JPH0226121B2 - - Google Patents
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- Publication number
- JPH0226121B2 JPH0226121B2 JP58175730A JP17573083A JPH0226121B2 JP H0226121 B2 JPH0226121 B2 JP H0226121B2 JP 58175730 A JP58175730 A JP 58175730A JP 17573083 A JP17573083 A JP 17573083A JP H0226121 B2 JPH0226121 B2 JP H0226121B2
- Authority
- JP
- Japan
- Prior art keywords
- amount
- section
- steam
- evaporator
- heat
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- Control Of Steam Boilers And Waste-Gas Boilers (AREA)
Description
【発明の詳細な説明】
本発明はセパレート型熱交換装置凝縮部の熱交
換量制御方法に係り、特に熱交換量を一定値に保
持できる制御方法に関する。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for controlling the amount of heat exchanged in a condensing section of a separate heat exchanger, and particularly to a control method that can maintain the amount of heat exchanged at a constant value.
セパレート型熱交換装置は第1図に示す如く、
受熱する蒸発部2と放熱する凝縮部4とは別々の
断熱された蒸気管6および凝縮液管8で接続さ
れ、例えば高温の排ガスなどで蒸発部2が加熱さ
れると作動流体の蒸気が発生し蒸気管6を介して
凝縮部4に流れる。凝縮部4に流れた作動流体の
蒸気は被加熱流体例えば空気や水などと熱交換さ
れた後、液化し凝縮液となつて凝縮液管8を経由
して蒸発部2に流れ、作動流体は相変態しながら
蒸発部2と凝縮部4の間を循環する。作動流体の
循環は蒸発部2と凝縮部4の高さ関係により自然
循環かあるいは循環ポンプ10の強制循環によ
る。このセパレート型熱交換装置は、蒸気と凝縮
液の還流が良好で蒸発部2と凝縮部4を遠く離し
て配置してもヒートパイプの機能を有効に果たす
ことができる利点がある。 The separate type heat exchange device is as shown in Figure 1.
The evaporator section 2 that receives heat and the condensation section 4 that radiates heat are connected by separate insulated steam pipes 6 and condensate pipes 8, and when the evaporator section 2 is heated by, for example, high-temperature exhaust gas, steam of the working fluid is generated. It flows to the condensing section 4 via the steam pipe 6. The vapor of the working fluid flowing into the condensing section 4 exchanges heat with a heated fluid, such as air or water, and then liquefies and becomes a condensate, which flows to the evaporating section 2 via the condensate pipe 8, and the working fluid is It circulates between the evaporation section 2 and the condensation section 4 while undergoing phase transformation. The working fluid is circulated by natural circulation or forced circulation by the circulation pump 10 depending on the height relationship between the evaporating section 2 and the condensing section 4. This separate type heat exchange device has the advantage that the reflux of steam and condensate is good, and that it can effectively function as a heat pipe even if the evaporator section 2 and the condensate section 4 are placed far apart.
しかし、このようなヒートパイプ装置を実際に
排熱回収などに適用する場合、通常は加熱源とな
る排ガスなどの排熱源の条件、すなわち温度、流
量等が変動するため、受熱する蒸発部2の蒸気発
生量が変動し、これに放熱部である凝縮部4の熱
交換量が追随して変動するため凝縮部4で加熱さ
れる被加熱体、例えば、製品乾燥用の温風、製品
清浄用の温水、燃焼効率向上用の燃焼空気、燃料
の予熱流体等の温度条件が変動し、これらの被加
熱体を使用した場合、製品や燃焼効率に悪影響を
与えており、従来これら熱交換量の変動防止が強
く要望されていた。 However, when such a heat pipe device is actually applied to waste heat recovery, etc., the conditions of the waste heat source such as exhaust gas, which is the heating source, such as temperature and flow rate, usually fluctuate, so The amount of steam generated fluctuates, and the amount of heat exchanged in the condensing section 4, which is a heat radiating section, fluctuates accordingly, so objects to be heated in the condensing section 4, such as hot air for product drying, product cleaning, etc. The temperature conditions of hot water, combustion air for improving combustion efficiency, fuel preheating fluid, etc. fluctuate, and when these heated objects are used, it has a negative impact on the product and combustion efficiency. There was a strong desire to prevent fluctuations.
