JPH0243118B2 - - Google Patents
Info
- Publication number
- JPH0243118B2 JPH0243118B2 JP57090401A JP9040182A JPH0243118B2 JP H0243118 B2 JPH0243118 B2 JP H0243118B2 JP 57090401 A JP57090401 A JP 57090401A JP 9040182 A JP9040182 A JP 9040182A JP H0243118 B2 JPH0243118 B2 JP H0243118B2
- Authority
- JP
- Japan
- Prior art keywords
- blower
- state
- gas
- temperature gas
- heat
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28G—CLEANING OF INTERNAL OR EXTERNAL SURFACES OF HEAT-EXCHANGE OR HEAT-TRANSFER CONDUITS, e.g. WATER TUBES OR BOILERS
- F28G1/00—Non-rotary, e.g. reciprocated, appliances
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Incineration Of Waste (AREA)
Description
本発明は、燃焼ガスや廃ガスの保有熱(顕熱)
を、温水、蒸気、高温気体を発生させる場合等の
熱源として利用すべく回収する装置で、詳しく
は、送風機を介して煙管群に強制圧送される燃焼
ガスや廃ガス等の高温ガスの保有熱を間接熱交換
作用により回収する熱交換部を設けてある高温ガ
ス熱回収装置に関する。
かかる高温ガス熱回収装置においては、煙管で
の熱交換作用を良好に保持して熱回収を効率良く
行なう上で、各煙管の内周面に付着した媒やダス
ト等を定期的又は不定期的に除去する必要があ
る。
その除去手段として、従来では、蒸気式、圧縮
空気式の煤吹装置や水洗装置を設ける手段が採ら
れていたが、これによるときは、何れにしても設
備全体の構造が複雑化、大型化するのみならず、
設備費、運転費が高く付く欠点があつた。
又、運常運転時における各煙管内でのガス流速
を速くして、煙管内周面に煙、ダストが付着しな
いようにする手段も知られているが、これによる
ときは、煙管群から成る熱交換部でのガス通過圧
力損失がガス速度の2乗に比例する関係上、送風
機として、非常に大容量のものが要り、そのた
め、イニシヤルコスト及び電気代等のランニング
コストが高く付く欠点がある。
本発明は、かかる実状に鑑み、各煙管の内周面
に付着した煤、ダストの除去を経済性有利に行な
えるようにしようとする点に目的を有する。
本発明による高温ガス熱回収装置は、前記煙管
各々について、少数個づつの煙管群を順次的に開
放して高温ガスを強制流通させる第1状態と、全
煙管を同時一括的に開放して高温ガスを強制流通
させる第2状態とに切替可能な通過面積切替機構
を設けるとともに、前記送風機の回転数を高低2
段に変更自在に構成してある事を特徴とする。
即ち、熱交換部でのガス通過面積(ガスが通過
する煙管の数)がガス速度比又は送風機の回転数
比の3乗に逆比例する関係があつて、切替機構を
第1状態に切替えたときのガス通過面積及び送風
機の回転数を前記の関係を満たす状態で適宜、選
択することによつて、送風機として、通常運転を
支障なく行なうに足りる容量をもつものを用い乍
も、煙管内でのガス速度を、煙管内に付着した
煤、ダスト等を吹き飛ばすに足りる速度にまで上
昇させることができるから、切替機構を設け、か
つ、送風機の回転数を変更可能に構成するといつ
た非常に簡単で、かつ、経済的な手段によつて、
煙管内に付着した煤、ダストを除去でき、これに
よつて、熱回収効率の増進を、経済性有利に行な
えるに至つた。
以下、本発明の実施例を図面に基づいて説明す
る。
