forming a downwardly moving layer that gradually descends. The fluidized medium that has moved onto the air chambers 43 and 45 is blown upward, but it hits the inclined wall 9 and is reflected and turned upwards toward the center of the thermal reaction area surrounded by the inclined wall 9, causing a rapid increase in the cross section inside the furnace. As a result, the air loses its rising speed, falls to the top of the downwardly moving layer, gradually descends, reaches the bottom, and is blown up again to circulate. A portion of the fluidized medium circulates in the fluidized bed as a swirling flow 10. The waste input into the incinerator 6 in this state from the raw material input port 48 descends to the top of the downwardly moving layer on each distribution plate 8. Near the top, the flow of the fluid medium flows in a concentrated direction from the outside toward the center, so that the debris is caught up in this flow and sucked into the top of the downwardly moving bed. Therefore, even light materials such as paper can be reliably taken into the descending moving bed, so that the paper burns on the sand and burns without contributing significantly to the heating of the fluidized medium, as in conventional fluidized beds. This can be prevented and the fluidized medium can be reliably heated by combustion in the descending moving bed and the swirling flow 10. In the descending moving bed, thermal decomposition occurs partially and combustible gas is generated.The generated combustible gas spreads horizontally and enters the fluidized bed where it is combusted, so the heat is effective for heating the fluidized medium. useful for. When heavy and large objects such as bottles and irons are dropped onto the surface of the downwardly moving layer, these objects do not fall instantly to the top of the air chamber 44, but are supported by the downwardly moving layer. As the fluid medium flows, it gradually spreads left and right and descends. Therefore, even if the combustible material is quite large, it will dry, gasify, and burn as it gradually descends and diffuses in the descending moving layer, and by the time it reaches the bottom, most of it will be burned and fragmented. Therefore, the formation of a fluidized bed is not inhibited. Therefore, even if the garbage is not crushed in advance using a crusher, it is sufficient to break the bags using the dust supply device 5.
The crusher and crushing process can be omitted, resulting in a compact device. In addition, since the waste thrown into the descending moving bed is quickly diffused into the fluidized medium, the combustion efficiency is increased. The non-combustible materials supplied through the dust supply device 5 are
First, it moves downward and laterally through each descending layer, but at this time, combustible materials that adhere to non-combustible materials or are assembled together (for example, the covering of electric wires) are burned.
Non-combustible materials that have reached the hem are transported by horizontal movement of the fluid medium and distributed by the dispersion plate 8.
The incombustible materials reach each incombustible material discharge port 42 due to the slope of the incombustible material and are smoothly discharged. Also, looking at the hearth module,
If we calculate the hearth module for a 1000t/d furnace, the hearth area = 92.6m2 , whereas in the conventional example it is approximately 4m (hearth width) x 23.2m (hearth length) as mentioned above. (Fig. 12), as shown in Fig. 10, the furnace has a well-balanced shape of approximately 8 m (hearth width) x 11.6 m (heart length), making it easy to construct an ultra-large furnace of approximately 1000 t/d. It can be made possible. By the way, in the case of a fluidized bed furnace, the fluidized medium is generally cooled by fluidized air, so in order to maintain the fluidized medium temperature, a certain amount of fuel (waste) must be burned in the fluidized medium. . Therefore,
When continuously incinerating waste with a low calorific value below the self-combustion limit of 800 to 900 Kcal/Kg during summer, etc., it is necessary to supply more than a certain amount of waste (fuel) to maintain the temperature of the fluid medium. , high-load operation will be performed. On the other hand, when the calorific value of waste is large, such as in winter, it is necessary to continue operating at a low load. However, the incinerator 6 of the embodiment of the present invention described above
Since the waste can be evenly distributed throughout the furnace, the entire area of the hearth is effectively utilized, allowing for higher load operation (for example, about 30% more) than a conventional fluidized bed incinerator that does not have a swirling flow type. At the same time, part-load operation is also possible. That is, in the above-mentioned incinerator 6, forced air blowers 7 for supplying fluidized air below the dispersion plate 8 of each reaction section are separately installed corresponding to each reaction section (Fig. 1, 9). figure). When performing partial load operation, for example, when the amount of waste is small, only the reaction section on the left side of the ninth example is operated, and if the reaction section on the right side is stopped, the left side is a fluidized bed (corresponding to that section). forced air blower operation),
The right side is a stationary layer (the forced air blower corresponding to that part is stopped), and 1/2 is due to the action of only the reaction part on the left side.
