JPH0216597B2 - - Google Patents
Info
- Publication number
- JPH0216597B2 JPH0216597B2 JP58062098A JP6209883A JPH0216597B2 JP H0216597 B2 JPH0216597 B2 JP H0216597B2 JP 58062098 A JP58062098 A JP 58062098A JP 6209883 A JP6209883 A JP 6209883A JP H0216597 B2 JPH0216597 B2 JP H0216597B2
- Authority
- JP
- Japan
- Prior art keywords
- electronic component
- pallet
- electronic
- insertion head
- transferred
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000003780 insertion Methods 0.000 claims description 36
- 230000037431 insertion Effects 0.000 claims description 36
- 239000011295 pitch Substances 0.000 claims description 9
- 238000012966 insertion method Methods 0.000 claims description 8
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 4
- 239000012634 fragment Substances 0.000 description 1
Landscapes
- Supply And Installment Of Electrical Components (AREA)
Description
【発明の詳細な説明】
本発明は、2個の挿入ヘツドを用いて同時に2
個の電子部品を2枚のプリント基板に挿入する電
子部品挿入方法に関する。DETAILED DESCRIPTION OF THE INVENTION The present invention utilizes two insertion heads to simultaneously
The present invention relates to an electronic component insertion method for inserting individual electronic components into two printed circuit boards.
従来の電子部品挿入方法においては、1個の
XYテーブルに1板のプリント基板を設け、1個
の挿入ヘツドより順次電子部品のプリント基板へ
の挿入を実行するようにしていた。このため、挿
入ヘツド等の動作速度により挿入速度に制限を受
ける。そして、さらに挿入速度を上げるために
は、XYテーブル、挿入ヘツド、及び挿入テーブ
ルに電子部品を移送するための機構等を増設しな
ければならならず、極めて不経済であつた。 In the conventional electronic component insertion method, one
A printed circuit board was mounted on an XY table, and electronic components were sequentially inserted into the printed circuit board using one insertion head. Therefore, the insertion speed is limited by the operating speed of the insertion head and the like. In order to further increase the insertion speed, it is necessary to add an XY table, an insertion head, and a mechanism for transferring electronic components to the insertion table, which is extremely uneconomical.
本発明は、上記の点に鑑み、2個の挿入ヘツド
を用いるが、該2個の挿入ヘツドに対して電子部
品を移送する機構やXYテーブルを共通に使用で
きるようにして、簡単で経済的な構成により電子
部品の挿入速度の増大を図つた電子部品挿入方法
を提供しようとするものである。 In view of the above points, the present invention uses two insertion heads, but allows a mechanism for transferring electronic components and an XY table to be used in common for the two insertion heads, thereby making it simple and economical. It is an object of the present invention to provide an electronic component insertion method that increases the electronic component insertion speed by using a configuration.
以下、発明に係る電子部品挿入方法の実施例を
図面に従つて説明する。 Embodiments of the electronic component insertion method according to the invention will be described below with reference to the drawings.
第1図乃至第3図において、電子部品移送装置
1は、スプロケツト2A乃至2D間にチエーン3
を張架した間欠走行動作の無端帯機構を有し、こ
のチエーン上にパレツト4が等間隔で固定されて
いる。各パレツト4は、電子部品連6を電子部品
2個を有するように切断した電子部品連切断片7
を保持するものである。前記チエーン3の直線走
行部分、すなわちパレツト4の直線走行部分に沿
つて供給部5がパレツト4と等間隔で配列され、
各供給部5には夫々電子部品連を巻付けたリール
を回転可能に収容したパツケージ9より引出され
た電子部品連6が接続される。この場合、パツケ
ージ9も供給部5と同じ間隔で配列され、パツケ
ージより引出された電子部品連6はひねり等を加
えることなくそのまま供給部5に引出される。こ
のときの電子部品連6の引出し長さは各パツケー
ジについて同じである。 1 to 3, the electronic component transfer device 1 includes a chain 3 between sprockets 2A to 2D.