煙突1への廃ガス排出路2に、廃ガスを強制圧
送する送風機3を設けるとともに、この送風機3
よりも上流側に、廃ガスの保有熱(顕熱)を熱源
とする減圧式ボイラ4を設けてある廃ガス熱回収
装置であつて、前記減圧式ボイラ4は、内部を大
気圧以下に保持された密閉容器5内に封入の熱媒
液を、多数の煙管6…を介する間接熱交換作用に
より廃ガスで加熱蒸発させる熱交換部7と、発生
蒸気と給水用水等の熱媒液とを間接熱交換させて
蒸気を凝縮液化させる一方、被加熱流体を加熱昇
温させる熱交換器18とを備えている。
そして、前記熱交換部7の上流側に、煙管6…
各々について、少数個づつの煙管群の一端開口を
順次的に開放して廃ガスをその少数個の煙管群内
のみに強制流通させる第1状態と、全煙管6…の
一端開口を同時一括的に開放して廃ガスを全煙管
6…内に強制流通させる第2状態とに切替可能な
ガス通過面積切替機構8を設けるとともに、前記
送風機3の回転数を高低2段に変更する手段を設
け、かつ、通常運転状態において前記熱媒液の温
度を検出するセンサー9の検出温度が設定温度以
下になつたとき、前記切替機構8を第2状態に切
替え、かつ、送風機3の回転数を高に切替える制
御装置10を設ける
前記切替機構8は、それに形成の切欠き11A
に対応する少数個の煙管群一端開口のみを開放す
る状態で、残る煙管6…の一端開口を閉塞し、1
回転することにより、前記切欠き11Aを全煙管
6の一端開口に順次的に対応位置させるバツフル
プレート11と、これを回転させるモータ12及
び、前記バツフルプレート11を、全煙管6…の
一端開口を同時一括的に開放させる位置に位置変
更する油圧シリンダ13とから構成されている。
前記送風機3の回転数を切替える手段は、送風
機3の駆動モータ3Aの極数を変更する手段であ
つて、その外の手段としては、周波数変更による
手段や機械的に変更する手段があり、いずれの手
段も周知であるためその具体説明は省略する。
上記実施例構成によれば、通常、切替機構8が
第2状態に切替わり、送風機3が低速回転してい
るのであつて、煙管6…内周面に煤やダストが付
着して、煙管6…での熱交換作用が阻害され、そ
の結果、熱媒液温度が設定温度がなつたとき、切
替機構8が第1状態に自動的に切替わり、かつ、
送風機3が自動的に高速回転する。
そして、前記送風機3の軸動力(Pw)、風量
(Q)、全圧(Ps)、熱交換部7でのガス通過圧力
損失(Δp)、ガス速度(V)、ガス通過面積(S)
には、
Pw=k1×Q×Ps、Q=k2×N、
Q=S×V、Δp=k4×V2、
の関係があり、これにより、切替機構8を第2状
態に切替えたときのガス速度をV0とすると、そ
のときの圧力損失(Δps)、必要全圧(Ps0)、必
要回転数(N0)は、
Δp0=Δp×(V0/V)2、Ps0=Ps×(V0/V)2、
N0=N×V0/V
となる。
そこで、切替機構8を第1状態に切替えたとき
の所要軸動力(Pw0)と第2状態に切替えたとき
の所要軸動力(Pw)とを同一にしたときの風量
(Q0)は、送風機の効率変化が大差ない場合、
Pw0=Pw
Q0×Ps0=Q×Ps
Q0=Q×Ps/Ps0=Q×Ps/Ps×(V0/V)2
=Q×(V/V0)2=Q×(N/N0)2
となつて、ガス速度比及び回転数比の2乗に逆比
例し、ガス通過面積(S0)は、
S0=Q0/V0=Q×(V/V0)2/V0
=S×(V/V0)3=S×(N/N0)3
となつて、ガス速度比及び回転数比の3乗に逆比
例する。
従つて、上記実施例構成によれば、例えば、切
替機構8を第2状態に切替えての通常運転時にお
けるガス速度が10m/sの場合において、所要軸
動力を変えることなく、煙管6…内に付着の煤、
ダストを吹き飛ばすに足りるガス速度20m/sを
得るにあたつては、次表に示すように、切替機構
8を第1状態に切替えることにより、ガス通過面
積を1/8にし、かつ、送風機3の回転数を2倍に
すれば良い。
The present invention utilizes heat retained in combustion gas and waste gas (sensible heat).