本発明の目的は、上記従来技術に対する要望に
こたえて、熱交換量の変動の少ないセパレート型
熱交換装置凝縮部の熱交換量制御方法を提供する
にある。 SUMMARY OF THE INVENTION An object of the present invention is to provide a method for controlling the amount of heat exchanged in a condensing section of a separate type heat exchanger, which reduces fluctuations in the amount of heat exchanged, in response to the above-mentioned demands for the prior art.
本発明の要旨とするとこはは次のとおりであ
る。すなわち、蒸発部と凝縮部とを分離して配置
しその間を断熱配管にて連結し作動流体を循環さ
せるセパレート型熱交換装置において、前記蒸発
部の蒸気発生量もしくは前記凝縮部の凝縮液量の
いずれか一方を検出し、該検出値を設定値と比較
して前記蒸発部の作動液面を制御することにより
前記蒸発部の蒸気発生量を定値に維持して前記凝
縮部の蒸気と被加熱流体の熱交換量を定値に制御
することを特徴とするセパレート型熱交換装置の
蒸気発生量制御方法である。 The gist of the present invention is as follows. In other words, in a separate type heat exchange device in which an evaporating section and a condensing section are arranged separately and connected by an insulated pipe to circulate a working fluid, the amount of steam generated in the evaporating section or the amount of condensed liquid in the condensing section is By detecting either one and comparing the detected value with a set value and controlling the working liquid level of the evaporator, the amount of steam generated in the evaporator is maintained at a constant value, and the steam in the condensing part and the heated This is a method for controlling the amount of steam generated in a separate heat exchanger, which is characterized by controlling the amount of heat exchanged between fluids to a fixed value.
本発明の詳細を実施例により説明する。まず、
本発明で使用する装置について第2図、第3図に
より説明する。実施例は鋼板の加熱炉の排ガス顕
熱を利用して温水を製造する例であり、加熱炉1
2の排ガスはガス排出口14から複数本の蒸発管
16から成る蒸発部2に入り、上部の煙突18か
ら大気中に放散される構成となつている。蒸発部
2は蒸気管6で凝縮部4と連絡し、凝縮部4の下
部は凝縮液管8、凝縮液タンク20、循環ポンプ
10を経由して蒸発部2に連絡している。更に凝
縮部4は熱交換のため冷水を供給する冷水管2
2、加熱された温水を排出する温水管24と接続
し、温水管24は温水タンク26に連絡してい
る。第3図は主として制御関係を示したもので蒸
気管6には蒸気流量計28、凝縮液配管8の凝縮
部4の出口の直後に凝縮液流量計30がそれぞれ
設けられ、また循環ポンプ10の出口側の凝縮液
管8には分岐管32が設けられ凝縮液タンク20
と接続し、分岐管32にはレベル調整弁34が設
置されている。 The details of the present invention will be explained by examples. first,
The apparatus used in the present invention will be explained with reference to FIGS. 2 and 3. The embodiment is an example of producing hot water using the sensible heat of the exhaust gas of a steel plate heating furnace.
The exhaust gas 2 enters the evaporator 2 consisting of a plurality of evaporator tubes 16 from the gas outlet 14 and is dissipated into the atmosphere from the chimney 18 at the top. The evaporator 2 communicates with the condensing section 4 through a steam pipe 6, and the lower part of the condensing section 4 communicates with the evaporating section 2 via a condensate pipe 8, a condensate tank 20, and a circulation pump 10. Further, the condensing section 4 includes a cold water pipe 2 that supplies cold water for heat exchange.
2. It is connected to a hot water pipe 24 that discharges heated hot water, and the hot water pipe 24 is connected to a hot water tank 26. FIG. 3 mainly shows the control relationship; the steam pipe 6 is provided with a steam flow meter 28, the condensate pipe 8 is provided with a condensate flow meter 30 immediately after the outlet of the condensing section 4, and the circulation pump 10 is provided with a A branch pipe 32 is provided in the condensate pipe 8 on the outlet side, and a condensate tank 20 is provided.
A level adjustment valve 34 is installed in the branch pipe 32.
