JPH0221282B2 - - Google Patents
Info
- Publication number
- JPH0221282B2 JPH0221282B2 JP7826284A JP7826284A JPH0221282B2 JP H0221282 B2 JPH0221282 B2 JP H0221282B2 JP 7826284 A JP7826284 A JP 7826284A JP 7826284 A JP7826284 A JP 7826284A JP H0221282 B2 JPH0221282 B2 JP H0221282B2
- Authority
- JP
- Japan
- Prior art keywords
- pump
- temperature
- distillation column
- liquid
- starting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000004821 distillation Methods 0.000 claims description 109
- 239000007788 liquid Substances 0.000 claims description 82
- 238000000034 method Methods 0.000 claims description 69
- 238000010438 heat treatment Methods 0.000 claims description 47
- 239000012530 fluid Substances 0.000 claims description 19
- 238000010992 reflux Methods 0.000 claims description 19
- 230000008569 process Effects 0.000 claims description 18
- 238000000605 extraction Methods 0.000 claims description 16
- 239000002994 raw material Substances 0.000 claims description 8
- 230000003247 decreasing effect Effects 0.000 claims description 6
- 239000000446 fuel Substances 0.000 claims description 6
- 230000007423 decrease Effects 0.000 claims description 5
- 238000011049 filling Methods 0.000 claims description 3
- 230000007704 transition Effects 0.000 claims description 3
- 238000005086 pumping Methods 0.000 claims description 2
- 239000003921 oil Substances 0.000 description 61
- 239000010779 crude oil Substances 0.000 description 44
- 239000002737 fuel gas Substances 0.000 description 11
- 239000007789 gas Substances 0.000 description 10
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 6
- 230000008859 change Effects 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
- 239000003345 natural gas Substances 0.000 description 3
- 239000001301 oxygen Substances 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 238000010612 desalination reaction Methods 0.000 description 2
- 229910001873 dinitrogen Inorganic materials 0.000 description 2
- 239000011261 inert gas Substances 0.000 description 2
- 239000003350 kerosene Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000007670 refining Methods 0.000 description 2
- 230000008439 repair process Effects 0.000 description 2
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 238000010793 Steam injection (oil industry) Methods 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000007872 degassing Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003546 flue gas Substances 0.000 description 1
- 239000000295 fuel oil Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 238000005504 petroleum refining Methods 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 239000013535 sea water Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 238000012549 training Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
Landscapes
- Control Of Non-Positive-Displacement Pumps (AREA)
- Vaporization, Distillation, Condensation, Sublimation, And Cold Traps (AREA)
Description
[発明の目的]
産業上の利用分野
本発明は石油精製、石油化学、化学工業、海水
淡水化等における蒸留プラントの運転開始方法に
関し、更に詳しくは、蒸留プラントを多くの人手
を要することなく、コンピユーターのシーケンス
コントロールにより、自動的に運転開始する方法
に関する。
従来の技術
従来これ等の蒸留プラントにおいては、反応プ
ロセス等の他種プラントの場合と同様に、操作単
位毎に集合計器室からの指示に基づいて、現場作
業員が運転開始ないし運転停止を行なう機器類に
付属するバルブ、コック類及び/又は起動、停止
スイツチ類を操作している。しかし、近年のよう
なプラント規模の大型化に伴なつて、かかる現場
作業は困難の度を増してきている。
一方、最近では大量生産型素材産業の不振から
プラント操業に対するコストダウン要請が特に大
きくなつており、最小の費用と極めて限られた人
員によつてプラントの操業を行わなければならな
くなつている。
更に、石油、天然ガス等の原料、エネルギー資
源の保有国や、開発途上国においては、原油、天
然ガス等の未加工のエネルギー資源の輸出から、
製品輸出及び自国内需要の充足を目的とした石油
精製、天然ガス、石油化学等のプラント建設及び
操業開始が盛んになつてきている。これらエネル
ギー資源保有国や開発途上国においては、急激な
工業化政策のために、装置産業の運転技術者養成
が需要に追い付かない面があり、技術教育が普
及、充実している先進国工業諸国に比べ、プラン
ト操業、特に運転開始時の要員確保が非常に困難
になつており、先進諸国からの技術者の応援を仰
いでいるのが現状である。
発明が解決しようとする問題点
本発明は上記状況に鑑みてなされたもので、蒸
留工程を包含する各種プラントの運転開始方法を
改善し、多くの人手を要することなく、自動的に
運転を開始する方法を提供することを目的として
いる。
[発明の構成]
問題点を解決するための手段
すなわち以下に述べる本発明の方法によつて上
記目的を達成することが出来る。
本発明の自動運転開始方法は、下記の(a)〜(e)の
工程よりなることを特徴とする。
(a) 蒸留プラントに付属するポンプの吐出流量調
節弁を閉止状態にしてポンプを起動し、ポンプ
吐出圧力上昇後に調節弁を流量最小となるよう
に調節し、所定時間経過後調節弁開度を増して
吐出流量の自動調節を行う工程、
(b) 前記ポンプにより蒸留塔に送液される蒸留塔
塔底液を塔内圧力又は液頭圧によつて少なくと
も塔底液ポンプ吐出配管の流量調節弁まで充填
し、これを塔底部液面計によつて検知したの
ち、塔底液ポンプを自動的に起動する工程、
(c) 蒸留塔の原料液供給系統及び塔底液抜出し系
統の液置換及び/又はプラント内流体循環を達
成した後、蒸留塔加熱炉の点火昇温を自動的に
開始する工程、
(d) 前記蒸留塔加熱炉出口流体又は蒸留塔棚段温
度の測定値を予め定めた時間毎に目標温度と比
較して両者の温度差を算出し、該温度差に対応
して予め設定した値に基づいて加熱炉供給燃料
の流量を増減し、この操作を繰り返すことによ
つて蒸留塔加熱炉を所定の温度に昇温する工
程、
(e) 前記蒸留塔加熱炉の昇温により留出する塔頂
液、側流留出液、側線還流液又は塔底液の当該
液面又は温度を検出し、当該液面又は温度が予
め設定した液面高又は上限温度に達したとき、
各抜出しポンプを自動的に起動させ、定常運転
に移行させる工程。
上記(a)〜(e)工程を順次経ることによりプラント
の自動運転開始をスムーズに行うことができる。
また、(a)〜(e)工程に続いて、次の(f)及び(g)
工程、即ち
(f) 前記定常運転移行後において、蒸留塔の側流
留出液又は蒸留塔棚段の温度に予め上限値を設
定し、この上限値に達したとき、側流留出液の
抜出し量を減少させる工程、
(g) 前記側流留出液の抜出し量を減少した後、
蒸留塔供給原料液、蒸留塔から抜出される各留
分、塔頂還流又は側線還流の流量を予め設定し
た値又は増減速度に基いて自動的に調節する工
程、
に従つて操作することにより、自動的に定常運転
を続けることができる。
更に、前記(a)工程の蒸留塔に付属するポンプの
起動に際しては、
(h) 該ポンプの空引きをポンプ駆動モータの電
流値より感知し、該ポンプの吐出流量調節弁を
一定時間絞り又は閉止することにより空引きを
回避するか、或は、
(i) 該ポンプの吸入側塔槽類の液面と照合して停
止させるか又は予備ポンプに自動切換えを行う
ことにより蒸留塔に付属するポンプの稼動を迅
速且安全に定常状態に移行させることができ
る。
また、前記工程(e)において液面計を持たない部
分の液面検出に際しては、
(j) 蒸留塔の塔頂液、側流留出液又は側線還流液
の液面高を、各抜出しポンプの吸入側圧力によ
つて検出する
ようにするのが、簡単でしかも確実である。
実施例
次に、本発明を図面と共に具体的に説明する。
第1図に示す処理能力50000B/Dの原油常圧
蒸留装置において、シーケンスコントロール機能
を有する分散型制御システムを使用して、自動運
転開始を行なう場合の一実施例について説明す
る。
本発明において、自動運転開始とは、連続運転
に入る前の所定の準備作業、すなわち装置内の酸
素駆逐、水切り、ポンプ及び回転機の潤滑油給
油、全配管・機器類の弁開閉確認、全計器類の作
動体制の確認、原料・製品タンクの供給及び受け
入れ体制の整備、電力、スチーム、用水、空気等
の供給体制の整備、排煙、排水、オフガス処理設
備の受け入れ体制整備等の所謂運転開始準備作業
を完了し、その後、シーケンスコントロールのプ
ログラムに従つて蒸留装置の運転開始工程を自動
的に進捗させ、何等運転員の操作を必要とするこ
となく、正常運転に移行せしめることを指してい
る。
尚、シーケンスコントロールのプログラムの作
り方によつては自動運転開始の途上において、任
意の段階でプログラムを一時停止させたり、運転
を停止して任意の段階まで作業工程を戻すことも
勿論可能である。
本実施例では、装置内の酸素駆逐と原料導入の
所から説明するが、蒸留装置ないし蒸留装置を含
むプラントにおいて連続運転を装置の故障修理又
は生産計画上の理由によつて一時的に停止した後
の運転開始の場合にも本発明を好適に適用するこ
とが出来る。
更に、本発明に示す各方法を用いて蒸留装置な
いし蒸留装置を含むプラントの自動運転停止、原
料種類の自動切替、原料処理量の変更等を行うこ
とも可能である。
先ず、原油常圧蒸留装置の装置組立又は開放点
検、修繕、掃除の完了後、プラントの運転開始に
先立ち、水蒸気、窒素等の不活性ガスで装置内の
酸素を駆逐し、窒素等の不活性ガスを封入する。
本実施例における不活性ガスの封入圧力は前留
塔塔底油ポンプ22の吐出側流量調節弁25を境
界にして、前留塔系統を約2.5Kg/cm2Gに、また