It is a device that recovers heat for use as a heat source when generating hot water, steam, or high-temperature gas, etc. Specifically, it is a device that recovers heat retained in high-temperature gases such as combustion gas and waste gas that are forcibly sent to a group of smoke pipes via a blower. The present invention relates to a high-temperature gas heat recovery device that is provided with a heat exchange section that recovers gas by indirect heat exchange action. In such a high-temperature gas heat recovery device, in order to maintain a good heat exchange effect in the smoke pipes and perform heat recovery efficiently, the medium and dust attached to the inner peripheral surface of each smoke pipe are removed periodically or irregularly. need to be removed. Conventionally, methods for removing it have included installing steam-type or compressed-air-type soot blowing equipment or water washing equipment, but in either case, the overall structure of the equipment becomes complicated and large. Not only do
The disadvantage was that equipment costs and operating costs were high. Also, there is a known method of increasing the gas flow rate in each smoke pipe during normal operation to prevent smoke and dust from adhering to the inner circumferential surface of the smoke pipe. Since the gas passing pressure loss in the heat exchange section is proportional to the square of the gas velocity, a blower with a very large capacity is required, which has the disadvantage of high initial costs and running costs such as electricity bills. be. In view of the above-mentioned circumstances, an object of the present invention is to make it possible to economically and advantageously remove soot and dust adhering to the inner circumferential surface of each smoke pipe. The high-temperature gas heat recovery device according to the present invention has two states: a first state in which a small group of smoke pipes are sequentially opened to force the high-temperature gas to flow through each of the smoke pipes; A passage area switching mechanism is provided that can switch between a second state in which gas is forced to flow, and the rotational speed of the blower is set to a high and a low speed.
It is characterized by a structure that can be changed freely into stages. That is, there is a relationship in which the gas passage area (the number of smoke pipes through which gas passes) in the heat exchange section is inversely proportional to the gas velocity ratio or the cube of the rotation speed ratio of the blower, and the switching mechanism is switched to the first state. By appropriately selecting the gas passage area and the rotational speed of the blower so as to satisfy the above relationships, it is possible to use a blower with sufficient capacity to carry out normal operation without any trouble, while also ensuring that the air flow inside the smoke pipe is It is possible to increase the gas velocity to a speed sufficient to blow away soot, dust, etc. that has adhered to the inside of the smoke pipe, so it is very easy to install a switching mechanism and configure the blower to be able to change its rotation speed. and by economic means,
The soot and dust adhering to the inside of the smoke pipe can be removed, thereby making it possible to improve the heat recovery efficiency economically. Embodiments of the present invention will be described below based on the drawings. A blower 3 is provided in the exhaust gas discharge path 2 to the chimney 1 to forcefully feed the waste gas, and this blower 3
The waste gas heat recovery device is equipped with a reduced pressure boiler 4 that uses the retained heat (sensible heat) of the waste gas as a heat source on the upstream side, and the reduced pressure boiler 4 maintains the internal pressure below atmospheric pressure. A heat exchange section 7 heats and evaporates heat medium liquid sealed in a closed container 5 with waste gas by indirect heat exchange action via a large number of smoke pipes 6, and a heat medium liquid such as generated steam and water for water supply. It is equipped with a heat exchanger 18 that condenses and liquefies steam through indirect heat exchange and heats and raises the temperature of the fluid to be heated. Then, on the upstream side of the heat exchange section 7, a smoke pipe 6...
For each, a first state in which one end opening of a small number of smoke pipe groups is sequentially opened and the waste gas is forced to flow only within the small number of smoke pipe groups, and a first state in which one end opening of all smoke pipes 6... is simultaneously opened at once. A gas passage area switching mechanism 8 is provided which can be switched to a second state in which the exhaust gas is forced to flow through all the smoke pipes 6 by opening the gas pipe 6, and means for changing the rotational speed of the blower 3 into two high and low stages. , and when the temperature detected by the sensor 9 that detects the temperature of the heat transfer liquid in the normal operating state becomes equal to or lower than the set temperature, the switching mechanism 8 is switched to the second state, and the rotation speed of the blower 3 is increased. The switching mechanism 8 has a notch 11A formed therein.