次に本発明の蒸気発生量制御方法を説明する。
まず、蒸気流量計28もしくは凝縮液流量計30
のいずれか一方の流量を設定し、その設定値と測
定流量を比較し、その信号をレベル調整弁34に
伝送し、蒸発部2の作動液の液面レベルを自動的
に調整し蒸発部2からの蒸気発生量を定値に制御
し、被加熱側の温水の温度を定値に保持すること
ができる。すなわち、蒸気流量計28もしくは凝
縮液流量計30の流量が設定流量より大になれば
レベル調整弁34が開の方向に作動し、循環ポン
プ20の2次側流量はレベル調整弁34への戻り
量が増加し、蒸発部2への流量が減少し、測定流
量が設定流量になるまで蒸発部2の作動液のレベ
ルは低下する。また逆に蒸気流量計28もしくは
凝縮液流量計30の測定流量が設定流量より小に
なればレベル調整弁34が閉の方向に作動し蒸発
部2への流量が増加し蒸発部2の作動液のレベル
は上昇する。上記の如き制御が排熱源の温度、流
量等の変動に対応して行われ、蒸発量は一定に維
持されるので被加熱体への熱交換量も一定にする
ことができる。勿論、この制御方法は熱交換装置
の系内の圧力が正圧または負圧のいずれの場合に
も適用することができる。 Next, the steam generation amount control method of the present invention will be explained.
First, steam flow meter 28 or condensate flow meter 30
The set value is compared with the measured flow rate, and the signal is transmitted to the level adjustment valve 34 to automatically adjust the level of the working fluid in the evaporator 2. It is possible to control the amount of steam generated at a constant value and maintain the temperature of the hot water on the heated side at a constant value. That is, when the flow rate of the steam flow meter 28 or the condensate flow meter 30 becomes larger than the set flow rate, the level adjustment valve 34 operates in the open direction, and the secondary flow rate of the circulation pump 20 returns to the level adjustment valve 34. The amount increases, the flow rate to the evaporator section 2 decreases, and the level of the working fluid in the evaporator section 2 decreases until the measured flow rate reaches the set flow rate. Conversely, if the measured flow rate of the steam flow meter 28 or the condensate flow meter 30 becomes smaller than the set flow rate, the level adjustment valve 34 operates in the closing direction, the flow rate to the evaporator 2 increases, and the working fluid in the evaporator 2 increases. level increases. The above-described control is performed in response to changes in the temperature, flow rate, etc. of the exhaust heat source, and the amount of evaporation is maintained constant, so the amount of heat exchanged to the heated body can also be kept constant. Of course, this control method can be applied whether the pressure inside the heat exchange device is positive pressure or negative pressure.
本実施例においては、コークス炉ガス燃焼排ガ
ス流量が1680〜2000Nm3/H、温度が320〜400℃
の範囲で変動する燃焼排ガスを排熱源として温水
を製造し、その温水量、温水水温、蒸発部の水
位、排ガス量および排ガス温度等の時系的変化を
第4図に示した。第4図から明らかな如く、排ガ
ス量、排ガス温度の変動にもかかわらず、80℃、
2t/Hの温水を一定して得ることができた。 In this example, the coke oven gas combustion exhaust gas flow rate is 1680 to 2000 Nm 3 /H, and the temperature is 320 to 400°C.
Hot water is produced using combustion exhaust gas that fluctuates within the range of 20 to 200 nm as an exhaust heat source, and Figure 4 shows the temporal changes in the amount of hot water, the temperature of the hot water, the water level in the evaporation section, the amount of exhaust gas, and the temperature of the exhaust gas. As is clear from Figure 4, despite fluctuations in exhaust gas amount and exhaust gas temperature,
We were able to consistently obtain 2t/h of hot water.
本実施例では熱交換装置の作動液に水を使用し
たが、被加熱流体の種類や用途に応じて適宜の熱
媒体を使用することができる。また本発明は蒸発
量や凝縮液量の検出に流量計を使用したがこれに
替え温度計、圧力計、流速計を使用して熱交換量
を一定に制御することもできる。 In this embodiment, water is used as the working fluid of the heat exchange device, but any suitable heat medium can be used depending on the type of fluid to be heated and the purpose. Further, in the present invention, a flow meter is used to detect the amount of evaporation and the amount of condensed liquid, but instead of this, a thermometer, pressure gauge, or current meter may be used to control the amount of heat exchanged to a constant value.
