JPH0224935B2 - - Google Patents
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- JPH0224935B2 JPH0224935B2 JP56178064A JP17806481A JPH0224935B2 JP H0224935 B2 JPH0224935 B2 JP H0224935B2 JP 56178064 A JP56178064 A JP 56178064A JP 17806481 A JP17806481 A JP 17806481A JP H0224935 B2 JPH0224935 B2 JP H0224935B2
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Description
本発明は強撚糸様の繊細なシヤリ感、ドレープ
性、重量感及び弾力性のある風合等の強撚効果と
スラブ糸様の意匠効果とを有する特殊加工糸に関
するものである。更に詳しくは糸条に積極的な非
定常操作を施すことにより糸条の長手方向に集束
細化された未解撚部と過解撚部とを交互に形成せ
しめた糸条であつて、糸条の未解撚部から過解撚
部への撚方向変換部には無撚部が実質的に存在せ
ず、一方、過解撚部から未解撚部への撚方向変換
部には無撚嵩高部が不規則な間隔でしかも不規則
な長さで存在しており、かつ未解撚部及び過解撚
部はいずれも低い初期弾性率である意匠効果を有
した強撚調特殊加工糸に関するものである。
従来、糸条に未解撚部を形成させる技術として
は、仮撚施撚装置で糸条を連続して旋回させ、加
撚中の熱可塑性フイラメント糸を軟化点以上の温
度で加熱する仮撚加工法や、アクリル糸フイラメ
ント糸の溶融温度の不明確性を利用し、高温仮撚
してフイラメントの一部を溶融させるとともに未
解撚部を形成する方法(例えば特開昭52−70143
号公報)、さらには仮撚加工中の加撚張力及び解
撚張力を変動させる方法(例えば、特開昭56−
91018号公報)等がある。
しかしながら、これらの方法は、いずれも仮撚
施撚装置を停止することなく連続して糸条を旋回
させるため、得られる加工糸の未解撚部は数ミリ
メーターから数センチメーターオーダーの長さし
かなく、このため布帛にした場合、単に一様な凹
凸様の霜降り調効果をもたらすのみで、本発明の
目的とするスラブ糸様の意匠効果は得られない。
また、これら従来の未解撚部は、いずれも高温
仮撚加工を必須の要件としているため、繊維が硬
化して供給原糸よりも高い初期弾性率を示すこと
となり、このため布帛にドレープ性及び重量感を
付与することができなかつた。
一方、仮撚加工において積極的な非定常仮撚操
作を施して未解撚部と過解撚部とを交互に形成せ
しめる技術としては、特公昭49−8414号公報、特
開昭49−108353号公報、特開昭51−49949号公報、
特開昭53−61745号公報等に提案されている。こ
れらの撚糸加工技術は撚の伝播の過渡現象を利用
したものであり、糸速と仮撚施撚の間歇周期に応
じて未解撚部及び過解撚部の長さが1〜2m又は
それ以上にも及ぶ交互撚糸を形成することができ
るが、しかしこれらの従来技術によるものは、い
ずれも相当の長さの無撚部を有し、しかも未解撚
部及び過解撚部の撚密度が低くこのため高度の強
撚効果や初期弾性率低減効果が得られないのみな
らず、意匠効果にも乏しいものであつた。
本発明者等はかかる従来の交互撚糸の欠点を改
良すべく積極的な非定常仮撚操作における交互撚
糸の形成の現象の把握と原理の究明を行い、その
結果従来の交互撚形成手段に特殊な加工操作を付
加複合することによつて、相乗的な撚糸効果を高
め、従来得られることのなかつた強撚糸様のシヤ
リ感、ドレープ性、重量感及び弾力性のある風合
等の強撚効果とスラブ糸様の意匠効果を兼ね備え
た交互撚糸を得ることに成功し、本発明に到達し
たもの計である。
すなわち、本発明は、平均長さが500mm以上で
仮撚加撚方向の撚を有する未解撚部と、平均長さ
が500mm以上で仮撚解撚方向の撚を有する過解撚
部とを交互に形成せしめた糸条であつて、未解撚
部と過解撚部は糸条長手方向に撚数分布を有し、
撚数分布は、未解撚部が山形の分布曲線を示すの
に対して、過解撚部が台形状の分布曲線を示し、
その平均撚数が8000/√(T/M)以上であ
り、未解撚部から過解撚部への撚方向変換部には
無撚部が実質的に存在せず、一方、過解撚部から
未解撚部への撚方向変換部には無撚嵩高部が不規
則な間隔及び長さで糸条の長手方向に3〜20%存
在しており、かつ前記未解撚部及び過解撚部は40
g/d以下の初期弾性率であることを特徴とする
意匠効果を有する強撚調特殊加工糸である。
以下、本発明の具体的内容を更に詳細に説明す
る。
先づ本発明加工糸は未解撚部から過解撚部への
撚方向変換部には無撚部が実質的に存在せず、一
方、過解撚部から未解撚部への撚方向変換部には
撚糸構造の緩んだ無撚嵩高部が不規則な間隔でか
つ、不規則な長さで存在することである。ここに
無撚部が実質的に存在しないとは未解撚部と過解
撚部との撚の相殺によつて撚糸構造が崩れて無撚
状態若しくは低撚数状態となつた部分が本発明の
目的とする高度の強撚効果と意匠効果とを減殺し
ない程度をいい具体的には撚数100T/M以下の
部分が1cm未満で、該部分が糸条の繰返し長さの
1%未満の場合を云う。
布帛に高度の強撚効果と優れた意匠効果を付与
するために重要なことは、糸条が高度の撚密度を
有し、しかもこの高撚密度を有する集束細化した
撚部が糸条の大部分を占め、かつ撚糸構造の緩ん
だ無撚嵩高部が糸条長手方向にスラブ状に散在す
ることであり、撚方向変換部における無撚部が多
いと高度の強撚効果が得られず布帛にシヤリ感が
なく、嵩高な布帛に近づく。このため、無撚嵩高
部の占める割合は多くとも20%、好ましくは15%
以下である。また逆に撚方向変換部の全部に、無
撚部が実質的に存在しない場合は高度の強撚効果
は得られるものの意匠効果に乏しくなる。したが
つて、良好なスラブ糸様意匠効果を得るために
は、無撚嵩高部の占める割合は3%以上を必要と
する。
しかるに本発明加工糸は未解撚部から過解撚部
への撚方向変換部には後述する製造方法により形
成された未解撚部と過解撚部とが容易に崩壊され
ないので無撚部が実質的に存在せず、一方、過解
撚部から未解撚部への撚方向変換部には撚糸構造
の緩んだ無撚嵩高部がスラブ糸のスラブ部の如く
不規則な間隔で、かつ不規則な長さで存在してお
り、しかも嵩高部と撚部との境界は、嵩高部の際
まで高密度の撚が挿入されてるので無撚嵩高部が
際立つて明瞭であり、従つて、高度の強撚効果と
優れた意匠効果を併わせて奏することができる。
なお、過解撚部から未解撚部への撚方向変換部
は、その総てに無撚嵩高部が存在していてもよ
く、又部分的に存在していてもよい。
第1図はかかる本発明加工糸の側面概略説明図
であり、仮撚加撚方向の撚を有する未解撚部A
と、仮撚解撚方向の撚を有する過解撚部Cと該過
解撚部Cと後続する未解撚部Aとの間に存在する
無撚嵩高部Dとから構成され、未解撚部Aから後
続する過解撚部Cへの撚方向変換部における無撚
部Bは実質的に存在しない状態を示している。
次に前記加工糸における未解撚部及び過解撚部
はいずれも初期弾性率が40g/d以下である。
編織物布帛のドレープ性は、使用する糸条の初
期弾性率に関係し、布帛のドレープ性を向上させ
るには低い初期弾性率の糸条であることが必要で
あり、糸条の初期弾性率が40g/d以下の場合に
は布帛にドレープ性を付与させることができる。
従来の交互撚糸ではその初期弾性率を低減せしめ
て布帛のドレープ性の向上を図つたものはなかつ
たが本発明加工糸は後述する如く、その初期弾性
率を供給原糸の50%以下、例えばポリエステルフ
イラメント糸の場合は30g/d以下、ナイロンフ
イラメント糸の場合は20g/d以下とすることが
可能であり、かくして本発明加工糸は、編織物布
帛に優れたドレープ性を付与することができる。
第2図はかかる本発明加工糸の未解撚部及び過
解撚部と供給原糸の初期応力と伸度との関係を示
すグラフである。初期弾性率は、下記式()で
表されるもので、JIS L−1013に記載の初期引張
抵抗度(g/d)に相当するものである。
初期弾性率(g/d)=P/(l′/l)×d …()
ただし、
P:試料を引張つた際の伸びl′の時の荷重(g)
d:糸条の繊度(デニール)
l:試料長
l′:試料を引張つた際の伸び量
前記()式は、応力−伸度曲線における初期
傾きの直線を延長し、この直線の伸度100%時の
応力値を繊度で除した値となる。
第2図に示す供給原糸イの初期弾性率は95g/
d[伸度3.16%の時、応力3g/dであり、()
式より3/(3.16/100)=95g/d]であるのに
対して、本発明の加工糸の未解撚部ロの初期弾性
率は22g/d[伸度13.5%の時、応力3g/dで
あり、()式より3/(13.5/100)=22g/
d]、過解撚部ハの初期弾性率は20g/d[伸度
15.0%の時、応力3g/dであり、()式より
3/(15.0/100)=20g/d]であり、未解撚
部、過解撚部共に初期弾性率が低いことが判る。
次に、上記本発明の特殊加工糸の製造方法、原
理について説明する。
先ず、従来の交互撚糸の無撚部の形成に関し
て、流体の間歇施撚による仮撚加工の場合につい
て説明すると、糸条を圧縮流体施撚ノズル(以下
ノズルと言う)を用いた仮撚加工工程に通し、ノ
ズルに流体を間歇的に供給することによつて糸条
の旋回、停止を繰返し、糸条に仮撚の過渡現象を
利用した加工を施す。この場合、流体の停止時に
は未解撚部が、供給時には過解撚部が形成され、
そして未解撚部と後続する過解撚部との間には無
撚部Bが、また過解撚部と後続する未解撚部との
間には無撚嵩嵩部Dが形成される。
前記無撚部Bの形成について、第4図を用いて
説明する。第4図の1は、ノズルへの流体の供給
が停止され、未解撚部Aが形成されている状態を
示す。次いで、第4図の2に示すように、ノズル
に流体の供給が開始されると、解撚ゾーンにある
糸条の未解撚部Aをノズル近傍から順次解撚し始
めるが、未解撚部Aは強撚されて強く固定されて
おり、この解撚作用では過解撚するに不十分で、
未解撚部Aを解撚するに留まり、無撚部Bとなる
ためである。第4図の3は、この後に過解撚部C
の形成を示す図である。
次に、無撚嵩高部Dの形成については、第5図
を用いて説明する。第5図の1は、ノズルに流体
が供給され、過解撚部Cが形成されている状態を
示す。次いで、第5図の2に示すように、ノズル
への流体の供給を停止すると、ノズル近傍にある
撚変換部を中心として解撚ゾーンにある糸条は過
解撚部C、加撚ゾーンにある糸条は未解撚部Aと
なるが、これらの互いに方向の異なる撚部のトル
クよつて互いの撚を相殺するため無撚嵩高部Dと
なるものである。第5図の3は、この後の未解撚