主蒸留塔5系統を0.2〜0.3Kg/cm2Gに保持する。
次に原油タンク1から原油ポンプ13に至る配
管の弁11及び原油ポンプ13の吸入弁12並び
に吐出弁14を開放し、原油の液頭圧を利用して
原油ポンプ13のガス抜きを行い、原油ポンプ1
3の起動準備をする。また、運転中に作動させる
調節弁及び遠隔操作弁等の仕切弁は全て開放す
る。
以上の運転準備作業は手作業で実施するが、遠
隔自動操作によつて実施することも可能である。
以下、予め命令コード方式(コマンド方式)に
よつて作成したシーケンスコントロールのプログ
ラムを始動させて自動運転開始の連続工程に入
る。
(原油ポンプの起動)
最初に原油ポンプ13を工程(a)の方法、すなわ
ちポンプの吐出弁14が開放、吐出側流量調節弁
16が閉止の状態で起動し、ポンプ吐出側圧力が
充分上昇する迄の約10秒間は流量調節弁16を閉
止しておき、その後通常運転時における最大流量
330K/hrの15%程度(約50K/hr)となる
様に予め設定した弁開度まで開放し、15秒間保持
する。15秒の間流量計15の指示値を照合し、流
量が出ていないか又は原油ポンプ13の駆動モー
タの電流値がポンプ空引き運転相当の値である場
合には、工程(h)の方法によつて流量調節弁1
6を閉止してポンプを停止させシーケンスコント
ロールのプログラムを最初から実行し直す。
流量計15を照合して所定の流量が出ている場
合には、流量調節弁16の開度を予め定めた流量
増減速度に基づいて増加させ約200K/hrに設
定し、順次装置内の配管17、熱交換器18、1
9脱塩槽(図示せず)、前留塔2に原油を導入し、
前留塔塔底の液面計27に液面を出す。
同時に主蒸留塔5にも原油ポンプ吐出配管17
からの枝管(図示せず)を経由して原油を導入
し、塔底部液面計54に液面を出す。主蒸留塔塔
底部に貯めた原油は液頭圧を利用して塔底油ポン
プ51、熱交換器52,53等の塔底油系統に送
られ、先願(特願昭58−143584)の方法によつて
系内ガスとの置換、自動ガス抜きを行なう。
(塔底油ポンプの起動)
次に、前留塔塔底液面計27の指示が90%に達
したら原油ポンプ13を停止し、工程(b)の方法に
よつて前留塔2の塔底油ポンプ22の吐出側流量
調節弁25を開放し、前留塔内の窒素ガス圧力と
液頭圧を利用して前留塔塔底部に貯つた原油を塔
底油ポンプ22、配管24、加熱炉3へ移送す
る。
原油の導入前にこれ等機器配管内に存在してい
た窒素ガスは原油と置換され、主蒸留塔5内へ押
し出され、原油ポンプ13から加熱炉3の入口立
ち上がり加熱管31までの原油置換、ガス抜きが
行なわれる。
前留塔2の塔底油ポンプ22の吐出側流量調節
弁25まで原油が充填されたかどうかの判定は、
前留塔塔底液面計27の液面降下速度と、吐出側
流量調節弁25までの系統内容積を照合して行
う。
本実施例においては、前留塔塔底液面計27の
指示が90%から50%に低下する迄の時間を計測
し、該計測時間の5倍の時間経過を以て、又は、
吐出側流量調節弁25を開放する以前の調節弁液
漏れを考慮し、吐出側流量調節弁25の開放後
420秒間の経過を以て該流量調節弁25まで原油
が充填されたものと判定し、次のシーケンスプロ
グラムに移行している。
尚、加熱炉加熱管は最上部の地上高が高い為、
前留塔内の窒素ガス圧力を増大させれば加熱炉管
内を完全に原油置換することも可能であるが、後
述の方法に従つて前留塔塔底油ポンプ22を起動
し、加熱炉加熱管内のガスを原油で置換し、主蒸
留塔5に原油を送り込むのが良い。
すなわち、原油ポンプ13を再起動して前留塔
塔底液面計27の指示が50%に達したなら工程(b)
の方法によつて前留塔塔底油ポンプ22を起動す
る。
その手順は原油ポンプ13の起動とほぼ同様
で、工程(a)の方法によつて前留塔塔底油ポンプ2
2の吐出仕切弁23を開放し、吐出側流量調節弁
25を閉止し、塔底油ポンプ22を自動的に起動
させる。吐出側圧力が上昇する約10秒間は流量調
節弁25を閉止しておき、その後通常運転時にお
ける最大流量の15%程度となる様に予め設定した
弁開度迄開放し、15秒間保持する。
15秒の間流量計26の指示を照合し、流量が出
ていないか又は塔底油ポンプ22の駆動モータの
電流計指示値が予め設定したポンプ空引き運転相
当の値である場合には、塔底油ポンプ22を停止
すると共に、原油ポンプ13を停止して運転開始
のシーケンスプログラムを最初から実行し直す。
上記15秒間以内に塔底油ポンプ22の流量が出
ていることが計測されたなら、加熱炉各パスにお
ける自動流量調節弁25を作動させて加熱炉経由
主蒸留塔張込の原油流量を各パス50K/hrに設
定する。
次いで、主蒸留塔塔底液面計54の指示が50%
に達したなら、主蒸留塔塔底油ポンプ51を先願
(特願昭58−143584)の方法によつて起動し、前
留塔2及び主蒸留塔5系内の原料油による置換及
び原油タンク1から原油常圧蒸留装置を経由する
原油タンク8又はスロツプ油タンク8′への原油
の循環流を確立する。
主蒸留塔塔底油ポンプ51が起動不能の場合
は、前留塔塔底油ポンプ22の場合と同様に運転
開始のシーケンスプログラムを最初から実行し直
す。
(加熱炉の点火)
前記工程(c)に基づいてポンプの稼動状況及び上
記原油循環系統内における流量並びに配管系の弁
の開閉状況、各系統内圧力等の計測及び論理照合
を行なつた後、主蒸留塔加熱炉3のガスバーナ3
2のうち2本のバーナ元弁33を遠隔操作により
自動的に開放し、予め点火してあつたパイロツト
バーナ(図示せず)の火種により点火して加熱炉
3の昇温を開始する。
この時、燃料ガス流量調節弁34の開度は燃料
ガスの最小流量値、すなわち総発熱量
8000Kcal/Nm3の燃料ガスに対して約600Nm3/
hrとなる様に予め設定しておく。2本のガスバー
ナに点火後供給燃料ガス量を自動流量制御
(FIC)に切り替える。
次に、昇温の基点温度を測定してシーケンスコ
ントローラーのプログラムに取り込み、4分間後
の目標温度を算出し記憶させる。
4分間経過後、加熱炉出口流体温度を検出し、
目標温度と比較して両者の差を算出し、測定温度
と目標温度の差に対応して予め設定した値に基づ
いて加熱炉供給燃料ガス流量を増減する。例え
ば、計画昇温速度を1時間当たり80℃に設定し、
次の区分に従つて燃料ガス流量の増減を行なう。
(1) 加熱炉出口流体の今回測定温度が目標温度よ
り6℃以上高いとき
……燃料ガス量を50Nm3/hr減らす。
(2) 同上測定温度が目標温度より3℃以上6℃未
満高く、且前回測定温度より高いとき
……同上流量を30Nm3/hr増す。
(3) 同上測定温度が目標温度より3℃以上6℃未
満高く、且前回測定温度より低いとき
……同上流量を50Nm3/hr増す。
(4) 同上測定温度が目標温度より0℃以上3℃未
満高く、且前回測定温度との昇温勾配(以下単
に昇温勾配と略記する)が計画昇温勾配より大
きいとき
……同上流量を70Nm3/hr増す。
(5) 同上測定温度が目標温度より0℃以上3℃未
満高く、且昇温勾配が計画昇温勾配以下で、前
回測定温度よりも高いとき
……同上流量を100Nm3/hr増す。
(6) 同上測定温度が目標温度より0℃以上3℃未
満高く、且前回測定温度より低いとき
……同上流量を130Nm3/hr増す。
(7) 同上測定温度が目標温度より3℃以上低く、
且昇温勾配が計画昇温勾配の2倍以上のとき
……同上流量を100Nm3/hr増す。
(8) 同上測定温度が目標温度より3℃以上低く、
且昇温勾配が計画昇温勾配の2倍以下のとき
……同上流量を150Nm3/hr増す。
(9) 同上測定温度が目標温度より0℃以上3℃未
満低く、且昇温勾配が計画昇温勾配の2倍以上
のとき
……同上流量を70Nm3/hr増す。
(10) 同上測定温度が目標温度より0℃以上3℃未
満低く、且昇温勾配が計画昇温勾配の1倍以上
2倍未満のとき
……同上流量を100Nm3/hr増す。
以上の加熱炉出口流体温度を検出し、目標温度
と比較して両者の差を算出し、測定温度と目標温
度の差に対応して予め設定した値に基づいて加熱
炉供給燃料の流量を増減する操作はシーケンスコ
ントローラーのプログラムによつて4分間毎に繰
り返して行う。
なお、加熱炉3の昇温に際しては、昇温速度、
加熱炉流体出口温度の測定間隔、温度差に対応す
る供給燃料ガス量の増減サイクル等は、蒸留プラ
ントの種類、規模により自由に設定することがで
きる。
燃料ガス流量の増減を行つてから4分間経過後
に、燃料ガス流量を計測し、1200Nm3/hr以上
1800Nm3/hr未満である時は更にガスバーナ32
の2本の元弁33を開放してバーナを4本に増加
させ、1800Nm3/hr以上である時は更にガスバー
ナ2本の元弁を開放してバーナを6本に増加させ
る。
本方法によつて加熱炉出口流体温度の昇温を行
ない、予め設定した温度、例えば330℃に達した
ならば、加熱炉出口流体温度自動調節計(TRC)
と燃料ガス自動流量調節計(FIC)とをカスケー
ド制御に切り替え、通常運転の制御方法に移行さ
せる。第2図は本発明によつて加熱炉出口流体を
昇温させた場合の昇温曲線の一例であり、点線は
目標温度勾配、実線は昇温結果を表わす。
以上は、本発明の工程(d)の方法によつて加熱炉
出口流体温度を上昇させた場合であるが、従来技
術の方法によつて燃料ガスの供給流量を手動で調
節したり、温度調節計の設定値を手動修正する場
合には、第3図の実線に示すように、迅速且正確
な昇温を行うことが出来ない為に昇温工程に余分
の時間を要していた。
(留出油の抜出し)
一方、加熱炉出口流体の温度上昇に伴なつて主
蒸留塔の温度も上昇し、原油タンクからの原油も
主蒸留塔塔底油熱交換器等によつて昇温されて前
留塔に送入される結果、前留塔の温度も上昇す
る。前留塔及び主蒸留塔は、塔内温度の上昇と共
に塔頂留出油が留出し、主蒸留塔は側流留出油の
留出が始まる。
塔頂留出油は塔頂油凝縮器45,75で凝縮
し、塔頂油受槽4,7に蓄積する。主蒸留塔塔頂
油ポンプ71および前留塔塔頂油ポンプ41を起
動して塔頂リフラツクスを開始し、塔頂油を製品
として抜き出す方法は前記工程(e)、(g)に従う。
すなわち、塔頂温度が基準温度に達するか、塔
頂油受槽4,7の液面が50%以上となつた時、塔
頂油ポンプ41,71の吐出側流量調節弁42,
72を閉止してポンプを自動起動し、10秒間経過
後、調節弁開度を最小流量値になる様な開度に15
秒間保持し、流量が出る場合は塔頂温度を[基準
温度−10℃]で塔頂温度調節計(TRC)28,
56と塔頂油リフラツクス流量調節計(FRC)
42,72をカスケード制御に移行させる。基準
温度は原油の性状や運転開始工程によつて任意に
選択が可能であるが、一例として前留塔塔頂の場
合100〜110℃、主蒸留塔塔頂で80〜90℃である。
ポンプを起動しても流量が出ない場合には前記
工程(h)、(i)の方法によつてポンプの空引き
を回避するか、自動的に予備ポンプに切り替える
か又は自動停止して待機状態に戻してこれを繰り
返す。
塔頂油リフラツクスを上述を方法で開始した
後、塔頂油受槽4,7の液面計44,74指示が
50%越える場合には自動液面調節計43,73を
作動させて、製品塔頂油の抜き出しを開始する。
主蒸留塔5の昇温と共に主蒸留塔側流留出油は
側流留出油ストリツパ6に入り、ストリツパ塔底
液面が上昇し、塔底液面計指示64,64′,6
4″等が設定値に達した後、側流留出油ポンプ6
1,61′,61″等を起動し、製品油として抜き
出しを開始し、熱交換器62,62′…,63,
63′…を経て取出す。
側流留出油ポンプ61等の起動、停止の方法
は、前述の塔底油ポンプ、塔頂油リフラツクスな
いし塔頂油抜き出しポンプの場合と同様に行な
う。
主蒸留塔の側線還流油ポンプ57は主蒸留塔側
線還流油トレイの液面計指示(図示せず)に対応
して自動起動、自動停止しても良いが、前記工程
(j)に基づき、ポンプ57の吸入側圧力計指示
58と主蒸留塔の塔内圧力55を対照させて算出
した吸入側液頭圧から収入側配管液面高ないし主
蒸留塔の側線還流油トレイ液面高を検知すること
によつて、ポンプを自動起動、自動停止させる方
法が既存設備に大きな改造を必要としない点から
有利である。
なお、本実施例で使用される高温流体ポンプの
運転を切換える場合には、先願(特願昭58−
143583)による方法が適当である。
以上により原油常圧蒸留装置の装置内への原油
送入から加熱炉の昇温、塔頂油及び側流留出油の
抜き出し、側線還流油の循環までの工程が終了
し、正常運転に移行させる。
(正常運転)
正常運転への移行にあたり、主蒸留塔における
側流留出油抜き出しトレイの温度等は品質制御の
必要から前記工程(f)の方法によつて予め上限値を
設定し、上限値に達した場合に側流留出油の抜き
出し量をシーケンスプログラムによつて自動的に
減少させ、上限値と該トレイ温度に余裕がある場
合には前記工程(g)によつて予め定めた計画得
率に基づく側流留出油の抜き出しを行なう。例え
ば、軽油留分の抜き出しトレイの上限温度は、主
蒸留塔塔頂圧力0.4〜0.7Kg/cm2Gにおいて、262
℃に設定し、JIS K2254燃料油蒸留試験方法によ
るJIS 1号灯油の95%留出温度270℃以下の規格
を満足する様にするが、運転開始及び正常運転へ
の移行中に、軽油留分の抜き出しトレイ温度が
262℃を越えた場合には、同工程(g)により予
め定めた抜出量変化速度、すなわち、30秒間に
0.2〜0.3k/hrの割合で灯油留分の抜き出しを