The chain has an endless chain mechanism that runs intermittently, and pallets 4 are fixed at equal intervals on this chain. Each pallet 4 consists of a series of electronic component pieces 7 obtained by cutting a series of electronic components 6 into two pieces of electronic components.
It is intended to hold the following. Supply sections 5 are arranged at equal intervals to the pallets 4 along the straight-line traveling portion of the chain 3, that is, along the straight-line traveling portion of the pallets 4,
Connected to each supply section 5 is a string of electronic components 6 pulled out from a package 9 rotatably housing a reel wound with a string of electronic components. In this case, the package cages 9 are also arranged at the same intervals as the supply section 5, and the electronic component series 6 pulled out from the package are drawn out to the supply section 5 as they are without twisting or the like. At this time, the drawer length of the electronic component series 6 is the same for each package.
電子部品移送装置1のスプロケツト2Cの近傍
には第1の循環チヤツク10を等角度間隔(30度
間隔)で設けた第1の間欠回転テーブル11が配
設され、これと対称位置に第2の循環チヤツク2
0を等角度間隔(30度間隔)で設けた第2の間欠
回転テーブル21が配設されている。第1の循環
チヤツク10は電子部品連切断片7の2個の電子
部品8A,8Bのうちの1個すなわち電子部品8
Aのリード線を挟持するものであり、第2の循環
チヤツク20は電子部品連切断片7の2個の電子
部品8A,8Bのうちの残りの1個すなわち電子
部品8Bのリード線を挟持するものである。各循
環チヤツク10,20は夫々第4図及び第5図に
示すように90度回動可能に間欠回転テーブル1
1,21に枢着されている。間欠回転テーブル1
1,21は間欠回転ピツチが30度に設定され、同
様にスプロケツト2Cの間欠回転ピツチも30度と
なつている。 A first intermittent rotary table 11 is provided near the sprocket 2C of the electronic component transfer device 1, and a first intermittent rotary table 11 is provided with first circulation chucks 10 at equal angular intervals (30 degree intervals). Circulation chuck 2
A second intermittent rotary table 21 is provided with 0 at equal angular intervals (30 degree intervals). The first circulation chuck 10 carries one of the two electronic components 8A and 8B of the electronic component continuous piece 7, that is, the electronic component 8.
The second circulating chuck 20 holds the lead wire of the remaining one of the two electronic components 8A and 8B of the electronic component continuous cut piece 7, that is, the lead wire of the electronic component 8B. It is something. Each circulation chuck 10, 20 is connected to an intermittent rotary table 1 which can rotate 90 degrees as shown in FIGS. 4 and 5, respectively.
It is pivoted to 1 and 21. Intermittent rotary table 1
The intermittent rotation pitch of sprockets 1 and 21 is set to 30 degrees, and similarly the intermittent rotation pitch of sprocket 2C is also set to 30 degrees.
XYテーブル30上には、第1及び第2のプリ
ント基板12,22が載置され、これらの第1及
び第2のプリント基板12,22に対応して各プ
リント基板に電子部品を挿入するための第1及び
第2の挿入ヘツド13,23が配置されている。 First and second printed circuit boards 12 and 22 are placed on the XY table 30, and an electronic component is inserted into each printed circuit board corresponding to these first and second printed circuit boards 12 and 22. first and second insertion heads 13, 23 are arranged.
