JPH02398B2 - - Google Patents
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- Publication number
- JPH02398B2 JPH02398B2 JP5591184A JP5591184A JPH02398B2 JP H02398 B2 JPH02398 B2 JP H02398B2 JP 5591184 A JP5591184 A JP 5591184A JP 5591184 A JP5591184 A JP 5591184A JP H02398 B2 JPH02398 B2 JP H02398B2
- Authority
- JP
- Japan
- Prior art keywords
- fuel
- furnace temperature
- switching
- transition period
- time
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- Coke Industry (AREA)
Description
【発明の詳細な説明】
産業上の利用分野
本発明は、コークス炉操業において使用燃料の
種類を切替えたときの炉温を制御する方法に関す
るものである。DETAILED DESCRIPTION OF THE INVENTION Field of Industrial Application The present invention relates to a method of controlling furnace temperature when switching the type of fuel used in coke oven operation.
従来技術
一般に製鉄所におけるコークス炉においては、
各種燃料の需給バランスにより複数の異なる種類
の燃料を切替えながら使用することが多い。この
ような操業方式のコークス炉においては、各々の
燃料に対して各々の燃焼装置が設置されており、
その燃焼装置たとえばバーナーの取付位置の違い
や燃料のカロリーの違いにより燃焼室の火炎の高
さや形状が異なる。一方燃焼室の温度すなわち炉
温の測定は、たとえば特公昭53−21001号公報に
記載のように、燃焼室上部に取付けた熱電対によ
つて行うのが通常であり、従つて使用燃料の種類
が異なると、炉温そのものは同じであつても前記
燃焼室内の火炎の高さや形状の違いにより測定値
は異なつた値となる。Prior Art Generally, in a coke oven at a steelworks,
A plurality of different types of fuel are often used while switching depending on the supply and demand balance of various types of fuel. In coke ovens with this type of operation, separate combustion devices are installed for each type of fuel.
The height and shape of the flame in the combustion chamber vary depending on the mounting position of the combustion device, such as the burner, and the calorie content of the fuel. On the other hand, the temperature of the combustion chamber, that is, the furnace temperature, is normally measured using a thermocouple attached to the upper part of the combustion chamber, as described in Japanese Patent Publication No. 53-21001, and therefore the temperature of the combustion chamber is measured using a thermocouple attached to the upper part of the combustion chamber. If the values are different, even if the furnace temperature itself is the same, the measured value will be different due to the difference in the height and shape of the flame in the combustion chamber.
ところでコークス炉を構成している多数の燃焼
室は2群に分かれていて、一方の群が燃焼用とし
て使用されているときは他方の群は排煙用として
使用され、排煙中の熱は蓄熱室レンガに貯えられ
る、一定時間間隔毎に燃焼と排煙は切替えられ、
つぎに燃焼側になつたとき、それまで貯えられて
いた蓄熱室レンガの熱は燃焼に切替わつた側の供
給燃料および空気に与えられる。燃料種類の切替
は前記燃焼から排煙(排煙から燃焼)への切替の
ときに行われる。 By the way, the many combustion chambers that make up a coke oven are divided into two groups, and when one group is used for combustion, the other group is used for exhausting smoke, and the heat in the exhaust gas is The smoke is stored in the bricks of the heat storage chamber, and combustion and exhaust smoke are switched at regular intervals.
When the combustion side is switched next, the heat stored in the heat storage bricks is given to the fuel and air supplied to the combustion side. The switching of the fuel type is performed at the time of switching from combustion to exhaust smoke (from exhaust smoke to combustion).
