JPH0229784B2 - NORIFUKAKOHO - Google Patents
NORIFUKAKOHOInfo
- Publication number
- JPH0229784B2 JPH0229784B2 JP3868983A JP3868983A JPH0229784B2 JP H0229784 B2 JPH0229784 B2 JP H0229784B2 JP 3868983 A JP3868983 A JP 3868983A JP 3868983 A JP3868983 A JP 3868983A JP H0229784 B2 JPH0229784 B2 JP H0229784B2
- Authority
- JP
- Japan
- Prior art keywords
- present
- starch
- sizing
- sizing agent
- water
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000004513 sizing Methods 0.000 claims description 21
- 239000003795 chemical substances by application Substances 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 15
- 239000007789 gas Substances 0.000 claims description 13
- 239000004753 textile Substances 0.000 claims description 11
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 9
- 239000000203 mixture Substances 0.000 claims description 8
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 4
- 229910052757 nitrogen Inorganic materials 0.000 claims description 4
- 239000001301 oxygen Substances 0.000 claims description 4
- 229910052760 oxygen Inorganic materials 0.000 claims description 4
- 229920002472 Starch Polymers 0.000 description 11
- 239000004744 fabric Substances 0.000 description 11
- 235000019698 starch Nutrition 0.000 description 10
- 239000008107 starch Substances 0.000 description 9
- 238000005406 washing Methods 0.000 description 7
- 239000000835 fiber Substances 0.000 description 5
- 239000003292 glue Substances 0.000 description 5
- 238000009832 plasma treatment Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 229920002261 Corn starch Polymers 0.000 description 3
- 239000004372 Polyvinyl alcohol Substances 0.000 description 3
- 239000008120 corn starch Substances 0.000 description 3
- 238000009472 formulation Methods 0.000 description 3
- 229920002451 polyvinyl alcohol Polymers 0.000 description 3
- 229920000742 Cotton Polymers 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 2
- 238000004061 bleaching Methods 0.000 description 2
- 238000004132 cross linking Methods 0.000 description 2
- 238000009990 desizing Methods 0.000 description 2
- -1 etc.) Polymers 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 238000009991 scouring Methods 0.000 description 2
- 229920002134 Carboxymethyl cellulose Polymers 0.000 description 1
- 229920001353 Dextrin Polymers 0.000 description 1
- 239000004375 Dextrin Substances 0.000 description 1
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 239000001856 Ethyl cellulose Substances 0.000 description 1
- ZZSNKZQZMQGXPY-UHFFFAOYSA-N Ethyl cellulose Chemical compound CCOCC1OC(OC)C(OCC)C(OCC)C1OC1C(O)C(O)C(OC)C(CO)O1 ZZSNKZQZMQGXPY-UHFFFAOYSA-N 0.000 description 1
- 229920000663 Hydroxyethyl cellulose Polymers 0.000 description 1
- 239000004354 Hydroxyethyl cellulose Substances 0.000 description 1
- 240000003183 Manihot esculenta Species 0.000 description 1
- 235000016735 Manihot esculenta subsp esculenta Nutrition 0.000 description 1
- 229920000881 Modified starch Polymers 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 229920002125 Sokalan® Polymers 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000001768 carboxy methyl cellulose Substances 0.000 description 1
- 235000010948 carboxy methyl cellulose Nutrition 0.000 description 1
- 125000002057 carboxymethyl group Chemical group [H]OC(=O)C([H])([H])[*] 0.000 description 1
- 239000008112 carboxymethyl-cellulose Substances 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 235000019425 dextrin Nutrition 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- 229910001882 dioxygen Inorganic materials 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920001249 ethyl cellulose Polymers 0.000 description 1
- 235000019325 ethyl cellulose Nutrition 0.000 description 1
- 235000013312 flour Nutrition 0.000 description 1
- 239000007850 fluorescent dye Substances 0.000 description 1
- 239000000295 fuel oil Substances 0.000 description 1