上記構成において、スプロケツト2A乃至2D
の間欠回転運動によりパレツト4は間欠走行動作
を実行している。パレツト4が供給部5に対向し
た位置にあるとき、所定の品種の電子部品連6が
選択されて供給部5で切断されて第2図の如く2
個の電子部品8A,8Bを有する電子部品連切断
片7としてパレツト4上に移し変えられる。電子
部品連切断片7を保持したパレツト4は、循環チ
ヤツク10,20が対向するスプロケツト2Cの
方向に移動していく。パレツト4は回転機構を有
しており、この移動中において第2図の如く電子
部品連切断片7の姿勢を90度回転して、電子部品
8A,8Bのリード線を循環チヤツク10,20
で挟持しやすいようにパレツト4の進行方向に対
し直交するようにする。次いで、パレツト4がス
プロケツト2Cに沿つて円弧状に走行するように
なり、第1の位置Aに到達すると、第4図の如く
垂直に立上がつた第1の循環チヤツク10により
電子部品8Aのリード線が挟持され、これと同時
にカツターにより電子部品連切断片7から電子部
品8Aが切離される。そして、電子部品8Aは第
1の間欠回転テーブル11の間欠回転に従つて位
置B、C、D、E、F、Gを通過して位置Iに達
し、ここで第5図の如く90度回転して水平となつ
た第1の循環チヤツク10より第1の挿入ヘツド
13に移し変えられ、この第1の挿入ヘツド13
によりXYテーブル30上のプリント基板12に
電子部品8Aの挿入が実行される。なお、第1の
間欠回転テーブル11は、一段下がつた状態で回
転動作を行う。これは、第1の循環チヤツク10
が回転同時に電子部品に当たつてしまわないよう
にするためである。 In the above configuration, sprockets 2A to 2D
Due to the intermittent rotational movement, the pallet 4 executes an intermittent traveling motion. When the pallet 4 is in a position facing the supply section 5, a series of electronic components 6 of a predetermined type is selected and cut by the supply section 5, and the series of electronic components 6 is cut into two parts as shown in FIG.
The electronic component is transferred onto a pallet 4 as a continuous electronic component piece 7 having individual electronic components 8A and 8B. The pallet 4 holding the continuously cut pieces 7 of electronic components moves in the direction of the sprocket 2C where the circulation chucks 10 and 20 face each other. The pallet 4 has a rotation mechanism, and during this movement, it rotates the posture of the electronic component continuous cut piece 7 by 90 degrees as shown in FIG.
The pallet 4 should be perpendicular to the direction of movement of the pallet 4 so that it can be easily held. Next, the pallet 4 begins to travel in an arc shape along the sprocket 2C, and when it reaches the first position A, the electronic component 8A is moved by the first circulation chuck 10 that rises vertically as shown in FIG. The lead wire is held, and at the same time, the electronic component 8A is cut off from the continuous cut piece 7 of the electronic component by the cutter. Then, the electronic component 8A passes through positions B, C, D, E, F, and G according to the intermittent rotation of the first intermittent rotary table 11 and reaches position I, where it is rotated 90 degrees as shown in FIG. The first circulation chuck 10, which has become horizontal, is transferred to the first insertion head 13, and the first insertion head 13
As a result, the electronic component 8A is inserted into the printed circuit board 12 on the XY table 30. Note that the first intermittent rotary table 11 rotates in a state where it is lowered one step. This is the first circulation chuck 10
This is to prevent it from hitting electronic components at the same time as it rotates.
電子部品連切断片7の残りの電子部品8Bは、
パレツト4の間欠走行に従つて位置B′、C′、
D′を通過して位置E′に到達し、この位置E′におい
て第4図の如く垂直に立上がつた第2の循環チヤ
ツク20により電子部品8Bのリード線が挟持さ
れ、これと同時にカツターにより電子部品連切断
片7から電子部品8Bが切離される。そして、電
子部品8Bは第2の間欠回転テーブル21の間欠
回転に従つて位置F′、G′、H′を通過して位置I′に
達し、ここで第5図の如く90度回転して水平とな
つた第2の循環チヤツク20より第2の挿入ヘツ
ド23に移し変えられ、この第2の挿入ヘツド2
3によりXYテーブル30上のプリント基板22
に電子部品8Bの挿入が実行される。この場合、
前記第1の位置Aから第1の挿入ヘツド(位置
I)までの間欠送りピツチ数と、第1の位置Aか
ら第2の位置E′まで間欠送りピツチ数と第2の位
置E′から第2の挿入ヘツド(位置I′)までの間欠
送りピツチ数との和とを等しく設定してあり、か
つ第1のプリント基板12に対する第1の挿入ヘ
ツド13の位置関係と第2のプリント基板22に
対する第2の挿入ヘツド23の位置関係を等しく
設定してあるので、前記第1及び第2の挿入ヘツ
ド13,23で夫々対応する第1及び第2のプリ
ント基板12,22の同一挿入位置に同時に電子
部品を挿入することができる。 The remaining electronic component 8B of the electronic component continuous cut piece 7 is
According to the intermittent movement of pallet 4, positions B', C',
