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JPH0237401B2 - - Google Patents
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JPH0237401B2 - - Google Patents

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Publication number
JPH0237401B2
JPH0237401B2 JP59251333A JP25133384A JPH0237401B2 JP H0237401 B2 JPH0237401 B2 JP H0237401B2 JP 59251333 A JP59251333 A JP 59251333A JP 25133384 A JP25133384 A JP 25133384A JP H0237401 B2 JPH0237401 B2 JP H0237401B2
Authority
JP
Japan
Prior art keywords
powder
steel powder
alloy
steel
concentration
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP59251333A
Other languages
Japanese (ja)
Other versions
JPS61130401A (en
Inventor
Kuniaki Ogura
Yukio Makiishi
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JFE Steel Corp
Original Assignee
Kawasaki Steel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kawasaki Steel Corp filed Critical Kawasaki Steel Corp
Priority to JP59251333A priority Critical patent/JPS61130401A/en
Publication of JPS61130401A publication Critical patent/JPS61130401A/en
Publication of JPH0237401B2 publication Critical patent/JPH0237401B2/ja
Granted legal-status Critical Current

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  • Manufacture Of Metal Powder And Suspensions Thereof (AREA)
  • Powder Metallurgy (AREA)

Description

【発明の詳細な説明】[Detailed description of the invention]

〔産業上の利用分野〕 この発明は各種焼結部品の製造に使用される粉
末冶金用合金鋼粉およびその製造方法に関するも
のである。 〔従来の技術〕 従来から純鉄粉を主原料とした焼結部品が知ら
れているが、この種の焼結部分は強度レベルが低
く、その用途が限られる欠点があつた。そこで最
近は上記欠点を補うために、純鉄粉に代えて合金
鋼粉を使用する技術が開発されている。 しかしながら、純鉄粉中に合金成分を過度に固
溶させた場合、鋼粉の圧縮性を損なうことが多
く、その場合高い焼結密度が得られなくなり、結
果的に強度向上が望めなくなる問題がある。 一方、純鉄粉に合金成分を混合して、焼結時に
合金成分を反応固溶させる方法も従来から広く採
用されている。しかしながらこの方法では圧縮性
はある程度確保されるものの、成形性が低下した
り、成形時の粉末偏析により組識の不均一が生じ
たり、さらには焼結時の固溶拡散不良により組識
の不均一が生じたりする問題がある。 そこで例えば特公昭45−9649号において提案さ
れているように純鉄粉に合金成分粉末を拡散付着
することによつて上述の問題を克服することが考
えられる。上記提案において純鉄粉に合金成分粉
末を拡散させるための具体的方法としては、鉄粉
中への拡散性の低い合金成分、例えばMoについ
てMo酸化物を純鉄粉と混合して還元雰囲気中で
加熱することによりMo酸化物を蒸発、還元し純
鉄粉表面に微細なMoとして析出付着させる方法
が開示されている。この方法ではMo添加の工程
が複雑となり、またMoの添加歩留りが低下する
可能性があり、さらにMoとは異なり、その酸化
物が比較的低温で蒸発しない合金成分については
適用することが困難である等の問題がある。 また上記提案にはMo等の合金成分の可溶性塩
類の溶液に純鉄粉を浸し、乾燥および加熱して純
鉄粉表面に微細にMo等の合金成分を析出させる
とともにその合金成分を鉄粉中へ拡散させる方法
も開示されているが、この場合乾燥工程や廃液の
処理を要するため工程が複雑となり、製造コスト
が高くなる等の問題がある。 むろん、このようなコスト上の問題以外に、以
下のような本質的な問題がこの従来技術にあるこ
とは言うまでもない。 先行技術の問題点は、 第一に、金属塩が溶液中から主に板状や柱上の
結晶として析出してくるので、その形状のため析
出物が壊れやすく、かつ乾燥付着させた塩自体も
本質的に脆い性質のものであるので、乾燥後の鉄
粉の取扱時に析出物である結晶が壊れ、鉄粉表面
から脱落することが容易に予測される。 第二に、これらの金属塩の結晶は、金属酸化物
等と比較して金属元素以外のC、N、O、H等を
多く含有しているため第1表に示すように、加熱
時に結晶中の金属元素が鉄粉の表面で還元・拡散
焼結するよりもずつと低い温度でこの結晶が熱分
解する。このため、鉄粉表面と付着結晶との間で
結晶の分解によりC、N、O、H等が抜けたとこ
ろに空隙を生じ、ここから結晶が剥離・脱落す
る。結晶自体もやはり、金属元素が鉄粉の表面で
還元・拡散焼結の起こるよりもずつと低い温度で
熱分解し、結晶中のガス化成分を放出し多孔質体
となり崩壊する。このため、還元のための加熱途
中で結晶が鉄粉表面から剥離・脱落する。 第三に、金属元素が鉄粉の表面で還元・拡散焼
結を起すよりもずつと低い温度において、これら
の結晶が加熱時に結晶水の放出、融解などを起す
性質があり、やはり、還元のための加熱途中で結
晶が鉄粉表面から剥離・脱落する。
[Industrial Field of Application] The present invention relates to an alloy steel powder for powder metallurgy used for manufacturing various sintered parts and a method for manufacturing the same. [Prior Art] Sintered parts using pure iron powder as the main raw material have been known for some time, but this type of sintered part has a low strength level and has the disadvantage that its uses are limited. Therefore, recently, in order to compensate for the above-mentioned drawbacks, a technique has been developed in which alloy steel powder is used in place of pure iron powder. However, when an excessive amount of alloy components are dissolved in pure iron powder, the compressibility of the steel powder is often impaired, and in that case, it becomes impossible to obtain high sintered density, resulting in the problem that no improvement in strength can be expected. be. On the other hand, a method of mixing alloy components with pure iron powder and causing the alloy components to react and form a solid solution during sintering has also been widely adopted. However, although this method secures compressibility to some extent, it may reduce formability, cause non-uniform structure due to powder segregation during compaction, and even cause uneven structure due to poor solid solution diffusion during sintering. There is a problem that uniformity may occur. Therefore, it is possible to overcome the above-mentioned problem by diffusing and adhering alloy component powder to pure iron powder, as proposed in, for example, Japanese Patent Publication No. 45-9649. In the above proposal, a specific method for diffusing alloy component powder into pure iron powder is to mix Mo oxide with pure iron powder for alloy components with low diffusibility into iron powder, such as Mo, in a reducing atmosphere. A method has been disclosed in which Mo oxide is evaporated and reduced by heating at a temperature of 100 mL, and Mo oxide is precipitated and deposited as fine Mo on the surface of pure iron powder. This method complicates the Mo addition process, may reduce the Mo addition yield, and is difficult to apply to alloy components whose oxides, unlike Mo, do not evaporate at relatively low temperatures. There are some problems. In addition, in the above proposal, pure iron powder is soaked in a solution of soluble salts of alloy components such as Mo, dried and heated to precipitate fine alloy components such as Mo on the surface of the pure iron powder, and the alloy components are dissolved in the iron powder. A method of diffusing the liquid into a liquid is also disclosed, but in this case, a drying process and treatment of waste liquid are required, which complicates the process and increases manufacturing costs. Needless to say, in addition to such cost problems, this prior art has the following essential problems. The problems with the prior art are as follows: First, the metal salt precipitates out of the solution mainly as plate-like or columnar crystals, so the precipitates are easily broken due to their shape, and the dried and deposited salt itself is fragile. Since iron powder is inherently brittle, it is easy to predict that the precipitated crystals will break and fall off the surface of the iron powder when the iron powder is handled after drying. Secondly, the crystals of these metal salts contain a large amount of non-metal elements such as C, N, O, and H compared to metal oxides, so as shown in Table 1, crystals form when heated. These crystals thermally decompose at a temperature much lower than that at which the metal elements inside are reduced and diffused and sintered on the surface of the iron powder. Therefore, voids are created between the surface of the iron powder and the attached crystals where C, N, O, H, etc. have escaped due to the decomposition of the crystals, from which the crystals peel off and fall off. The crystal itself also thermally decomposes at a temperature lower than that at which the reduction and diffusion sintering of the metal element occurs on the surface of the iron powder, releases the gasified components in the crystal, and collapses into a porous body. For this reason, crystals peel off and fall off from the surface of the iron powder during heating for reduction. Thirdly, these crystals have the property of releasing crystal water and melting when heated at a temperature that is lower than the temperature at which metal elements undergo reduction and diffusion sintering on the surface of iron powder. During heating, crystals peel off and fall off the surface of the iron powder.

