JPH0243787B2 - MASATSUZAI - Google Patents
MASATSUZAIInfo
- Publication number
- JPH0243787B2 JPH0243787B2 JP18277680A JP18277680A JPH0243787B2 JP H0243787 B2 JPH0243787 B2 JP H0243787B2 JP 18277680 A JP18277680 A JP 18277680A JP 18277680 A JP18277680 A JP 18277680A JP H0243787 B2 JPH0243787 B2 JP H0243787B2
- Authority
- JP
- Japan
- Prior art keywords
- formula
- aromatic
- same
- pulp
- groups
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000002783 friction material Substances 0.000 claims description 46
- 239000000463 material Substances 0.000 claims description 28
- 125000003118 aryl group Chemical group 0.000 claims description 24
- 239000000126 substance Substances 0.000 claims description 22
- 229920002614 Polyether block amide Polymers 0.000 claims description 16
- 125000000217 alkyl group Chemical group 0.000 claims description 5
- 125000006615 aromatic heterocyclic group Chemical group 0.000 claims description 5
- 125000006413 ring segment Chemical group 0.000 claims description 4
- 125000004432 carbon atom Chemical group C* 0.000 claims description 3
- 238000006243 chemical reaction Methods 0.000 claims description 3
- 229920001577 copolymer Polymers 0.000 claims description 3
- 125000005843 halogen group Chemical group 0.000 claims description 3
- 238000001556 precipitation Methods 0.000 claims description 3
- 125000002777 acetyl group Chemical group [H]C([H])([H])C(*)=O 0.000 claims description 2
- 125000003545 alkoxy group Chemical group 0.000 claims description 2
- 238000010009 beating Methods 0.000 claims description 2
- 239000003795 chemical substances by application Substances 0.000 claims description 2
- 238000007334 copolymerization reaction Methods 0.000 claims description 2
- 238000005520 cutting process Methods 0.000 claims description 2
- 125000004093 cyano group Chemical group *C#N 0.000 claims description 2
- 238000010586 diagram Methods 0.000 claims description 2
- 229920006240 drawn fiber Polymers 0.000 claims description 2
- 239000010419 fine particle Substances 0.000 claims description 2
- 238000010008 shearing Methods 0.000 claims description 2
- 150000001875 compounds Chemical class 0.000 claims 2
- 125000003710 aryl alkyl group Chemical group 0.000 claims 1
- 125000002837 carbocyclic group Chemical group 0.000 claims 1
- 230000001376 precipitating effect Effects 0.000 claims 1
- 239000000835 fiber Substances 0.000 description 68
- 229920000642 polymer Polymers 0.000 description 20
- 239000000243 solution Substances 0.000 description 16
- -1 polymetaphenylene isophthalamide Polymers 0.000 description 15
- 239000004760 aramid Substances 0.000 description 13
- 229920003235 aromatic polyamide Polymers 0.000 description 13
- 238000000034 method Methods 0.000 description 10
- 239000005011 phenolic resin Substances 0.000 description 10
- 239000010425 asbestos Substances 0.000 description 9
- 229920001568 phenolic resin Polymers 0.000 description 9
- 229910052895 riebeckite Inorganic materials 0.000 description 9
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 8
- 239000000203 mixture Substances 0.000 description 8
- 239000003607 modifier Substances 0.000 description 8
- 238000006116 polymerization reaction Methods 0.000 description 8
- 238000009987 spinning Methods 0.000 description 8
- 238000010438 heat treatment Methods 0.000 description 7
- 229920005989 resin Polymers 0.000 description 7
- 239000011347 resin Substances 0.000 description 7
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 6
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 6
- 229920001187 thermosetting polymer Polymers 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 230000014759 maintenance of location Effects 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 5
- 238000002156 mixing Methods 0.000 description 5
- 239000002245 particle Substances 0.000 description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- 150000001408 amides Chemical class 0.000 description 4
- 238000001035 drying Methods 0.000 description 4
- 229910010272 inorganic material Inorganic materials 0.000 description 4
- 239000000843 powder Substances 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 229920000271 Kevlar® Polymers 0.000 description 3
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 238000005452 bending Methods 0.000 description 3
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 3
- 239000000920 calcium hydroxide Substances 0.000 description 3
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 3
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 3
- 239000000919 ceramic Substances 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 230000006866 deterioration Effects 0.000 description 3
- 239000003365 glass fiber Substances 0.000 description 3
- 239000004761 kevlar Substances 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 230000003014 reinforcing effect Effects 0.000 description 3
- 239000002002 slurry Substances 0.000 description 3
- 238000005406 washing Methods 0.000 description 3
- 125000001140 1,4-phenylene group Chemical group [H]C1=C([H])C([*:2])=C([H])C([H])=C1[*:1] 0.000 description 2
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- KXDHJXZQYSOELW-UHFFFAOYSA-N Carbamic acid Chemical class NC(O)=O KXDHJXZQYSOELW-UHFFFAOYSA-N 0.000 description 2
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 229920003368 Kevlar® 29 Polymers 0.000 description 2
- 229920003369 Kevlar® 49 Polymers 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- 239000000292 calcium oxide Substances 0.000 description 2
- 235000012255 calcium oxide Nutrition 0.000 description 2
- 239000000460 chlorine Substances 0.000 description 2
- 229910052801 chlorine Inorganic materials 0.000 description 2
- 230000001112 coagulating effect Effects 0.000 description 2
- 230000015271 coagulation Effects 0.000 description 2
- 238000005345 coagulation Methods 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 150000001990 dicarboxylic acid derivatives Chemical class 0.000 description 2
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 2
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 2
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 2
- 150000002484 inorganic compounds Chemical class 0.000 description 2