It passes through D' and reaches position E', and at this position E', the lead wire of electronic component 8B is clamped by the second circulating chuck 20 which stands up vertically as shown in Fig. 4, and at the same time, the cutter The electronic component 8B is separated from the continuous cut piece 7 of the electronic component. Then, as the electronic component 8B is intermittently rotated by the second intermittent rotary table 21, it passes through positions F', G', and H' and reaches position I', where it is rotated 90 degrees as shown in FIG. The second circulation chuck 20, which is now horizontal, is transferred to the second insertion head 23, and this second insertion head 2
3, the printed circuit board 22 on the XY table 30
The electronic component 8B is inserted. in this case,
The number of intermittent feed pitches from the first position A to the first insertion head (position I), the number of intermittent feed pitches from the first position A to the second position E', and the number of intermittent feed pitches from the second position E' to the first insertion head (position I). The sum of the number of intermittent feed pitches up to the second insertion head (position I') is set equal, and the positional relationship of the first insertion head 13 with respect to the first printed circuit board 12 and the second printed circuit board 22 Since the positional relationship of the second insertion head 23 with respect to the printed circuit board 23 is set equally, the first and second insertion heads 13 and 23 can be inserted into the same insertion position of the corresponding first and second printed circuit boards 12 and 22, respectively. Electronic components can be inserted at the same time.
第2の位置E′を通過したパレツト4上にはテー
プ部分のみが残つた電子部品連切断片7となる
が、これは、再度パレツト上で90度回転され元の
姿勢(第2図の供給時の姿勢)に戻され、さらに
排出板40によりパレツト4より除去される。 On the pallet 4 that has passed the second position E', there is a continuously cut electronic component fragment 7 with only the tape portion remaining, but this is rotated 90 degrees on the pallet again and returned to its original position (as shown in Figure 2). It is returned to the original position) and further removed from the pallet 4 by the discharge plate 40.
以上説明したように、本発明に係る電子部品挿
入方法によれば、電子部品連を電子部品2個を有
するように切断した電子部品連切断片をパレツト
で移送し、第1の位置で前記電子部品連切断片の
うちの1個の電子部品を第1の循環チヤツクで保
持して第1の挿入ヘツドに移送し、第2の位置で
前記電子部品連切断片のうちの残りの電子部品を
第2の循環チヤツクで保持して第2の挿入ヘツド
に移送することにより、前記第1及び第2の挿入
ヘツドで夫々対応する第1及び第2のプリント基
板の同一挿入位置に同時に電子部品を挿入するこ
とができ、挿入速度の高速化を図ることができ
る。また、XYテーブル、電子部品移送装置、及
びこれらを制御する装置等は2個の挿入ヘツドに
共用できるので、経済的である。 As explained above, according to the electronic component insertion method according to the present invention, the electronic component series is cut into two electronic components, and the electronic component series cut pieces are transported on a pallet, and the electronic component series is inserted into the electronic component at the first position. One electronic component of the continuous cut pieces of parts is held by a first circulation chuck and transferred to a first insertion head, and the remaining electronic components of the continuous cut pieces of electronic parts are held at a second position. By holding the electronic components in the second circulation chuck and transferring them to the second insertion head, the electronic components are simultaneously inserted into the same insertion position of the corresponding first and second printed circuit boards in the first and second insertion heads, respectively. The insertion speed can be increased. In addition, the XY table, the electronic component transfer device, the device for controlling these, etc. can be shared by the two insertion heads, which is economical.