本発明は上記実施例からも明らかな如く、蒸気
発生量もしくは凝縮液量を測定して設定値と比較
し、蒸発部の作動液面を制御し蒸発部の蒸気発生
量を定値に維持することにより、熱交換量を一定
にし、排熱を利用した製品の処理や予熱における
熱量変動による悪影響を防止することができた。 As is clear from the above embodiments, the present invention measures the amount of steam generated or the amount of condensed liquid, compares it with a set value, controls the working liquid level in the evaporator, and maintains the amount of steam generated in the evaporator at a constant value. This made it possible to keep the amount of heat exchange constant and prevent the negative effects of heat fluctuations during product processing and preheating using waste heat.
第1図はセパレート型熱交換装置の概念図、第
2図は本発明実施例で使用した熱交換装置の配置
図、第3図は本発明実施例の制御関係を示す配置
図、第4図は本発明実施例における温水量、温水
水温、蒸発部水位、排ガス量および排ガス温度の
時系列変化を示す線図である。
2……蒸発部、4……凝縮部、6……蒸気管、
8……凝縮液管、10……循環ポンプ、28……
蒸気流量計、30……凝縮液流量計、32……分
岐管、34……レベル調整弁。
Fig. 1 is a conceptual diagram of a separate type heat exchange device, Fig. 2 is a layout diagram of a heat exchange device used in an embodiment of the present invention, Fig. 3 is a layout diagram showing control relationships in an embodiment of the present invention, and Fig. 4 1 is a diagram showing time-series changes in hot water amount, hot water temperature, evaporation section water level, exhaust gas amount, and exhaust gas temperature in an example of the present invention. 2... Evaporation section, 4... Condensation section, 6... Steam pipe,
8... Condensate pipe, 10... Circulation pump, 28...
Steam flow meter, 30... Condensate flow meter, 32... Branch pipe, 34... Level adjustment valve.
Claims (1)
断熱配管にて連結し作動流体を循環させるセパレ
ート型熱交換装置において、前記蒸気部の蒸気発
生量もしくは前記凝縮部の凝縮液量のいずれか一
方を検出し、該検出値を設定値と比較して前記蒸
発部の作動液面を制御することにより前記蒸発部
の蒸気発生量を定値に維持して前記凝縮部の蒸気
と被加熱流体との熱交換量を定値に制御すること
を特徴とするセパレート型熱交換装置凝縮部の熱
交換量制御方法。1. In a separate type heat exchange device in which an evaporating section and a condensing section are arranged separately and connected by an insulated pipe to circulate a working fluid, either the amount of steam generated in the steam section or the amount of condensed liquid in the condensing section is By detecting one of the two and comparing the detected value with a set value and controlling the working liquid level in the evaporator, the amount of steam generated in the evaporator is maintained at a constant value, and the steam in the condenser and the heated fluid are controlled. A method for controlling the amount of heat exchanged in a condensing section of a separate type heat exchanger, characterized by controlling the amount of heat exchanged with a condensing section to a fixed value.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP17573083A JPS6069401A (en) | 1983-09-22 | 1983-09-22 | Method of controlling quantity of steam generated in separate type heat exchanging device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP17573083A JPS6069401A (en) | 1983-09-22 | 1983-09-22 | Method of controlling quantity of steam generated in separate type heat exchanging device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS6069401A JPS6069401A (en) | 1985-04-20 |
| JPH0226121B2 true JPH0226121B2 (en) | 1990-06-07 |
Family
ID=16001229
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP17573083A Granted JPS6069401A (en) | 1983-09-22 | 1983-09-22 | Method of controlling quantity of steam generated in separate type heat exchanging device |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS6069401A (en) |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5912921B2 (en) * | 1980-05-09 | 1984-03-27 | バブコツク日立株式会社 | How to operate a forced circulation boiler |
| JPS57136032A (en) * | 1981-02-18 | 1982-08-21 | Matsushita Electric Ind Co Ltd | Heat moving device utilizing coolant |
-
1983
- 1983-09-22 JP JP17573083A patent/JPS6069401A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS6069401A (en) | 1985-04-20 |
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