- 239000011147 inorganic material Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- KWGKDLIKAYFUFQ-UHFFFAOYSA-M lithium chloride Chemical compound [Li+].[Cl-] KWGKDLIKAYFUFQ-UHFFFAOYSA-M 0.000 description 2
- 239000000395 magnesium oxide Substances 0.000 description 2
- 239000011490 mineral wool Substances 0.000 description 2
- 238000005498 polishing Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- HNJBEVLQSNELDL-UHFFFAOYSA-N pyrrolidin-2-one Chemical compound O=C1CCCN1 HNJBEVLQSNELDL-UHFFFAOYSA-N 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 2
- 238000002166 wet spinning Methods 0.000 description 2
- BHMLFPOTZYRDKA-IRXDYDNUSA-N (2s)-2-[(s)-(2-iodophenoxy)-phenylmethyl]morpholine Chemical compound IC1=CC=CC=C1O[C@@H](C=1C=CC=CC=1)[C@H]1OCCNC1 BHMLFPOTZYRDKA-IRXDYDNUSA-N 0.000 description 1
- AVQQQNCBBIEMEU-UHFFFAOYSA-N 1,1,3,3-tetramethylurea Chemical compound CN(C)C(=O)N(C)C AVQQQNCBBIEMEU-UHFFFAOYSA-N 0.000 description 1
- 125000001989 1,3-phenylene group Chemical group [H]C1=C([H])C([*:1])=C([H])C([*:2])=C1[H] 0.000 description 1
- 125000004958 1,4-naphthylene group Chemical group 0.000 description 1
- CBCKQZAAMUWICA-UHFFFAOYSA-N 1,4-phenylenediamine Chemical compound NC1=CC=C(N)C=C1 CBCKQZAAMUWICA-UHFFFAOYSA-N 0.000 description 1
- 125000004959 2,6-naphthylene group Chemical group [H]C1=C([H])C2=C([H])C([*:1])=C([H])C([H])=C2C([H])=C1[*:2] 0.000 description 1
- ZBMISJGHVWNWTE-UHFFFAOYSA-N 3-(4-aminophenoxy)aniline Chemical compound C1=CC(N)=CC=C1OC1=CC=CC(N)=C1 ZBMISJGHVWNWTE-UHFFFAOYSA-N 0.000 description 1
- 239000005995 Aluminium silicate Substances 0.000 description 1
- 244000226021 Anacardium occidentale Species 0.000 description 1
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- 229910001369 Brass Inorganic materials 0.000 description 1
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 244000025254 Cannabis sativa Species 0.000 description 1
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 1
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 229910000881 Cu alloy Inorganic materials 0.000 description 1
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 description 1
- 238000012695 Interfacial polymerization Methods 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 description 1
- 229920000297 Rayon Polymers 0.000 description 1
- WGLPBDUCMAPZCE-UHFFFAOYSA-N Trioxochromium Chemical compound O=[Cr](=O)=O WGLPBDUCMAPZCE-UHFFFAOYSA-N 0.000 description 1
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 1
- 229920001807 Urea-formaldehyde Polymers 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- INJRKJPEYSAMPD-UHFFFAOYSA-N aluminum;silicic acid;hydrate Chemical compound O.[Al].[Al].O[Si](O)(O)O INJRKJPEYSAMPD-UHFFFAOYSA-N 0.000 description 1
- VCNTUJWBXWAWEJ-UHFFFAOYSA-J aluminum;sodium;dicarbonate Chemical compound [Na+].[Al+3].[O-]C([O-])=O.[O-]C([O-])=O VCNTUJWBXWAWEJ-UHFFFAOYSA-J 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 229910001570 bauxite Inorganic materials 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 239000010951 brass Substances 0.000 description 1
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 description 1
- 229910052794 bromium Inorganic materials 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 239000001110 calcium chloride Substances 0.000 description 1
- 229910001628 calcium chloride Inorganic materials 0.000 description 1
- WUKWITHWXAAZEY-UHFFFAOYSA-L calcium difluoride Chemical compound [F-].[F-].[Ca+2] WUKWITHWXAAZEY-UHFFFAOYSA-L 0.000 description 1
- 229910001634 calcium fluoride Inorganic materials 0.000 description 1
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 description 1
- 239000001506 calcium phosphate Substances 0.000 description 1
- 229910000389 calcium phosphate Inorganic materials 0.000 description 1
- 235000011010 calcium phosphates Nutrition 0.000 description 1
- 235000009120 camo Nutrition 0.000 description 1
- 239000004202 carbamide Substances 0.000 description 1
- VWPHTOATEPXMCB-UHFFFAOYSA-N carbamoyl chloride;hydrochloride Chemical compound Cl.NC(Cl)=O VWPHTOATEPXMCB-UHFFFAOYSA-N 0.000 description 1
- 150000001721 carbon Chemical group 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 235000020226 cashew nut Nutrition 0.000 description 1
- 235000005607 chanvre indien Nutrition 0.000 description 1
- 229910000423 chromium oxide Inorganic materials 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000003431 cross linking reagent Substances 0.000 description 1
- 229910001647 dawsonite Inorganic materials 0.000 description 1
- 150000004985 diamines Chemical class 0.000 description 1
- KZHJGOXRZJKJNY-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Si]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O KZHJGOXRZJKJNY-UHFFFAOYSA-N 0.000 description 1
- NJLLQSBAHIKGKF-UHFFFAOYSA-N dipotassium dioxido(oxo)titanium Chemical compound [K+].[K+].[O-][Ti]([O-])=O NJLLQSBAHIKGKF-UHFFFAOYSA-N 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 125000001301 ethoxy group Chemical group [H]C([H])([H])C([H])([H])O* 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 239000011487 hemp Substances 0.000 description 1
- GNOIPBMMFNIUFM-UHFFFAOYSA-N hexamethylphosphoric triamide Chemical compound CN(C)P(=O)(N(C)C)N(C)C GNOIPBMMFNIUFM-UHFFFAOYSA-N 0.000 description 1
- 229920006158 high molecular weight polymer Polymers 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 239000011256 inorganic filler Substances 0.000 description 1
- 229910003475 inorganic filler Inorganic materials 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- 239000010443 kyanite Substances 0.000 description 1
- 229910052850 kyanite Inorganic materials 0.000 description 1
- 239000004611 light stabiliser Substances 0.000 description 1
- 239000012263 liquid product Substances 0.000 description 1
- XGZVUEUWXADBQD-UHFFFAOYSA-L lithium carbonate Chemical compound [Li+].[Li+].[O-]C([O-])=O XGZVUEUWXADBQD-UHFFFAOYSA-L 0.000 description 1
- 229910052808 lithium carbonate Inorganic materials 0.000 description 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 125000000956 methoxy group Chemical group [H]C([H])([H])O* 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 235000010755 mineral Nutrition 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 229910052863 mullite Inorganic materials 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- 125000000449 nitro group Chemical group [O-][N+](*)=O 0.000 description 1