第1図は本発明に係る電子部品挿入方法の実施
例を示す平面図、第2図はパレツトと電子部品連
切断片との位置関係を示す平面図、第3図はスプ
ロケツト2Cに沿つたパレツトの位置及び第1及
び第2の循環チヤツクの位置を示す平面図、第4
図及び第5図は夫々循環チヤツクの姿勢を示す側
面図である。
4……パレツト、6……電子部品連、7……電
子部品連切断片、8A,8B……電子部品、1
0,20……循環チヤツク、11,21……間欠
回転テーブル、12,22……プリント基板、1
3,23……挿入ヘツド。
Fig. 1 is a plan view showing an embodiment of the electronic component insertion method according to the present invention, Fig. 2 is a plan view showing the positional relationship between the pallet and the continuous cut piece of the electronic component, and Fig. 3 is a plan view showing the pallet along the sprocket 2C. and the positions of the first and second circulation chucks;
5 and 5 are side views showing the posture of the circulation chuck, respectively. 4...Pallet, 6...Electronic parts series, 7...Electronic parts series cut pieces, 8A, 8B...Electronic parts, 1
0, 20... Circulation chuck, 11, 21... Intermittent rotary table, 12, 22... Printed circuit board, 1
3, 23... Insertion head.
Claims (1)
断した電子部品連切断片をパレツトで移送し、第
1の位置で前記電子部品連切断片のうちの1個の
電子部品を第1の循環チヤツクで保持し前記電子
部品連切断片より切離して第1の挿入ヘツドに移
送し、第2の位置で前記電子部品連切断片のうち
の残りの電子部品を第2の循環チヤツクで保持し
前記電子部品連切断片より切離して第2の挿入ヘ
ツドに移送し、前記第1及び第2の挿入ヘツドで
夫々対応する第1及び第2のプリント基板の同一
挿入位置に同時に電子部品を挿入することを特徴
とする電子部品挿入方法。 2 前記パレツトは間欠走行しかつ前記第1及び
第2の循環チヤツクが第1及び第2の間欠回転テ
ーブルに夫々等角度間隔で設けられており、前記
第1の位置から第1の挿入ヘツドまでの間欠送り
ピツチ数と、前記第1の位置から第2の位置まで
の間欠送りピツチ数と前記第2の位置から第2の
挿入ヘツドまでの間欠送りピツチ数との和とを等
しく設定した特許請求の範囲第1項記載の電子部
品挿入方法。[Scope of Claims] 1. A series of electronic parts is cut into two electronic parts, and a continuous piece of electronic parts is transported on a pallet, and one of the pieces of the continuous piece of electronic parts is transferred to a first position. The component is held by a first circulating chuck, separated from the electronic component continuous piece, and transferred to a first insertion head, and the remaining electronic component of the electronic component continuous piece is transferred to a second insertion head at a second position. The electronic component is held in a circulating chuck, separated from the electronic component continuous cut piece, transferred to a second insertion head, and simultaneously inserted into the same insertion position of the corresponding first and second printed circuit boards in the first and second insertion heads, respectively. An electronic component insertion method characterized by inserting an electronic component. 2. The pallet travels intermittently, and the first and second circulation chucks are provided at equal angular intervals on the first and second intermittent rotary tables, respectively, and the pallet is moved from the first position to the first insertion head. A patent for setting the number of intermittent feed pitches equal to the sum of the number of intermittent feed pitches from the first position to the second position and the number of intermittent feed pitches from the second position to the second insertion head. An electronic component insertion method according to claim 1.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP58062098A JPS59188200A (en) | 1983-04-11 | 1983-04-11 | Electronic part inserting method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP58062098A JPS59188200A (en) | 1983-04-11 | 1983-04-11 | Electronic part inserting method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS59188200A JPS59188200A (en) | 1984-10-25 |
| JPH0216597B2 true JPH0216597B2 (en) | 1990-04-17 |
Family
ID=13190230
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP58062098A Granted JPS59188200A (en) | 1983-04-11 | 1983-04-11 | Electronic part inserting method |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS59188200A (en) |
-
1983
- 1983-04-11 JP JP58062098A patent/JPS59188200A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS59188200A (en) | 1984-10-25 |
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