While opening only one end opening of a small number of smoke pipe groups corresponding to 6, the remaining smoke pipes 6... are closed, and
A baffle plate 11 that rotates to sequentially position the notch 11A corresponding to one end opening of all the smoke pipes 6, a motor 12 that rotates the buff full plate 11, and a motor 12 that rotates the buff full plate 11 to position the notch 11A corresponding to one end opening of all the smoke pipes 6. It is composed of a hydraulic cylinder 13 that changes its position to a position where the openings are simultaneously opened all at once. The means for switching the rotation speed of the blower 3 is a means for changing the number of poles of the drive motor 3A of the blower 3, and other means include means for changing the frequency and means for mechanically changing it. Since the means described above are also well known, a detailed explanation thereof will be omitted. According to the configuration of the above embodiment, normally, the switching mechanism 8 is switched to the second state and the blower 3 is rotating at a low speed, and soot and dust adhere to the inner peripheral surface of the smoke pipe 6. When the heat exchange action in... is inhibited, and as a result, the heat medium liquid temperature reaches the set temperature, the switching mechanism 8 automatically switches to the first state, and
The blower 3 automatically rotates at high speed. The shaft power (Pw), air volume (Q), total pressure (Ps) of the blower 3, gas passage pressure loss (Δp) in the heat exchange section 7, gas velocity (V), gas passage area (S)
There is a relationship as follows: Pw=k 1 ×Q×Ps, Q=k 2 ×N, Q=S×V, Δp=k 4 ×V 2 , whereby the switching mechanism 8 is switched to the second state. If the gas velocity at that time is V 0 , then the pressure loss (Δps), required total pressure (Ps 0 ), and required rotation speed (N 0 ) are: Δp 0 = Δp×(V 0 /V) 2 , Ps 0 =Ps×(V 0 /V) 2 , N 0 =N×V 0 /V. Therefore, when the required shaft power (Pw 0 ) when switching the switching mechanism 8 to the first state is made the same as the required shaft power (Pw) when switching to the second state, the air volume (Q 0 ) is as follows. If the efficiency change of the blower is not much different, Pw 0 = Pw Q 0 × Ps 0 = Q × Ps Q 0 = Q × Ps / Ps 0 = Q × Ps / Ps × (V 0 /V) 2 = Q × (V /V 0 ) 2 = Q x (N/N 0 ) 2 , and is inversely proportional to the square of the gas velocity ratio and rotation speed ratio, and the gas passage area (S 0 ) is S 0 =Q 0 /V 0 = Q x (V/V 0 ) 2 /V 0 = S x (V/V 0 ) 3 = S x (N/N 0 ) 3 , which is inversely the cube of the gas velocity ratio and rotation speed ratio. Proportional. Therefore, according to the configuration of the above embodiment, for example, when the gas velocity during normal operation with the switching mechanism 8 switched to the second state is 10 m/s, the flow inside the flue pipe 6 is maintained without changing the required shaft power. soot adhering to
To obtain a gas velocity of 20 m/s sufficient to blow away dust, as shown in the following table, by switching the switching mechanism 8 to the first state, the gas passage area is reduced to 1/8, and the blower 3 All you have to do is double the number of rotations.
【表】【table】
【表】
前記切替機構8は、第3図及び第4図に示すよ
うに、少数個の煙管群夫々を各別に開閉自在ダン
パープレート14…を選択的に1つづつ順次開放
作動させることにより第1状態を現出し、全ダン
パープレート14…を開放作動させることにより
第2状態を現出するものであつても良い。[Table] As shown in FIGS. 3 and 4, the switching mechanism 8 selectively opens and closes the damper plates 14 that can be opened and closed one by one for each of a small number of groups of smoke pipes. The first state may be brought out, and the second state may be brought out by opening all the damper plates 14.
第1図は全体概略図、第2図は第1図−線
での拡大断面図であり、第3図は別の実施例を示
す要部の縦断面図、第4図は第3図−線断面
図である。
3……送風機、6……煙管、7……熱交換部、
8……通過面積切替機構。
FIG. 1 is an overall schematic diagram, FIG. 2 is an enlarged sectional view taken along the line of FIG. 1, FIG. 3 is a vertical sectional view of a main part showing another embodiment, and FIG. FIG. 3... Air blower, 6... Smoke pipe, 7... Heat exchange section,
8... Passage area switching mechanism.