- 239000010680 novolac-type phenolic resin Substances 0.000 description 1
- 125000001147 pentyl group Chemical group C(CCCC)* 0.000 description 1
- 239000002798 polar solvent Substances 0.000 description 1
- 229920000768 polyamine Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 239000009719 polyimide resin Substances 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 239000012716 precipitator Substances 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 239000002964 rayon Substances 0.000 description 1
- 239000011134 resol-type phenolic resin Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 235000011121 sodium hydroxide Nutrition 0.000 description 1
- 239000007790 solid phase Substances 0.000 description 1
- 239000012265 solid product Substances 0.000 description 1
- 125000001424 substituent group Chemical group 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- LXEJRKJRKIFVNY-UHFFFAOYSA-N terephthaloyl chloride Chemical compound ClC(=O)C1=CC=C(C(Cl)=O)C=C1 LXEJRKJRKIFVNY-UHFFFAOYSA-N 0.000 description 1
- QORWJWZARLRLPR-UHFFFAOYSA-H tricalcium bis(phosphate) Chemical compound [Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O QORWJWZARLRLPR-UHFFFAOYSA-H 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D69/00—Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
- F16D69/02—Composition of linings ; Methods of manufacturing
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Braking Arrangements (AREA)
- Polyamides (AREA)
Description
本発明は自動車のブレーキライニング、デイス
クパツドやクラツチフエーシングあるいは種々の
動力機械の動力伝達機構等に用いるに有用な摩擦
材に関する。
更に詳しくは特定構造の耐熱性を有する芳香族
系重合体のパルプ状物質を配合してなる摩擦材で
ある。
本発明の目的の一つは、高温時の摩擦係数の急
激な低下(フエード現象)や、摩擦率の上昇とい
う従来の石綿を主体とする摩擦材の欠点を解消し
得る摩擦材を提供することであり、目的の他の一
つは、高温時における機械的強度(例えばクラツ
チフエーシングにおける回転破壊強度など)の改
良された摩擦材を提供することである。更に他の
目的の一つは、現在、労働環境衛生上、問題とな
りつつある石綿を使用しない場合でも、石綿を主
体とする従来の摩擦材よりも優れた摩擦材を提供
することである。
近年、車輛の大型化、高速化といつた使用条件
の苛酷化に伴なつてブレーキライニング、デイス
クパツドやクラツチフエーシングなどに要求され
る性能もますます高度なものになりつつある。
すなわち、摺動時に単に高い摩擦係数を有する
ことだけでなく、摺動面の温度、速度、圧力等の
変化に対応して安定した値をもつ事が必要であ
り、更に寿命の長いことや摺動中の異常音発生の
ないこと、耐熱性の良いことなど多くの性能が要
求される。
現在、摩擦材を構成する繊維成分としては、石
綿が主として使われているが、石綿を主体として
製造された摩擦材は高温時の摩擦係数の急激な低
下(フエード現象)や、摩擦率の上昇という大き
な欠点があり、前記したような高度な要求に応え
られなくなつている。これら、石綿を主体として
製造された摩擦材の欠点を補うために種々の提案
がなされており、例えば摩擦材を構成する繊維成
分として、ある種の芳香族ポリアミド繊維を使用
することは公知である。例えば、特開昭53−
130742号公報にはポリメタフエニレンイソフタル
アミド繊維をガラス繊維と共に使用することが開
示されており、又、我々は特開昭54−125239号公
報にて、
「繊維質を基材とする摩擦材において、構成す
る繊維に芳香族ポリアミド繊維と結合材として耐
熱性高分子重合体からなるパルプ状粒子を含み、
更に摩擦性能向上剤を加えて抄紙した紙を基材と
し、これにフエノール系樹脂を含浸せしめた後、
加熱加圧して成型した摩擦材。」
を提案し、芳香族ポリアミド繊維の例として、ポ
リメタフエニレンイソフタルアミドやポリパラフ
エニレンテレフタルアミドからなる繊維を開示し
た。又、耐熱性高分子重合体からなるパルプ状粒
子として、ポリメタフエニレンイソフタルアミド
からなるパルプ状粒子を開示した。
しかし、前記特開昭53−130742号公報や特開昭
54−125239号公報に記載されている摩擦材は、高
温時における摩擦特性、耐摩耗性には優れている
ものの高温時における機械的強度(例えばクラツ
チフエーシングにおける回転破壊強度)が未だ充
分でなく、使用と共に低下する度合が大きいとい
う欠点があつた。
我々は、高温時における優れた摩擦特性、耐摩
擦性を保持しつつ、かつ高温時における機械的強
度の改良された摩擦材を開発すべく、芳香族ポリ
アミドについて更に検討を続けた結果、(1)特定の
構造単位を有する芳香族ポリアミドから得たパル
プ状物質が、ポリメタフエニレンイソフタルアミ
ドやポリパラフエニレンテレフタルアミドに比べ
て耐アルカリ性や耐酸性等の耐薬品性に優れてい
ること、(2)前記特定の構造単位を有する芳香族ポ
リアミドから得た耐薬品性に優れたパルプ状物質
を配合してなる摩擦材は、高温時における摩擦特
性、耐摩耗性に優れているのはもちろんのこと、
機械的強度にも優れていることを知見し、本発明
を完成したものである。
すなわち、本発明は芳香族ポリエーテルアミ
ド、芳香族ポリサルフアイドアミド、芳香族ポリ
スルホンアミド、芳香族ポリメチレンアミド、芳
香族ポリアミンアミド及びこれらの共重合体から
なる群から選ばれた共重合体のパルプ状物質を、
一種又は二種以上配合してなる摩擦材である。
重合体
本発明で使用するパルプ状物質は、主として下
記の式(1)〜(4)によつて表わされる繰返し単位より
なる重合体から得られる。
式(1),(2),(3)におけるAr1,Ar2,Ar3は同一で
も相異つてもよく、結合鎖が共に同軸方向又は平
行軸方向に伸びている芳香族性炭素環残基、最大
間隔を表わす環原子によつて結合しなければなら
ない芳香族性複素環残基及びこれらの組み合わせ
を表わす。
結合鎖が同軸方向に伸びている芳香族性炭素環
残基とは、例えば1,4−フエニレン,1,4−
ナフチレンなどを意味し、結合鎖が平行軸方向に
伸びている芳香族性炭素環残基とは例えば1,5
−ナフチレン,2,6−ナフチレンなどを意味す
る。
また、最大間隔を表わす環原子によつて結合し
ている芳香族性複素環残基とは、例えば2,5−
ピリジレン,
The present invention relates to a friction material useful for use in automobile brake linings, disk pads, clutch facings, and power transmission mechanisms of various power machines. More specifically, it is a friction material containing a pulp-like substance of an aromatic polymer having a specific structure and heat resistance. One of the objects of the present invention is to provide a friction material that can eliminate the drawbacks of conventional friction materials mainly made of asbestos, such as a rapid decrease in the coefficient of friction at high temperatures (fade phenomenon) and an increase in the coefficient of friction. Another objective is to provide a friction material with improved mechanical strength (for example, rotational fracture strength in clutch facings) at high temperatures. Another objective is to provide a friction material that is superior to conventional friction materials that mainly contain asbestos, even when asbestos, which is currently becoming a problem in terms of occupational health and hygiene, is not used. In recent years, as vehicles have become larger and faster, and their operating conditions have become more severe, the performance required of brake linings, disk pads, clutch facings, etc. has become increasingly sophisticated. In other words, it is not only necessary to have a high friction coefficient during sliding, but also to have a stable value in response to changes in the temperature, speed, pressure, etc. of the sliding surface, and also to have a long life and a high friction coefficient. Many performance requirements are required, including no abnormal noise during operation and good heat resistance. Currently, asbestos is mainly used as the fiber component that makes up friction materials, but friction materials made mainly of asbestos suffer from a rapid drop in the coefficient of friction at high temperatures (fade phenomenon) and an increase in the coefficient of friction. This is a major drawback, and it is becoming impossible to meet the high-level demands mentioned above. Various proposals have been made to compensate for these drawbacks of friction materials manufactured mainly from asbestos, and for example, it is known to use a certain type of aromatic polyamide fiber as a fiber component constituting the friction material. . For example, JP-A-53-
Publication No. 130742 discloses the use of polymetaphenylene isophthalamide fibers together with glass fibers, and we have also disclosed in Japanese Patent Application Laid-open No. 125239/1989, "Friction material based on fibrous material". The constituent fibers include aromatic polyamide fibers and pulp-like particles made of a heat-resistant polymer as a binder,