自動的に減少させることによつて得率の変更を行
う。
抜出量を増加させる場合の変化速度もこれと同
様である。また、側流留出油ないし側線還流油の
ストリツパ塔底液面ないし、主蒸留塔抜き出しト
レイ液面計の指示又は抜き出しポンプ吸入側液頭
圧に下限値を設定し、下限値に達した時各抜出量
ないし循環量を例えば従前の流量の90%に自動的
に低下させることによつて運転の継続が行なわれ
る。
その他、正常運転への移行にあたり、各製品の
蒸留性状を改善し、蒸留の効率を向上させるため
に主蒸留塔塔底及びストリツパ塔底にスチームを
吹き込むことが行われるが、本作業もシーケンス
コントロールプログラムによ信て自動化させた
り、必要なメツセージを発生させたりすることが
可能である。すなわち、塔底吹込用スチーム源の
1.3〜1.4Kg/cm2Gの飽和低圧蒸気を予め加熱炉対
流部加熱管(図示せず)に通しておき、加熱炉出
口原油温度が280℃に達したとき、主蒸留塔塔底
及び各ストリツパ塔底に通ずるスチーム配管(図
示せず)の凝縮水を自動的にした後、所要量の過
熱スチーム吹き込みを自動的に開始することがで
きる。
原油の常圧蒸留装置の操業にあたり、製品油の
品質保持と高負荷価値製品の得率向上並びに省エ
ネルギー、省ロス、設備の保全等を目的として各
種のオンラインプセスアナライザーやオフライン
の分析装置及びオーバーフラツシユモニターでプ
ロセスを制御すること、主蒸留塔塔頂部の露点を
一定時間毎に計算して塔頂温度、圧力、ストリツ
ピングスチームの吹込量を変更して露点領域外に
制御すること、更に軽油留分の色相を連続且つ迅
速に看視、検知して軽油留分の抜き出し量等の制
御をするために特開昭58−179342によるカラーモ
ニターを用いることなどが行われており、これら
の技術は本発明の実施にあたつて好適に応用する
ことができる。
本発明の実施例を従来技術と比較すると、次の
通り運転開始時間が大巾に短縮され、同時に運転
開始工程期間中の原料油使用量が減少し、再精製
が必要となる所謂スロツプ油の発生が少なくなる
のは勿論、この間に消費される燃料等の用役所要
量の節約となつた。
[Object of the invention] Industrial application field The present invention relates to a method for starting operation of a distillation plant in petroleum refining, petrochemical, chemical industry, seawater desalination, etc. This article relates to a method for automatically starting operation using computer sequence control. Conventional technology Conventionally, in these distillation plants, as in the case of other types of plants such as reaction process plants, on-site workers start or stop operations based on instructions from the integrated chamber for each operation unit. Operates valves, cocks, and/or start/stop switches attached to equipment. However, as the scale of plants has increased in recent years, such on-site work has become increasingly difficult. On the other hand, recently, due to the slump in the mass-produced materials industry, there has been a particularly strong demand for cost reductions in plant operations, and it has become necessary to operate plants at minimum costs and with extremely limited personnel. Furthermore, in countries that possess raw materials and energy resources such as oil and natural gas, and developing countries, exports of unprocessed energy resources such as crude oil and natural gas,
The construction and start-up of oil refining, natural gas, petrochemical plants, etc., for the purpose of exporting products and satisfying domestic demand is increasing. In these energy resource-possessing countries and developing countries, due to rapid industrialization policies, the training of operating engineers in the equipment industry is unable to keep up with demand. In comparison, it has become extremely difficult to secure personnel for plant operations, especially at the start of operations, and the current situation is that plants rely on the support of engineers from developed countries. Problems to be Solved by the Invention The present invention has been made in view of the above situation, and improves the method for starting operation of various plants including distillation processes, so that operations can be started automatically without requiring much manpower. The purpose is to provide a method to do so. [Structure of the Invention] Means for Solving the Problems The above object can be achieved by the method of the present invention described below. The automatic operation starting method of the present invention is characterized by comprising the following steps (a) to (e). (a) Close the discharge flow control valve of the pump attached to the distillation plant, start the pump, and after the pump discharge pressure rises, adjust the control valve to the minimum flow rate, and after a predetermined period of time, adjust the control valve opening. (b) adjusting the flow rate of at least the bottom liquid pump discharge piping of the distillation column bottom liquid sent to the distillation column by the pump according to the column internal pressure or liquid head pressure; After filling up to the valve and detecting this with the bottom liquid level gauge, the bottom liquid pump is automatically started. (c) Liquid replacement in the raw material liquid supply system and bottom liquid extraction system of the distillation column. and/or automatically starting the ignition temperature increase of the distillation column heating furnace after achieving intra-plant fluid circulation; (d) predetermining a measured value of the distillation column heating furnace outlet fluid or distillation column plate temperature; The temperature difference between the two is calculated by comparing the target temperature with the target temperature every time, and the flow rate of the fuel supplied to the heating furnace is increased or decreased based on a preset value corresponding to the temperature difference, and this operation is repeated. a step of raising the temperature of the distillation column heating furnace to a predetermined temperature; (e) the liquid level of the top liquid, side stream distillate, side line reflux liquid, or bottom liquid distilled by raising the temperature of the distillation column heating furnace; Or when the temperature is detected and the liquid level or temperature reaches a preset liquid level height or upper limit temperature,
The process of automatically starting each extraction pump and transitioning to steady operation. By sequentially passing through the steps (a) to (e) above, automatic operation of the plant can be started smoothly. Also, following steps (a) to (e), the following (f) and (g)
Step (f) After the transition to steady operation, an upper limit value is set in advance for the temperature of the side stream distillate of the distillation column or the distillation column plate, and when this upper limit is reached, the temperature of the side stream distillate is (g) after reducing the amount of side stream distillate withdrawn;