〔発明が解決しようとする問題点〕[Problem that the invention seeks to solve]

上記鋼粉は上述のようにすぐれた特性を有して
いるが、一方、その鋼粉を用い高強度焼結材を得
る目的でその焼結体に浸炭処理を施した場合に
は、その鋼粉が前述の様にCとの反応性に優れる
ため、焼結体を構成する鋼粉粒子自体および鋼粉
の粒子と粒子との焼結ネツク部において過剰浸炭
となり衝撃じん性が劣る問題点を有していた。 本発明は以上の事情に鑑みなされたもので、高
強度焼結材が得られるように高い圧縮性を有し、
かつその焼結体に浸炭処理を施した時にも、高強
度と高い衝撃じん性が得れる粉末冶金用合金鋼粉
およびその製造方法を提供することを目的とする
ものである。 〔問題点を解決するための手段〕 すなわち本発明の粉末冶金用合金鋼粉は、焼結
体の浸炭処理時にCと鋼粉との反応を抑制制御す
る合金成分、例えばNi、MoやCrを微細な形で、
予合金量が少なく圧縮性に優れる鉄鋼粉表面に拡
散付着させたことを特徴とするものである。また
本発明の粉末冶金用合金鋼粉は、上記合金鋼粉に
例えばCuやPなどの第2の合金成分粉末を鉄鋼
粉表面に任意の付着状態で拡散付着するかまたは
粉末状で混合添加したことを特徴としている。 本発明において、拡散付着させるとは、合金成
分を鉄鋼粉に完全には固溶させず、合金成分粉末
中からその合金成分の一部が鉄鋼粉中に拡散し
て、他部の合金成分粉末が鉄鋼粉に結合付着した
状態にすることを意味する。 また本発明の粉末冶金用合金鋼粉は、微細な粉
末の形で鉄鋼粉表面に拡散付着させる合金成分と
して上限を10.0重量%とするNiおよび0.1〜0.4重
量%のMoを用いたものである。 また粉末の形の鉄鋼粉表面に付着状態を制限さ
れることなく拡散付着もしくは混粉させる第2の
合金成分には上限を3.5重量%とするCuを用いた
ものである。 本発明の粉末冶金用合金鋼粉の製造方法は、先
ず、本合金鋼粉焼結体を浸炭する時に鋼粉とCと
の反応を抑制制御する合金成分のNiおよびMo、
を微細な金属粉末またはそれらの化合物の形で、
それらに対し非可溶な液中に分散させる。この液
体と鉄鋼粉とを十分に混合して鉄鋼粉表面に合金
成分を付着させた後、必要に応じて乾燥工程を経
て、水素ガス雰囲気等の還元性雰囲気にて鉄鋼粉
表面にNi、Moを拡散付着させる。さらに必要に
応じて、浸炭時にCとの反応抑制制御する働きが
NiやMoに比べて少ないCuを、金属粉末や化合物
の形で、鉄鋼粉表面に拡散分着もしくは混粉して
加える。 〔作用〕 本発明鋼粉を用いた焼結体は浸炭する時に鋼粉
とCとの反応性が抑制制御される。これはCと負
の親和力を有しかつCuに比べて焼結時にも鉄鋼
粉中への拡散合金化の遅いNiを鉄鋼粉表面に微
細に付着させることにより、浸炭時に鋼粉粒子間
の焼結ネツク部および鉄鋼粉粒子内へのCの拡散
を抑制する。またCと正の親和力を有し、焼結時
に鉄鋼粉中への拡散合金化がCuに比べて遅いMo
を鉄鋼粉表面に微細に拡散付着させることによ
り、浸炭時に鉄鋼粉粒子へのCの拡散を抑制す
る。この作用により焼結ネツク部や鋼粉粒子内部
のC濃度上昇による脆化を防止し、浸炭処理材の
じん性を向上する。 〔発明の具体的構成〕 NiおよびMoにこの作用を充分に行なわせるた
めには、NiおよびMoが鉄鋼粉粒子表面に付着さ
れ、焼結ネツクや鉄鋼粉粒子内へのCの拡散を抑
制制御する必要があることは先に述べた通りであ
る。特にその均一付着性は鉄鋼粉粒子径44μm以
下の微粒粉に対する拡散付着濃度が鉄鋼粉全体に
対する各合金成分の拡散付着濃度の各々0.9倍か
ら1.9倍の範囲の濃度で鉄鋼粉表面に拡散付着す
る必要がある。付着が不充分で微細なNiやMoが
鉄鋼粉粒子表面から脱落して、44μm以下の鉄鋼
粉に対するNiやMoの濃度が合金鋼粉全体の各合
金成分の濃度の1.9倍を越える場合にはNiやMo
の脱落した鉄鋼粉表面よりCが鉄鋼粉粒子内へ拡
散して、浸炭処理材のじん性を低下させるため好
ましくない。 一方44μm以下の鉄鋼粉に対する合金成分の拡
散付着濃度が0.9倍以下では表面がNiやMoで充
分に被覆されていない微粒鉄鋼粉が多くなり、こ
の微粒鉄鋼粉中にCが拡散し、やはり浸炭処理材
のじん性を低下させるため好ましくない。 またMoは先に述べたように鉄鋼粉表面に存在
した場合それ自体で鋼粉のCとの反応を抑制制御
する働きを有するが、さらに鋼粉製造および焼結
体製造時に鉄鋼粉表面でNiとの親和力によりMi
の鉄鋼粉中への拡散を抑制し、Niの有する鋼粉
とCとの反応抑制制御効果を高めるためNiとMo
は同時に鉄鋼粉表面に付着させる必要がある。 次いでNiやMoの微細金属粉末がそれらの化合
物を分散させる非可溶性液とは、これらの微粒子
を反応せずかつ粒子や鉄鋼粉との濡れ性がよく、
通常の乾燥方法で蒸発除去が可能なものであれば
特には限定されず、例えばメチルアルコール、エ
チルアルコール等のアルコール類やそれらの水溶
液等が挙げられる。 合金成分を粉末の形で鉄鋼粉表面に微細に拡散
付着させるためには、微細な合金成分粉末、例え
ばNi酸化物、Mo酸化物の前述の非可溶性液に分
散させたものと鉄鋼粉とを混合し、必要に応じて
乾燥後、水素ガス雰囲気等の還元性雰囲気にて
700〜1000℃に加熱すればよい。そうすれば還元
されたNiやMoが鉄鋼粉との接触面において鉄鋼
粉中に一部拡散し、NiやMoが鉄鋼粉と拡散付着
した状態となる。このようにして拡散付着処理を
行つた状態では、通常は粉末全体が固まつた状態
となつているから、所要の粒度に解砕し、必要に
応じてさらに焼純を施す。 また鋼粉の特性をより高めるためにはCu粉を
拡散付着させるか混粉にて加える。 本発明の合金鋼粉は粒度別の合金成分濃度を全
体の合金成分濃度と比較することにより、従来の
鋼粉と明確に区別することができる。 次に可溶塩を用いる従来技術との差異について
説明する。 合金化鉄粉の原料となる通常の粉末冶金用合金
鋼粉中には、粒径44μm以下の粒子は30%程度含
まれている。このため、粒径44μm以下の粒子の
合金成分の濃度が全体の濃度の1.9倍以上である
と、粒径44μm超の粒子の合金成分濃度は全体の
濃度の0.6倍以下となる。これでは、粒径44μm超
の粒子は、本来必要な合金濃度に対し合金量が不
足し、粒径44μm超の鉄粉粒子表面に合金成分で
被覆されていない部分が生じる。この粉末を用い
た焼結体を浸炭した場合は、この粒子合金成分で
被覆されていない部分から粒子が過剰に浸炭さ
れ、焼結体の衝撃値を低下させる。また全体の70
%を占める44μmを超える鉄粉粒子の合金量不足
により、焼結体強度や硬さも低下する。一方、粒
径44μm以下の粒子の合金成分の濃度が全体の濃
度の0.9倍以下になると、粒径44μm以下の粒子は
44μm超の粒子の8倍程度の比表面積を持つてい
るので、粒径44μm以下の粒子表面の合金成分に
よる被覆の程度は粒径44μm超の粒子の場合と比
べて1/8程度となる。このため、粒径44μm以下
の粒子表面に合金成分で被覆されない部分が生
じ、ここから粒径44μm以下の粒子に過剰浸炭さ
れる。粒径44μm以下の粒子が全体の30%程度で
あることを考慮すると、この過剰浸炭は無視でき
ず、やはり浸炭材の衝撃値を低下させるだけでな
く強度や硬さも低下する。 以上の観点からは可溶性塩を用いる方法は本質
的に合金成分の付着分布が極めて不安定かつ不均
一であり、本来の均一付着の目的は達し得ない。
例えば、蟻酸ニツケル(Ni(HCO22)を用いた
場合には、200℃以下で蟻酸ニツケルは分解を開
始し、さらに270℃で激しく分解する。このため、
粒径44μm以下の粒子に対するNiの付着度は、鉄
粉全体の濃度に対し、2.4倍と本発明の0.9〜1・
9倍に比べ、大幅に劣る。このように、先行技術
の可溶性塩を用いる方法では本質的に問題を有す
るため、何れの原料を用いても1.9倍以下の優れ
た合金成分の付着度は得られない。 これに比べ、本発明のように合金成分の付着が
0.9〜1.9倍であるように合金化鉄粉は従来決して
存在し得なかつたものである。このような、合金
化鉄粉はNi微粉末や、酸化ニツケルなどの非可
溶性金属若しくは酸化物を用いることにより、合
金成分は還元・拡散・焼結温度近くまで分解せず
安定な粉末の形で鉄粉表面の形状にならつて乾燥
固着するための、乾燥後の鉄粉取扱時にも還元時
にも鉄粉表面から極めて脱落しにくい性質を利用
することにより、はじめて実現可能となるもので
ある。 浸炭時に鋼粉とCとの反応を抑制制御する働き
のあるNiやMoを鋼粉粒子表面に拡散付着させる
ことにより、本発明の合金鋼粉を用いた焼結体の
浸炭処理材のじん性が向上することは先に述べた
通りである。また合金成分の付着が強固で均一で
あることにより合金成分の巨視的な偏析が少なく
なり焼結体組織の一様性が向上し、焼結体特性の
バラツキが減少する。さらに付着が強固なため鋼
粉製造過程における合金成分の脱落が少なく、合
金成分の歩留りが向上する。加えて、湿式混合の
分散媒に非可溶性液を用いることにより通常の水
アトマイズ生粉乾燥設備を使用ることができ、か
つ廃液を生じない廃液処理工程が不要であり、可
溶性溶液を用いた場合に比べて合金成分添加工程
が簡略になり、合金成分添加コストが低廉とな
る。さらに本発明によれば、非可溶性液に分散可
能な微粒の金属粉末もしくは化合物粉末の得られ
る元素は、すべての合金成分として用いることが
可能である。 合金成分にNi、MoおよびCuを選んだのは以下
の理由による。 Niは鉄鋼粉のCとの反応を抑制制御する。Ni
は鉄鋼粉中への拡散性が劣るため先に述べた様に
鉄鋼粉とCとの反応を抑制し、またMoと同時に
用いることによりその拡散性が一層おそくなりC
の反応抑制効果を高める。鉄鋼粉中へ拡散した
Niはじん性、焼入れ性を改善し、特に焼結ネツ
ク部では上述の浸炭抑制効果とあわせてじん性を
改善する。 Moは鉄鋼粉中への拡散性が低くまたCとの親
和力が強いため鉄鋼粉表面にあつて鉄鋼粉中への
Cの拡散を防ぐことともにNiとも親和力が強い
ためNiの鉄鋼粉中への拡散を防ぎ、浸炭材のじ
ん性を改善する。また鋼粉中へ固溶したMoは鋼
粉の焼入れ性を高めまた硬さを向上させることは
通常の鋼材の場合と同様である。 Cuは焼結時に一滋的に液相を出すことにより
焼結体の強度、じん性を高め、固溶することによ
り硬さを向上させる。 次にNiおよびMoを鉄鋼粉表面に均一付着さ
せ、Cuを均一付着を要しない合金成分としたの
は以下の理由による。すなわち、先に述べたよう
にCとの反応を抑制制御する合金成分であるNi
およびMoはその目的を達成するために鉄鋼粉表
面に拡散付着させる必要がある。NiおよびMoは
鉄鋼粉中への拡散が遅く、特にNiとMoが同時に
用いられれた場合は一層遅くなるため、鋼粉製造
時の鉄鋼粉中への固溶が少なく合金鋼粉の圧縮性
を低下させにくい。 またCuもCと鉄鋼粉との反応を抑制する働き
を持つ。しかしCuは焼結時に鉄鋼粉中への拡散
がNiやMoに比べて大きく、Cとの反応を抑制す
る力はNiやMoより劣る。従つて均一付着するよ
りもむしろ鋼粉製造時に鉄鋼粉中への拡散による
鋼粉の圧縮性低下を防ぐために鉄鋼粉との接触面
積を減らす粗粒粉の拡散付着や、混粉の方が有利
であることによる。 次にNiは上限を10.0重量%、Moは0.1〜0.4重
量%、Cuは上限を3.5重量%とするが、これらの
成分範囲の限定理由は以下の通りである。 Ni:Niはその添加量を増大させる程前述の効
果が増大するが、添加量が10.0重量%を越えると
鉄鋼粉表面に部分的に拡散合金化したNiによる
鋼粉表面の硬化のための圧縮性の低下が大きくな
るので上限を10.0重量%とした。10.0重量%以下
ではMoと同時に用いられることにより鉄鋼粉中
へのNiの拡散が抑制されるため圧縮性の低下が
少ない。またNiの効果を発揮させるためには0.5
重量%以上添加するのが望ましい。 Mo:Moは0.1重量%以上の添加で前述の添加
効果があり。添加量が0.4%を越えればMoは拡散
性が劣るため鉄鋼粉表面のMo濃度が高くなり、
鋼粉表面の硬化による圧縮性の低下が大きくなる
ので、下限を0.1重量%、上限を0.4重量%とし
た。 Cu:Cuは添加量を増大させる程前述の効果が
大きくなるのが、鉄鋼粉中への拡散、特に結晶粒
界への拡散性が優れるため、鉄鋼粉表面に前述の
NiやMoを付着させてCuの鉄鋼粉中への拡散を抑
制しても、3.5重量%を越えると部分的に拡散し
たCuにより鋼粉の圧縮性が低下するので上限を
3.5重量%とした。またCuの効果を発揮させるた
めには0.1重量%以上添加するのが望ましい。 〔実施例〕 次にこの発明について実施例に従つてさらに具
体的に説明する。 実施例 1 Ni酸化物とMo酸化物を最終的に混合する鉄粉
重量の10%のメチルアルコールに分散させた後鉄
粉と10分間混合し、さらに80℃に加熱混合しなが
ら30分間メチルアルコールを乾燥した後、水素ガ
ス雰囲気中にて1000℃で1時間還元焼鈍後解砕し
た鋼粉Aと、Ni酸化物とMo酸化物を乾式で、た
だし合金成分原料の中で粒子径44μm以上の凝集
粒子を混合以前に除去して混合後水素ガス雰囲気
中にて鋼粉Aと同一の条件で還元焼鈍の後解砕し
た鋼粉Bの粒度別による合金成分濃度を第2表に
示した。 鋼粉Aでは鋼粉粒径44μm以下の微粒粉のNi、
Mo濃度は合金鋼粉全体の値に比べて各々1.40倍、
1.47倍といずれも0.9倍から1.9倍の範囲内である
が、鋼粉Bでは2.45倍、2.66倍といずれも2倍以
上であり、合金成分の均一付着性において本発明
による鋼粉Aの方が従来方法による鋼粉Bより優
れていることが明らかである。
The above-mentioned steel powder has excellent properties as mentioned above, but on the other hand, when the sintered body is carburized for the purpose of obtaining a high-strength sintered material using the steel powder, the steel As mentioned above, since the powder has excellent reactivity with C, the problem of poor impact toughness due to excessive carburization in the steel powder particles themselves constituting the sintered body and in the sintered necks between the steel powder particles can be avoided. had. The present invention was made in view of the above circumstances, and has high compressibility so as to obtain a high strength sintered material,
The object of the present invention is to provide an alloy steel powder for powder metallurgy that can provide high strength and high impact toughness even when the sintered body is carburized, and a method for producing the same. [Means for solving the problem] In other words, the alloy steel powder for powder metallurgy of the present invention contains alloy components such as Ni, Mo, and Cr that suppress and control the reaction between C and steel powder during carburizing treatment of a sintered body. in a minute form,
It is characterized by having a small amount of pre-alloy and being diffused and adhered to the surface of the steel powder, which has excellent compressibility. In addition, the alloyed steel powder for powder metallurgy of the present invention is obtained by diffusing and adhering a second alloying component powder such as Cu or P to the surface of the steel powder in an arbitrary adhering state to the above alloyed steel powder, or adding it in a mixed powder form. It is characterized by In the present invention, "diffusion adhesion" means that the alloy components are not completely dissolved in the steel powder, but some of the alloy components from the alloy component powder are diffused into the steel powder, and other parts of the alloy component powder are dispersed. This means that the steel powder is bonded and adhered to the steel powder. In addition, the alloy steel powder for powder metallurgy of the present invention uses Ni with an upper limit of 10.0% by weight and Mo with 0.1 to 0.4% by weight as alloying components that are diffused and adhered to the surface of the steel powder in the form of fine powder. . Further, Cu is used in an upper limit of 3.5% by weight as the second alloy component which can be diffused or mixed onto the surface of the steel powder in powder form without any restrictions on its adhesion state. The method for producing an alloy steel powder for powder metallurgy of the present invention first includes Ni and Mo, which are alloy components that suppress and control the reaction between the steel powder and C when carburizing the present alloy steel powder sintered body.