第1図a〜cは燃料の種類を切替えた前後の炉
温等の推移を示す図で、横軸は時刻を示し、期間
B(時刻t1〜t4)は燃料切替期、期間C(時刻t4〜
t5)は過渡期、期間A(時刻t1以前)および期間
D(時刻t5以降)は定常期を示す。第1図aの曲
線イは炉温測定値、第1図bの曲線ロは切替前燃
料の流量、第1図cの曲線ハは切替後燃料の流量
を示す。第1図aの曲線イに示すように、炉温測
定値は燃料種類の切替開始時から変化しはじめ、
定常期で安定する。 Figures 1 a to c are diagrams showing changes in furnace temperature, etc. before and after switching the fuel type, where the horizontal axis indicates time, period B (times t1 to t4 ) is the fuel switching period, and period C ( Time t 4 ~
t5 ) indicates a transition period, and period A (before time t1 ) and period D (after time t5 ) indicate a stationary period. Curve A in FIG. 1A shows the measured furnace temperature, curve B in FIG. 1B shows the fuel flow rate before switching, and curve C in FIG. 1C shows the fuel flow rate after switching. As shown in curve A in Figure 1a, the measured furnace temperature begins to change from the time the fuel type switch starts.
It stabilizes in the stationary phase.
一般に炉温は同一操業条件のもとでは石炭乾留
時間とは逆比例の関係にある。すなわち、炉温を
上げると石炭乾留時間が短かくなる関係にあり、
また炉温は燃料流量に比例するので、炉温が所定
石炭乾留時間の温度となるように燃料流量を調節
する必要がある。 Generally, furnace temperature is inversely proportional to coal carbonization time under the same operating conditions. In other words, increasing the furnace temperature shortens the coal carbonization time.
Further, since the furnace temperature is proportional to the fuel flow rate, it is necessary to adjust the fuel flow rate so that the furnace temperature becomes the temperature for a predetermined coal carbonization time.
しかるに、従来はすべてオペレーターが手動操
作で前記過渡期の炉温設定と燃料流量調節を行つ
ていたため、個人差による石炭乾留時間のバラツ
キ、過渡期の不必要な延長により、安定したコー
クス炉操業を維持することが困難であつた。また
石炭乾留時間のバラツキによるコークス生産量へ
の影響を回避するため、炉温が高めとなるよう燃
料流量を設定する傾向にあり、石炭1トン当りの
乾留に要する消費熱量は高くなるのが通例であつ
た。 However, in the past, operators manually set the furnace temperature and adjusted the fuel flow rate during the transition period, which resulted in variations in coal carbonization time due to individual differences and unnecessary extension of the transition period, resulting in poor coke oven operation. It was difficult to maintain the In addition, in order to avoid the effect of variations in coal carbonization time on coke production, there is a tendency to set fuel flow rates so that the furnace temperature is higher, and the amount of heat consumed for carbonization per ton of coal is usually higher. It was hot.
発明の目的
本発明は上記コークス炉の燃料種類切替時にお
ける問題点を解決するための炉温制御方法、とく
に過渡期における炉温設定と燃料流量調節を制御
する方法を提供することを目的としている。OBJECTS OF THE INVENTION The present invention aims to provide a furnace temperature control method for solving the above-mentioned problems when switching fuel types in a coke oven, particularly a method for controlling furnace temperature setting and fuel flow rate adjustment during a transition period. .
発明の構成作用
このための本発明方法は、複数の種類の異なる
燃料を切替えて使用する操業方式のコークス炉に
おいて、コークス炉の多数の燃焼室の一方の群を
燃焼から排煙に切替えるとともに他方の群を排煙
から燃焼に切替える燃料切替時に前記燃料種類の
切替を行い、前記の燃料切替の状態を示す信号と
燃料種類を示す信号とから燃料種類切替後の過渡
期の始点を判定し、該判定時点に燃料切替前の一
定時間内における炉温測定値の平均値を算出する
とともに該算出した炉温平均値をもとに燃料種類
切替後の燃料のもとでの炉温設定値を算出して前
記過渡期の始点から一定時間後に炉温測定値が前
記炉温設定値となる過渡期の設定炉温を算出し、
該過渡期の設定炉温に対する燃料流量を算出して
燃料流量制御を行うことを特徴とするコークス炉
の燃料種類切替時における炉温制御方法である。
以下本発明を実施例にもとづき詳細に説明する。Constituent Effects of the Invention The method of the present invention for this purpose is to switch one group of a large number of combustion chambers of the coke oven from combustion to flue gas, and to switch the other group from combustion to flue gas in a coke oven that operates by switching between a plurality of different types of fuel. Switching the fuel type at the time of fuel switching to switch the group from exhaust smoke to combustion, and determining the starting point of the transition period after switching the fuel type from the signal indicating the fuel switching state and the signal indicating the fuel type, At the time of the determination, calculate the average value of the furnace temperature measurements within a certain period of time before switching the fuel, and based on the calculated average furnace temperature value, set the furnace temperature under the fuel after switching the fuel type. Calculate a set furnace temperature for a transition period at which the furnace temperature measurement value becomes the furnace temperature set value after a certain period of time from the start point of the transition period;
This is a furnace temperature control method when switching the type of fuel in a coke oven, characterized in that the fuel flow rate is controlled by calculating the fuel flow rate for the set furnace temperature during the transition period.