By operating according to a step of automatically adjusting the flow rate of the distillation column feedstock liquid, each fraction extracted from the distillation column, the column top reflux or the side line reflux based on a preset value or increase/decrease rate, Steady operation can be continued automatically. Furthermore, when starting the pump attached to the distillation column in step (a), (h) detecting the empty state of the pump from the current value of the pump drive motor, and throttling or restricting the discharge flow rate control valve of the pump for a certain period of time; (i) Stop the pump by checking the liquid level in the suction side of the column or automatically switch to a standby pump to avoid dry pumping, or The operation of the pump can be quickly and safely shifted to a steady state. In addition, in step (e) above, when detecting the liquid level in the part that does not have a liquid level gauge, (j) Check the liquid level of the top liquid, side stream distillate, or side line reflux liquid of the distillation column at each extraction pump. It is simple and reliable to detect the pressure on the suction side. EXAMPLES Next, the present invention will be specifically described with reference to the drawings. An example will be described in which automatic operation is started using a distributed control system having a sequence control function in a crude oil atmospheric distillation apparatus having a processing capacity of 50,000 B/D as shown in FIG. In the present invention, the start of automatic operation refers to predetermined preparatory work before starting continuous operation, including removing oxygen from the equipment, draining water, replenishing lubricating oil to pumps and rotating machines, checking the opening and closing of all piping and equipment valves, and So-called operations such as checking the operating system of instruments, preparing the supply and receiving system for raw materials and product tanks, preparing the supply system for electricity, steam, water, air, etc., and preparing the receiving system for flue gas, waste water, and off-gas processing equipment. Refers to the process of completing start-up preparation work and then automatically proceeding with the start-up process of the distillation equipment according to the sequence control program, allowing normal operation to proceed without any operator intervention. There is. Depending on how the sequence control program is created, it is of course possible to temporarily stop the program at any stage during the start of automatic operation, or to stop the operation and return the work process to any stage. In this example, we will explain from the oxygen expulsion inside the equipment and the introduction of raw materials, but in a distillation equipment or a plant including a distillation equipment, continuous operation is temporarily stopped due to equipment failure repair or production planning reasons. The present invention can also be suitably applied to the case of a later start of operation. Furthermore, using each method shown in the present invention, it is also possible to automatically stop operation of a distillation apparatus or a plant including a distillation apparatus, automatically switch the type of raw material, change the amount of raw material processed, etc. First, after completing the equipment assembly, open inspection, repair, and cleaning of the crude oil atmospheric distillation equipment, and before starting plant operation, the oxygen in the equipment is expelled with an inert gas such as steam or nitrogen, and Fill with gas. In this embodiment, the inert gas sealing pressure is approximately 2.5 Kg/cm 2 G in the front distillation column system, with the discharge side flow rate control valve 25 of the bottom oil pump 22 as the boundary, and the pressure in the main distillation column 5. Maintain the strain at 0.2-0.3 Kg/cm 2 G. Next, the valve 11 of the pipe leading from the crude oil tank 1 to the crude oil pump 13 and the suction valve 12 and discharge valve 14 of the crude oil pump 13 are opened, and the crude oil pump 13 is degassed using the liquid head pressure of the crude oil. pump 1
Prepare to start step 3. In addition, all gate valves such as control valves and remote control valves that are activated during operation will be opened. The above operation preparation work is performed manually, but it can also be performed by remote automatic operation. Thereafter, a sequence control program created in advance using an instruction code method (command method) is started to enter the continuous process of starting automatic operation. (Starting the crude oil pump) First, the crude oil pump 13 is started using the method of step (a), that is, with the pump discharge valve 14 open and the discharge side flow control valve 16 closed, and the pump discharge side pressure is sufficiently increased. The flow rate control valve 16 is closed for about 10 seconds, and then the maximum flow rate during normal operation is
Open the valve to a preset opening of about 15% of 330K/hr (approximately 50K/hr) and hold for 15 seconds. Check the indicated value of the flow meter 15 for 15 seconds, and if there is no flow or the current value of the drive motor of the crude oil pump 13 is equivalent to the pump dry operation, proceed to step (h). Flow control valve 1
6 to stop the pump and restart the sequence control program from the beginning. If the flow meter 15 is checked and the predetermined flow rate is coming out, the opening degree of the flow control valve 16 is increased based on a predetermined flow rate increase/decrease rate to approximately 200 K/hr, and the piping inside the device is sequentially adjusted. 17, heat exchanger 18, 1
Crude oil is introduced into the desalination tank 9 (not shown) and the pre-refiner tower 2,