in the form of fine metal powders or their compounds,
Disperse them in a liquid that is insoluble in them. After sufficiently mixing this liquid and steel powder to adhere alloy components to the surface of the steel powder, a drying process is performed as necessary, and Ni, Mo is coated on the surface of the steel powder in a reducing atmosphere such as a hydrogen gas atmosphere. Diffuse and attach. Furthermore, if necessary, the function of suppressing and controlling the reaction with C during carburizing is also available.
Cu, which is smaller in amount than Ni and Mo, is added in the form of metal powder or compound to the surface of steel powder by diffusion or mixing. [Function] When the sintered body using the steel powder of the present invention is carburized, the reactivity between the steel powder and C is suppressed and controlled. This is achieved by finely adhering Ni to the surface of the steel powder, which has a negative affinity with C and is slower to diffuse into the steel powder during sintering than Cu. Suppresses the diffusion of C into the joints and steel powder particles. Mo also has a positive affinity with C, and diffusion alloying into steel powder during sintering is slower than that of Cu.
By finely diffusing and adhering C to the surface of the steel powder, the diffusion of C into the steel powder particles during carburizing is suppressed. This action prevents embrittlement due to increased C concentration in the sintered neck and inside the steel powder particles, and improves the toughness of the carburized material. [Specific structure of the invention] In order for Ni and Mo to sufficiently perform this action, Ni and Mo are attached to the surface of the steel powder particles to suppress and control the diffusion of C into the sintering neck and into the steel powder particles. As mentioned above, you need to do this. In particular, its uniform adhesion is such that the concentration of fine particles with a particle diameter of 44 μm or less is in the range of 0.9 to 1.9 times the concentration of each alloy component relative to the entire steel powder. There is a need. If the adhesion is insufficient and fine Ni and Mo fall off the surface of the steel powder particles, and the concentration of Ni and Mo in the steel powder of 44 μm or less exceeds 1.9 times the concentration of each alloy component in the entire alloy steel powder. Ni and Mo
This is not preferable because carbon diffuses into the steel powder particles from the surface of the steel powder that has fallen off, reducing the toughness of the carburized material. On the other hand, if the diffusion adhesion concentration of alloy components is less than 0.9 times that of steel powder of 44 μm or less, there will be many fine steel powder whose surface is not sufficiently coated with Ni and Mo, and C will diffuse into this fine steel powder, resulting in carburization. This is not preferred because it reduces the toughness of the treated material. In addition, as mentioned earlier, when Mo exists on the surface of steel powder, it has the function of suppressing and controlling the reaction of steel powder with C, but in addition, when Mo is present on the surface of steel powder, Ni Mi due to its affinity with
Ni and Mo
must be attached to the surface of the steel powder at the same time. Next, the insoluble liquid in which the fine metal powders of Ni and Mo disperse these compounds is a liquid that does not react with these fine particles and has good wettability with the particles and steel powder.
It is not particularly limited as long as it can be removed by evaporation by a normal drying method, and examples thereof include alcohols such as methyl alcohol and ethyl alcohol, and aqueous solutions thereof. In order to finely diffuse and adhere the alloy components in powder form to the surface of the steel powder, fine alloy component powders such as Ni oxide and Mo oxide dispersed in the above-mentioned insoluble liquid are mixed with the steel powder. After mixing and drying if necessary, in a reducing atmosphere such as hydrogen gas atmosphere.
All you have to do is heat it to 700-1000℃. By doing so, the reduced Ni and Mo will partially diffuse into the steel powder at the contact surface with the steel powder, resulting in a state in which Ni and Mo are diffused and adhered to the steel powder. When the diffusion adhesion treatment is performed in this manner, the entire powder is usually in a solidified state, so it is crushed to the required particle size and further sintered if necessary. In order to further enhance the properties of steel powder, Cu powder is added by diffusion or as a mixed powder. The alloy steel powder of the present invention can be clearly distinguished from conventional steel powder by comparing the alloy component concentration for each grain size with the overall alloy component concentration. Next, the difference from the conventional technology using soluble salts will be explained. Normal alloyed steel powder for powder metallurgy, which is the raw material for alloyed iron powder, contains about 30% of particles with a particle size of 44 μm or less. Therefore, if the concentration of the alloy component in particles with a particle size of 44 μm or less is 1.9 times or more of the total concentration, the concentration of the alloy component in particles with a particle size of more than 44 μm is 0.6 times or less of the total concentration. In this case, particles with a particle size of more than 44 μm have an insufficient amount of alloy with respect to the originally required alloy concentration, and a portion of the surface of the iron powder particles with a particle size of more than 44 μm is not coated with the alloy component. When a sintered body using this powder is carburized, the particles are excessively carburized from the portions not covered with the particle alloy component, reducing the impact value of the sintered body. Also a total of 70
The strength and hardness of the sintered body also decreases due to the insufficient amount of alloyed iron powder particles exceeding 44 μm, which account for 1% of the total. On the other hand, if the concentration of alloy components in particles with a particle size of 44 μm or less becomes 0.9 times or less of the total concentration, the particles with a particle size of 44 μm or less
Since it has a specific surface area about 8 times that of particles with a particle size of more than 44 μm, the degree of coverage of the surfaces of particles with a particle size of 44 μm or less with alloy components is about 1/8 compared to that of particles with a particle size of more than 44 μm. For this reason, a portion is formed on the surface of particles with a particle size of 44 μm or less that is not coated with the alloy component, and from this portion, the particles with a particle size of 44 μm or less are excessively carburized. Considering that particles with a particle size of 44 μm or less account for about 30% of the total, this excessive carburization cannot be ignored, and it not only reduces the impact value of the carburized material but also reduces its strength and hardness. From the above point of view, the method using soluble salts essentially results in extremely unstable and non-uniform deposition distribution of alloy components, and cannot achieve the original purpose of uniform deposition.
For example, when nickel formate (Ni(HCO 2 ) 2 ) is used, nickel formate starts to decompose at temperatures below 200°C, and further decomposes violently at 270°C. For this reason,