Furthermore, after adding a friction performance improver and making paper as a base material and impregnating it with phenolic resin,
Friction material molded by heating and pressurizing. '' and disclosed fibers made of polymetaphenylene isophthalamide and polyparaphenylene terephthalamide as examples of aromatic polyamide fibers. Moreover, as pulp-like particles made of a heat-resistant high molecular weight polymer, pulp-like particles made of polymetaphenylene isophthalamide have been disclosed. However, the above-mentioned Japanese Patent Application Laid-Open No. 53-130742 and
Although the friction material described in Publication No. 54-125239 has excellent friction properties and wear resistance at high temperatures, its mechanical strength at high temperatures (for example, rotational fracture strength in clutch facings) is still insufficient. However, there was a drawback that the degree of deterioration was large with use. In order to develop a friction material that maintains excellent friction properties and friction resistance at high temperatures and has improved mechanical strength at high temperatures, we continued to study aromatic polyamides (1 ) A pulp-like material obtained from an aromatic polyamide having a specific structural unit has superior chemical resistance such as alkali resistance and acid resistance compared to polymetaphenylene isophthalamide and polyparaphenylene terephthalamide; (2)Friction materials made by blending pulp-like substances with excellent chemical resistance obtained from aromatic polyamides having the above-mentioned specific structural units not only have excellent friction properties and wear resistance at high temperatures. about,
They discovered that it also has excellent mechanical strength and completed the present invention. That is, the present invention provides a copolymer selected from the group consisting of aromatic polyether amide, aromatic polysulfamide amide, aromatic polysulfonamide, aromatic polymethylene amide, aromatic polyamine amide, and copolymers thereof. pulpy substance,
It is a friction material made of one kind or a combination of two or more kinds. Polymer The pulp-like material used in the present invention is obtained from a polymer mainly composed of repeating units represented by the following formulas (1) to (4). Ar 1 , Ar 2 , and Ar 3 in formulas (1), ( 2 ), and ( 3 ) may be the same or different, and are aromatic carbocyclic residues in which bond chains extend in the same or parallel axes. represents groups, aromatic heterocyclic residues which must be bonded by the ring atoms representing the maximum spacing, and combinations thereof. Aromatic carbocyclic residues in which bond chains extend coaxially include, for example, 1,4-phenylene, 1,4-
Naphthylene, etc., and aromatic carbocyclic residues with bond chains extending in the parallel axis direction are, for example, 1,5
- Naphthylene, 2,6-naphthylene, etc. In addition, aromatic heterocyclic residues bonded by ring atoms representing the maximum spacing are, for example, 2,5-
Pyridylene,
【式】【formula】
【式】【formula】
【式】
などを挙げることができる。
更に、結合鎖が同軸方向又は平行軸方向に伸び
ている芳香族性炭素環残基と最大間隔を表わす環
原子によつて結合しなければならない芳香族性複
素環残基との組合わせとは例えば、4,4′−ビフ
エニレン、
[Formula] etc. Furthermore, what is the combination of an aromatic carbocyclic residue whose bonding chain extends in the coaxial direction or in the parallel axis direction and an aromatic heterocyclic residue which must be bonded by the ring atoms representing the maximum spacing? For example, 4,4'-biphenylene,
【式】【formula】
【式】【formula】
【式】【formula】
などを挙げることができる。
該芳香族性残基は−N=N−,−N=CH−,−
CH=CH−,−C≡C−からなる群より選ばれる
基によつて互いに結合していても良く、例えば、
etc. can be mentioned. The aromatic residue is -N=N-, -N=CH-, -
They may be bonded to each other by a group selected from the group consisting of CH=CH-, -C≡C-, for example,
【式】【formula】
【式】【formula】
【式】【formula】
【式】
などを含む。
又、式(1)〜(4)中のR1,R2,R3,R4,R5は同一
でも相異つてもよく、炭素数5以下のアルキル基
及び水素原子を表わす。
炭素数5以下のアルキル基としてはメチル基、
エチル基、プロピル基、ブチル基、ペンチル基な
どが挙げられるが、好ましくはメチル基である。
式(4)中のAr4,Ar5は同一でも相異つてもよく、
パラフエニレン基、メタフエニレン基より選ばれ
る。式(4)中のYは2価の基であつて、−O−,−S
−,−SO2−,[Formula] etc. Furthermore, R 1 , R 2 , R 3 , R 4 , and R 5 in formulas (1) to (4) may be the same or different, and represent an alkyl group having 5 or less carbon atoms and a hydrogen atom. As the alkyl group having 5 or less carbon atoms, a methyl group,
Examples include ethyl group, propyl group, butyl group, pentyl group, etc., but methyl group is preferable. Ar 4 and Ar 5 in formula (4) may be the same or different,
Selected from paraphenylene group and metaphenylene group. Y in formula (4) is a divalent group, -O-, -S
−, −SO 2 −,
【式】から選ば
れる基である。R6,R7,R8は前記R1〜R5と同じ
であり、好ましくは水素原子及びメチル基であ
る。Yとして好ましくは−O−,−S−,
A group selected from [Formula]. R 6 , R 7 and R 8 are the same as R 1 to R 5 above, and are preferably a hydrogen atom or a methyl group. Y is preferably -O-, -S-,
【式】−CH2−
であり、最も好ましくは−O−である。
以上の芳香族性炭素環残基及び芳香族性複素環
残基には炭素原子に置換基を結合していても良
い。例えばハロゲン基(例えば塩素、臭素、フツ
素)、低級アルキル基(例えばメチル、エチル基、
イソプロピル基、ノルマルプロピル基)、低級ア
ルコキシ基(例えばメトキシ基、エトキシ基)、
シアノ基、アセチル基、ニトロ基等が挙げられ、
就中、塩素基及びメチル基が好ましい。
尚、本発明で用いる繊維は主として前記式(1)〜
(4)によつて表わされる繰返し単位よりなる重合体
より作るが、これら繰返し単位のモル数の関数
は、実質的に(1)+(4)=(2)であり、(1)+(2)+(3)+(4
)
=100モル%とするとき、(3)=0〜90、かつ(4)=
50〜5モル%である。好ましくは(4)=30〜10モル
%である。
前記重合体は前記(1)〜(4)で表わされる繰返し単
位に対応するジアミン、ジカルボン酸誘導体、ア
ミノカルボン酸誘導体を所定の割合で反応させる
ことによつて得られる。ジカルボン酸誘導体とし
ては、ジカルボン酸ハライド、特にジカルボン酸
クロライドを用いるのが好ましい。またアミノカ
ルボン酸としてはアミノカルボン酸ハロライドハ
イドロハライド塩、例えばアミノカルボン酸クロ
ライド塩酸塩を用いるのが好ましい。これらの単
量体から、例えば溶融重合法、固相重合法、界面
重合法、溶液重合法等公知の重合方法で重合する
ことにより重合体を得ることができる。中でも溶
液重合法が好ましい。
重合体の製造に際し、重合前、重合途中、重合
後に各種の添加剤を添加することができる。
添加剤としては、重合反応により副生するハイ
ドロハライドを中和するために及び/又は重合体
の溶解を容易にするための無機化合物、例えば塩
化リチウム、炭酸リチウム、酸化カルシウム、水
酸化カルシウム、塩化カルシウム、炭酸カルシウ
ムなどが挙げられる。
更に必要に応じて末端停止剤、光安定剤、架橋
剤などを添加することができる。
パルプ状物質
本発明に言うパルプ状物質は、前記重合体より
製造された熱延伸繊維を1〜10mm、好ましくは2
〜8mmに切断後、例えばデイスクリフアイナー、
ビーター等を用いて叩解及び/又は剪断作用を与
えることにより得られるフイブリル化繊維及び例
えば特公昭35−11851号公報や特公昭37−5732号
公報に記載されているように、重合体を溶媒に溶
かした溶液を高速撹拌している沈殿剤中に導入
し、微細な粒子として沈殿せしめることにより得
られるいわゆるフイブリツドである。
これらパルプ状物質は互いにあるいは他の粒子
と機械的にもつれあうことのできる多数の触手状
突起を有している為に、摩擦材中の他の組成物と
パルプ状物質との界面においては全くすべり現象
を生じず、理想的な補強効果を得ることができる
のである。
いわゆるフイブリツドと称するパルプ状物質を
用いた場合でも、本発明の目的とする摩擦材を得
ることができるのはもちろんであるが、パルプ状
物質として前記フイブリル化繊維を用いるのがよ
り好ましい結果を与える。更にフイブリツドと称
するパルプ状物質とフイブリル化繊維と同時に混
合して使用することもできる。
摩擦材中に占めるパルプ状物質の量は摩擦材の