The liquid level is displayed on the liquid level gauge 27 at the bottom of the front distillation column. At the same time, the crude oil pump discharge pipe 17 is also connected to the main distillation column 5.
Crude oil is introduced via a branch pipe (not shown) from the column, and the liquid level is indicated at the liquid level gauge 54 at the bottom of the column. The crude oil stored at the bottom of the main distillation column is sent to the bottom oil system such as the bottom oil pump 51 and heat exchangers 52 and 53 using liquid head pressure. Depending on the method, the gas in the system will be replaced and the gas will be automatically vented. (Start-up of bottom oil pump) Next, when the indication of the liquid level gauge 27 at the bottom of the fore-stream column reaches 90%, the crude oil pump 13 is stopped, and the column of the fore-stream column 2 is stopped by the method of step (b). The discharge side flow rate control valve 25 of the bottom oil pump 22 is opened, and the crude oil stored at the bottom of the front distillation tower is pumped through the bottom oil pump 22, piping 24, Transfer to heating furnace 3. The nitrogen gas that existed in these equipment piping before the introduction of crude oil is replaced with crude oil and pushed into the main distillation column 5, and the crude oil is replaced from the crude oil pump 13 to the rising heating pipe 31 at the entrance of the heating furnace 3. Degassing takes place. To determine whether the crude oil has been filled up to the discharge side flow rate control valve 25 of the bottom oil pump 22 of the front distillation tower 2,
This is done by comparing the rate of drop in the liquid level of the front distillation column bottom liquid level gauge 27 and the system internal volume up to the discharge side flow rate control valve 25. In this embodiment, the time required for the reading on the liquid level gauge 27 at the bottom of the pre-distillation tower to drop from 90% to 50% is measured, and after a time lapse of five times the measured time, or
Considering the control valve liquid leakage before opening the discharge side flow rate control valve 25, after opening the discharge side flow rate control valve 25.
After 420 seconds have elapsed, it is determined that the flow rate control valve 25 has been filled with crude oil, and the process moves to the next sequence program. In addition, since the height of the heating furnace heating tube is high above ground,
Although it is possible to completely replace the inside of the heating furnace tube with crude oil by increasing the nitrogen gas pressure in the pre-distillation column, it is also possible to start the pre-distillation column bottom oil pump 22 according to the method described later, and to increase the heating furnace heating. It is preferable to replace the gas in the pipe with crude oil and send the crude oil to the main distillation column 5. In other words, if the crude oil pump 13 is restarted and the reading on the front distillation tower bottom liquid level gauge 27 reaches 50%, step (b)
The front distillation column bottom oil pump 22 is started according to the method described in the following. The procedure is almost the same as starting the crude oil pump 13, and the front distillation tower bottom oil pump 2 is started by the method of step (a).
The second discharge gate valve 23 is opened, the discharge side flow rate control valve 25 is closed, and the bottom oil pump 22 is automatically started. The flow rate control valve 25 is kept closed for about 10 seconds while the discharge side pressure increases, and then opened to a preset valve opening that is about 15% of the maximum flow rate during normal operation, and held for 15 seconds. Check the indication of the flowmeter 26 for 15 seconds, and if there is no flow or the ammeter indication of the drive motor of the bottom oil pump 22 is a value equivalent to the preset pump dry operation, The bottom oil pump 22 is stopped, the crude oil pump 13 is stopped, and the sequence program for starting the operation is restarted from the beginning. If the flow rate of the bottom oil pump 22 is measured within the above 15 seconds, the automatic flow rate control valve 25 in each pass of the heating furnace is operated to adjust the flow rate of crude oil charged into the main distillation column via the heating furnace. Set the pass to 50K/hr. Next, the indication on the main distillation column bottom liquid level gauge 54 is 50%.
When this is reached, the main distillation column bottom oil pump 51 is started according to the method of the previous application (Japanese Patent Application No. 58-143584), and the pre-distillation column 2 and main distillation column 5 systems are replaced with feedstock oil and the crude oil is replaced. A circulating flow of crude oil from tank 1 to crude oil tank 8 or slop oil tank 8' via crude oil atmospheric distillation apparatus is established. If the main distillation column bottom oil pump 51 cannot be started, the operation start sequence program is re-executed from the beginning in the same way as in the case of the front distillation column bottom oil pump 22. (Ignition of the heating furnace) Based on the step (c) above, after measuring and logically checking the operating status of the pump, the flow rate in the crude oil circulation system, the opening/closing status of the valves in the piping system, the pressure in each system, etc. , gas burner 3 of main distillation column heating furnace 3
Two of the two burner main valves 33 are automatically opened by remote control, and are ignited by the spark of a pilot burner (not shown) that has been ignited in advance, thereby starting to raise the temperature of the heating furnace 3. At this time, the opening degree of the fuel gas flow rate control valve 34 is the minimum flow rate value of the fuel gas, that is, the total calorific value.