The degree of adhesion of Ni to particles with a particle size of 44 μm or less is 2.4 times the concentration of the entire iron powder, which is 0.9 to 1.
It is significantly inferior to 9 times. As described above, the prior art methods using soluble salts inherently have problems, and no matter which raw materials are used, it is impossible to obtain an excellent adhesion degree of alloy components of 1.9 times or less. In contrast, as in the present invention, the adhesion of alloy components is reduced.
Alloyed iron powder, which is 0.9 to 1.9 times, has never existed before. Such alloyed iron powder uses fine Ni powder and insoluble metals or oxides such as nickel oxide, so that the alloy components remain in a stable powder form without decomposing up to near the reduction, diffusion, and sintering temperatures. This can only be achieved by utilizing the property of drying and fixing the iron powder to follow the shape of the surface of the iron powder, which is extremely difficult to fall off from the surface of the iron powder both when handling it after drying and during reduction. By diffusing and adhering Ni and Mo, which have the function of suppressing and controlling the reaction between steel powder and C during carburizing, to the surface of the steel powder particles, the toughness of the carburized material of the sintered compact using the alloy steel powder of the present invention can be improved. As mentioned earlier, this improves performance. Furthermore, since the adhesion of the alloy components is strong and uniform, macroscopic segregation of the alloy components is reduced, the uniformity of the sintered body structure is improved, and variations in the properties of the sintered body are reduced. Furthermore, since the adhesion is strong, there is less chance of alloy components falling off during the steel powder manufacturing process, improving the yield of alloy components. In addition, by using an insoluble liquid as the dispersion medium for wet mixing, it is possible to use ordinary water atomized raw powder drying equipment, and there is no need for a waste liquid treatment process that does not generate waste liquid. The process of adding alloying components is simpler than that, and the cost of adding alloying components is lower. Further, according to the present invention, the elements obtained from fine particles of metal powder or compound powder that can be dispersed in an insoluble liquid can be used as all alloy components. The reason why Ni, Mo, and Cu were selected as alloy components is as follows. Ni suppresses and controls the reaction of steel powder with C. Ni
Since Mo has poor diffusivity into steel powder, it suppresses the reaction between steel powder and C, as mentioned above, and when used simultaneously with Mo, its diffusivity becomes even slower and C
Enhances the reaction suppression effect of Diffused into steel powder
Ni improves toughness and hardenability, and particularly in the sintered neck part, it improves toughness along with the above-mentioned carburization suppressing effect. Mo has a low diffusivity into steel powder and a strong affinity with C, so it is on the surface of the steel powder and prevents C from diffusing into the steel powder.Mo also has a strong affinity with Ni, so it prevents Ni from entering the steel powder. Prevents diffusion and improves toughness of carburized materials. In addition, Mo dissolved in steel powder increases the hardenability and hardness of steel powder, as in the case of ordinary steel materials. Cu increases the strength and toughness of the sintered body by releasing a liquid phase during sintering, and improves the hardness by forming a solid solution. Next, the reason why Ni and Mo were uniformly adhered to the surface of the steel powder and Cu was selected as an alloy component that does not require uniform adhesion is as follows. In other words, as mentioned earlier, Ni is an alloy component that suppresses and controls the reaction with C.
and Mo must be diffused and adhered to the surface of the steel powder to achieve that purpose. Ni and Mo diffuse slowly into steel powder, and it becomes even slower when Ni and Mo are used at the same time. Therefore, the solid solution in steel powder during steel powder production is small, and the compressibility of alloy steel powder is improved. Hard to degrade. Cu also has the function of suppressing the reaction between C and steel powder. However, Cu diffuses into the steel powder during sintering to a greater extent than Ni and Mo, and its ability to suppress the reaction with C is inferior to Ni and Mo. Therefore, rather than uniform adhesion, it is more advantageous to use coarse-grained powder to reduce the contact area with the steel powder, or to use mixed powder to prevent the compressibility of the steel powder from decreasing due to diffusion into the steel powder during steel powder production. By being. Next, the upper limit of Ni is 10.0% by weight, the upper limit of Mo is 0.1 to 0.4% by weight, and the upper limit of Cu is 3.5% by weight, but the reason for limiting the range of these components is as follows. Ni: The aforementioned effect increases as the amount of Ni added increases, but when the amount added exceeds 10.0% by weight, Ni is partially diffused and alloyed on the surface of the steel powder, causing compression to harden the surface of the steel powder. The upper limit was set at 10.0% by weight since the deterioration in properties would be significant. When Ni is used at the same time as Mo at 10.0% by weight or less, the diffusion of Ni into the steel powder is suppressed, so there is little decrease in compressibility. In addition, in order to demonstrate the effect of Ni, 0.5
It is desirable to add more than % by weight. Mo: Mo has the above-mentioned effect when added in an amount of 0.1% by weight or more. If the amount added exceeds 0.4%, Mo concentration on the surface of the steel powder will increase because Mo has poor diffusivity.
Since the hardening of the surface of the steel powder significantly reduces compressibility, the lower limit was set to 0.1% by weight and the upper limit to 0.4% by weight. Cu: The above-mentioned effect becomes greater as the amount of Cu added increases.The reason for this is that the above-mentioned effect of Cu increases as it diffuses into the steel powder, especially to the grain boundaries.
Even if Ni or Mo is attached to suppress the diffusion of Cu into the steel powder, if the concentration exceeds 3.5% by weight, the compressibility of the steel powder will decrease due to partially diffused Cu, so the upper limit should be set.
The content was 3.5% by weight. Further, in order to exhibit the effect of Cu, it is desirable to add 0.1% by weight or more. [Example] Next, the present invention will be described in more detail with reference to Examples. Example 1 After dispersing Ni oxide and Mo oxide in methyl alcohol containing 10% of the weight of the iron powder to be finally mixed, they were mixed with the iron powder for 10 minutes, and then heated and mixed at 80°C for 30 minutes in methyl alcohol. After drying, the steel powder A, which was reduced after reduction annealing at 1000℃ for 1 hour in a hydrogen gas atmosphere, was mixed with Ni oxide and Mo oxide in a dry process. Table 2 shows the alloy component concentration by particle size of steel powder B, which was obtained by removing agglomerated particles before mixing, and after mixing, reduction annealing in a hydrogen gas atmosphere under the same conditions as steel powder A, and then crushing. In steel powder A, fine-grained Ni with a steel powder particle size of 44 μm or less,
The Mo concentration is 1.40 times the value of the whole alloy steel powder, respectively.
1.47 times, both within the range of 0.9 times to 1.9 times, but for steel powder B, they are 2.45 times and 2.66 times, both more than double, and steel powder A according to the present invention is superior in terms of uniform adhesion of alloy components. It is clear that the steel powder B obtained by the conventional method is superior to the steel powder B produced by the conventional method.