部Aの形成を示す図である。
このようにして形成される無撚部が糸条の相当
の長さにわたつて存在すると、強撚効果を著しく
阻害するものであり、かかる交互撚糸に強撚効果
と意匠効果とを兼ね備えさすには、強撚効果を低
減する無撚部の形成を防止し、意匠効果を有する
部分を積極的に存在させるという従来の交互撚糸
の常識を越えた技術が要求されるものであつた。
本発明者等は、前記無撚部Bが強撚効果を著し
く低減させると共に無撚部Bの長さはデリベリロ
ーラーとノズルとの距離に関係しその長さを変化
させることが製造条件的に困難なこと、及び無撚
嵩高部Dをスラブ状に存在させることにより意匠
効果が得られまたその長さを規制し易いことに着
目し、仮撚過渡現象を克明に観察して種々実験を
重ねた結果、従来の技術に特殊の加工操作を施す
ことにより、強撚効果と意匠効果を兼ね備えた本
発明特殊加工糸が得られることを知見したもので
ある。
即ち、本発明加工糸を製造するには例えばノズ
ルを用いた仮撚加工工程において、供給ローラー
としてノズルへの流体の供給及び停止と連動して
可変速する機能を有するローラーを用い、先づ所
定の高オーバーフイード率で糸条を通し、ノズル
への流体の供給と同時に可変速ローラーの速度を
増大させると、糸条はより高いオーバーフイード
率で走行し、このため解撚ゾーンではバルーニン
グを伴つて撚回する。この状態を第6図を用いて
説明する。第6図の1は、ノズルへの流体の供給
が停止され、未解撚部Aが形成されている状態を
示す。次いで、第6図の2に示すようにノズルに
流体の供給が開始され、糸条がより以上に過供給
されると、解撚ゾーンにおけるバルーニングはノ
ズルとデリベリローラーを弦振動ノード部(節
部)として振動するから解撚ゾーンにある未解撚
部Aは撚の伝播によつてノズル近傍から順次デリ
ベリローラー部へと解きほぐされていくのではな
く、弦振動によつてデリベリローラー近傍の未解
撚部Aが解きほぐされて解撚され易くなるので一
気に糸条の撚回がデリベリローラーまで到達し、
解撚ゾーンにある未解撚部Aを過解撚部Cとする
こともでき、従つて無撚部Bの形成が防止され
る。この場合、撚回付与装置として機械式の仮撚
スピンドルとは異り、高圧流体の噴射によるノズ
ルを用いているため、可変速ローラー速度を増大
さても安定した仮撚加工が可能であり、しかもオ
ーバーフイード率の増加によつて糸条の撚回量が
増大するため流体供給時の加撚中の撚は2重撚ま
たは準2重撚となり、高密度に施撚することがで
き、高密度の撚数を糸条に残存させることができ
る。従つて後述する無撚嵩高部は、その際まで高
密度の撚が挿入されるから顕著な意匠効果を発揮
することができる。またこの加撚中の撚状態が2
重撚または準2重撚となることは通常の仮撚の場
合に比して、撚戻し後の糸条の長さが著しく長い
ので、撚回中の糸条のバルーニングを増大させる
という利点もある。
更に、このようにして得られる加工糸は高密度
の撚数を有するため、伸長時に伸長応力成分が剪
断すべり応力に変化し、初期低応力に対して、高
伸度歪を呈し、加工糸の初期弾性率は供給原糸の
それの50%以下と大幅に低減せしめることができ
る。
かくして、糸条に高密度の撚数を残留せしめる
ことができ、未解撚部から過解撚部への撚方向変
換部における無撚部Bの形成を排除すると共に加
工糸の初期弾性率を40g/d以下に低減すること
ができる。
上記の如くしてノズルに流体を供給した後、次
いで流体の供給を停止するが、流体の供給停止と
同時に可変速ローラーの速度を減少させる。この
ようにして、糸条の撚回の停止により高オーバー
フイード率で走行していた糸条がたるみ、ローラ
ーへの捲付等のために走行不能になるのを防止す
る。そして流体供給時に過解撚部Cが形成されて
いた糸条は流体停止時に未解撚部Aが形成される
こととなり、この過解撚部Cの解撚トルクによつ
て過解撚部Cと後続する未解撚部Aの撚を相殺す
る。
この相殺作用によつて無撚嵩高部Dが形成され
る。この場合、未解撚部Aの熱固定が充分すぎる
と過解撚のトルクによつては過解撚部Cと未解撚
部Aの撚を相殺することができなくなるので熱固
定温度は通常の仮撚加工の場合に設定される温度
と同等若しくはそれより低温に設定するのがよ
い。このようにして形成される無撚嵩高部Dの長
さは加工条件即ちノズルに流体を供給する時間
(ON時間と云う)、ノズルへの流体の供給を停止
する時間(OFF時間と云う)、周期(ON時間と
OFF時間の和)、ON時間のOFF時間に対する比
率、糸速、加撚ゾーンの長さ、解撚ゾーンの長さ
等により決り、仮撚の定常状態が出現しない範囲
内で、ON時間のOFF時間に対する比率が小さく
なる程、また周期が短くなる程、または糸速が大
きくなる程無撚嵩高部Dの長さは長くなる。無撚
嵩高部Dの長さと上記加工条件との関係について
は、未だ不明な点も多いが、加撚中の撚糸状態が
ON時間、OFF時間、周期、ON時間のOFF時間
に対する率によつて変化するため過解撚部の解撚
トルクの大きさと、未解撚部の撚密度等解撚され
易さが変化し、このため過解撚部と未解撚部の相
殺される距離が変化するものと考えられる。次の
表は、本発明の加工糸を製造するためのノズルに
圧縮空気を供給するON時間とOFF時間の関係の
一例を示すものであり、ON時間とOFF時間の組
合せによる無撚嵩高部Dの出現範囲を×印、出現
しない範囲を〇印で示したものである。
The present invention relates to a specially processed yarn that has strong twist effects such as a delicate curly feel, drapability, weight, and elastic feel similar to a strong twist yarn, as well as a slub yarn-like design effect. More specifically, it is a yarn in which untwisted parts and overtwisted parts, which are focused and thinned in the longitudinal direction of the yarn, are formed alternately by applying an active unsteady operation to the yarn. There is virtually no untwisted part in the part where the twist direction changes from the untwisted part to the overtwisted part, while there is no untwisted part in the part where the twist direction changes from the overly untwisted part to the untwisted part. Highly twisted special processing that has a design effect in which the twisted bulky parts are irregularly spaced and have irregular lengths, and both the untwisted part and the overtwisted part have a low initial elastic modulus. It is about thread. Conventional techniques for forming untwisted portions in yarn include false twisting, in which the yarn is continuously turned in a false twisting device and the thermoplastic filament yarn being twisted is heated to a temperature above its softening point. A method that takes advantage of the processing method and the ambiguity of the melting temperature of acrylic filament yarn to melt a part of the filament through high-temperature false twisting and form an untwisted part (for example, Japanese Patent Application Laid-Open No. 52-70143
(Japanese Patent Application Laid-Open No. 1983-1998), and methods for varying the twisting tension and untwisting tension during false twisting (for example, Japanese Patent Application Laid-Open No.
91018) etc. However, in all of these methods, the yarn is turned continuously without stopping the false twisting device, so the length of the untwisted portion of the resulting processed yarn is on the order of several millimeters to several centimeters. For this reason, when it is made into a fabric, it merely produces a marbling effect similar to uniform unevenness, but does not provide the slub yarn-like design effect that is the object of the present invention. In addition, since these conventional untwisted parts require high-temperature false twisting processing, the fibers harden and exhibit a higher initial elastic modulus than the supplied raw yarn, which results in drapability of the fabric. Also, it was not possible to impart a feeling of weight. On the other hand, as a technique for performing an active unsteady false twisting operation in the false twisting process to alternately form untwisted parts and overtwisted parts, Japanese Patent Publication No. 49-8414 and Japanese Patent Application Laid-Open No. 49-108353 Publication No. 51-49949,