機械的性質、摩擦性能等を発現するうえで重要な
要素であり、5〜70重量%、好ましくは10〜50重
量%である。
前記フイブリル化繊維を作るために用いる原料
繊維の製造及び原料繊維の性質について次に説明
する。
本発明において使用するフイブリル化繊維を作
るために用いる原料繊維は、前記重合体を溶解せ
しめた溶液を脱泡、過後、水性凝固液中に紡出
し、洗浄、乾燥、熱延伸を行うことによつて得ら
れる。重合体の溶媒としては、テトラメチル尿
素、ヘキサメチルホスホルアミド、N,N−ジメ
チルアセトアミド,N−メチル−2−ピロリド
ン,N,N−ジメチルホルムアミドなどの非プロ
トン系アミド系極性溶媒が好ましい。
重合体溶液の紡出は、凝固液中で行つてもよい
し、あるいは、一度気体中に紡出させその後凝固
液中に導びく方法、すなわち、ドライジエツト湿
式紡糸法で行なつても良いが、ドライジエツト湿
式紡糸法が好ましく用いられる。
また、熱延伸は250℃以上600℃以下の温度にお
いて2倍以上の延伸倍率で行うことが好ましい。
高強力で高モジユラスのKevlar
に代表され
る直線配位性芳香族ポリアミドは、紡糸した後乾
燥し、熱処理を施すことなく、そのまゝ摩擦材用
として使用されたり、また、紡糸、乾燥の後、例
えば200℃以上一般には300℃以上の温度で緊張下
あるいは弛緩状態で熱処理することによつてさら
に強力、モジユラスを向上させた後摩擦材として
使用されることもある。
しかしながら、直線配位性芳香族ポリアミド繊
維の耐薬品性は、本発明に用いる特定構造を有す
る芳香族ポリアミドからなる繊維の耐薬品性より
も劣る。
例えばポリパラフエニレンテレフタルアミドの
ような直線配位性芳香族ポリアミドからなる繊維
は200℃以上の温度において弛緩熱処理あるいは
延伸倍率1.5倍以下の緊張熱処理しかできないの
に対して、本発明に用いる特定構造を有する芳香
族ポリアミドからなる繊維は200℃以上の温度に
おいて2倍以上、好ましくは5倍以上に熱延伸さ
れ、高い強度と高いモジユラスを発現するととも
に、高い耐薬品性を示すようになる。
例えば10重量%のカセイソーダ水溶液に95℃で
10時間浸漬した場合の強力保持率を比較すると、
直線配位性芳香族ポリアミドであるポリパラフエ
ニレンテレフタルアミド繊維(Kevlar−29
)
は約20%であり、それをさらに緊張熱処理したと
ころの繊維(Kevlar−49
)は約60%であるの
に対して本発明に用いる繊維の強力保持率は95%
以上であり、非常に優れている。
又、20重量%の硫酸水溶液に95℃で20時間浸漬
した場合の強力保持率はそれぞれ次のとおりであ
つた。
Kevlar−29 15%
Kevlar−49 50%
本発明で使用する繊維 97%
本発明に用いられる繊維のこのような優れた耐
薬品性は、該繊維を構成する重合体の組成と200
℃以上の温度で2倍以上に熱延伸することにより
発現される。
一方、摩擦材例えば自動車のデイスクブレーキ
のデイスクパツドは補強用の裏金と接着して使わ
れるが、デイスクパツドと補強用裏金との接着面
から発生する錆によつてデイスクパツドが裏金か
らはく離するという問題を防止する為に、デイス
クパツドは、ある程度アルカリ性を示すようにそ
の組成が選ばれることがある。
又、湿式抄紙法により紙状物を作り、この紙状
物を加工して例えばクラツチフエーシング用摩擦
材を製造する方法も知られているが、この場合、
充てん材、摩擦性能調整剤等が抄紙全網から漏洩
するのを少くする為に定着剤として硫酸バンドを
使用することが多い。この場合にはクラツチフエ
シング用摩擦材は酸性を示すようになる場合があ
る。従つて、摩擦材を構成するフイブリル化繊維
として耐アルカリ性、耐酸性等の耐薬品性に優れ
た本発明のフイブリル化繊維を使用する事は非常
に大きな意味を持つ事になり、特に高温時におけ
る機械的性質の優れた摩擦材を得ることができる
のである。
本発明に使用する前記原料繊維の単糸繊度は
0.5〜15デニール、好ましくは1〜10デニールで
ある。
本発明の摩擦材の製造に際して、パルプ状物質
と他の繊維とを必要に応じて混合して使用するこ
ともできる。この場合、他の繊維として、石綿、
ガラス繊維、セラミツク繊維,シリカ繊維、アル
ミナ繊維、チタン酸カリウム繊維、酸化チタン繊
維、ボーキサイト繊維、カヤナイト繊維、ホウ素
系繊維、マグネシア繊維、ロツクウール、鉱滓
綿、金属繊維、石こう繊維、ドーソナイト繊維等
の無機質繊維;木綿、羊毛、麻、レーヨン、芳香
族ポリアミド繊維、炭素繊維、フエノール繊維等
の非溶融性有機繊維が挙げられる。
これら他の繊維のうち、石綿は労働環境衛生上
からは使用しない方が好ましいが、特に高温時に
おける摩擦特性、機械的性質を損わない範囲内で
使用することは差し支えない。
本発明に使用するパルプ状物質と他の繊維とを
混合使用する場合の混合割合は、摩擦材の用途、
要求特性によつて選定されるべきである。
摩擦材の製造
本発明の摩擦材の製造に際しては、公知の方法
を採用することができる。
例えば、繊維成分、摩擦性能調整剤及び熱硬化
性樹脂を充分混合したものを仮成型し所定の金型
に入れ、50Kg/cm2以上、好ましくは100Kg/cm2以
上の圧力で成型温度130〜290℃、好ましくは170
〜250℃で成型する。成型したものは冷却したの
ち研磨機にかけて仕上げする。また成型した後、
金型からとり出した状態で熱硬化性樹脂の硬化反
応を完了させるなどの目的で熱処理してもよい。
また特にクラツチフエーシングを製造する際に
は、パルプ状物質と摩擦性能調整剤を水に均一に
混合分散した後、順に抄紙、熱硬化性樹脂の含
浸、予備乾燥、加圧加熱成型、クランクプレス等
による打抜き等の工程を経て製造する方法もあ
る。
本発明の摩擦材製造に際して使用する摩擦性能
調整剤としては、次のようなものが挙げられる。
アルミナ、シリカ、タルク、カオリン、雲母、
酸化クロム、酸化マグネシウム、酸化チタン等の
金属酸化物;銅又は銅合金、亜鉛、鉄、アルミニ
ウム等の金属;硫酸バリウム、生石灰、リン酸カ
ルシウム、弗化カルシウム、カーボランダム等の
無機化合物;粘土、縁柱石、ムライト、クロム鉄
鉱等の鉱物;陶磁器粉末など砥粒的摩擦性能調整
剤やフリクシヨンダストと言われている硬化した
樹脂の粒子;ゴムの粉末;カーボンブラツク;黒
鉛等の非砥粒的摩擦性能調整剤が使用できる。
又、本発明の摩擦材の製造に際して使用する熱硬
化性樹脂としてはフエノール系、メラミン系、尿
素系、エポキシ系、ポリイミド系等が挙げられる
が、フエノール樹脂系が多く用いられる。
フエノール樹脂の場合、ノボラツク形フエノー
ル樹脂、レゾール形フエノール樹脂及び変性フエ
ノール樹脂、例えばメラミン変性フエノール樹
脂、クレゾール変性フエノール樹脂、カシユー変
性フエノール樹脂等で、液体又は固体状の物が利
用できる。
次に、本発明の摩擦材を製造するに当り、パル
プ状物質、摩擦性能調整剤及び熱硬化性樹脂の配
合割合について述べる。
全配合剤中に占めるパルプ状物質の割合は5〜
70重量%であり、好ましくは10〜50重量%であ
る。
同様に摩擦性能調整剤の総和は1〜40重量%で
あり、好ましくは5〜20重量%である。
又、熱硬化性樹脂は10〜40重量%であり、好ま
しくは15〜35重量%である。
以下実施例により本発明を詳述する。
尚、部または%は特に断らない限り、重量基準
である。
実施例 1
パラフエニレンジアミン25mol%、3,4′−ジ
アミノジフエニルエーテル25mol%、テレフタル
酸クロライド50mol%を用いて、N−メチル−2
−ピロリドン中で重合した後、水酸化カルシウム
で中和し、芳香族ポリエーテルアミドの濃度が6
%の紡糸用溶液を得た。この溶液を孔径0.2mm、
孔数1,000の紡糸用ノズルから一旦空気中に押
し出し、約2cmの空気層を通過せしめた後、水性
凝固液中に導き、引き続き水洗浴中で充分に洗浄
した後、乾燥ローラで乾燥した。乾燥した繊維は
510℃の熱板上で11.0倍に延伸し、油剤をつけて
巻き取り、単糸繊度1.5デニール、引張強度430
Kg/mm2、初期モジユラス7.5×103Kg/mm2の繊維を
得た。
かくして得た繊維を7mmの長さに切断し、1.0
%の濃度になるように水に分散した。この芳香族
ポリエーテルアミド繊維を含む水分散液をデイス
クリフアイナー(熊谷理機工業製)に5回繰返し
て通し、前記繊維をフイブリル化させてパルプ状
物質を得た。次いで前記パルプ状物質を過・乾
燥し摩擦材製造に供した。
摩擦材の製造は下記により実施した。
(1) 上記芳香族ポリエーテルアミドパルプ状物質
30部
(2) ガラス繊維(直径10μ、長さ5mm) 10部
(3) フエノール樹脂 20部
(4) カシユー粉末 15部
(5) 硫酸バリウム 10部
(6) 黄銅粉末 5部
(7) 粉末無機質充てん材 10部
前記(1)〜(7)を水に分散し、均一混合した後
過・乾燥して得た混合物を予備成型し、次いで金
型に入れ、170℃、250Kg/cm2、5分間の条件で圧
縮成型した後、更に190℃の熱風炉中で5時間熱
処理し、フエノール樹脂の硬化反応を完全なもの
とした。金型から取り出し冷却後研磨して得た摩
擦材の性能は第1表のとおりであり、いずれも良
好であつた。[Formula] -CH 2 -, most preferably -O-. A substituent may be bonded to the carbon atom of the above aromatic carbocyclic residue and aromatic heterocyclic residue. For example, halogen groups (e.g. chlorine, bromine, fluorine), lower alkyl groups (e.g. methyl, ethyl,
isopropyl group, normal propyl group), lower alkoxy group (e.g. methoxy group, ethoxy group),
Examples include cyano group, acetyl group, nitro group, etc.
Among these, chlorine and methyl groups are preferred. Incidentally, the fibers used in the present invention mainly have the above formulas (1) to
It is made from a polymer consisting of repeating units represented by (4), and the function of the number of moles of these repeating units is essentially (1) + (4) = (2), and (1) + ( 2)+(3)+(4
)
= 100 mol%, (3) = 0 to 90, and (4) =
It is 50 to 5 mol%. Preferably (4) is 30 to 10 mol%. The polymer can be obtained by reacting diamines, dicarboxylic acid derivatives, and aminocarboxylic acid derivatives corresponding to the repeating units represented by (1) to (4) above in a predetermined ratio. As the dicarboxylic acid derivative, it is preferable to use a dicarboxylic acid halide, particularly a dicarboxylic acid chloride. As the aminocarboxylic acid, it is preferable to use an aminocarboxylic acid halide hydrohalide salt, for example, aminocarboxylic acid chloride hydrochloride. Polymers can be obtained from these monomers by polymerization using known polymerization methods such as melt polymerization, solid phase polymerization, interfacial polymerization, and solution polymerization. Among these, solution polymerization is preferred. When producing a polymer, various additives can be added before, during, or after polymerization. Examples of additives include inorganic compounds such as lithium chloride, lithium carbonate, calcium oxide, calcium hydroxide, and chloride to neutralize hydrohalides produced as by-products of the polymerization reaction and/or to facilitate dissolution of the polymer. Examples include calcium and calcium carbonate. Furthermore, a terminal stopper, a light stabilizer, a crosslinking agent, etc. can be added as necessary. Pulp-like material The pulp-like material referred to in the present invention is a 1 to 10 mm, preferably 2 mm, hot drawn fiber produced from the above polymer.