The present invention will be described in detail below based on examples.
第3図は本発明の実施例における装置構成を示
すブロツク図である。図において1は燃料切替の
状態を示す信号と燃料の種類を示す信号とから第
1図aおよびcに示した過渡期cの始点(時刻
t4)を判定する回路であり、2は判定回路1から
の信号に応じて燃料切替前の一定時間内における
炉温測定値の平均値を算出する回路であり、3は
過渡期cにおける設定炉温を算出する回路であ
り、4は設定炉温に対応する燃料流量を算出する
回路である。 FIG. 3 is a block diagram showing the configuration of an apparatus in an embodiment of the present invention. In the figure, 1 is the starting point (time
t 4 ), 2 is a circuit that calculates the average value of the furnace temperature measurements within a certain period of time before fuel switching according to the signal from the judgment circuit 1, and 3 is a circuit that determines the setting in the transition period c This is a circuit for calculating the furnace temperature, and 4 is a circuit for calculating the fuel flow rate corresponding to the set furnace temperature.
つぎに上記構成の装置の作用について説明す
る。前述した燃焼室の燃焼から排煙(又は排煙か
ら燃焼)への切替時の燃料のオン・オフは、流量
の減量・増量も含めてあらかじめ一定のシーケン
スが定められており、このシーケンスに従つた作
業の結果として第2図に示すような燃料切替の状
態を示す信号ニが得られる。図中時刻t1は現在燃
焼中の燃料の減量開始点であり、減量開始と同時
にオペレーターの入力により、それまでの“燃焼
中”を示す信号が“切替中”を示す信号に変わ
る。一定時間後(炉況などによつて多少の遅延が
ある)にオペレーターの判断により切替後の燃料
供給が開始され、同時にオペレーターから燃料供
給開始が入力される。燃料供給開始時刻t3から一
定時間後の時刻t4までの間、燃料は一定の割合で
増量される。そして燃料切替の状態を示す信号ニ
は時刻t3から一定時間後に“切替中”から再び
“燃焼中”に変わる。一方燃料の種類を示す信号
は、例えば燃料切替前の燃料種類を示す“信号”
を“+1”とし、切替後の異なる燃料の種類を示
す信号を“0”とし、第2図ホに示すように切替
後の燃料供給開始時点(時刻t3)にオペレーター
が“+1”から“0”への信号切替を行う。 Next, the operation of the apparatus having the above configuration will be explained. A certain sequence is determined in advance for turning on and off the fuel when switching from combustion to exhaust smoke (or from exhaust smoke to combustion) in the combustion chamber mentioned above, including reducing and increasing the flow rate, and the sequence is determined in advance. As a result of this work, a signal indicating the state of fuel switching as shown in FIG. 2 is obtained. Time t 1 in the figure is the start point of the reduction in the amount of fuel currently being burned, and at the same time as the reduction starts, the signal indicating "combusting" up to that point changes to a signal indicating "switching" based on an input from the operator. After a certain period of time (there may be some delay depending on the furnace condition, etc.), fuel supply after switching is started at the discretion of the operator, and at the same time, the operator inputs the start of fuel supply. The amount of fuel is increased at a constant rate from the fuel supply start time t3 to time t4 , which is a certain period of time later. The signal D indicating the state of fuel switching changes from "switching" to "combusting" again after a certain period of time from time t3 . On the other hand, the signal indicating the fuel type is, for example, a "signal" indicating the fuel type before fuel switching.
is set as "+1", and the signal indicating the different fuel type after switching is set as "0", and as shown in FIG . The signal is switched to 0''.