It has been proposed in Japanese Patent Application Laid-Open No. 53-61745. These yarn twisting techniques utilize the transient phenomenon of twist propagation, and depending on the yarn speed and the intermittent period of false twisting, the length of the untwisted part and the overly untwisted part is 1 to 2 m or more. It is possible to form alternatingly twisted yarns as many as above, but all of these conventional techniques have an untwisted part of considerable length, and the twist density of the untwisted part and the overtwisted part is low. Therefore, not only a high degree of strong twisting effect and an effect of reducing the initial elastic modulus could not be obtained, but also the design effect was poor. In order to improve the drawbacks of the conventional alternating twist yarn, the present inventors have grasped the phenomenon of alternating twist yarn formation in active unsteady false twisting operations and investigated the principle, and as a result, the conventional alternating twist forming means has a special By adding and combining various processing operations, we enhance the synergistic twisting effect and create strong twists with a strong twisting feel, drapability, weight, and elastic texture that were previously unobtainable. The present invention was achieved by successfully obtaining an alternately twisted yarn that has both the effect and the design effect of a slub yarn. That is, the present invention provides an untwisted portion having an average length of 500 mm or more and twisting in the false-twisting direction, and an over-untwisting portion having an average length of 500 mm or more and twisting in the false-untwisting direction. The yarn is formed alternately, and the untwisted portion and the excessively untwisted portion have a twist number distribution in the longitudinal direction of the yarn,
Regarding the twist number distribution, the untwisted part shows a chevron-shaped distribution curve, while the over-twisted part shows a trapezoidal distribution curve.
The average number of twists is 8000/√(T/M) or more, and there is virtually no untwisted part in the twist direction conversion part from the untwisted part to the overtwisted part, while the overtwisted part In the part where the twist direction changes from the untwisted part to the untwisted part, untwisted bulky parts exist at irregular intervals and lengths of 3 to 20% in the longitudinal direction of the yarn, and the untwisted part and the untwisted part Untwisting part is 40
This is a highly twisted specially processed yarn with a design effect characterized by an initial elastic modulus of g/d or less. Hereinafter, the specific content of the present invention will be explained in more detail. First, in the processed yarn of the present invention, there is substantially no untwisted part in the part where the twist direction changes from the untwisted part to the overly untwisted part; In the conversion part, untwisted bulky parts with a loose twisted yarn structure are present at irregular intervals and with irregular lengths. Here, the term "substantially no untwisted part" means that the part where the twisted yarn structure collapses due to the cancellation of the twists of the untwisted part and the excessively untwisted part and becomes a non-twisted state or a low twist number state is defined by the present invention. The term refers to the extent to which the intended high twist effect and design effect are not diminished. Specifically, the part with a twist number of 100T/M or less is less than 1 cm, and the part is less than 1% of the repeat length of the yarn. Tell me the case. In order to impart a high degree of strong twist effect and an excellent design effect to the fabric, it is important that the yarn has a high twist density, and that the focused and finely twisted part of the yarn has this high twist density. Untwisted bulky parts, which account for the majority of the yarn structure, are scattered in the longitudinal direction of the yarn in the form of slabs, and if there are many untwisted parts in the twist direction changing part, a high degree of strong twisting effect cannot be obtained. The fabric does not have a silky feel and is similar to bulky fabric. Therefore, the proportion of non-twisted bulky parts is at most 20%, preferably 15%.