After cutting to ~8mm, e.g. Disccliff Einer,
Fibrillated fibers obtained by beating and/or shearing with a beater etc. and polymers in a solvent as described in Japanese Patent Publication No. 35-11851 and Japanese Patent Publication No. 37-5732, These are so-called fibrids obtained by introducing a dissolved solution into a precipitant that is being stirred at high speed and causing it to precipitate as fine particles. These pulpy substances have numerous tentacle-like protrusions that can mechanically entangle with each other or with other particles, so there is no slippage at the interface between the pulpy substance and other components in the friction material. This makes it possible to obtain an ideal reinforcing effect without causing any phenomena. Although it is possible to obtain the objective friction material of the present invention even when a pulp-like substance called so-called fibrillated material is used, it is preferable to use the fibrillated fibers as the pulp-like substance to give more preferable results. . Furthermore, a pulp-like substance called fibrid and fibrillated fibers can be mixed together for use. The amount of pulp-like material in the friction material is an important factor in developing the mechanical properties, friction performance, etc. of the friction material, and is 5 to 70% by weight, preferably 10 to 50% by weight. The production of the raw material fibers used to make the fibrillated fibers and the properties of the raw material fibers will be explained next. The raw material fibers used to make the fibrillated fibers used in the present invention are obtained by defoaming and filtering a solution in which the above-mentioned polymer is dissolved, then spinning it into an aqueous coagulation solution, washing, drying, and hot stretching. You can get it. As the solvent for the polymer, aprotic amide polar solvents such as tetramethylurea, hexamethylphosphoramide, N,N-dimethylacetamide, N-methyl-2-pyrrolidone, and N,N-dimethylformamide are preferred. The spinning of the polymer solution may be carried out in a coagulating liquid, or it may be carried out by a dry jet wet spinning method, in which the polymer solution is first spun into a gas and then introduced into a coagulating liquid. A dry jet wet spinning method is preferably used. Further, the hot stretching is preferably carried out at a temperature of 250° C. or higher and 600° C. or lower at a stretching ratio of 2 times or more. Linear aromatic polyamides, such as Kevlar, which has high strength and high modulus, are dried after spinning and used as friction materials without heat treatment, or after spinning and drying. For example, it may be used as a friction material after being heat-treated at a temperature of 200°C or higher, generally 300°C or higher, under tension or in a relaxed state to improve its strength and modulus. However, the chemical resistance of linearly coordinated aromatic polyamide fibers is inferior to that of fibers made of aromatic polyamide having a specific structure used in the present invention. For example, fibers made of linearly coordinated aromatic polyamides such as polyparaphenylene terephthalamide can only be subjected to relaxation heat treatment at a temperature of 200°C or higher or tension heat treatment at a draw ratio of 1.5 times or less. Fibers made of aromatic polyamide having a structure are hot-stretched at a temperature of 200° C. or higher by a factor of 2 times or more, preferably 5 times or more, and exhibit high strength and modulus as well as high chemical resistance. For example, in a 10% by weight aqueous solution of caustic soda at 95°C.
Comparing the strength retention rate when soaked for 10 hours,
Polyparaphenylene terephthalamide fiber (Kevlar-29), a linear aromatic polyamide
The strength retention rate of the fiber used in the present invention is 95%, whereas the strength retention rate of the fiber used in the present invention is about 20%, and the strength retention rate of the fiber used in the present invention is about 60% when the fiber (Kevlar-49) is further subjected to tension heat treatment.
That's all, and it's very good. In addition, the strength retention rates when immersed in a 20% by weight aqueous sulfuric acid solution at 95°C for 20 hours were as follows. Kevlar-29 15% Kevlar-49 50% Fiber used in the present invention 97% The excellent chemical resistance of the fiber used in the present invention is due to the composition of the polymer constituting the fiber and the 200%
It is developed by hot stretching to double or more at a temperature of ℃ or higher. On the other hand, friction materials such as the disc pads of automobile disc brakes are used by adhering them to a reinforcing back metal, but this prevents the problem of the disc pad peeling off from the back metal due to rust generated from the adhesive surface between the disc pad and the reinforcing back metal. In order to achieve this, the composition of the disk pad is sometimes chosen to exhibit some degree of alkalinity. There is also a known method of producing a paper-like material using a wet papermaking method and processing this paper-like material to produce, for example, a friction material for clutch facings, but in this case,
Sulfate band is often used as a fixing agent in order to reduce the leakage of fillers, friction performance modifiers, etc. from the entire paper mesh. In this case, the clutch facing friction material may become acidic. Therefore, it is of great significance to use the fibrillated fiber of the present invention, which has excellent chemical resistance such as alkali resistance and acid resistance, as the fibrillated fiber constituting the friction material, especially at high temperatures. A friction material with excellent mechanical properties can be obtained. The single yarn fineness of the raw material fiber used in the present invention is
It is 0.5 to 15 denier, preferably 1 to 10 denier. When producing the friction material of the present invention, a pulp-like substance and other fibers may be mixed and used as necessary. In this case, other fibers include asbestos,
Inorganic materials such as glass fiber, ceramic fiber, silica fiber, alumina fiber, potassium titanate fiber, titanium oxide fiber, bauxite fiber, kyanite fiber, boron-based fiber, magnesia fiber, rock wool, mineral wool, metal fiber, gypsum fiber, dawsonite fiber, etc. Fibers include non-melting organic fibers such as cotton, wool, hemp, rayon, aromatic polyamide fibers, carbon fibers, and phenol fibers. Among these other fibers, it is preferable not to use asbestos from the viewpoint of occupational hygiene, but it may be used as long as it does not impair the frictional properties and mechanical properties, especially at high temperatures. When mixing the pulp-like substance used in the present invention with other fibers, the mixing ratio should be determined depending on the application of the friction material,
It should be selected according to the required characteristics. Manufacture of Friction Material When manufacturing the friction material of the present invention, known methods can be employed. For example, a mixture of a fiber component, a friction performance modifier, and a thermosetting resin is pre-molded, placed in a predetermined mold, and molded at a pressure of 50 kg/cm 2 or higher, preferably 100 kg/cm 2 or higher, at a molding temperature of 130 to 100 kg/cm 2 . 290℃, preferably 170
Mold at ~250℃. After the molded product is cooled, it is finished using a polishing machine. After molding again,
Heat treatment may be performed for the purpose of completing the curing reaction of the thermosetting resin in the state taken out from the mold. In particular, when manufacturing clutch facings, after uniformly mixing and dispersing the pulp-like material and friction performance modifier in water, the process is followed by paper making, impregnation with thermosetting resin, pre-drying, pressure and heat molding, and crank press. There is also a method of manufacturing through a process such as punching. Examples of the friction performance modifier used in producing the friction material of the present invention include the following. Alumina, silica, talc, kaolin, mica,
Metal oxides such as chromium oxide, magnesium oxide, and titanium oxide; Metals such as copper or copper alloys, zinc, iron, and aluminum; Inorganic compounds such as barium sulfate, quicklime, calcium phosphate, calcium fluoride, and carborundum; Clay, curbstone Minerals such as , mullite, and chromite; abrasive friction performance modifiers such as ceramic powder and hardened resin particles called friction dust; non-abrasive friction performance modifiers such as rubber powder; carbon black; graphite, etc. Conditioners can be used.
Further, thermosetting resins used in the production of the friction material of the present invention include phenolic, melamine, urea, epoxy, and polyimide resins, and phenolic resins are often used. In the case of phenolic resins, liquid or solid products such as novolac type phenolic resins, resol type phenolic resins, and modified phenolic resins such as melamine-modified phenolic resins, cresol-modified phenolic resins, and cashew-modified phenolic resins can be used. Next, in manufacturing the friction material of the present invention, the blending ratios of the pulp-like material, friction performance modifier, and thermosetting resin will be described. The proportion of pulp-like substances in the total formulation is 5 to 5.
70% by weight, preferably 10-50% by weight. Similarly, the total amount of frictional performance modifiers is 1 to 40% by weight, preferably 5 to 20% by weight. Further, the amount of the thermosetting resin is 10 to 40% by weight, preferably 15 to 35% by weight. The present invention will be explained in detail with reference to Examples below. Incidentally, unless otherwise specified, parts or percentages are based on weight. Example 1 N-methyl-2
- Polymerization in pyrrolidone followed by neutralization with calcium hydroxide until the concentration of aromatic polyetheramide is 6
% spinning solution was obtained. This solution has a pore size of 0.2 mm.
It was once extruded into the air through a spinning nozzle with 1,000 holes, passed through an air layer of about 2 cm, and then introduced into an aqueous coagulation solution. After thoroughly washing in a water washing bath, it was dried with a drying roller. . The dried fibers
Stretched 11.0 times on a hot plate at 510℃, coated with oil and wound, single yarn fineness 1.5 denier, tensile strength 430
A fiber with an initial modulus of 7.5×10 3 Kg/mm 2 was obtained. The fiber thus obtained was cut into a length of 7 mm and 1.0
Dispersed in water to a concentration of %. This aqueous dispersion containing aromatic polyetheramide fibers was repeatedly passed through Disc Cliff Eye Iner (manufactured by Kumagai Riki Kogyo) five times to fibrillate the fibers to obtain a pulp-like material. Next, the pulp-like material was over-dried and used for manufacturing a friction material. The friction material was manufactured as follows. (1) The above aromatic polyether amide pulp material
30 parts (2) Glass fiber (diameter 10 μ, length 5 mm) 10 parts (3) Phenol resin 20 parts (4) Cashew powder 15 parts (5) Barium sulfate 10 parts (6) Brass powder 5 parts (7) Powdered inorganic material Filling material 10 parts The above (1) to (7) were dispersed in water, mixed uniformly, filtered and dried, and the resulting mixture was preformed, then placed in a mold, and heated at 170°C, 250Kg/cm 2 , 5 After compression molding for 1 minute, heat treatment was performed in a hot air oven at 190°C for 5 hours to complete the curing reaction of the phenol resin. The performance of the friction material obtained by taking it out from the mold, cooling it, and polishing it is shown in Table 1, and all were good.