Approximately 600Nm 3 / for 8000Kcal / Nm 3 fuel gas
Set in advance to be hr. After igniting the two gas burners, switch the amount of fuel gas supplied to automatic flow rate control (FIC). Next, the base point temperature of the temperature increase is measured and incorporated into the sequence controller program, and the target temperature after 4 minutes is calculated and stored. After 4 minutes have passed, detect the temperature of the heating furnace outlet fluid,
The difference between the measured temperature and the target temperature is calculated by comparing the temperature with the target temperature, and the flow rate of the fuel gas supplied to the heating furnace is increased or decreased based on a preset value corresponding to the difference between the measured temperature and the target temperature. For example, if the planned heating rate is set to 80℃ per hour,
The fuel gas flow rate is increased or decreased according to the following classifications. (1) When the currently measured temperature of the heating furnace outlet fluid is 6°C or more higher than the target temperature...Reduce the fuel gas amount by 50Nm 3 /hr. (2) When the measured temperature as above is 3°C or more and less than 6°C higher than the target temperature and higher than the previous measured temperature... Increase the flow rate as above by 30Nm 3 /hr. (3) When the measured temperature as above is 3°C or more and less than 6°C higher than the target temperature and lower than the previous measured temperature... Increase the flow rate as above by 50Nm 3 /hr. (4) When the measured temperature as above is higher than the target temperature by 0℃ or more and less than 3℃, and the temperature increase gradient (hereinafter simply referred to as temperature increase gradient) with respect to the previously measured temperature is greater than the planned temperature increase gradient...the flow rate as above. Increases by 70Nm 3 /hr. (5) When the measured temperature as above is higher than the target temperature by 0°C or more and less than 3°C, and the temperature increase gradient is less than the planned temperature rise gradient and higher than the previous measured temperature... Increase the flow rate as above by 100Nm 3 /hr. (6) When the measured temperature as above is 0°C or more and less than 3°C higher than the target temperature and lower than the previous measured temperature... Increase the flow rate as above by 130Nm 3 /hr. (7) The measured temperature as above is 3℃ or more lower than the target temperature,
And when the temperature increase gradient is more than twice the planned temperature increase gradient... Increase the flow rate as above by 100Nm 3 /hr. (8) The measured temperature as above is 3℃ or more lower than the target temperature,
And when the temperature increase gradient is less than twice the planned temperature increase gradient... Increase the flow rate as above by 150Nm 3 /hr. (9) When the measured temperature as above is 0°C or more and less than 3°C lower than the target temperature, and the temperature increase gradient is more than twice the planned temperature rise gradient... Increase the flow rate as above by 70Nm 3 /hr. (10) When the measured temperature as above is 0°C or more and less than 3°C lower than the target temperature, and the temperature increase gradient is 1 time or more and less than 2 times the planned temperature rise gradient... Increase the flow rate as above by 100Nm 3 /hr. Detects the above heating furnace outlet fluid temperature, compares it with the target temperature, calculates the difference between the two, and increases or decreases the flow rate of the fuel supplied to the heating furnace based on a preset value corresponding to the difference between the measured temperature and the target temperature. This operation is repeated every 4 minutes according to the program of the sequence controller. In addition, when increasing the temperature of the heating furnace 3, the temperature increase rate,
The measurement interval of the heating furnace fluid outlet temperature, the increase/decrease cycle of the amount of supplied fuel gas corresponding to the temperature difference, etc. can be freely set depending on the type and scale of the distillation plant. 4 minutes after increasing or decreasing the fuel gas flow rate, measure the fuel gas flow rate and check that it is 1200Nm 3 /hr or more.
If it is less than 1800Nm 3 /hr, gas burner 32
The two main valves 33 of the gas burners are opened to increase the number of burners to four, and when it is 1800Nm 3 /hr or more, the main valves of two gas burners are further opened to increase the number of burners to six. By this method, the temperature of the fluid at the outlet of the heating furnace is increased, and when it reaches a preset temperature, for example, 330°C, the automatic temperature controller (TRC) of the fluid at the outlet of the heating furnace is activated.
and fuel gas automatic flow controller (FIC) to cascade control, and transition to normal operation control method. FIG. 2 is an example of a temperature rise curve when the temperature of the furnace outlet fluid is raised according to the present invention, where the dotted line represents the target temperature gradient and the solid line represents the temperature rise result. The above is a case where the temperature of the fluid at the outlet of the heating furnace is increased by the method of step (d) of the present invention. When manually correcting the set value of the meter, as shown by the solid line in FIG. 3, the temperature cannot be raised quickly and accurately, so extra time is required for the temperature raising process. (Removal of distillate oil) On the other hand, as the temperature of the fluid at the outlet of the heating furnace rises, the temperature of the main distillation column also rises, and the crude oil from the crude oil tank is also heated by the main distillation column bottom oil heat exchanger, etc. As a result, the temperature of the former column also rises. In the pre-distillation column and the main distillation column, as the temperature inside the column increases, the top distillate oil is distilled out, and in the main distillation column, distillation of the side distillate oil begins. The overhead distillate oil is condensed in the overhead oil condensers 45 and 75 and accumulated in the overhead oil receiving tanks 4 and 7. The method of starting the main distillation column top oil pump 71 and the pre-distillation column top oil pump 41 to start column top reflux and extracting the top oil as a product follows the steps (e) and (g) above. That is, when the tower top temperature reaches the reference temperature or the liquid level in the tower top oil receiving tanks 4, 7 reaches 50% or more, the discharge side flow rate control valves 42,
72 is closed, the pump is automatically started, and after 10 seconds, the control valve opening is set to the minimum flow rate (15).
Hold the column for 2 seconds, and if the flow starts, set the column top temperature to [reference temperature - 10℃] and set the column top temperature controller (TRC) 28,
56 and overhead oil reflux flow controller (FRC)
42 and 72 are transferred to cascade control. The reference temperature can be arbitrarily selected depending on the properties of the crude oil and the operation start-up process, but as an example, it is 100 to 110°C at the top of the front distillation column and 80 to 90°C at the top of the main distillation column. If a flow rate does not come out even after starting the pump, avoid running the pump dry using the methods in steps (h) and (i) above, automatically switch to a standby pump, or automatically stop the pump and wait. Return to state and repeat this. After starting the tower top oil reflux using the method described above, the liquid level gauges 44 and 74 of the tower top oil receiving tanks 4 and 7 are indicated.
If it exceeds 50%, the automatic liquid level controllers 43, 73 are activated to start extracting the product top oil. As the temperature of the main distillation column 5 rises, the main distillation column side distillate oil enters the side distillate oil stripper 6, the liquid level at the bottom of the stripper rises, and the bottom liquid level gauges indicate 64, 64', 6.
4″ etc. reaches the set value, the side stream distillate oil pump 6
1, 61', 61'', etc., to start extracting product oil, and heat exchangers 62, 62'..., 63,
It is taken out through 63'... The method for starting and stopping the side distillate oil pump 61 and the like is the same as in the case of the above-mentioned bottom oil pump, tower oil reflux or tower oil extraction pump. The side line reflux oil pump 57 of the main distillation column may be automatically started and stopped in response to a level gauge instruction (not shown) on the main distillation column side line reflux oil tray, but based on step (j) above, From the suction side liquid head pressure calculated by comparing the suction side pressure gauge indication 58 of the pump 57 and the internal pressure 55 of the main distillation column, the liquid level level in the income side piping or the liquid level level in the side line reflux oil tray of the main distillation column is detected. By doing so, the method of automatically starting and stopping the pump is advantageous in that it does not require major modifications to existing equipment. In addition, when switching the operation of the high temperature fluid pump used in this example, it is necessary to change the operation of the high temperature fluid pump used in this example.
143583) is suitable. With the above steps, the process from feeding crude oil into the crude oil atmospheric distillation unit to raising the temperature of the heating furnace, extracting the top oil and side stream distillate oil, and circulating the side line reflux oil has been completed, and normal operation has begun. let (Normal operation) When transitioning to normal operation, upper limits are set in advance for the temperature of the side distillate oil extraction tray in the main distillation column by the method of step (f) above due to the necessity of quality control. If the upper limit value and the tray temperature have a margin, the amount of side-stream distillate oil to be extracted is automatically reduced by a sequence program, and if the upper limit value and the tray temperature have a margin, a plan determined in advance in step (g) is applied. Sidestream distillate oil is withdrawn based on yield. For example, the upper limit temperature of the extraction tray for light oil fraction is 262
℃ to satisfy the standard of JIS No. 1 kerosene 95% distillation temperature of 270℃ or less according to the JIS K2254 fuel oil distillation test method. The extraction tray temperature of
If the temperature exceeds 262℃, the rate of change in the amount of withdrawal is determined in advance by the same process (g), that is, in 30 seconds.