It is as follows. On the other hand, if there is substantially no non-twisted portion in all of the twisting direction changing portions, a high degree of strong twisting effect can be obtained, but the design effect will be poor. Therefore, in order to obtain a good slab yarn-like design effect, the proportion of the non-twisted bulky portion needs to be 3% or more. However, in the processed yarn of the present invention, since the untwisted part and the overly untwisted part formed by the manufacturing method described later are not easily collapsed in the twisting direction change part from the untwisted part to the overly untwisted part, there is no untwisted part. On the other hand, in the part where the twist direction changes from the over-untwisted part to the untwisted part, there are loose untwisted bulky parts of the twisted yarn structure at irregular intervals like the slab part of a slub yarn. Moreover, the boundary between the bulky part and the twisted part is such that the non-twisted bulky part is conspicuously clear because high-density twists are inserted up to the bulky part. , it is possible to achieve both a high degree of strong twisting effect and an excellent design effect.
In addition, the untwisted bulky part may be present in all of the twisting direction changing parts from the over-untwisted part to the untwisted part, or may be partly present. FIG. 1 is a schematic side view of the processed yarn of the present invention.
, an over-untwisted part C having a twist in the false-twisting/untwisting direction, and an untwisted bulky part D existing between the over-untwisted part C and the following untwisted part A, The non-twisted portion B in the twisting direction conversion portion from the portion A to the subsequent over-twisted portion C is shown to be substantially non-existent. Next, both the untwisted portion and the overly untwisted portion of the processed yarn have an initial elastic modulus of 40 g/d or less. The drapability of knitted fabrics is related to the initial elastic modulus of the yarn used.In order to improve the drapability of the fabric, it is necessary to use yarn with a low initial elastic modulus. When it is 40 g/d or less, drapability can be imparted to the fabric.
Conventional alternately twisted yarns have not been able to reduce their initial elastic modulus to improve the drape properties of the fabric, but as will be described later, the processed yarn of the present invention has an initial elastic modulus of 50% or less of that of the supplied raw yarn, e.g. In the case of polyester filament yarn, it can be 30 g/d or less, and in the case of nylon filament yarn, it can be 20 g/d or less, and thus the processed yarn of the present invention can impart excellent drape properties to knitted fabrics. . FIG. 2 is a graph showing the relationship between the untwisted portion and overtwisted portion of the processed yarn of the present invention and the initial stress and elongation of the supplied raw yarn. The initial elastic modulus is expressed by the following formula () and corresponds to the initial tensile resistance (g/d) described in JIS L-1013. Initial modulus of elasticity (g/d) = P/(l'/l) x d...() Where, P: Load at elongation l' when the sample is pulled (g) d: Fineness of yarn (denier ) l: Sample length l': Amount of elongation when the sample is pulled The value obtained by dividing the The initial elastic modulus of the supplied yarn I shown in Figure 2 is 95g/
d [When the elongation is 3.16%, the stress is 3 g/d, ()
According to the formula, 3/(3.16/100) = 95 g/d], whereas the initial elastic modulus of the untwisted part B of the processed yarn of the present invention is 22 g/d [when the elongation is 13.5%, the stress is 3 g /d, and from formula (), 3/(13.5/100)=22g/
d], the initial elastic modulus of the over-twisted part C is 20 g/d [elongation
At 15.0%, the stress is 3 g/d, and from formula (), 3/(15.0/100) = 20 g/d], and it can be seen that the initial elastic modulus is low in both the untwisted part and the over-untwisted part. Next, the method and principle for manufacturing the specially processed yarn of the present invention will be explained. First, regarding the formation of the non-twisted part of conventional alternately twisted yarn, we will explain the case of false twisting by intermittent fluid twisting. By passing fluid through the nozzle and intermittently supplying fluid to the nozzle, the yarn is repeatedly turned and stopped, and the yarn is processed using the transient phenomenon of false twisting. In this case, an untwisted part is formed when the fluid stops, and an overtwisted part is formed when the fluid is supplied.
A non-twisted part B is formed between the untwisted part and the following over-untwisted part, and a non-twisted bulky part D is formed between the over-untwisted part and the following untwisted part. . The formation of the non-twisted portion B will be explained using FIG. 4. 1 in FIG. 4 shows a state in which the supply of fluid to the nozzle is stopped and an untwisted portion A is formed. Next, as shown in 2 in Fig. 4, when the supply of fluid to the nozzle is started, the untwisted portions A of the yarn in the untwisting zone begin to be untwisted sequentially from the vicinity of the nozzle. Part A is strongly twisted and firmly fixed, and this untwisting action is insufficient to over-untwist it.
This is because the untwisted portion A is only untwisted and becomes the untwisted portion B. 3 in Fig. 4 is the over-twisted part C after this.
FIG. Next, the formation of the non-twisted bulky portion D will be explained using FIG. 5. 1 in FIG. 5 shows a state in which fluid is supplied to the nozzle and an over-twisted portion C is formed. Next, as shown at 2 in Fig. 5, when the supply of fluid to the nozzle is stopped, the yarn in the untwisting zone centering on the twisting section near the nozzle is transferred to the over-twisting section C and the twisting zone. A certain yarn becomes an untwisted part A, but becomes an untwisted bulky part D because the torques of these twisted parts having different directions cancel out each other's twists. 3 in FIG. 5 is a diagram showing the formation of the untwisted portion A after this. If the non-twisted portion formed in this way exists over a considerable length of the yarn, it will significantly impede the strong twist effect, and it is difficult to have such an alternately twisted yarn have both a strong twist effect and a design effect. This required a technique that goes beyond the common sense of conventional alternately twisted yarns, which prevents the formation of non-twisted portions that reduce the strong twist effect, and actively creates portions that have a design effect. The present inventors have discovered that the non-twisted portion B significantly reduces the strong twist effect, and that the length of the non-twisted portion B is related to the distance between the delivery roller and the nozzle, and that changing the length is a manufacturing condition. Focusing on the fact that it is difficult to create a false twist, and that a design effect can be obtained by having the non-twisted bulky part D in the form of a slab, and that its length can be easily regulated, we carefully observed the transient phenomenon of false twisting and conducted various experiments. As a result of repeated experiments, it was discovered that by applying a special processing operation to the conventional technique, it was possible to obtain a specially processed yarn of the present invention that has both a strong twist effect and a design effect. That is, in order to manufacture the processed yarn of the present invention, for example, in a false twisting process using a nozzle, a roller having a variable speed function in conjunction with supply and stop of fluid to the nozzle is used as a supply roller, and first a predetermined If the yarn is threaded at a high overfeed rate of Twist. This state will be explained using FIG. 6. 1 in FIG. 6 shows a state in which the supply of fluid to the nozzle is stopped and an untwisted portion A is formed. Next, as shown at 2 in FIG. 6, fluid supply to the nozzle is started, and when the yarn is over-supplied, the ballooning in the untwisting zone causes the nozzle and delivery roller to move to the string vibration node. Since the untwisted part A in the untwisting zone vibrates as a part), the untwisted part A in the untwisting zone is not unraveled sequentially from the vicinity of the nozzle to the delivery roller part by the propagation of twist, but by the string vibration. The nearby untwisted part A is loosened and becomes easier to untwist, so that the twist of the yarn reaches the delivery roller all at once.