【表】
第1表において、曲げ強さは摩擦材を200℃で
24時間熱劣化処理した後、室温迄冷却し、JIS
D4311に規定されている方法で測定したが、200
℃−24時間の熱劣化処理を経ても6.7Kg/mm2の曲
げ強度を示し、機械的強度は充分であつた。
比較例 1
実施例1において、芳香族ポリエーテルアミド
のパルブ状物質の代りにポリパラフエニレンテレ
フタルアミド繊維(du Pont社、Kevlar
)を使
用する以外は実施例1と全く同様に実施して摩擦
材を得た。
かくして得た摩擦材の摩擦係数及び摩耗率は実
施例1の場合とほとんど同じで良好であつたが、
実施例1の場合と同様の方法で測定した曲げ強さ
は4.3Kg/mm2と劣つていた。
実施例 2
パラフエニレンジアミン15mol%、3,4′−ジ
アミノジフエニルエーテル15mol%、クロルパラ
フエニレンジアミン20mol%、テレフタル酸クロ
ライド50mol%を用いて、N−メチル−2−ピロ
リドン中で重合した後、水酸化カルシウムで中和
し、重合体の濃度が6%の紡糸用溶液を得た。
この溶液を用いて、実施例1と全く同様にして
繊維を得た。得られた繊維は単糸繊度1.5デニー
ル、引張強度395Kg/mm2、初期モジユラス9.7×
103Kg/mm2であつた。
以降実施例1と全く同様にしてパルプ状物質を
作り、更に摩擦材を製造した。
得られた摩擦材の性能は実施例1の場合とほと
んど同じで良好なものであつた。
実施例 3
実施例1で得た紡糸用溶液に更にN−メチル−
2−ピロリドンを加えて希釈し、重合体濃度1.5
%の溶液とした。
一方、沈殿剤として、N−メチル−2−ピロリ
ドンと水とを混合し、N−メチル−2−ピロリド
ンの濃度が20%の沈殿剤を作つた。
沈殿装置として、パツフルのついているステー
ターとタービン翼型2枚羽根ローターとの組み合
せからなり、かつ沈殿剤、重合体溶液の供給口お
よび沈殿後のパルプ状物質スラリーの排出口を備
えた管路撹拌式連続沈殿機を使い、前記重合体溶
液5Kg/min、沈殿剤15Kg/minの流量で同時に
供給し、パルプ状物質スラリーを排出口からとり
出した。
得られたパルプ状物質スラリーをヌツチエ型
過機に入れ、過・洗浄し、芳香族ポリエーテル
アミドの、いわゆるフイブリツドと称するパルプ
状物質を得た。
このパルプ状物質を用いて下記によりクラツチ
フエーシングを作成した。
(1) 前記パルプ状物質 20部
(2) 実施例1で用いた芳香族ポリエーテルアミド
繊維(1.5デニール、7mm) 10部
(3) 共銅繊維 5部
(4) セラミツク繊維(イソライト工業製カオウー
ル
) 5部
(5) 粉末状無機質充てん材 10部
(6) 硫酸バンド 3部
上記(1)〜(6)を0.3%の濃度になるように水に分
散した後、長網抄紙機で抄紙・乾燥し、上記(1)〜
(6)からなるシート状物を得た。
該シート状物50部にフエノール樹脂20部と硫酸
バリウム30部との混合物を含浸し、乾燥機で温度
110℃で乾燥した。
次いでこれをスリツターで幅20mmのテープ状に
切断し、うず巻状に巻いた後、金型に入れて温度
160℃、圧力200Kg/cm2、時間6分間プレスして取
出し、更に190℃で60分間加熱後、研磨してクラ
ツチフエーシングを得た。
かくして得たクラツチフエーシングの性能は第
2表のとおりであり、いずれも優れたものであつ
た。[Table] In Table 1, the bending strength of the friction material at 200℃ is
After heat deterioration treatment for 24 hours, cool to room temperature and JIS
Although measured using the method specified in D4311, 200
Even after heat deterioration treatment at -24 hours, it exhibited a bending strength of 6.7 Kg/mm 2 and had sufficient mechanical strength. Comparative Example 1 A friction test was carried out in exactly the same manner as in Example 1, except that polyparaphenylene terephthalamide fibers (du Pont, Kevlar) were used instead of the aromatic polyetheramide pulp material. I got the material. The friction coefficient and wear rate of the friction material thus obtained were almost the same as in Example 1, and were good.
The bending strength measured in the same manner as in Example 1 was 4.3 Kg/mm 2 , which was poor. Example 2 Polymerization was carried out in N-methyl-2-pyrrolidone using 15 mol% of paraphenylene diamine, 15 mol% of 3,4'-diaminodiphenyl ether, 20 mol% of chlorparaphenylene diamine, and 50 mol% of terephthalic acid chloride. Thereafter, the solution was neutralized with calcium hydroxide to obtain a spinning solution with a polymer concentration of 6%. Using this solution, fibers were obtained in exactly the same manner as in Example 1. The obtained fiber had a single yarn fineness of 1.5 denier, a tensile strength of 395 Kg/mm 2 , and an initial modulus of 9.7×
It was 103 Kg/ mm2 . Thereafter, a pulp-like substance was produced in exactly the same manner as in Example 1, and a friction material was further produced. The performance of the obtained friction material was almost the same as that of Example 1 and was good. Example 3 N-methyl- was added to the spinning solution obtained in Example 1.
Dilute by adding 2-pyrrolidone to a polymer concentration of 1.5.
% solution. On the other hand, as a precipitant, N-methyl-2-pyrrolidone and water were mixed to prepare a precipitant having an N-methyl-2-pyrrolidone concentration of 20%. The precipitation device consists of a combination of a stator with a gusset and a two-blade rotor in the form of turbine blades, and is equipped with an inlet for the precipitant and polymer solution, and an outlet for the pulp-like substance slurry after precipitation. Using a type continuous precipitator, the polymer solution and precipitant were simultaneously supplied at a flow rate of 5 kg/min and 15 kg/min, and the pulp-like substance slurry was taken out from the outlet. The resulting slurry of pulp-like material was placed in a Nutstier-type filter and filtered and washed to obtain a pulp-like material called a so-called fibrid of aromatic polyetheramide. A clutch facing was created using this pulp material as described below. (1) 20 parts of the above pulp-like substance (2) 10 parts of the aromatic polyetheramide fiber (1.5 denier, 7 mm) used in Example 1 (3) 5 parts of co-copper fiber (4) Ceramic fiber (Kao Wool manufactured by Isolite Industries) ) 5 parts (5) Powdered inorganic filler 10 parts (6) Band sulfate 3 parts After dispersing the above (1) to (6) in water to a concentration of 0.3%, paper was made using a Fourdrinier paper machine. Dry and proceed with (1) above
A sheet-like product consisting of (6) was obtained. 50 parts of the sheet-like material was impregnated with a mixture of 20 parts of phenolic resin and 30 parts of barium sulfate, and the mixture was heated to
Dry at 110°C. Next, this was cut into a tape shape with a width of 20 mm using a slitter, wound into a spiral shape, and then placed in a mold and heated to a temperature.
It was pressed at 160° C. under a pressure of 200 kg/cm 2 for 6 minutes, taken out, heated at 190° C. for 60 minutes, and then polished to obtain a clutch facing. The performance of the clutch facings thus obtained is shown in Table 2, and all were excellent.
【表】
尚、第2表において摩擦係数及び摩耗率は
JISD4311に基づいて実施した。
また、回転破壊強度は外径200mm、内径130mm、
厚さ3.5mmの試料を200℃で24時間放置後温度200
℃の雰囲気で増速回転し、破壊時の回転数を測定
した。
比較例 2
実施例3において、芳香族ポリエーテルアミド
のパルプ状物質及び繊維の代りに、それぞれポリ
パラフエニレンテレフタルアミドのパルプ状物質
(du Pont社Kevlar
を用いて実施例1と同様に
実施して得た)及び繊維を用いる以外は実施例3
と同様にしてクラツチフエーシングを得た。
得られたクラツチフエーシングの回転破壊強度
(実施例3と同様の方法で測定)は、15000r.p.m
と劣つていた。
比較例 3
実施例3において芳香族ポリエーテルアミドの
パルプ状物質及び繊維の代りに長繊維石綿を使用
する以外は、実施例3と全く同様にしてクラツチ
フエーシングを得た。
得られたクラツチフエーシングの性能(実施例
3と同じ方法で測定した)を第3表に示した。[Table] In Table 2, the friction coefficient and wear rate are
Conducted based on JISD4311. In addition, the rotational breaking strength is 200 mm in outer diameter and 130 mm in inner diameter.