Load operation is performed. Partial load operation is performed, for example, as follows. In the dust supply device 5 shown in Fig. 2, if the left dust supply device is A and the right dust supply device is B, (1) At 100% load A, B forward rotation 50% each from the left and right outlets 17 Discharge (2) At 50% load (i) When only the left thermal reaction section is operating A: Forward rotation B: Reverse rotation 50% discharge from the left outlet 17 No discharge from the right outlet 17 (ii) When only the right thermal reaction section is operating A Reverse rotation B Forward rotation The operation is such that 50% is discharged from the right outlet 17 without discharging from the left outlet 17. Regarding the operation of the incombustible material discharge device 12 shown in FIG. 9, if the left side is C, the center is D, and the right side is E, the extraction capacity (per unit time) ratio is C:D:E=1:1: 1 However, since the following intermittent operation is performed, the ratio of the total amount taken out over a long period of time is C:D:E=1:2:1. (1) At 100% load For example, C, D operation (30 seconds) → C, D rest (15 seconds)
seconds) → D, E operation (30 seconds) → D, E pause (15
(seconds) → (repeat) (2) At 50% load (i) When operating the left thermal reaction section For example, C (30 seconds), D (60 seconds) operation → C (60 seconds)
seconds), D (30 seconds) pause →... (repeat)... (ii) When operating the right thermal reaction section For example, D (60 seconds), E (30 seconds) operation → D (30 seconds)
(seconds), E (60 seconds) pause →...(repeat)... As described above, there are the following problems in the 50% partial load operation in which only one side of the thermal reaction section is operated by operating the dust supply device 5 and the incombustible material discharge device. For example, when the left thermal reaction section is in operation and the right thermal reaction section is inactive, (a) a fluidized bed is formed on the left side, but a stationary bed is formed on the right side because the forced air blower 7 (G in FIG. 9) is stopped. However, when the incombustible material discharge device 12D is operated, the sand in the right stationary layer is also removed and discharged. (b) Sand scattered from the fluidized bed on the left is deposited in the stationary bed on the right. (c) If the stationary layer on the right side is left stationary for a long time, the temperature of the sand will gradually drop, and if it falls below 500℃, auxiliary combustion with oil will be required at the next start. To address these problems, control as shown in FIG. 13 is performed. Regarding (b), the fluidized medium is scattered from the left fluidized bed and deposited in the right stationary bed, and the left fluidized bed pressure decreases. This pressure is detected by the pressure controller H, and when it falls below a predetermined lower limit pressure PL (generally about 1800 mmAe), the forced air blower 7 (G in Fig. 9) corresponding to the right stationary layer is operated. The fluid medium has an angle of repose of almost zero and exhibits water-like flow characteristics, alternating with the left side. At this time, since even a small amount of airflow from the forced air blower 7, G on the right side is effective, the airflow amount is reduced to about 1/3 using a damper in advance. Thus, when the left fluidized bed pressure recovers to the lower limit pressure P L or more, the right side forced air blower 7G is stopped. For (a), the central incombustible material discharge device 1
When operating 2.D, not only the fluidized medium in the left fluidized bed but also the fluidized medium in the right stationary bed is discharged. However, when the fluidized medium in the right stationary bed becomes lower than the lower surface of the central inclined wall 9, the fluidized medium in the left fluidized bed is ejected, so that the fluidized medium does not become lower than that. However, the discharged fluidized medium is recovered and replenished to the left fluidized bed side. Therefore, the fluidized medium in the left-hand fluidized bed is blocked by the inclined wall at the center of the furnace, and a more than necessary amount accumulates on the left-hand side, increasing the pressure in the left-hand fluidized bed. This pressure is detected by the pressure controller H, and a predetermined upper limit pressure P H (generally about 2300 mmAq) is set.