- 238000009998 heat setting Methods 0.000 description 1
- 235000019447 hydroxyethyl cellulose Nutrition 0.000 description 1
- 238000005517 mercerization Methods 0.000 description 1
- 229920000609 methyl cellulose Polymers 0.000 description 1
- 239000001923 methylcellulose Substances 0.000 description 1
- 235000010981 methylcellulose Nutrition 0.000 description 1
- 235000019426 modified starch Nutrition 0.000 description 1
- 239000004584 polyacrylic acid Substances 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 229920001592 potato starch Polymers 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 238000009955 starching Methods 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 229940100445 wheat starch Drugs 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
Landscapes
- Treatment Of Fiber Materials (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
Description
本発明は繊維品に洗濯耐久性のある糊付加工を
行う加工方法に関するものである。
繊維品の糊付加工は古くからごく一般的に実施
されたきたが、ほとんどの場合は水溶性の糊剤を
使うので、洗濯で糊剤は脱落する。それ故、消費
者の段階で、すなわち、家庭あるいはクリーニン
グ店で洗濯ごとに必要に応じて糊付加工を施して
いる。本発明者はこのような糊付加工の欠点を改
良し糊付の洗濯耐久性を向上すべく鋭意研究した
結果、糊付加工後に糊剤を水に不溶化させておけ
ば糊付の洗濯耐久性が得られることを見出し本発
明に到達した。
すなわち本発明は繊維品に水溶性の糊剤を付与
したのち、0.1〜5Torrに減圧した稀有気体、酸
素、窒素又はこれらの2種以上の混合気体の低温
プラズマで処理することを特徴とする繊維品の糊
付加工法である。
以下、本発明を詳細に説明する。本発明ではま
ず初めに処理しようとする繊維品に水溶性の糊剤
を付与する。
本発明法に供される繊維品は天然繊維か合成繊
維かを問わず、長繊維か短繊維かも問わず、編み
物や織物、二次製品、糸等すべての繊維品が適用
できる。
本発明では水溶性糊剤としてデンプン類(小麦
デンプン、米粉、トーモロコシデンプン、サゴー
デンプン、バレイシヨデンプン、タピオカデンプ
ンなど)、加工デンプン類(デキストリン、ブリ
テイツシユゴム、アパラチン、カルボキシメチル
デンプンなど)、繊維素誘導体類(メチルセルロ
ース、エチルセルロース、ハイドロキシエチルセ
ルロース、カルボキシルメチルセルロースなど)、
合成糊類(ポリビニルアルコール、ポリアクリル
酸など)等が用いられ、これらの糊剤を単独で又
は混合して使用することが可能である。糊剤の付
与に際しては特別な方法を必要とせず、ごく通常
の一般的な方法で行うとよい。
本発明では糊剤の付与された繊維品を次に0.1
〜5Torrに減圧した稀有気体、酸素、窒素、又は
これらの2種以上の混合気体の低温プラズマで処
理する。
本発明で用いる低温プラズマは0.1Torrより高
く5Torr以下、好ましくは0.2Torr以上4Torr以
下の各種ガスの圧力下で高周波(例えば13.56M
Hz)を照射させることにより発生させることがで
きる。低温プラズマは気体の減圧度が0.1Torr以
下では処理効果が悪く、5Torr以上ではプラズマ
の発生が不安定となるので、0.1Torr以上5Torr
以下の範囲で行う必要がある。プラズマ発生に用
いられるガスは糊剤に架橋反応をおこさせる性能
を有する必要があり、かかる性能を有するガスは
具体的には稀有気体、酸素、窒素及びこれらの2
種以上の混合気体があげられる。このようなガス
の低温プラズマで処理すると繊維品に付着した糊
剤が架橋し、繊維品を洗濯しても糊剤が脱落せず
いつまでも初期の糊付風合を保持することができ
る。しかもこの低温プラズマ処理後のものは親水
性が大きい為に汚れが落ちやすく洗濯中に汚れが
再付着しにくい性質すなわちSR性能(Soil
release性、防汚性)をも有している。糊剤のプ
ラズマ架橋性は各糊剤により異なる為、プラズマ
処理に際しては処理条件を用いる糊剤に合わせて
変更するようにするとよい。例えばデンプンは比
較的架橋しやすいがポビニルアルコールはやや架
橋しにくく、従つて糊剤としてポリビニルアルコ
ールを用いる場合にはデンプンより照射条件を強
くする必要がある。
本発明方法では水溶性糊剤にプラズマを照射す
ると該糊剤分子間に網状架橋が生成して水に不溶
となることに着眼しこれを繊維品の永久糊付加工
として応用したものである。
本発明は以上の構成を有するものであり、本発
明によれば繊維品の永久糊付加工を極めて容易に
行うことができ、産業上の利用価値は非常に大き
い。
以下、実施例によりさらに具体的に本発明方法
を説明するが、実施例中における処理布の風合は
トータルハンド(上野山機工製風合メーターにて
処理布の表裏経緯の合計)で評価し、吸水度は
JIS−L−1096バイツクス法で、又SR性はB重油
を一滴滴下し、一夜放置後JIS−L−0217の103法
(家庭洗濯法)にて洗濯後、汚れの落ちた程度を
1級(悪)〜5級(良)の五段階で判定した。
実施例 1
毛焼、糊抜、精練、漂白、シルケツト加工、ヒ
ートセツト後のポリエステル65%、綿35%混紡の
45番手使用ポプリンを被加工布帛として用意し
た。これを下記処方1の糊付処理浴に含浸し、ウ
エツトピツクアツプ70%になるようマングルにて
絞り、
120℃×1分間乾燥した。
処方 1
コーンスターチ 1%
可溶性澱粉 2%
油脂系柔軟剤 1%
シリコーン系柔軟剤 0.5%
次に布帛の低温プラズマ処理装置を用いて真空
度2Torr、酸素ガス流量100ml/min、高周波出
力400W(周波数13.56MHz)の処理条件にて上記
糊付布帛を2分間処理し本発明法による処理布を
得た。第1表にその性能を示したが、本発明法に
よる処理布は洗濯後も初期風合をよく保持し、し
かも吸水性、SR性ともすぐれていた。
The present invention relates to a processing method for applying a sizing process to textiles that is durable against washing. Sizing of textiles has been a common practice for a long time, but in most cases water-soluble sizing agents are used, so the sizing agent falls off when washed. Therefore, sizing is applied at the consumer level, ie, at home or at a laundry shop, as necessary after each wash. The inventor of the present invention conducted intensive research to improve the washing durability of starch by improving the drawbacks of starching and found that if the sizing agent is made insoluble in water after gluing, the washing durability of starch can be improved. The present invention was achieved by discovering that the following can be obtained. That is, the present invention provides a fiber characterized by applying a water-soluble sizing agent to a textile product and then treating it with