The untwisted portion A in the untwisted zone can also be made into an over-untwisted portion C, thus preventing the formation of the untwisted portion B. In this case, unlike a mechanical false-twisting spindle, a nozzle that sprays high-pressure fluid is used as the twisting device, so stable false-twisting is possible even when the variable speed roller speed is increased. As the overfeed rate increases, the amount of twist in the yarn increases, so the twist during twisting when fluid is supplied becomes double or quasi-double, which allows high-density twisting. The number of twists can be left in the yarn. Therefore, the non-twisted bulky portion described below can exhibit a remarkable design effect because high-density twist is inserted up to that point. Also, the twist state during this twisting is 2
Heavy twisting or semi-double twisting has the advantage that the length of the yarn after untwisting is significantly longer than that of normal false twisting, which increases the ballooning of the yarn during twisting. be. Furthermore, since the processed yarn obtained in this way has a high number of twists, the elongation stress component changes to shear slip stress during elongation, and a high elongation strain is exhibited with respect to the initial low stress. The initial elastic modulus can be significantly reduced to 50% or less of that of the supplied yarn. In this way, it is possible to leave a high number of twists in the yarn, eliminate the formation of a non-twisted part B at the part where the twist direction changes from an untwisted part to an overtwisted part, and reduce the initial elastic modulus of the processed yarn. It can be reduced to 40g/d or less. After the fluid is supplied to the nozzle as described above, the fluid supply is then stopped, and at the same time the fluid supply is stopped, the speed of the variable speed roller is reduced. In this way, the thread that has been running at a high overfeed rate becomes slack due to the stoppage of twisting of the thread, and is prevented from becoming unable to run due to winding around the rollers or the like. Then, the yarn in which the over-untwisted portion C was formed when the fluid was supplied will form an untwisted portion A when the fluid is stopped, and the untwisting torque of the over-untwisted portion C causes the over-untwisted portion C to be formed. This offsets the twist of the subsequent untwisted portion A. The non-twisted bulky portion D is formed by this canceling effect. In this case, if the heat setting of the untwisted part A is too sufficient, the twist of the overtwisted part C and the untwisted part A cannot be canceled out depending on the overuntwisting torque, so the heat setting temperature is normal. It is preferable to set the temperature at a temperature equal to or lower than that for false twisting. The length of the non-twisted bulky part D formed in this way depends on the processing conditions, namely the time for supplying fluid to the nozzle (referred to as ON time), the time for stopping the supply of fluid to the nozzle (referred to as OFF time), Period (ON time and
The ratio of ON time to OFF time, yarn speed, length of twisting zone, length of untwisting zone, etc. is determined by the ratio of ON time to OFF time, yarn speed, length of twisting zone, length of untwisting zone, etc. The smaller the ratio to time, the shorter the period, or the larger the yarn speed, the longer the length of the non-twisted bulky portion D becomes. Although there are still many points that are unclear regarding the relationship between the length of the non-twisted bulky part D and the above processing conditions,
Since the ON time, OFF time, period, and the ratio of ON time to OFF time change, the magnitude of the untwisting torque in the over-untwisted part and the twist density in the untwisted part change the ease of untwisting. For this reason, it is thought that the distance at which the over-untwisted portion and the untwisted portion cancel each other out changes. The following table shows an example of the relationship between the ON time and OFF time for supplying compressed air to the nozzle for producing the processed yarn of the present invention, and shows the relationship between the ON time and OFF time for the non-twisted bulky part D depending on the combination of ON time and OFF time. The range in which this occurs is indicated by an x mark, and the range in which it does not appear is indicated by an ○ mark.
【表】
注. ○:無撚嵩高部(D)が1cm未満
×:無撚嵩高部(D)が1cm以上
なお、上記の加工は、供給原糸としてポリエス
テル75d/48f×ポリエステル50d/24f(黒原着
糸)、可変速フイード装置として電磁式テンサー
を用い、デリベリローラ速度68.5m/分、ヒータ
ー温度190℃、捲取りオーバーフイード率2.6%、
空気圧力4Kg/cm2の条件で、かつ、圧縮空気を供
給するON時間とOFF時間を変更して行つた。
上記の如く無撚嵩高部Dの長さは加工条件と関
係するから例えばランダムパルス発信装置を用い
流体の供給及び停止を流体供給弁により操作する
ことによつて、適宜間隔で、かつ、適宜長さの無
撚嵩高部Dを形成させることができる
かくして、未解撚部から過解撚部への撚方向変
換部には無撚部が実質的に存在せず、過解撚部か
ら未解撚部への撚方向変換部には無撚嵩高部が存
在し、かつ未解撚部及び過解撚部の初期弾性率が
40g/d以下の本発明加工糸が得られる。
なお、上記本発明加工糸の製造に使用されるノ
ズルとしては、糸条を高速旋回させて撚回を与え
る作用を有するものであればよく、円筒形の糸通
路の内周に流体の流れを指向するように位置した
1個又は多数個の流体導管とを組合わせたもの
で、該糸通路の内周に対して実質的に切線方向に
向けるような位置に設けたものであればいかなる
ものでもよい。また糸通路の長手軸に対して、流
体導管が実質的に垂直な平面内にあるか若しくは
それ以外のものでもよいが、糸条に前進作用を与
えるように垂直な平面から傾斜させたものが好ま
しい。
また、本発明加工糸はノズルを用いた仮撚加工
工程において、糸条供給装置として糸条の走行張
力によつて回転する消極糸条供給装置(以下フイ
ーダーと云う)を用い、ノズルへの流体供給時に
は低荷重負荷となり、流体の供給停止時には高荷
重負荷となるように流体供給弁の開閉とフイーダ
ーの荷重変化を電気信号によつて連動させること
によつても製造することができる。即ち、この場
合は、先づ所定の高オーバーフイード率で糸条を
走行させ、ノズルへの流体の供給と同時にフイー
ダーの荷重を軽荷重として解撚ゾーンにおける糸
条がバルーニングを伴つて旋回するようにする。
この解撚ゾーンにおけるバルーニングはノズルと