When the temperature exceeds that level, the forced air blower 7, G on the right stationary layer is operated. When the left side fluidized bed pressure is restored to below the upper limit pressure P H by exchanging the fluidized medium, the right side forced air blower is stopped. Furthermore, regarding (c), if the right stationary layer remains stationary for a long period of time, the temperature of the fluidized medium will gradually decrease, and when it reaches the lower limit, for example 500℃, auxiliary fuel will be required at the next start. Become. Therefore, the temperature of the stationary layer on the right side is detected by the temperature controller L, and when the temperature falls below the lower limit temperature T L (for example, 500°C), the forced air blower 7, G on the right side is operated, and the temperature reaches the lower limit temperature T. When the air pressure has recovered to L or above, the forced air blower 7 and G on the right side are stopped. In the case of the above control, the forced air blowers 7 and F on the left side continue to operate. 50% due to only the thermal reaction part on the right side
The above control also applies to load operation. Incidentally, sand is generally used as the fluidizing medium, and according to experiments, the angle of repose becomes zero when the mass velocity of the fluidizing air from below is 1 Gmf or more. Therefore, when a small amount of forced air is introduced into the stationary layer on the right side, the sand on the right side also exhibits water-like flow characteristics.
Sand is exchanged alternately with sand in the left fluidized bed. From this, the forced air blower 7, G on the right stationary layer can be throttled in advance to about 1/3 of the air volume using a damper. Furthermore, the amount of electricity used by ventilation equipment is as follows. Generally, the ventilation equipment of a fluidized bed furnace uses an induced blower for exhaust gas and a forced blower for supplying fluidized air.The induced blower has a shaft power that is approximately the cube of the air volume by controlling the rotation speed. However, in the case of a forced air blower, the resistance of the fluid medium does not change (does not decrease) even if the air volume is reduced, so the effect of controlling the rotation speed is very small. However, as in the embodiment of the present invention described above, for 1/2 load operation, two forced air blowers are installed in the fluidized bed furnace, one for each thermal reaction section, and one fan is installed depending on the load. By stopping the ventilation system and controlling the rotational speed of the induced fan, it is possible to reduce the power consumption of the ventilation equipment, which makes up the majority of the equipment, to less than half, greatly contributing to energy savings. It is something. Compared to conventional fluidized bed incinerators that do not use a swirling flow system, the incinerator shown in the above example makes more effective use of the entire area of the hearth, so it can handle up to a high load of about 130%, and at the same time By limiting the operation of the furnace to one side, it can cope with loads as low as 50%, and eventually can easily and reliably cope with a load range of 50-130%. Further, the present embodiment can easily respond to a wide load range of 50 to 130% by selecting the operating state according to the load as shown in Table 1, for example.
【表】
〔発明の効果〕
以上述べたように本発明によれば、都市ごみ、
汚泥、石炭等のあらゆる被燃焼物を効率的に燃焼
させる焼却炉又は熱分解炉において、従来不可能
とされていた炉の大形化を可能にし、しかも部分
負荷運転をも自由に省エネルギ的に行うことがで
きるというきわめて有益なる効果を有するもので
ある。[Table] [Effects of the invention] As described above, according to the present invention, municipal waste,
In incinerators or pyrolysis furnaces that efficiently burn all kinds of materials to be combusted, such as sludge and coal, it is possible to increase the size of the furnace, which was previously considered impossible, and it is energy-saving and allows partial load operation. This has an extremely beneficial effect in that it can be carried out in many different ways.
図面は本発明の実施例を示し、第1図はごみ焼
却場の断面正面図、第2図は給じん装置の縦断正
面図、第3図は給じん装置の平面図、第4図は第
2図の−線矢視図、第5図は第2図の−
線断面図、第6図はその別な時点の図、第7図
a,bは異なる工程におけるスクリユーの横断面
図、第8図は油圧回路図、第9図は焼却炉の縦断
説明図、第10図a,bは本発明の炉床モジユー
ルの平面図及び側面図、第11図は炉内の流動状
態説明図、第12図a,bは従来の炉床モジユー
ルの平面図及び側面図、第13図は制御の一例の
フローチヤートである。
1……ごみピツト、2……クレーン、3……バ
ケツト、4……ホツパ、5……給じん装置、6…
…焼却炉、7……ブロワ、8……分散板、9……
傾斜壁、10……旋回流、11……燃焼排ガスダ
クト、12……不燃物排出装置、13……振動
篩、14……コンベヤ、15……エレベータ、1
6……入口、17……出口、18,19……スク
リユー中心軸、20……コンベヤケース、21,
22……スクリユー、23,24……羽根、2
5,26……軸受、27……モータ、28,29
……シリンダ、30……ガイドレール、31,3
2……移動軸受、33,34……リンク、35,
36,37,38……歯車、39……ごみ、4
0,41……支軸、42……不燃物排出口、4
3,44,45……空気室、46……傾斜面、4
7……天井部、48……原料投入口。
The drawings show an embodiment of the present invention, and FIG. 1 is a cross-sectional front view of a waste incinerator, FIG. 2 is a vertical cross-sectional front view of a dust supply device, FIG. 3 is a plan view of the dust supply device, and FIG. 4 is a front view of a dust supply device. Figure 2 is a - line arrow view, Figure 5 is a - line view in Figure 2.