After leaving a 3.5mm thick sample at 200℃ for 24 hours, the temperature was 200℃.
It was rotated at increased speed in an atmosphere at ℃, and the number of rotations at the time of failure was measured. Comparative Example 2 In Example 3, the procedure was carried out in the same manner as in Example 1 except that the pulp-like material of polyparaphenylene terephthalamide (Kevlar from du Pont) was used in place of the pulp-like material of aromatic polyetheramide and the fibers, respectively. Example 3 except that the fibers were used
Clutch facing was obtained in the same manner. The rotational breaking strength of the obtained clutch facing (measured in the same manner as in Example 3) was 15000 rpm.
and was inferior. Comparative Example 3 A clutch facing was obtained in exactly the same manner as in Example 3, except that long-fiber asbestos was used instead of the aromatic polyetheramide pulp and fibers. The performance of the resulting clutch facings (measured in the same manner as in Example 3) is shown in Table 3.
【表】
250℃における摩擦係数、200℃,250℃におけ
る摩耗率及び回転破壊強度が満足すべき値ではな
かつた。[Table] The friction coefficient at 250°C, wear rate at 200°C and 250°C, and rotational fracture strength were not satisfactory values.
第1図は本発明に係る全芳香族ポリエーテルア
ミド共重合体の共重合組成を示す図である。
FIG. 1 is a diagram showing the copolymerization composition of the wholly aromatic polyetheramide copolymer according to the present invention.
Claims (1)
るパルプ状物質の一種又は二種以上を配合してな
る摩擦材。 2 芳香族ポリエーテルアミドが 一般式 [式中、A,Bは同一でも異なつてもよく、−
COX(Xはハロゲン原子)、−NH2,−NH2HX(X
は前記に同じ)、【式】(Rは炭素数5以下 のアルキル基)、【式】(X及びRは前記 に同じ)から選ばれる基である。] 一般式 [式中、A,Bは前記に同じ] 一般式 A−Ar−B [式中、A,Bは前記に同じであり、Arは結合
鎖が共に同軸方向又は平行軸方向に伸びている芳
香族性炭素環残基、最大間隔を表わす環原子によ
つて結合されている芳香族性複素環残基及びこれ
らの組合せを表わす。] で表わされる化合物の1種以上を、−COX(Xは
前記に同じ)で表わされる基の総モル数と−
NH2,−NH2HX,【式】【式】(X 及びRは前記に同じ)で表わされる基の総モル数
とが実質的に等しくなるように、且つ、 前記一般式 [A,Bは前記に同じ] で表わされる化合物が少くとも7.5モル%含まれ
るようにして反応させることを特徴とする、芳香
族ポリエーテルアミド。 または、繰返し単位が実質的に下記一般式 [−NH−Ar1−NH−CO−Ar2−CO]− …(A) 及び/又は [−NH−Ar3−CO]− …(B) [式中、Ar1,Ar2,Ar3は芳香族性の炭素環残基
であり、Ar1,Ar2,Ar3は同一でも異なつてもよ
く、 から選ばれる残基である。 式中、Xは同一又は相異なるハロゲン基、アル
キル基、アラルキル基、芳香族基、アルコオキシ
基、アセチル基、シアノ基から選ばれる1種又は
2種以上の基であり、nは1〜3の整数である。 Ar1,Ar2,Ar3はそれぞれ式(a)及び/又は(b)及
び/又は式(c)で表わされ、Ar1,Ar2及び/又は
Ar3を合計した芳香族残基のモル比で表わされる
共重合割合が第1図の三角図表における点P,
Q,R及びSを順次直線で結んで得られる四角形
で囲まれる範囲(斜線で示される範囲)にある]
からなり、少くとも1.5の固有粘度を有する芳香
族ポリエーテルアミドであるパルプ状物質を配合
してなる特許請求の範囲第1項記載の摩擦材。 3 パルプ状物質が、芳香族ポリエーテルアミド
の熱延伸繊維を切断後叩解及び/又は剪断作用に
よりフイブリル化することによつて得られるパル
プ状物質である特許請求の範囲第1項又は第2項
記載の摩擦材。 4 パルプ状物質が、芳香族ポリエーテルアミド
の溶液を高速撹拌されている沈殿剤中に導入し、
微細な粒子として沈殿せしめることによつて得ら
れるパルプ状物質である特許請求の範囲第1項又
は第2項記載の摩擦材。[Scope of Claims] 1. A friction material comprising one or more pulp-like substances made of a copolymer of aromatic polyether amide. 2 Aromatic polyetheramide has the general formula [In the formula, A and B may be the same or different, -
COX (X is a halogen atom), -NH 2 , -NH 2 HX (X
is the same as above), [Formula] (R is an alkyl group having 5 or less carbon atoms), [Formula] (X and R are the same as above). ] General formula [In the formula, A and B are the same as above] General formula A-Ar-B [In the formula, A and B are the same as above, and Ar is an aromatic aromatic whose bonded chains both extend in the same or parallel axes. Represents family carbocyclic residues, aromatic heterocyclic residues connected by the ring atoms representing the largest spacing, and combinations thereof. ] One or more of the compounds represented by the total number of moles of the group represented by -COX (X is the same as above) and -
NH 2 , -NH 2 HX, [Formula] [Formula] (X and R are the same as above) so that the total number of moles of the group is substantially equal, and the general formula [A and B are the same as above] An aromatic polyether amide, characterized in that the reaction is carried out so that at least 7.5 mol% of the compound represented by the above is contained. Or, the repeating unit substantially has the following general formula [-NH-Ar 1 -NH-CO-Ar 2 -CO]-...(A) and/or [-NH-Ar 3 -CO]-...(B) [ In the formula, Ar 1 , Ar 2 and Ar 3 are aromatic carbocyclic residues, and Ar 1 , Ar 2 and Ar 3 may be the same or different, It is a residue selected from. In the formula, X is one or more groups selected from the same or different halogen groups, alkyl groups, aralkyl groups, aromatic groups, alkoxy groups, acetyl groups, and cyano groups, and n is 1 to 3 groups. is an integer. Ar 1 , Ar 2 and Ar 3 are each represented by formula (a) and/or (b) and/or formula (c), and Ar 1 , Ar 2 and/or
The copolymerization ratio expressed as the molar ratio of aromatic residues including Ar 3 is the point P in the triangular diagram in Figure 1,
It is in the range surrounded by a rectangle obtained by sequentially connecting Q, R, and S with straight lines (range indicated by diagonal lines)]
The friction material according to claim 1, further comprising a pulp-like material which is an aromatic polyetheramide having an intrinsic viscosity of at least 1.5. 3. Claims 1 or 2, wherein the pulp-like material is a pulp-like material obtained by cutting hot drawn fibers of aromatic polyetheramide and then fibrillating them by beating and/or shearing action. Friction material as described. 4. The pulp material introduces a solution of aromatic polyether amide into a precipitating agent that is being stirred at high speed;
The friction material according to claim 1 or 2, which is a pulp-like material obtained by precipitation as fine particles.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP18277680A JPH0243787B2 (en) | 1980-12-25 | 1980-12-25 | MASATSUZAI |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP18277680A JPH0243787B2 (en) | 1980-12-25 | 1980-12-25 | MASATSUZAI |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS57108180A JPS57108180A (en) | 1982-07-06 |
| JPH0243787B2 true JPH0243787B2 (en) | 1990-10-01 |
Family
ID=16124212
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP18277680A Expired - Lifetime JPH0243787B2 (en) | 1980-12-25 | 1980-12-25 | MASATSUZAI |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0243787B2 (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS59221374A (en) * | 1983-05-31 | 1984-12-12 | Akebono Brake Ind Co Ltd | Friction material |
| DE3690348T1 (en) * | 1985-07-09 | 1987-08-06 | ||
| JPS62106133A (en) * | 1985-10-31 | 1987-05-16 | Aisin Chem Co Ltd | Frictional material |
| JPH01269734A (en) * | 1988-04-19 | 1989-10-27 | Aisin Chem Co Ltd | Wet friction material |
-
1980
- 1980-12-25 JP JP18277680A patent/JPH0243787B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPS57108180A (en) | 1982-07-06 |
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