デリベリローラーを弦振動のノード部(節部)と
して振動するため、デリベリローラー近傍にあつ
た未解撚部を解きほぐし、解撚され易くするの
で、糸条の旋回が一気にデリベリローラー迄到達
し過解撚部となすことができ、無撚部Bの形成を
防止し得る。また、この場合加撚ゾーンにおける
糸条は通常の撚糸状態と異り2重撚又は準2重撚
を形成しているので得られる交互撚糸は高度の撚
密度を有しており、その初期弾性率は供給原糸の
それの50%以下に低減したものとなる。
次いで、ノズルへの流体の供給停止と同時にフ
イーダーの荷重を高荷重に変更し、糸条撚回の停
止によつて張力が極端に低下し糸条の走行不能と
なるのを防止する。そして流体供給時に過解撚部
が形成されていた糸条は、流体停止時に未解撚部
が形成されることとなり、この過解撚部の解撚ト
ルクによつて過解撚部と後続する未解撚部の燃を
相殺することによつて無撚嵩高部Dが形成され
る。この場合、未解撚部の熱固定が充分過ぎると
過解撚部のトルクによつては過解撚部と未解撚部
の撚を相殺することができなくなるので、熱固定
温度は通常の仮撚加工の場合に設定される温度と
同等若しくはそれより低温に設定することは前述
した通りである。このようにして形成される無撚
嵩高部Dの長さは加工条件即ちON時間、OFF時
間、ON−OFF時間の周期、ON時間のOFF時間
に対する比率、糸速、加撚ゾーンの長さ、解撚ゾ
ーンの長さ等により決ることは前述と同様であ
り、この場合も仮撚の定常状態が出現しない範囲
内でON時間のOFF時間に対する比率が小さくな
る程、周期が短くなる程、また糸速が大となる程
嵩高捲縮部Dの長さは長くなる。従つて例えばラ
ンダムパルス発信装置を用い、流体の供給及び停
止を流体供給弁により操作することによつて適宜
の間隔で、かつ適宜の長さで無撚嵩高部Dを形成
させることができる。
かくして上記の加工操作によつても本発明加工
糸を得ることができる。なお、本発明加工糸の製
造方法としては上記の方法に限定されるものでな
いことは云う迄もない。
以上の如く特定の加工操作により得られる本発
明加工糸は、未解撚部及び過解撚部において特徴
のある撚数分布を示すものである。即ち、通常、
未解撚部と過解撚部の最大撚数は両燃部を形成す
る時間により異るものであるが、本発明加工糸に
おいては流体供給による糸条撚回の時間と流体の
供給停止による糸条撚回停止の時間が等しい場合
でも、第3図に示す如く未解撚部の最大撚数
T1Max(流体供給停止時)の方が過解撚部の最大
撚数T2Max(流体供給時)よりも常に大
(T1Max>T2Max)となるものである。ここに
最大撚数とは糸条長手方向に沿つて交互撚糸1cm
毎に撚数を検撚器又は顕微鏡で測定し1m当りの
撚数に換算した値を云う。
この理由としては、流体供給時間と流体供給停
止時間が等しくても実質的な給糸量は過解撚部形
成時の方が多いため過解撚部の糸長が長いこと、
また流体供給時に解撚ゾーンにある未解撚となる
べき部分を一挙に過解撚部とするため過解撚部が
長くなることから過解撚部の単位長さ当りの平均
撚数は未解撚部のそれに比して少くなるためであ
る。
また上記撚数分布は第3図に示す如く、その形
状は未解撚部が山形の分布曲線を示すのに対して
過解撚部が台形状の分布曲線を呈する。即ち、未
解撚部は流体供給時に加撚された糸条が、流体の
供給停止時に解撚されることなくノズルを通過
し、一方、過解撚部は流体供給時に形成されて、
加撚ゾーンで熱固定され、解撚ゾーンにおいて、
加撚ゾーンでの撚を越えて過解撚される。このた
め理論的には、未解撚部、過解撚部共指数関数で
表わされる最大値を有する山形の分布曲線を呈す
る筈であるが、本発明加工糸の場合は、上述した
如く特殊の加工操作を施すため流体供給時の解撚
状況は前記の場合と異り、過解撚部の撚数分布の
形状が台形状となるものである。
本発明加工糸における未解撚部及び過解撚部の
撚密度としては、撚の効果が風合に顕著に作用す
るには、その平均撚数が8000/√(T/M)
(D;繊度)以上であることが必要である。また
両撚部の長さは無撚嵩高部Dの平均長さにもよる
が略500〜2000mmが強撚効果の点からして有効で
あり、無撚嵩高部Dの割合は20%以下好ましくは
3〜15%である。なおここにいう平均撚数とは各
撚部の分布している撚数を検撚器又は顕微鏡によ
り実測して平均し、1m当りの撚数に換算したも
のである。
上記本発明加工糸における熱可塑性合成繊維と
しては、ポリエステル、ポリアミド等のポリマー
及びこれらのコポリマー、ブレンドポリマー等か
ら得られる合成繊維等が包含される。
以上述べた如く本発明加工糸は従来の仮撚加工
に特定の加工操作を施すことによつて上記構成を
なすものであるから以下の如き特有の効果を奏す
る。
即ち、本発明加工糸はメートルオーダーの長さ
にも及ぶ高撚密度の未解撚部と過解撚部とを有
し、数cm〜十数cmの嵩高部が不規則な間隔で、か
つ、不規則な長さで存在するため、嵩高部は際立
つて目立ち、強撚による高度のシヤリ感と優れた
意匠効果を発揮することができる。
また、本発明加工糸は無撚嵩高部以外の撚方向
変換部には実質的に無撚部が存在せず、未解撚部
及び過解撚部の高度な撚密度によつて細化集束さ
れているため、見掛け布帛の厚さが薄くなり、重
量感が得られる。
更に本発明加工糸はその未解撚部及び過解撚部
の初期弾性率が40g/d以下と低いものであるか
ら得られる織編物布帛にドレープ性を付与するこ
とができる。またこの初期弾性率が低いことは撚
部が高密度を有することと相俟つて良好な可撓性
を有しかつ弾力性のある布帛を得ることができ
る。
更にまた本発明加工糸は、強撚されているか
ら、織編物中の糸は扁平にならず、織編物中の糸
の交錯点における接触面積は小さくなり、このた
め交錯点での糸間のスベリが容易で、ドレープ性
を有する布帛が得られる等の特長もあり、本発明
加工糸を使用することにより従来の交互撚糸では
得られなかつた強撚糸様の強撚効果とスラブ糸様
の意匠効果を有する織編物布帛を得ることができ
る。以下、本発明を実施例により説明する。
実施例 1
ポリエステルフイラメント150d/72f(円形断面
形状、セミダル糸、初期弾性率96g/d)を第4
図に示す如き加工工程に供給し、第1表に示す如
き加工条件で加工を行い第2表に示す如き加工糸
を得た。[Table] Note: ○: Non-twisted bulky part (D) is less than 1cm
×: Non-twisted bulky part (D) is 1 cm or more The above processing uses polyester 75d/48f x polyester 50d/24f (black dope-dyed yarn) as the supplied yarn, an electromagnetic tensor as the variable speed feed device, and a delivery roller. Speed 68.5m/min, heater temperature 190℃, winding overfeed rate 2.6%,
The test was carried out under the conditions of an air pressure of 4 kg/cm 2 and by changing the ON and OFF times for supplying compressed air. As mentioned above, the length of the non-twisted bulky part D is related to the processing conditions, so for example, by using a random pulse generator and operating the fluid supply valve to supply and stop the fluid, Thus, there is substantially no untwisted part in the part where the twist direction changes from the untwisted part to the overtwisted part, and the untwisted part D is changed from the overtwisted part to the untwisted part. There is an untwisted bulky part in the part where the twist direction changes to the twisted part, and the initial elastic modulus of the untwisted part and the overtwisted part is
A processed yarn of the present invention having a weight of 40 g/d or less can be obtained. The nozzle used for manufacturing the above-mentioned processed yarn of the present invention may be any one that has the function of twisting the yarn by turning the yarn at high speed, and is capable of directing a fluid flow around the inner periphery of the cylindrical yarn passage. Any combination of one or more fluid conduits arranged in such a way that they are oriented substantially in the tangential direction with respect to the inner periphery of the thread passage. But that's fine. The fluid conduit may also lie in a plane substantially perpendicular to the longitudinal axis of the yarn passageway, or be inclined from the perpendicular plane so as to impart an advancing action to the yarn. preferable. In addition, in the false twisting process using a nozzle, the processed yarn of the present invention uses a passive yarn feeding device (hereinafter referred to as a feeder) that is rotated by the running tension of the yarn as a yarn feeding device to supply fluid to the nozzle. It can also be manufactured by linking the opening and closing of the fluid supply valve and changes in the load on the feeder using electrical signals so that a low load is applied when supplying the fluid and a high load is applied when the fluid supply is stopped. That is, in this case, the yarn is first run at a predetermined high overfeed rate, and at the same time as fluid is supplied to the nozzle, the load on the feeder is lightened so that the yarn in the untwisting zone turns with ballooning. Make it.