Claims (1)
焼ガスや廃ガス等の高温ガスの保有熱を間接熱交
換作用により回収する熱交換部7を設けてある高
温ガス熱回収装置において、前記煙管6…各々に
ついて、少数個づつの煙管群を順次的に開放して
高温ガスを強制流通させる第1状態と、全煙管6
…を同時一括的に開放して高温ガスを強制流通さ
せる第2状態とに切替可能な通過面積切替機構8
を設けるとともに、前記送風機3の回転数を高低
2段に変更自在に構成してある事を特徴とする高
温ガス熱回収装置。 2 前記送風機3が熱交換部7よりも下流側に設
けられている特許請求の範囲第1項に記載の高温
ガス熱回収装置。 3 前記通過面積切替機構8が、送風機3の回転
数を高側に切替えられたとき、第1状態に切替え
られるものである特許請求の範囲第1項又は第2
項に記載の高温ガス熱回収装置。[Scope of Claims] 1. A high-temperature gas heat system equipped with a heat exchange section 7 that recovers the heat retained in high-temperature gases such as combustion gas and waste gas that are forcibly fed to a group of smoke pipes via a blower 3 through an indirect heat exchange action. In the recovery device, for each of the smoke pipes 6, there is a first state in which a small number of smoke pipe groups are sequentially opened to force the high-temperature gas to flow, and a first state in which all the smoke pipes 6 are forced to flow.
A passage area switching mechanism 8 that can be switched to a second state in which the high temperature gas is forced to flow by simultaneously opening the...
A high-temperature gas heat recovery device characterized in that the rotation speed of the blower 3 is freely changeable in two stages, high and low. 2. The high temperature gas heat recovery device according to claim 1, wherein the blower 3 is provided downstream of the heat exchange section 7. 3. Claim 1 or 2, wherein the passage area switching mechanism 8 is switched to the first state when the rotation speed of the blower 3 is switched to a high side.
The high-temperature gas heat recovery device described in .
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP9040182A JPS58205025A (en) | 1982-05-26 | 1982-05-26 | Collecting apparatus for heat of high-temperature gas |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP9040182A JPS58205025A (en) | 1982-05-26 | 1982-05-26 | Collecting apparatus for heat of high-temperature gas |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS58205025A JPS58205025A (en) | 1983-11-29 |
| JPH0243118B2 true JPH0243118B2 (en) | 1990-09-27 |
Family
ID=13997557
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP9040182A Granted JPS58205025A (en) | 1982-05-26 | 1982-05-26 | Collecting apparatus for heat of high-temperature gas |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS58205025A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH04122412U (en) * | 1991-04-15 | 1992-11-04 | 株式会社 神戸鋳鉄所 | Rotary tool for deburring |
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|---|---|---|---|---|
| CN102032665B (en) | 2009-09-30 | 2013-03-20 | 陈坤 | Novel environmentally-friendly energy-saving boiler |
| JP2011185151A (en) * | 2010-03-08 | 2011-09-22 | National Maritime Research Institute | Exhaust heat collection silencer and exhaust heat collection silencer system |
| JP2016017705A (en) * | 2014-07-09 | 2016-02-01 | 宇部興産機械株式会社 | Smoke tube boiler |
| JP6583004B2 (en) * | 2016-01-12 | 2019-10-02 | 宇部興産機械株式会社 | Deposit removal device |
| CN107461791A (en) * | 2016-06-06 | 2017-12-12 | 广东绿岛风室内空气系统科技有限公司 | A kind of super bath with blowing air-exchanging structure |
| PL3708910T3 (en) * | 2019-03-13 | 2023-05-08 | Alfa Laval Corporate Ab | Boiler |
| CN112161316A (en) * | 2020-10-09 | 2021-01-01 | 潘风进 | Intelligent heating equipment based on Internet of things and used for intelligent home |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS58213101A (en) * | 1982-06-04 | 1983-12-12 | 日本鋼管株式会社 | Method of removing dust from waste-heat recovery boiler |
-
1982
- 1982-05-26 JP JP9040182A patent/JPS58205025A/en active Granted
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH04122412U (en) * | 1991-04-15 | 1992-11-04 | 株式会社 神戸鋳鉄所 | Rotary tool for deburring |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS58205025A (en) | 1983-11-29 |
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