【表】 実施例 2 実施例1の鋼粉Aと同一の方法で、ただし3水
準のNiと一定量のMoを鉄鋼粉表面に微細に拡散
付着させた後、一定量のCuを混粉し800℃水素雰
囲気中で1時間焼鈍してCuを拡散付着させ、得
られた合金鋼粉に1.0%のステアリング酸亜鉛を
添加混合して、7t/cm2の成形圧力で成形した。こ
の実施例における鋼粉化学組成、粒度別による合
金成分濃度および圧粉密度を第3表に示す。 第3表よりNi量が4重量%では7t/cm2の成形
圧力で7.15g/cm2の高い圧粉密度が得られたが、
Ni量が10.0重量%を越えれば鋼粉表面へのNiの
拡散量が増加するため圧粉密度が急激に低下する
ことが明らかである。
[Table] Example 2 Using the same method as steel powder A in Example 1, however, three levels of Ni and a certain amount of Mo were finely diffused and adhered to the surface of the steel powder, and then a certain amount of Cu was mixed into the powder. Cu was diffused and adhered by annealing in a hydrogen atmosphere at 800°C for 1 hour, and 1.0% zinc steering acid was added to and mixed with the obtained alloy steel powder, followed by molding at a molding pressure of 7 t/cm 2 . Table 3 shows the steel powder chemical composition, alloy component concentration and green powder density according to particle size in this example. From Table 3, a high green density of 7.15 g/cm 2 was obtained at a compacting pressure of 7 t/cm 2 when the Ni content was 4% by weight.
It is clear that when the amount of Ni exceeds 10.0% by weight, the amount of Ni diffused onto the surface of the steel powder increases, resulting in a sharp decrease in the green powder density.