Ballooning in this untwisting zone causes the nozzle and delivery roller to vibrate as nodes of string vibration, which loosens the untwisted parts near the delivery roller and makes it easier to untwist the yarn. The rotation reaches the delivery roller all at once and forms an over-twisted portion, thereby preventing the formation of a non-twisted portion B. In addition, in this case, the yarn in the twisting zone is different from the normal twisted yarn state, forming a double twist or a quasi-double twist, so the resulting alternately twisted yarn has a high twist density, and its initial elasticity The rate will be reduced to 50% or less of that of the supplied yarn. Next, at the same time as the supply of fluid to the nozzle is stopped, the load on the feeder is changed to a high load to prevent the thread from becoming unable to travel due to an extreme drop in tension due to the stoppage of yarn twisting. Then, the thread in which an over-untwisted part was formed when the fluid was supplied will form an untwisted part when the fluid stops, and the untwisting torque of this over-untwisted part will cause the yarn to become untwisted following the over-untwisted part. A non-twisted bulky portion D is formed by offsetting the heat of the untwisted portion. In this case, if the untwisted part is heat-set too much, the torque of the over-untwisted part will not be able to cancel out the twists of the over-untwisted part and the untwisted part, so the heat-setting temperature will be lower than the normal one. As described above, the temperature is set at a temperature equal to or lower than that for false twisting. The length of the non-twisted bulky part D formed in this way is determined by processing conditions such as ON time, OFF time, ON-OFF time period, ratio of ON time to OFF time, yarn speed, length of twisting zone, The untwisting zone is determined by the length of the untwisting zone, etc., as described above, and in this case, the smaller the ratio of ON time to OFF time, the shorter the period, and As the yarn speed increases, the length of the bulky crimped portion D increases. Therefore, by using, for example, a random pulse generator and controlling the supply and stop of fluid with a fluid supply valve, the non-twisted bulky portions D can be formed at appropriate intervals and with an appropriate length. Thus, the processed yarn of the present invention can also be obtained by the above processing operations. It goes without saying that the method for producing the processed yarn of the present invention is not limited to the above method. The processed yarn of the present invention obtained by the specific processing operations as described above exhibits a characteristic twist number distribution in the untwisted portion and the excessively untwisted portion. That is, usually
The maximum number of twists in the untwisted part and the overtwisted part differs depending on the time to form the bicombustion part, but in the processed yarn of the present invention, the maximum number of twists in the untwisted part and the overtwisted part differs depending on the time for yarn twisting due to fluid supply and when the fluid supply is stopped. Even if the time for stopping yarn twisting is the same, the maximum number of twists in the untwisted part is the same as shown in Figure 3.
T 1 Max (when fluid supply is stopped) is always larger (T 1 Max>T 2 Max) than the maximum number of twists T 2 Max (when fluid is supplied) in the over-twisted portion. Here, the maximum number of twists is 1 cm of yarn alternately twisted along the longitudinal direction of the yarn.
The number of twists per meter is measured using a twister or microscope, and is converted into the number of twists per meter. The reason for this is that even if the fluid supply time and the fluid supply stop time are equal, the actual amount of yarn fed is greater when the over-untwisted section is formed, so the yarn length at the over-untwisted section is longer;
In addition, when fluid is supplied, the untwisted part in the untwisting zone is made into an over-untwisted part all at once, so the over-untwisted part becomes longer, so the average number of twists per unit length of the over-untwisted part becomes untwisted. This is because the amount is smaller than that in the untwisted part. Further, as shown in FIG. 3, the twist number distribution is shaped like a mountain-shaped distribution curve in the untwisted portion, while a trapezoidal distribution curve in the over-twisted portion. That is, in the untwisted part, the yarn twisted during fluid supply passes through the nozzle without being untwisted when the fluid supply is stopped, while in the overly untwisted part, the thread is formed during fluid supply,
Heat fixed in the twisting zone, and in the untwisting zone.
Over-untwisting occurs beyond the twisting in the twisting zone. Therefore, theoretically, both the untwisted part and the overtwisted part should exhibit a mountain-shaped distribution curve with the maximum value expressed by an exponential function, but in the case of the processed yarn of the present invention, the special The untwisting situation when fluid is supplied for processing operations is different from the above case, and the shape of the twist number distribution in the over-untwisted portion is trapezoidal. The twist density of the untwisted part and the overtwisted part of the processed yarn of the present invention must be 8000/√(T/M) in order for the effect of twisting to significantly affect the texture.
(D; Fineness) or more is required. The length of both twisted portions depends on the average length of the non-twisted bulky portion D, but approximately 500 to 2000 mm is effective from the viewpoint of strong twisting effect, and the proportion of the non-twisted bulky portion D is preferably 20% or less. is 3-15%. Note that the average number of twists referred to herein is the number of twists distributed in each twisted portion, measured using a twister or a microscope, averaged, and converted into the number of twists per 1 m. The thermoplastic synthetic fibers in the processed yarn of the present invention include synthetic fibers obtained from polymers such as polyester and polyamide, and copolymers and blend polymers thereof. As described above, the textured yarn of the present invention has the above-mentioned structure by applying a specific processing operation to the conventional false twisting process, and therefore has the following unique effects. That is, the processed yarn of the present invention has untwisted parts and overtwisted parts with a high twist density that are on the order of meters, and has bulky parts of several cm to tens of cm at irregular intervals, and Since the fibers are of irregular length, the bulky portions stand out and are highly twisted, providing a high degree of smoothness and excellent design effects. In addition, in the processed yarn of the present invention, there is substantially no untwisted part in the twist direction changing part other than the untwisted bulky part, and the yarn is thinned and focused due to the high twist density of the untwisted part and the overtwisted part. Because of this, the apparent thickness of the fabric becomes thinner, giving it a sense of weight. Furthermore, since the processed yarn of the present invention has a low initial elastic modulus of 40 g/d or less in the untwisted portion and the overtwisted portion, drapability can be imparted to the resulting woven or knitted fabric. Moreover, this low initial elastic modulus, together with the high density of the twisted portions, makes it possible to obtain a fabric with good flexibility and elasticity. Furthermore, since the processed yarn of the present invention is highly twisted, the yarns in the woven or knitted fabric do not become flat, and the contact area at the intersecting points of the yarns in the woven or knitted fabric becomes small. It has features such as easy sliding and drapability, and by using the processed yarn of the present invention, a strong twist effect similar to that of a strong twist yarn and a slub yarn-like design that could not be obtained with conventional alternately twisted yarns can be obtained. A woven or knitted fabric having effects can be obtained. The present invention will be explained below using examples. Example 1 Polyester filament 150d/72f (circular cross-sectional shape, semi-dull yarn, initial elastic modulus 96 g/d) was
The yarn was fed to the processing steps shown in the figure and processed under the processing conditions shown in Table 1 to obtain processed yarns shown in Table 2.