本発明における燃料切替作業はこのようなシー
ケンスに従つて行うものであるが、従来の操業に
おいては、時刻t3で燃料種類を切替えた後、時刻
t4からt5までの過渡期における炉温設定と燃料流
量調節をすべてオペレーターが手動操作していた
のであるが、本発明においてはこれを自動的に制
御するものである。 The fuel switching operation in the present invention is performed according to such a sequence, but in conventional operation, after switching the fuel type at time t3, the fuel switching operation is performed at time t3 .
The furnace temperature setting and fuel flow rate adjustment during the transition period from t 4 to t 5 were all manually operated by the operator, but in the present invention, these are automatically controlled.
本発明では、まず前記燃料切替の状態を示す信
号ニと燃料の種類を示す信号ホとを用いて燃料種
類の切替が行われたときの過渡期の始点t4を検知
する。本実施例では、判定回路1で燃料切替の状
態を示す信号ニが“燃焼中”から“切替中”に変
つた時点から短い周期(たとえば5分間隔)で燃
料の種類を示す信号をサンプリングし、前回の燃
料種類信号(Fl)と今回の燃料種類信号(Fc)
を比較してFl≠Fcであつたとき、燃焼室の燃焼
から排煙(排煙から燃焼)への切替と同時に燃料
種類の切替えがあつたと判定し、この切替期にお
ける燃料切替状態信号ニの“切替中”から“燃焼
中”への変更時点をもつて過渡期の始点t4と判定
する。そしてこの過渡期の始点の検知信号を平均
炉温算出回路2に出力する。つぎに過渡期の始点
を検知した時点で燃料種類切替前の炉温測定値の
平均値を算出する。 In the present invention, first, the starting point t4 of the transition period when the fuel type is switched is detected using the signal D indicating the fuel switching state and the signal E indicating the fuel type. In this embodiment, the determination circuit 1 samples the signal indicating the fuel type at short intervals (for example, every 5 minutes) from the time when the signal 2 indicating the fuel switching state changes from "combusting" to "switching". , the previous fuel type signal (Fl) and the current fuel type signal (Fc)
When Fl≠Fc, it is determined that the fuel type has been switched at the same time as the combustion in the combustion chamber is switched to exhaust smoke (exhaust smoke to combustion), and the fuel switching status signal N during this switching period is determined to have occurred. The time of change from "switching" to "combusting" is determined to be the starting point t4 of the transition period. Then, a detection signal at the start point of this transition period is output to the average furnace temperature calculation circuit 2. Next, when the start point of the transition period is detected, the average value of the furnace temperature measurements before switching the fuel type is calculated.
平均炉温算出回路2は、炉温測定装置からの測
定値信号イを一時的に記憶しており、前記判定回
路1からの過渡期始点検知信号を受けて、時刻t1
以前の定常期Aにおける一定時間(たとえば直近
の3時間)における炉温測定値の平均値Aを算
出し、この算出した燃料種類切替前平均炉温A
を設定炉温算出回路3に出力する。つぎに前記燃
料種類切替前平均炉温に対応する燃料種類切替後
の炉温設定値を算出して、過渡期終了時点(過渡
期の始点t4から予め定められた一定時間後の時刻
t5)において炉温測定値が前記算出した炉温設定
値になるための過渡期Cにおける設定炉温を算出
する。設定炉温算出回路3は、過渡期Cにおける
設定炉温をつぎの算出式により算出する。 The average furnace temperature calculation circuit 2 temporarily stores the measured value signal A from the furnace temperature measuring device, and upon receiving the transition period start point detection signal from the determination circuit 1, calculates the value at time t 1 .
Calculate the average value A of the furnace temperature measurements over a certain period of time (for example, the last 3 hours) during the previous steady period A, and calculate the average furnace temperature A before fuel type switching.
is output to the set furnace temperature calculation circuit 3. Next, the set value of the furnace temperature after the fuel type switching corresponding to the average furnace temperature before the fuel type switching is calculated, and the end point of the transition period (the time after a predetermined period of time from the start point t4 of the transition period) is calculated.