low-temperature plasma of a rare gas, oxygen, nitrogen, or a mixture of two or more of these gases at a reduced pressure of 0.1 to 5 Torr. This is a method of gluing products. The present invention will be explained in detail below. In the present invention, a water-soluble sizing agent is first applied to the textile product to be treated. The method of the present invention can be applied to all textile products such as knitted fabrics, woven fabrics, secondary products, and yarns, regardless of whether they are natural fibers or synthetic fibers, long fibers or short fibers. In the present invention, water-soluble sizing agents include starches (wheat starch, rice flour, corn starch, sago starch, potato starch, tapioca starch, etc.), modified starches (dextrin, British gum, apalatin, carboxymethyl starch, etc.), Cellulose derivatives (methylcellulose, ethylcellulose, hydroxyethylcellulose, carboxymethylcellulose, etc.),
Synthetic glues (polyvinyl alcohol, polyacrylic acid, etc.) are used, and these glues can be used alone or in combination. No special method is required to apply the adhesive, and it is best to use a very ordinary and common method. In the present invention, the fibers to which the sizing agent has been applied are
Process with low-temperature plasma of rare gas, oxygen, nitrogen, or a mixture of two or more of these gases at a reduced pressure of ~5 Torr. The low-temperature plasma used in the present invention is a high-frequency plasma (for example, 13.56M
Hz) can be generated by irradiation. Low-temperature plasma has a poor processing effect when the degree of gas depressurization is less than 0.1 Torr, and plasma generation becomes unstable when it is more than 5 Torr.
This must be done within the following range. The gas used for plasma generation must have the ability to cause a crosslinking reaction in the sizing agent, and gases that have this ability include rare gases, oxygen, nitrogen, and these two gases.
Examples include mixtures of more than one species of gas. When treated with low-temperature plasma of such a gas, the size agent adhering to the textile product is crosslinked, and even when the textile product is washed, the size agent does not fall off, and the initial starched texture can be maintained forever. What's more, products after this low-temperature plasma treatment have high hydrophilicity, so dirt can be easily removed and dirt is difficult to re-adhere during washing, that is, SR performance (Soil
It also has release properties and stain resistance). Since the plasma crosslinking properties of glues differ depending on each glue, it is advisable to change the treatment conditions during plasma treatment depending on the glue used. For example, starch is relatively easy to crosslink, but povinyl alcohol is somewhat difficult to crosslink, so when polyvinyl alcohol is used as a sizing agent, it is necessary to make the irradiation conditions stronger than for starch. The method of the present invention focuses on the fact that when a water-soluble sizing agent is irradiated with plasma, network crosslinks are generated between the sizing agent molecules, making the sizing agent insoluble in water, and this is applied as a permanent sizing process for textile products. The present invention has the above-described configuration, and according to the present invention, permanent sizing of textile products can be carried out extremely easily, and its industrial utility value is extremely large. In the following, the method of the present invention will be explained in more detail with reference to Examples. Water absorption is
For SR property, add one drop of B heavy oil, leave it overnight, and wash it using JIS-L-0217 103 method (home washing method). It was judged on a five-point scale from (bad) to grade 5 (good). Example 1 A blend of 65% polyester and 35% cotton after burning, desizing, scouring, bleaching, mercerization, and heat setting.