A line sectional view, FIG. 6 is a diagram at another point in time, FIGS. 7a and b are cross-sectional views of the screw in different steps, FIG. 8 is a hydraulic circuit diagram, and FIG. 9 is a longitudinal sectional view of the incinerator. FIGS. 10a and 10b are a plan view and a side view of the hearth module of the present invention, FIG. 11 is an explanatory diagram of the flow state in the furnace, and FIGS. 12a and b are a plan view and a side view of a conventional hearth module. , FIG. 13 is a flowchart of an example of control. 1...garbage pit, 2...crane, 3...bucket, 4...hopper, 5...dust supply device, 6...
...Incinerator, 7...Blower, 8...Dispersion plate, 9...
Inclined wall, 10...Swirling flow, 11...Combustion exhaust gas duct, 12...Incombustibles discharge device, 13...Vibration sieve, 14...Conveyor, 15...Elevator, 1
6... Inlet, 17... Outlet, 18, 19... Screw center axis, 20... Conveyor case, 21,
22... Screw, 23, 24... Feather, 2
5, 26... Bearing, 27... Motor, 28, 29
...Cylinder, 30...Guide rail, 31,3
2...Moving bearing, 33, 34...Link, 35,
36, 37, 38...gear, 39...garbage, 4
0,41...Spindle, 42...Incombustible material discharge port, 4
3, 44, 45...Air chamber, 46...Slanted surface, 4
7... Ceiling section, 48... Raw material input port.
Claims (1)
が中央部より低く、中心線に対しほぼ対称な山形
断面状に形成され、前記両側縁部における流動化
ガス質量速度を前記中央部における流動化ガス質
量速度よりも大となした流動層熱反応部を、同一
炉内底部に炉中心線に対してほぼ対称に並設し、
前記各分散板の間に共通の不燃物排出口を設ける
と共に外側の各側縁部に不燃物排出口を設け、前
記各分散板側縁部の炉壁側及び炉中心側の真上に
流動化ガスの上向き流を各流動層熱反応部内中央
に向けて反射転向せしめる反射壁をそれぞれ備
え、炉内天井部に前記各分散板の中央部に対応す
るように原料投入口を設けた流動層熱反応炉にお
いて、前記原料投入口には、それぞれ別個に駆動
される給じん装置を設け、前記各反応部の分散板
の下方に流動化ガスを送給する押込送風機を各熱
反応部に対応させてそれぞれ別個に設置したこと
を特徴とする流動層熱反応炉。 2 流動化用分散板を備え、該分散板は両側縁部
が中央部より低く、中心線に対しほぼ対称な山形
断面状に形成され、前記両側縁部における流動化
ガス質量速度を前記中央部における流動化ガス質
量速度よりも大となした流動層熱反応部を、同一
炉内底部に炉中心線に対してほぼ対称に並設し、
前記各分散板の間に共通の不燃物排出口を設ける
と共に外側の各側縁部に不燃物排出口を設け、前
記各分散板側縁部の炉壁側及び炉中心側の真上に
流動化ガスの上向き流を各流動層熱反応部内中央
に向けて反射転向せしめる反射壁をそれぞれ備
え、炉内天井部に前記各分散板の中央部に対応す
るように原料投入口を設け、該原料投入口には、
それぞれ別個に駆動される給じん装置を設け、前
記各反応部の分散板の下方に流動化ガスを送給す
る押込送風機を各熱反応部に対応させてそれぞれ
別個に設置した流動層熱反応炉において、一方の
反応部及び給じん装置のみを作用せしめる部分負
荷運転に際し、当該反応部の流動層圧力が所定範
囲を外れたとき、又は他方の休止反応部の流動層
温度が所定温度以下になつた時に、休止反応部の
押込送風機を運転することを特徴とする流動層熱
反応炉の運転方法。[Scope of Claims] 1. A fluidizing dispersion plate is provided, and the dispersion plate has both side edges lower than the center part and is formed in a chevron-shaped cross section that is substantially symmetrical with respect to the center line, and the dispersion plate is formed to have a chevron-shaped cross section that is substantially symmetrical with respect to the center line, and the fluidizing gas at the both side edges is lower than the center. Fluidized bed thermal reaction parts whose mass velocity is higher than the fluidized gas mass velocity in the central part are arranged in parallel at the bottom of the same furnace almost symmetrically with respect to the furnace center line,
A common incombustible material discharge port is provided between each of the distribution plates, and a noncombustible material discharge port is provided at each outer side edge, and fluidizing gas is provided directly above the furnace wall side and the furnace center side of the side edge of each distribution plate. The fluidized bed thermal reaction system is equipped with a reflecting wall that reflects and diverts the upward flow toward the center of each fluidized bed thermal reaction section, and a raw material inlet is provided in the ceiling of the furnace so as to correspond to the center of each distribution plate. In the furnace, each of the raw material input ports is provided with a separately driven dust supply device, and a forced air blower for feeding fluidizing gas below the dispersion plate of each reaction section is associated with each thermal reaction section. A fluidized bed thermal reactor characterized by each being installed separately. 