【表】【table】
【表】
得られた加工糸は無撚嵩高部の長さが最大14
cm、最小2cmの種々の長さで不規則に存在してお
り、無撚部は撚方向変換点としてのみ存在し、実
質的な長さはみられなかつた。この加工糸を経糸
密度90本/吋、緯糸密度58本/吋で経緯2本交互
に用いて製織し、この織物を通常のポリエステル
アルカリ減量加工(19%減量)を行い、染色、仕
上加工を行つたところ、無撚嵩高部が経緯に交叉
し、スラブ糸様の布帛表面状態を呈すると共に、
強撚糸様の繊細な感覚のシヤリ感、ドレープ性、
重量感及び弾力性のある優れた風合の織物が得ら
れた。
実施例 2
ポリエステルフイラメント75d/48f(三角断面
形状、ブライト糸、初期弾性率90g/d)を電磁
的に荷重を可変し得る給糸装置、第1ヒーター、
ノズル第1デリベリローラー、弛緩熱処理を施す
第2ヒーター、第2デリベリローラー及び捲取装
置から構成される加工工程に供給し、第3表に示
す如き加工条牛で加工を行い、第4表に示す如き
加工糸を得た。[Table] The length of the untwisted bulky part of the obtained processed yarn is up to 14
cm, and the minimum length was 2 cm, and the non-twisted portions existed only as twisting direction change points, and no substantial length was observed. This processed yarn is woven at a warp density of 90/inches and a weft density of 58 threads/inches, using two warps alternately, and this fabric is subjected to a normal polyester alkali weight loss process (19% weight loss), dyed and finished. As a result, the non-twisted bulky portion intersects with the warp and warp, and the fabric surface condition resembles that of a slub yarn.
Delicate silkiness and drapability similar to highly twisted yarn,
A woven fabric with excellent texture and weight and elasticity was obtained. Example 2 A yarn feeding device capable of electromagnetically varying the load of polyester filament 75d/48f (triangular cross-sectional shape, bright yarn, initial elastic modulus 90 g/d), a first heater,
The nozzle is supplied to a processing step consisting of a first delivery roller, a second heater that performs relaxation heat treatment, a second delivery roller, and a winding device, and is processed with a processed bar as shown in Table 3. A processed yarn as shown in the table was obtained.
【表】【table】
【表】【table】
【表】
得られた加工糸は、無撚嵩高部の長さが最大14
cm最小1cmの種々の長さで、不規則な間隔で存在
しており、無撚部は撚方向変換点としてのみ存在
し、実質的な長さはみられなかつた。この加工糸
を36ゲージシングルニツトにて天竺組織に編成
し、染色、仕上加工を行なつたところ、無撚嵩高
部が編地中に散在し、スラブ糸様の外観形態を呈
すると共に、繊細な感覚のシヤリ感、ドレープ
性、重量感及び弾力性のある優れた強撚効果を有
する風合の編物が得られた。[Table] The length of the untwisted bulky part of the obtained processed yarn is up to 14
They were present at irregular intervals with various lengths of a minimum of 1 cm, and the non-twisted portions existed only as twisting direction change points, and no substantial length was observed. When this processed yarn was knitted into a jersey texture using 36 gauge single knits, dyed and finished, untwisted bulky parts were scattered throughout the knitted fabric, giving it an appearance similar to that of a slub yarn, as well as a delicate texture. A knitted fabric with a texture having an excellent strong twist effect with a silky feel, drapability, weight, and elasticity was obtained.
第1図は本発明加工糸の側面概略説明図、第2
図は本発明加工糸の未解撚部、過解撚部及び供給
原糸の初期応力と伸度との関係を示すグラフ、第
3図は本発明加工糸の撚数分布を示す説明図であ
る。また、第4図及び第5図は、糸条の供給速度
を可変速しない場合の無撚部B及び無撚嵩高部D
の形成の説明図、第6図は、糸条の供給速度を可
変速して本発明の加工糸を製造するための説明図
である。
A……未解撚部、B……未解撚部から過解撚部
への撚方向変換部における無撚部、C……過解撚
部、D……嵩高部、T1Max……未解撚部最大撚
数、T2Max……過解撚部最大撚数。
Fig. 1 is a schematic side view of the processed yarn of the present invention;
The figure is a graph showing the relationship between the initial stress and elongation of the untwisted part, overtwisted part, and supplied raw yarn of the processed yarn of the present invention, and Figure 3 is an explanatory diagram showing the twist number distribution of the processed yarn of the present invention. be. In addition, FIGS. 4 and 5 show a non-twisted part B and a non-twisted bulky part D when the yarn supply speed is not variable.
FIG. 6 is an explanatory diagram for manufacturing the processed yarn of the present invention by varying the yarn feeding speed. A...untwisted part, B...untwisted part in the part where the twisting direction changes from the untwisted part to the overtwisted part, C...overtwisted part, D...bulky part, T 1 Max... Maximum number of twists in the untwisted part, T 2 Max... Maximum number of twists in the over-twisted part.
Claims (1)
有する未解撚部と、平均長さが500mm以上で仮撚
解撚方向の撚を有する過解撚部とを交互に形成せ
しめた糸条であつて、未解撚部と過解撚部は糸条
長手方向に撚数分布を有し、撚数分布は、未解撚
部が山形の分布曲線を示すのに対して、過解撚部
が台形状の分布曲線を示し、その平均撚数が
8000/√(T/M)以上であり、未解撚部から
過解撚部への撚方向変換部には無撚部が実質的に
存在せず、一方、過解撚部から未解撚部への撚方
向変換部には無撚嵩高部が不規則な間隔及び長さ
で糸条の長手方向に3〜20%存在しており、かつ
前記未解撚部及び過解撚部は40g/d以下の初期
弾性率であることを特徴とする意匠効果を有する
強撚調特殊加工糸。1. Untwisted parts with an average length of 500 mm or more and twists in the false-twisting direction and over-untwisted parts with an average length of 500 mm or more and twists in the false-untwisting direction are alternately formed. In the yarn, the untwisted part and the overtwisted part have a twist number distribution in the longitudinal direction of the yarn. The untwisted part shows a trapezoidal distribution curve, and the average number of twists is
8000/√(T/M) or more, and there is virtually no untwisted part in the twisting direction conversion part from the untwisted part to the overtwisted part, while In the part where the twist direction is changed to the part, untwisted bulky parts exist at irregular intervals and lengths in the longitudinal direction of the yarn by 3 to 20%, and the untwisted part and the overtwisted part have a weight of 40 g. A highly twisted specially processed yarn having a design effect characterized by an initial elastic modulus of /d or less.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP17806481A JPS5881640A (en) | 1981-11-05 | 1981-11-05 | Hard twisted like special processed yarn having fancy effect |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP17806481A JPS5881640A (en) | 1981-11-05 | 1981-11-05 | Hard twisted like special processed yarn having fancy effect |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS5881640A JPS5881640A (en) | 1983-05-17 |
| JPH0224935B2 true JPH0224935B2 (en) | 1990-05-31 |
Family
ID=16041974
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP17806481A Granted JPS5881640A (en) | 1981-11-05 | 1981-11-05 | Hard twisted like special processed yarn having fancy effect |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS5881640A (en) |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5270143A (en) * | 1975-12-03 | 1977-06-10 | Toray Industries | Processed yarn and its manufacture |
| JPS5691018A (en) * | 1979-08-13 | 1981-07-23 | Tore Textile | Production of melange yarn |
-
1981
- 1981-11-05 JP JP17806481A patent/JPS5881640A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS5881640A (en) | 1983-05-17 |
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