【表】 実施例 3 実施例2と同一の方法で、ただし3水準のMo
と一定量のNiとCuを合金化させて得られた合金
鋼粉に1.0%のステアリン酸亜鉛を添加混合して、
7t/cm2の成形圧力で成形した。この実施例におけ
る鋼粉化学組成、粒度別による合金成分濃度およ
び圧粉密度を第4表に示す。
[Table] Example 3 Using the same method as Example 2, but with three levels of Mo
By adding and mixing 1.0% zinc stearate to the alloy steel powder obtained by alloying a certain amount of Ni and Cu,
Molding was performed at a molding pressure of 7t/cm 2 . Table 4 shows the steel powder chemical composition, alloy component concentration and green powder density according to particle size in this example.

【表】 第4表よりMo量0.3重量%では7t/cm2の成形圧
力で7.15g/cm2の高い圧粉密度が得られたが、
Mo量が0.4重量%を越えれば圧粉密度が急激に低
下することが明らかである。 実施例 4 実施例2と同一の方法で、ただし3水準のCu
と一定量のNiとMoを合金化させて得られた合金
鋼粉に1.0%のステアリン酸亜鉛を添加混合して、
7t/cm2の成形圧力で成形した。この実施例におけ
る鋼粉化学組成、粒度別による合金成分濃度およ
び圧粉密度を第5表に示す。
[Table] From Table 4, a high green density of 7.15 g/cm 2 was obtained at a molding pressure of 7 t/cm 2 with a Mo content of 0.3% by weight.
It is clear that when the amount of Mo exceeds 0.4% by weight, the green density decreases rapidly. Example 4 Using the same method as Example 2, but with three levels of Cu
By adding and mixing 1.0% zinc stearate to the alloyed steel powder obtained by alloying a certain amount of Ni and Mo,
Molding was performed at a molding pressure of 7t/cm 2 . Table 5 shows the steel powder chemical composition, alloy component concentration and green powder density according to particle size in this example.