2 A dispersion plate for fluidization is provided, and the dispersion plate has both side edges lower than the center and formed in a chevron-shaped cross section that is substantially symmetrical with respect to the center line, and the fluidizing gas mass velocity at the both side edges is lower than the center. A fluidized bed thermal reaction section with a fluidization gas mass velocity larger than that of
A common incombustible material discharge port is provided between each of the distribution plates, and a noncombustible material discharge port is provided at each outer side edge, and fluidizing gas is provided directly above the furnace wall side and the furnace center side of the side edge of each distribution plate. Each of the fluidized bed thermal reaction sections is provided with a reflecting wall that reflects and diverts the upward flow toward the center of each fluidized bed thermal reaction section, and a raw material inlet is provided in the ceiling of the furnace so as to correspond to the center of each of the distribution plates. for,
A fluidized bed thermal reactor in which a dust supply device that is driven separately is provided, and a forced blower for feeding fluidizing gas below the dispersion plate of each reaction section is installed separately corresponding to each thermal reaction section. During partial load operation in which only one reaction section and dust supply device are operated, when the fluidized bed pressure in that reaction section is out of the specified range, or the fluidized bed temperature in the other idle reaction section falls below the specified temperature. 1. A method for operating a fluidized bed thermal reactor, comprising operating a forced air blower in a dormant reaction section when the reaction is stopped.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP6014985A JPS61217617A (en) | 1985-03-25 | 1985-03-25 | Fluidized bed reaction furnace and operating method therefor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP6014985A JPS61217617A (en) | 1985-03-25 | 1985-03-25 | Fluidized bed reaction furnace and operating method therefor |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS61217617A JPS61217617A (en) | 1986-09-27 |
| JPH0215770B2 true JPH0215770B2 (en) | 1990-04-13 |
Family
ID=13133804
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP6014985A Granted JPS61217617A (en) | 1985-03-25 | 1985-03-25 | Fluidized bed reaction furnace and operating method therefor |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS61217617A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH051606U (en) * | 1991-06-28 | 1993-01-14 | 株式会社ケンウツド | Anti-theft attachment |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS61223421A (en) * | 1985-03-27 | 1986-10-04 | Ebara Corp | Fluidized bed thermal reaction furnace |
| IN170802B (en) * | 1988-06-25 | 1992-05-23 | Metallgesellschaft Ag |
-
1985
- 1985-03-25 JP JP6014985A patent/JPS61217617A/en active Granted
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH051606U (en) * | 1991-06-28 | 1993-01-14 | 株式会社ケンウツド | Anti-theft attachment |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS61217617A (en) | 1986-09-27 |
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