Poplin using No. 45 was prepared as a fabric to be processed. This was impregnated in a sizing treatment bath of the following formulation 1, squeezed with a mangle to a wet pick-up of 70%, and dried at 120°C for 1 minute. Prescription 1 Corn starch 1% Soluble starch 2% Oil-based softener 1% Silicone-based softener 0.5% Next, using a low-temperature plasma treatment device for fabric, the vacuum level is 2 Torr, the oxygen gas flow rate is 100 ml/min, and the high frequency output is 400 W (frequency 13.56 MHz). The above-mentioned starched fabric was treated for 2 minutes under the following treatment conditions to obtain a treated fabric according to the method of the present invention. The performance is shown in Table 1, and the treated fabric according to the present invention retained its initial texture well even after washing, and was also excellent in water absorption and SR properties.
【表】
実施例 2
毛焼、糊抜、精練、漂白、シルケツト加工後の
綿100%20番手使用のシーチングを被加工布帛と
して用意した。これを下記処方2の糊付処理浴に
含浸し、ウエツトピツクアツプ70%になるようマ
ングマングルにて絞り、120℃×1分間乾燥した。
処方 2
コーンスターチ 0.8%
ポリビニールアルコール 1.0%
可溶性澱粉 2.0%
油脂系柔軟剤 1.0%
螢光染料 0.5%
次に布帛の低温プラズマ処理装置を用いて真空
度1.5Torr、窒素ガス流量100ml/min、高周波出
力500W(周波数13.56MHz)の処理条件にて上記
糊付布帛を3分間処理し本発明法による処理布を
得た。第2表にその性能を示したが、本発明法に
よる処理布は洗濯後も初期風合をよく保持してい
ることがわかる。[Table] Example 2 A 100% cotton 20 count sheeting after burning, desizing, scouring, bleaching, and mercerizing was prepared as a fabric to be processed. This was impregnated in a sizing treatment bath of the following formulation 2, squeezed with a mung mangle to a wet pick-up of 70%, and dried at 120°C for 1 minute. Formulation 2 Corn starch 0.8% Polyvinyl alcohol 1.0% Soluble starch 2.0% Oil-based softener 1.0% Fluorescent dye 0.5% Next, using a low-temperature plasma treatment device for fabric, the vacuum level is 1.5 Torr, nitrogen gas flow rate is 100 ml/min, and high frequency output is applied. The above-mentioned starched fabric was treated for 3 minutes under a treatment condition of 500 W (frequency 13.56 MHz) to obtain a treated fabric according to the method of the present invention. The performance is shown in Table 2, and it can be seen that the treated fabric according to the method of the present invention retains its initial texture well even after washing.
Claims (1)
〜5Torrに減圧した稀有気体、酸素、窒素又はこ
れらの2種以上の混合気体の低温プラズマで処理
することを特徴とする繊維品の糊付加工法。1 After applying a water-soluble sizing agent to textiles, 0.1
A sizing method for textiles characterized by treatment with low-temperature plasma of a rare gas, oxygen, nitrogen, or a mixture of two or more of these gases at a reduced pressure of ~5 Torr.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP3868983A JPH0229784B2 (en) | 1983-03-08 | 1983-03-08 | NORIFUKAKOHO |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP3868983A JPH0229784B2 (en) | 1983-03-08 | 1983-03-08 | NORIFUKAKOHO |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS59163473A JPS59163473A (en) | 1984-09-14 |
| JPH0229784B2 true JPH0229784B2 (en) | 1990-07-02 |
Family
ID=12532260
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP3868983A Expired - Lifetime JPH0229784B2 (en) | 1983-03-08 | 1983-03-08 | NORIFUKAKOHO |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0229784B2 (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| NL9400826A (en) * | 1994-05-19 | 1996-01-02 | Cordis Europ | Method for providing carboxyl groups with a surface, the surface and a product with such a surface. |
| CN102875826B (en) * | 2012-10-25 | 2014-08-13 | 愉悦家纺有限公司 | Starch textile size, preparation method thereof and warp sizing method |
| CN103061128A (en) * | 2012-12-07 | 2013-04-24 | 淄博兰雁集团有限责任公司 | Producing method of environment-friendly composite sizing agent |
-
1983
- 1983-03-08 JP JP3868983A patent/JPH0229784B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPS59163473A (en) | 1984-09-14 |
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