The yield change is effected by automatically reducing the withdrawal of the kerosene fraction at a rate of 0.2-0.3 k/hr. The rate of change when increasing the amount of extraction is also similar to this. In addition, a lower limit value is set for the stripper column bottom liquid level of side stream distillate oil or side line reflux oil, the indication of the main distillation column extraction tray liquid level gauge, or the extraction pump suction side liquid head pressure, and when the lower limit value is reached. Continuation of operation takes place by automatically reducing the respective withdrawal or circulation volume to, for example, 90% of the previous flow rate. In addition, when transitioning to normal operation, steam is blown into the bottom of the main distillation column and the bottom of the stripper column in order to improve the distillation properties of each product and increase the efficiency of distillation, but this work is also sequence controlled. It is possible to rely on programs to automate and generate necessary messages. In other words, the steam source for blowing into the bottom of the tower
Saturated low-pressure steam of 1.3 to 1.4 kg/cm 2 G was passed through the heating tube of the convection section of the heating furnace (not shown) in advance, and when the crude oil temperature at the exit of the heating furnace reached 280°C, the bottom of the main distillation column and each After automatically draining the condensed water in the steam pipe (not shown) leading to the bottom of the stripper column, the injection of the required amount of superheated steam can be automatically started. When operating crude oil atmospheric distillation equipment, we use various online process analyzers, offline analysis devices, and Control the process with a flash monitor, calculate the dew point at the top of the main distillation column at regular intervals, and control the top temperature, pressure, and stripping steam injection amount to keep it outside the dew point range. Furthermore, in order to continuously and quickly monitor and detect the hue of the light oil fraction and control the amount of light oil distillate extracted, etc., a color monitor according to Japanese Patent Application Laid-Open No. 58-179342 has been used. The technique described above can be suitably applied in carrying out the present invention. Comparing the embodiments of the present invention with the prior art, it is found that the start-up time is greatly shortened, and at the same time, the amount of feedstock oil used during the start-up process is reduced, and so-called slop oil that requires re-refining is reduced. This not only reduces the amount of fuel generated, but also saves on the amount of fuel and other utilities consumed during this time.
【表】
また、運転開始工程中において、シーケンスコ
ントロールのプログラムを起動した後は、極めて
少数の運転員によつて操業可能であり、各種プラ
ントを少人数で集中制御しようとする場合にも非
常に有効な方法ということができる。
以上、本発明に属する工程(a)〜(j)について
各工程毎に具体的な実施例を説明した。
[発明の効果]
以上の説明によつて、シーケンスコントロール
計装による原油の常圧蒸留装置を自動的に運転開
始することが可能であることが容易に理解される
であろう。
本発明の方法を適用することができるシーケン
スコントロール方式には、リレーシーケンス方
式、集中制御型コンピユータシステムによる方
式、シーケンスコントロール機能を有する分散型
制御システムによる方式等があり、任意の方式を
適用できるが、シーケンスコントロール機能を有
する分散型制御システムによるものが好適に使用
できる。
また、シーケンスの記述方式には、リレー・シ
ンボル方式、理論シンボル方式、フローチヤート
方式、命令コード方式(コマンド方式)、タイ
ム・チヤート方式、デイシジヨン・テーブル方式
等があり、いずれの方式も使用可能である。[Table] Additionally, during the start-up process, after starting the sequence control program, it can be operated by a very small number of operators, which is very useful when trying to centrally control various plants with a small number of people. This can be said to be an effective method. Above, specific examples have been described for each step of steps (a) to (j) belonging to the present invention. [Effects of the Invention] From the above explanation, it will be easily understood that it is possible to automatically start operation of a crude oil atmospheric distillation apparatus using sequence control instrumentation. Sequence control methods to which the method of the present invention can be applied include a relay sequence method, a method using a centralized control computer system, a method using a distributed control system having a sequence control function, etc., and any method can be applied. , a distributed control system having a sequence control function can be suitably used. Sequence description methods include relay symbol method, theoretical symbol method, flow chart method, instruction code method (command method), time chart method, decision table method, etc., and any method can be used. be.
第1図は本発明の説明に供する常圧蒸留装置の
フローシート、第2図は本発明による加熱炉出口
流体温度の昇温過程を示すグラフ、第3図は従来
方法による加熱炉出口流体温度の昇温過程を示す
グラフである。
1,8……原油タンク、2……前留塔、3……
加熱炉、4,7……塔頂油受槽、5……主蒸留
塔、6……ストリツパ、8′……スロツプタンク。
Fig. 1 is a flow sheet of an atmospheric distillation apparatus used to explain the present invention, Fig. 2 is a graph showing the process of increasing the temperature of the fluid at the outlet of the heating furnace according to the present invention, and Fig. 3 is the temperature of the fluid at the outlet of the heating furnace according to the conventional method. It is a graph showing the temperature increase process. 1,8... Crude oil tank, 2... Pre-reterator, 3...
Heating furnace, 4, 7... Top oil receiver tank, 5... Main distillation column, 6... Stripper, 8'... Slop tank.
Claims (1)
の自動運転開始において、下記の(a)〜(e)の工程よ
りなることを特徴とする自動運転開始方法。 (a) 蒸留プラントに付属するポンプの吐出流量調
節弁を閉止状態にしてポンプを起動し、ポンプ
吐出圧力上昇後に調節弁を流量最小となるよう
に調節し、所定時間経過後調節弁開度を増して
吐出流量の自動調節を行う工程、 (b) 前記ポンプにより蒸留塔に送液される蒸留塔
塔底液を塔内圧力又は液頭圧によつて少なくと
も塔底液ポンプ吐出配管の流量調節弁まで充填
し、これを塔底部液面計によつて検知したの
ち、塔底液ポンプを自動的に起動する工程、 (c) 蒸留塔の原料液供給系統及び塔底液抜出し系
統の液置換及び/又はプラント内流体循環を達
成した後、蒸留塔加熱炉の点火昇温を自動的に
開始する工程、 (d) 前記蒸留塔加熱炉出口流体又は蒸留塔棚段温
度の測定値を予め定めた時間毎に目標温度と比
較して両者の温度差を算出し、該温度差に対応
して予め設定した値に基づいて加熱炉供給燃料
の流量を増減し、この操作を繰り返すことによ
つて蒸留塔加熱炉を所定の温度に昇温する工
程、 (e) 前記蒸留塔加熱炉の昇温により留出する塔頂
液、側流留出液、側線還流液又は塔底液の当該
液面又は温度を検出し、当該液面又は温度が予
め設定した液面高又は上限温度に達したとき、
各抜出しポンプを自動的に起動させ、定常運転
に移行させる工程。 2 前記蒸留プラントに付属するポンプの起動に
際し、該ポンプの空引きをポンプ駆動モータの電
流値より感知し、該ポンプの吐出流量調節弁を一
定時間絞り又は閉止することにより空引きを回避
する特許請求の範囲第1項記載の自動運転開始方
法。 3 前記ポンプの起動に際し、該ポンプの吸入側
塔槽類の液面と照合して停止させるか又は予備ポ
ンプに自動切換えを行う特許請求の範囲第2項記
載の自動運転開始方法。 4 前記蒸留塔の塔頂液、側流留出液又は側線還
流液の液面高を、各抜出しポンプの吸入側圧力に
よつて検出する特許請求の範囲第1項記載の自動
運転開始方法。 5 シーケンスコントロールによる蒸留プラント
の自動運転開始において、下記の(a)〜(g)の工
程よりなることを特徴とする自動運転開始方法。 (a) 蒸留プラントに付属するポンプの吐出流量調
節弁を閉止状態にしてポンプを起動し、ポンプ
吐出圧力上昇後に調節弁を流量最小となるよう
に調節し、所定時間経過後調節弁開度を増して
吐出流量の自動調節を行う工程、 (b) 前記ポンプにより蒸留塔に送液される蒸留塔
塔底液を塔内圧力又は液頭圧によつて少なくと
も塔底液ポンプ吐出配管の流量調節弁まで充填
し、これを塔底部液面計によつて検知したの
ち、塔底液ポンプを自動的に起動する工程、 (c) 蒸留塔の原料液供給系統及び塔底液抜出し系
統の液置換及び/又はプラント内流体循環を達
成した後、蒸留塔加熱炉の点火昇温を自動的に
開始する工程、 (d) 前記蒸留塔加熱炉出口流体又は蒸留塔棚段温
度の測定値を予め定めた時間毎に目標温度と比
較して両者の温度差を算出し、該温度差に対応
して予め設定した値に基づいて加熱炉供給燃料
の流量を増減し、この操作を繰り返すことによ
つて蒸留塔加熱炉を所定の温度に昇温する工
程、 (e) 前記蒸留塔加熱炉の昇温により留出する塔頂
液、側流留出液、側線還流液又は塔底液の当該
液面又は温度を検出し、当該液面又は温度が予
め設定した液面高又は上限温度に達したとき、
各抜出しポンプを自動的に起動させ、定常運転
に移行させる工程。 (f) 前記定常運転移行後において、蒸留塔の側流
留出液又は蒸留塔棚段の温度に予め上限値を設
定し、この上限値に達したとき、側流留出液の
抜出し量を減少させる工程、 (g) 前記側流留出液の抜出し量を減少した後、
蒸留塔供給原料液、蒸留塔から抜出される各留
分、塔頂還流又は側線還流の流量を予め設定し
た値又は増減速度に基いて自動的に調節する工
程。 6 前記蒸留プラントに付属するポンプの起動に
際し、該ポンプの空引きをポンプ駆動モータの電
流値より感知し、該ポンプの吐出流量調節弁を一
定時間絞り又は閉止することにより空引きを回避
する特許請求の範囲第5項記載の自動運転開始方
法。 7 前記ポンプの起動に際し、該ポンプの吸入側
塔槽類の液面と照合して停止させるか又は予備ポ
ンプに自動切換えを行う特許請求の範囲第6項記
載の自動運転開始方法。 8 前記蒸留塔の塔頂液、側流留出液又は側線還
流液の液面高を、各抜出しポンプの吸入側圧力に
よつて検出する特許請求の範囲第5項記載の自動