At t 5 ), the set furnace temperature in the transition period C is calculated so that the measured value of the furnace temperature becomes the calculated furnace temperature set value. The set furnace temperature calculation circuit 3 calculates the set furnace temperature in the transition period C using the following formula.
θi=θt4+θB−θt4/Tc・i ……(1)
θi:過渡期始点t4からi時間目の設定炉温
θt4:過渡期始点t4の炉温測定値
θB:燃料種類切替後の定常期Dにおける炉温設
定値で下式により算出
θB=k1・A+k2
k1,k2は切替える燃料の種類によつて定まる定数
Tc:過渡期Cの時間
この時点すなわち過渡期Cの始点t4において算
出した過渡期Cの設定炉温は第4図のようにな
る。第4図は過渡期が5時間である場合の設定炉
温算出結果の1例である。本実施例は1時間毎の
設定炉温を算出し階段状の温度勾配を与えた例で
あるが、設定炉温算出の時間間隔は1時間毎に限
られるものではなく、また温度勾配を連続的に与
えることもできる。つぎに前記(1)式により算出さ
れた設定炉温θiを燃料流量算出回路4に入力し
て、前記温度勾配に対応した燃料流量を算出して
図示しない燃焼制御装置に出力する。かくして第
4図に示した温度勾配に従つた燃料流量制御によ
り、過渡期終了時点において切替後の燃料に対応
した炉温になり、定常状態への円滑な移行が行わ
れる。 θ i = θ t4 + θ B −θ t4 /Tc・i ...(1) θ i : Set furnace temperature at the i-th time from the transition period start point t 4 θ t4 : Measured value of the furnace temperature at the transition period start point t 4 θ B : Calculated using the following formula with the furnace temperature setting value in the steady period D after switching the fuel type θ B = k 1 · A + k 2 k 1 and k 2 are constants determined by the type of fuel to be switched Tc: Time of the transition period C The set furnace temperature for the transition period C calculated at this point, that is, the starting point t4 of the transition period C, is as shown in FIG. FIG. 4 shows an example of the set furnace temperature calculation results when the transition period is 5 hours. This example is an example in which the set furnace temperature is calculated every hour and a stepped temperature gradient is given, but the time interval for calculating the set furnace temperature is not limited to every hour, and the temperature gradient is continuously calculated. You can also give it to someone. Next, the set furnace temperature θ i calculated by the above equation (1) is input to the fuel flow rate calculation circuit 4, and the fuel flow rate corresponding to the temperature gradient is calculated and output to a combustion control device (not shown). Thus, by controlling the fuel flow rate in accordance with the temperature gradient shown in FIG. 4, the furnace temperature becomes the temperature corresponding to the switched fuel at the end of the transition period, and a smooth transition to the steady state is achieved.
なお本発明においては上記過渡期の炉温設定を
過渡期始点において行うだけでなく、過渡期内に
おいて適当な時間間隔(たとえば60分)毎にその
時点toにおける炉温測定値をもとに下式
θj=θto+θB−θto/Tcn・j ……(2)
θj:現時点toからj時間目の設定炉温
θto:現時点toの炉温測定値
Tcn:現時点から過渡期終了時点までの時間
により求め、第4図に示した温度勾配を逐次修正
して燃料流量を逐次修正することにより、過渡期
終了時点における炉温設定値の適中率をさらに上
げることができる。 In addition, in the present invention, the furnace temperature for the above-mentioned transition period is not only set at the start point of the transition period, but also at appropriate time intervals (for example, 60 minutes) during the transition period based on the furnace temperature measurement at that point in time. The following formula θ j = θ to + θ B −θ to /Tcn・j ...(2) θ j : Set furnace temperature at j-th hour from the current time t o θ to : Measured value of the furnace temperature at the current time t Tcn: From the current time By sequentially correcting the temperature gradient shown in Fig. 4 based on the time until the end of the transition period and sequentially correcting the fuel flow rate, it is possible to further increase the accuracy rate of the furnace temperature set point at the end of the transition period. .