【表】 第5表よりCu量2.5重量%では7t/cm2の成形圧
力で7.15g/cm3の高い圧粉密度が得られたが、Cu
量が3.5重量%を越えると圧粉密度が急激に低下
することが明らかである。 実施例 5 実施例1の鋼粉Aおよび鋼粉AにCuを混粉に
より加えた鋼粉Jに0.1%の黒鉛と1.0%のステア
リン酸亜鉛を添加混合して、7t/cm2の成形圧力で
衝撃試験片と引張つり試験片を成形した。この圧
粉体をアンモニア分解ガス雰囲気中で1200℃×1
時間焼結後、カーボンポテンシヤル0.9%のプロ
パン変成ガス雰囲気中で2.5時間浸炭後油中に焼
入れし、170℃で焼もどしを行なつた。この実施
例の鋼粉化学組成と圧粉密度を第6表に、衝撃値
と引張り強さを第7表に示す。 第6表および第7表によれば本発明による鋼粉
は浸炭処理により高い衝撃値と引張り強さが得ら
れるが、特にCuを加えることによりその特性が
一層向上されることが明らかである。
[Table] From Table 5, a high green density of 7.15 g/cm 3 was obtained at a molding pressure of 7 t/cm 2 with a Cu content of 2.5% by weight, but Cu
It is clear that when the amount exceeds 3.5% by weight, the green density decreases rapidly. Example 5 0.1% graphite and 1.0% zinc stearate were added and mixed to the steel powder A of Example 1 and the steel powder J which was prepared by adding Cu to the steel powder A as a mixed powder, and the molding pressure was 7t/ cm2. Impact test specimens and tensile suspension test specimens were molded. This green compact was heated to 1200°C x 1 in an ammonia decomposition gas atmosphere.
After being sintered for an hour, it was carburized for 2.5 hours in a propane modified gas atmosphere with a carbon potential of 0.9%, quenched in oil, and tempered at 170°C. The chemical composition and green powder density of this example are shown in Table 6, and the impact value and tensile strength are shown in Table 7. According to Tables 6 and 7, it is clear that the steel powder according to the present invention can obtain high impact values and tensile strengths by carburizing, and that its properties are particularly improved by adding Cu.

【表】【table】

【表】 実施例 6 実施例2と同一の方法で、ただしNi、Mo、Cu
添加量は一定であるがNiとMoにおいて混合時間
を変化させた本発明による鋼粉K、Lを調整し
た。一方最終的に鋼粉全体の合金量がK、L、と
同一になるように、鋼粉K、Lと同一の合金成分
原料を用い、ただし、合金成分原料を鋼粉Bと同
様に乾式で混合して鋼粉Mとした。しかし、鋼粉
Mにおいては鋼粉Bのように合金成分原料の中で
粒子44μm以上の凝集粒子を混合以前に除去する
ことなく用いた。また鋼粉Nは鋼粉Bのように合
金成分原料の中で粒子径44μm以上の凝集粒子を
混合以前に除去して用いた。また従来の乾燥混合
による鋼粉をNとした。これらに0.1%の黒鉛と
1.0%のステアリン酸亜鉛を添加混合して、7t/
cm2の成形圧力で衝撃試験片と引張り試験片に成形
し、この圧粉体を実施例5と同一の条件で焼結、
浸炭焼入れ後焼きもどした。これらの鋼粉粒度別
化学組成と圧粉密度を第8表に、衝撃値と引張り
強さを第9表に示す。
[Table] Example 6 Same method as Example 2, except that Ni, Mo, Cu
Steel powders K and L according to the present invention were prepared by varying the mixing time of Ni and Mo while adding a constant amount. On the other hand, in order to make the final alloy content of the entire steel powder the same as K and L, the same alloying raw materials as steel powders K and L are used, but the alloying raw materials are dry-processed in the same way as steel powder B. They were mixed to obtain steel powder M. However, in Steel Powder M, like Steel Powder B, agglomerated particles of 44 μm or more in the alloy component raw materials were used without being removed before mixing. Further, steel powder N, like steel powder B, was used by removing agglomerated particles having a particle diameter of 44 μm or more from the alloy component raw materials before mixing. Further, the steel powder obtained by conventional dry mixing was N. These include 0.1% graphite and
7t/mix by adding 1.0% zinc stearate.
The compacts were molded into impact test pieces and tensile test pieces at a molding pressure of cm 2 , and the compacts were sintered under the same conditions as in Example 5.
After carburizing and quenching, it was tempered. Table 8 shows the chemical composition and green density of each steel powder, and Table 9 shows the impact value and tensile strength.

【表】【table】

【表】 第8表および第9表より合金鋼粉粒径44μm以
下の微粒粉において、NiおよびMoが合金鋼粉全
体の各々の濃度0.9倍から1.9倍の範囲内で均一に
付着された場合は2.18〜2.21Kg・m/cm2、98Kg
f/mm2〜105Kgf/mm2と高い衝撃値および引張り
強さが得られたが、合金成分付着の比率が0.9倍
以下もしくは1.9倍を越えると衝撃値が急激に低
下することが明らかである。 実施例K、Lと比較例M、Nとでは圧縮性には
大差がないものの、第8表に示すように衝撃値に
歴然とした差が認められる。本発明の狙いは、こ
のように高い衝撃値と高い圧縮性を両立させると
ころにある。 実施例 7 蟻酸ニツケルとパラモリブテン酸アンモニウム
を、最終的に混合する鉄粉重量の10%の水に溶解
させた後、鉄粉と10分間混合し、さらに100℃で
30分間加熱しながら水を乾燥した後、実施例Aと
同一の方法で還元焼鈍解砕して比較例鋼粉Oとし
た。この比較例における鋼粉化学組成に、粒度別
による合金成分濃度を第10表に示す。 鋼粉Oは可溶性塩を用いる従来方法のため、
Ni、Moいずれも合金鋼粉粒径44μm以下の微粒
粉において、その濃度は合金鋼粉全体の各々の濃
度2.42倍及び2.32倍で1.9倍である。この鋼粉を用
いた焼結体の浸炭処理材の衝撃値や引張りの強さ
は本発明による鋼粉を用いた場合のような優れた
値が得られない。
[Table] From Tables 8 and 9, when Ni and Mo are uniformly deposited within the range of 0.9 to 1.9 times the concentration of each of the whole alloy steel powder in fine grain powder with a grain size of 44 μm or less is 2.18~2.21Kg・m/ cm2 , 98Kg
A high impact value and tensile strength of f/mm 2 to 105 Kgf/mm 2 were obtained, but it is clear that the impact value decreases rapidly when the ratio of alloy component adhesion is less than 0.9 times or exceeds 1.9 times. . Although there is not much difference in compressibility between Examples K and L and Comparative Examples M and N, there is a clear difference in impact value as shown in Table 8. The aim of the present invention is to achieve both high impact value and high compressibility. Example 7 Nickel formate and ammonium paramolybutate were dissolved in water containing 10% of the weight of the iron powder to be finally mixed, mixed with the iron powder for 10 minutes, and further heated at 100°C.
After drying the water while heating for 30 minutes, it was reduced annealed and crushed in the same manner as in Example A to obtain Comparative Example Steel Powder O. Table 10 shows the chemical composition of the steel powder in this comparative example, and the concentration of alloy components according to particle size. Steel powder O is a conventional method using soluble salts, so
For both Ni and Mo, the concentrations of Ni and Mo in the fine powder of alloy steel powder with a particle size of 44 μm or less are 2.42 times and 2.32 times the respective concentrations of the whole alloy steel powder, which is 1.9 times. The impact value and tensile strength of the carburized sintered material using this steel powder cannot be as excellent as those obtained when the steel powder according to the present invention is used.