運転開始方法。[Scope of Claims] 1. A method for starting automatic operation of a distillation plant by sequence control, which comprises the following steps (a) to (e). (a) Close the discharge flow control valve of the pump attached to the distillation plant, start the pump, and after the pump discharge pressure rises, adjust the control valve to the minimum flow rate, and after a predetermined period of time, adjust the control valve opening. (b) adjusting the flow rate of at least the bottom liquid pump discharge piping of the distillation column bottom liquid sent to the distillation column by the pump according to the column internal pressure or liquid head pressure; After filling up to the valve and detecting this with the bottom liquid level gauge, the bottom liquid pump is automatically started. (c) Liquid replacement in the raw material liquid supply system and bottom liquid extraction system of the distillation column. and/or automatically starting the ignition temperature increase of the distillation column heating furnace after achieving intra-plant fluid circulation; (d) predetermining a measured value of the distillation column heating furnace outlet fluid or distillation column plate temperature; The temperature difference between the two is calculated by comparing the target temperature with the target temperature every time, and the flow rate of the fuel supplied to the heating furnace is increased or decreased based on a preset value corresponding to the temperature difference, and this operation is repeated. a step of raising the temperature of the distillation column heating furnace to a predetermined temperature; (e) the liquid level of the top liquid, side stream distillate, side line reflux liquid, or bottom liquid distilled by raising the temperature of the distillation column heating furnace; Or when the temperature is detected and the liquid level or temperature reaches a preset liquid level height or upper limit temperature,
The process of automatically starting each extraction pump and transitioning to steady operation. 2. A patent that, when starting a pump attached to the distillation plant, detects whether the pump is running dry based on the current value of the pump drive motor and restricts or closes the discharge flow control valve of the pump for a certain period of time to avoid running dry. A method for starting automatic operation according to claim 1. 3. The method for starting automatic operation according to claim 2, wherein, when starting the pump, the pump is checked against the liquid level of the suction side towers and tanks, and is stopped or automatically switched to a standby pump. 4. The method for starting automatic operation according to claim 1, wherein the liquid level of the top liquid, side stream distillate, or side line reflux liquid of the distillation column is detected by the suction side pressure of each extraction pump. 5. A method for starting automatic operation of a distillation plant by sequence control, comprising the following steps (a) to (g). (a) Close the discharge flow control valve of the pump attached to the distillation plant, start the pump, and after the pump discharge pressure rises, adjust the control valve to the minimum flow rate, and after a predetermined period of time, adjust the control valve opening. (b) adjusting the flow rate of at least the bottom liquid pump discharge piping of the distillation column bottom liquid sent to the distillation column by the pump according to the column internal pressure or liquid head pressure; After filling up to the valve and detecting this with the bottom liquid level gauge, the bottom liquid pump is automatically started. (c) Liquid replacement in the raw material liquid supply system and bottom liquid extraction system of the distillation column. and/or automatically starting the ignition temperature increase of the distillation column heating furnace after achieving intra-plant fluid circulation; (d) predetermining a measured value of the distillation column heating furnace outlet fluid or distillation column plate temperature; The temperature difference between the two is calculated by comparing the target temperature with the target temperature every time, and the flow rate of the fuel supplied to the heating furnace is increased or decreased based on a preset value corresponding to the temperature difference, and this operation is repeated. a step of raising the temperature of the distillation column heating furnace to a predetermined temperature; (e) the liquid level of the top liquid, side stream distillate, side line reflux liquid, or bottom liquid distilled by raising the temperature of the distillation column heating furnace; Or when the temperature is detected and the liquid level or temperature reaches a preset liquid level height or upper limit temperature,
The process of automatically starting each extraction pump and transitioning to steady operation. (f) After the transition to steady-state operation, an upper limit value is set in advance for the temperature of the side stream distillate of the distillation column or the distillation column plate, and when this upper limit is reached, the amount of side stream distillate to be withdrawn is reduced. (g) after reducing the withdrawal amount of said sidestream distillate;
A process of automatically adjusting the flow rate of the distillation column feedstock liquid, each fraction extracted from the distillation column, column top reflux, or side line reflux based on a preset value or rate of increase/decrease. 6. A patent for avoiding dry pumping by detecting the pump's emptying from the current value of the pump drive motor and throttling or closing the pump's discharge flow control valve for a certain period of time when starting the pump attached to the distillation plant. The method for starting automatic operation according to claim 5. 7. The method for starting automatic operation according to claim 6, wherein when starting the pump, the pump is stopped by checking the liquid level of the suction side towers and tanks, or the pump is automatically switched to a standby pump. 8. The method for starting automatic operation according to claim 5, wherein the liquid level of the top liquid, side stream distillate, or side line reflux liquid of the distillation column is detected by the suction side pressure of each extraction pump.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP7826284A JPS60220104A (en) | 1984-04-18 | 1984-04-18 | Automatic startup of distillation plant operation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP7826284A JPS60220104A (en) | 1984-04-18 | 1984-04-18 | Automatic startup of distillation plant operation |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS60220104A JPS60220104A (en) | 1985-11-02 |
| JPH0221282B2 true JPH0221282B2 (en) | 1990-05-14 |
Family
ID=13657065
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP7826284A Granted JPS60220104A (en) | 1984-04-18 | 1984-04-18 | Automatic startup of distillation plant operation |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS60220104A (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002085902A (en) * | 2000-09-12 | 2002-03-26 | Sumitomo Heavy Ind Ltd | Distillation apparatus and distillation method |
| JP2002066204A (en) * | 2000-08-31 | 2002-03-05 | Sumitomo Heavy Ind Ltd | Distillation device |
| WO2011118442A1 (en) | 2010-03-25 | 2011-09-29 | 独立行政法人石油天然ガス・金属鉱物資源機構 | Rectifying column start-up method |
-
1984
- 1984-04-18 JP JP7826284A patent/JPS60220104A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS60220104A (en) | 1985-11-02 |
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