発明の効果
以上のように本発明は、複数の種類の燃料を切
替えながら使用するコークス炉の燃料種類切替時
の過渡期の燃焼を自動制御することにより、石炭
乾留時間のバラツキを抑え石炭1トン当りの乾留
に要する消費熱量を下げるとともに、安定したコ
ークス炉操業を維持できるという優れた効果があ
る。Effects of the Invention As described above, the present invention suppresses the variation in coal carbonization time by automatically controlling the combustion during the transition period when switching fuel types in a coke oven that uses multiple types of fuel while switching. It has the excellent effect of lowering the amount of heat consumed per carbonization and maintaining stable coke oven operation.
第1図はコークス炉の燃料種類切替時における
炉温等の推移を示す図、第2図は燃料切替状態信
号および燃料種類信号を示す図、第3図は本発明
の実施例装置の構成を示す図、第4図は、本発明
の実施例における過渡期の設定炉温を示す図であ
る。
1:過渡期始点判定回路、2:平均炉温算出回
路、3:設定炉温算出回路、4:燃料流量算出回
路。
FIG. 1 is a diagram showing changes in furnace temperature, etc. when switching fuel types in a coke oven, FIG. 2 is a diagram showing fuel switching state signals and fuel type signals, and FIG. 3 is a diagram showing the configuration of an embodiment of the apparatus of the present invention. The diagram shown in FIG. 4 is a diagram showing the set furnace temperature during the transition period in the embodiment of the present invention. 1: Transition period start point determination circuit, 2: Average furnace temperature calculation circuit, 3: Set furnace temperature calculation circuit, 4: Fuel flow rate calculation circuit.
Claims (1)
操業方式のコークス炉において、コークス炉の多
数の燃焼室の一方の群を燃焼から排煙に切替える
とともに他方の群を排煙から燃焼に切替える燃料
切替時に前記燃料種類の切替を行い、前記の燃料
切替の状態を示す信号と燃料種類を示す信号とか
ら燃料種類切替後の過渡期の始点を判定し、該判
定時点に燃料切替前の一定時間内における炉温測
定値の平均値を算出するとともに該算出した炉温
平均値をもとに燃料種類切替後の燃料のもとでの
炉温設定値を算出して前記過渡期の始点から一定
時間後に炉温測定値が前記炉温設定値となる過渡
期の設定炉温を算出し、該過渡期の設定炉温に対
する燃料流量を算出して燃料流量制御を行うこと
を特徴とするコークス炉の燃料種類切替時におけ
る炉温制御方法。1 In a coke oven that operates by switching between multiple types of different fuels, fuel switching involves switching one group of the coke oven's many combustion chambers from combustion to flue gas, and switching the other group from flue gas to combustion. At the time, the fuel type is switched, the start point of the transition period after the fuel type switching is determined from the signal indicating the fuel switching state and the signal indicating the fuel type, and at the time of the determination, the start point of the transition period after the fuel type switching is performed. Calculates the average value of the furnace temperature measurements at , and calculates the furnace temperature set value under the fuel after the fuel type switching based on the calculated furnace temperature average value, and calculates the furnace temperature set value under the fuel after the fuel type switching, and calculates the furnace temperature set value under the fuel after the fuel type switching A coke oven characterized in that a set furnace temperature in a transition period in which a measured value of the furnace temperature later becomes the furnace temperature set value is calculated, and a fuel flow rate is calculated for the set furnace temperature in the transition period to perform fuel flow rate control. Furnace temperature control method when switching fuel types.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP5591184A JPS60199095A (en) | 1984-03-23 | 1984-03-23 | Method for controlling oven temperature in changing over kind of fuel in coke oven |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP5591184A JPS60199095A (en) | 1984-03-23 | 1984-03-23 | Method for controlling oven temperature in changing over kind of fuel in coke oven |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS60199095A JPS60199095A (en) | 1985-10-08 |
| JPH02398B2 true JPH02398B2 (en) | 1990-01-08 |
Family
ID=13012295
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP5591184A Granted JPS60199095A (en) | 1984-03-23 | 1984-03-23 | Method for controlling oven temperature in changing over kind of fuel in coke oven |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS60199095A (en) |
-
1984
- 1984-03-23 JP JP5591184A patent/JPS60199095A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS60199095A (en) | 1985-10-08 |
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