〔発明の効果〕〔Effect of the invention〕

以上の説明より明らかなように、この発明の粉
末冶金用合金鋼粉は、焼結体の浸炭時におけるC
との反応を抑制制御する合金成分を、予合金量を
減らした鉄鋼粉表面に微細かつ拡散付着させてな
るものであるから、この発明の合金鋼粉は圧縮性
に優れており、特に本鋼粉を用いた焼結体に浸炭
処理を施した場合高いじん性が得られる等の利点
を有する。
As is clear from the above explanation, the alloy steel powder for powder metallurgy of the present invention has a carbon content during carburization of a sintered body.
The alloyed steel powder of the present invention has excellent compressibility, and is made by finely diffusing and adhering the alloy component that suppresses and controls the reaction with the present steel powder to the surface of the steel powder with a reduced amount of prealloy. When a sintered body made of powder is carburized, it has advantages such as high toughness.

Claims (1)

【特許請求の範囲】 1 合金成分としてNi及びMoを用い、鉄鋼粉表
面に粉末状の2種の合金成分が拡散付着され、か
つ粒径44μm以下の鉄鋼粉に対する各合金成分の
拡散付着濃度が鉄鋼粉全体に対する前記各合金成
分の拡散付着濃度の0.9〜1.9倍の濃度範囲にある
ことを特徴とする粉末冶金用合金鋼粉。 2 Niは上限を10.0重量%、Moは0.1〜0.4重量
%とした特許請求の範囲第1項記載の粉末冶金用
合金鋼粉。 3 第1の合金成分としてNiおよびMoを用い、
第2の合金成分としてCuを用い、鉄鋼粉表面に
粉末状の第1の合金成分が拡散付着され、かつ粒
径44μm以下の鉄鋼粉に対する前記各合金成分の
拡散付着濃度が鉄鋼粉全体に対する前記各合金成
分の拡散付着濃度の0.9〜1.9倍の濃度範囲にあ
り、かつ第2の合金成分粉末を鉄鋼粉表面に任意
の付着状態で拡散付着するか、または粉末状態で
混合添加したことを特徴とする粉末冶金用合金鋼
粉。 4 合金量がNiは上限10.0重量%、Moは0.1〜
0.4重量%、Cuは上限を3.5重量%とした特許請求
の範囲第3項に記載の粉末冶金用合金鋼粉。
[Claims] 1. Ni and Mo are used as alloy components, and the two types of alloy components in powder form are diffused and adhered to the surface of the steel powder, and the concentration of each alloy component diffused and adhered to the steel powder with a particle size of 44 μm or less is An alloy steel powder for powder metallurgy, characterized in that the concentration range is 0.9 to 1.9 times the concentration of each alloy component diffused and adhered to the entire steel powder. 2. The alloy steel powder for powder metallurgy according to claim 1, wherein the upper limit of Ni is 10.0% by weight and the upper limit of Mo is 0.1 to 0.4% by weight. 3 Using Ni and Mo as the first alloy components,
Cu is used as the second alloy component, and the powdered first alloy component is diffused and adhered to the surface of the steel powder, and the concentration of each of the alloy components diffused and adhered to the steel powder with a particle size of 44 μm or less is the same as that of the entire steel powder. The concentration range is 0.9 to 1.9 times the concentration of each alloy component diffused and deposited, and the second alloy component powder is diffused and deposited on the surface of the steel powder in an arbitrary state of adhesion, or is mixed and added in a powder state. Alloy steel powder for powder metallurgy. 4 The upper limit of alloy content for Ni is 10.0% by weight, and for Mo 0.1~
The alloy steel powder for powder metallurgy according to claim 3, wherein the content of Cu is 0.4% by weight, and the upper limit of Cu is 3.5% by weight.
JP59251333A 1984-11-28 1984-11-28 Alloy steel powder for powder metallurgy and its production Granted JPS61130401A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP59251333A JPS61130401A (en) 1984-11-28 1984-11-28 Alloy steel powder for powder metallurgy and its production

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP59251333A JPS61130401A (en) 1984-11-28 1984-11-28 Alloy steel powder for powder metallurgy and its production

Publications (2)

Publication Number Publication Date
JPS61130401A JPS61130401A (en) 1986-06-18
JPH0237401B2 true JPH0237401B2 (en) 1990-08-24

Family

ID=17221257

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Country Status (1)

Country Link
JP (1) JPS61130401A (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0686603B2 (en) * 1986-09-29 1994-11-02 川崎製鉄株式会社 Evaluation method of the degree of compounding of Fe-Ni compound steel powder
JPS63297502A (en) * 1987-05-29 1988-12-05 Kobe Steel Ltd High-strength alloy steel powder for powder metallurgy and its production
JPS6439301A (en) * 1987-08-03 1989-02-09 Fukuda Metal Foil Powder Production of metal powder having excellent compactibility
WO1989002802A1 (en) 1987-09-30 1989-04-06 Kawasaki Steel Corporation Composite alloy steel powder and sintered alloy steel
JPH079001B2 (en) * 1988-08-10 1995-02-01 日立粉末冶金株式会社 Heat- and wear-resistant steel powder for sintered alloys
US4975333A (en) * 1989-03-15 1990-12-04 Hoeganaes Corporation Metal coatings on metal powders
US5240742A (en) * 1991-03-25 1993-08-31 Hoeganaes Corporation Method of producing metal coatings on metal powders
JP3651420B2 (en) 2000-08-31 2005-05-25 Jfeスチール株式会社 Alloy steel powder for powder metallurgy
CA2476836C (en) 2003-08-18 2009-01-13 Jfe Steel Corporation Alloy steel powder for powder metallurgy
TWI325896B (en) * 2005-02-04 2010-06-11 Hoganas Ab Publ Iron-based powder combination
US7799430B2 (en) 2006-03-06 2010-09-21 Mitsuba Corporation Carbon commutator and process for producing the same
JP6227903B2 (en) 2013-06-07 2017-11-08 Jfeスチール株式会社 Alloy steel powder for powder metallurgy and method for producing iron-based sintered body
KR20160045825A (en) 2013-09-26 2016-04-27 제이에프이 스틸 가부시키가이샤 Alloy steel powder for powder metallurgy and method of producing iron-based sintered body

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Publication number Publication date
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