JPH0245144B2 - BINKENSASOCHI - Google Patents
BINKENSASOCHIInfo
- Publication number
- JPH0245144B2 JPH0245144B2 JP5162084A JP5162084A JPH0245144B2 JP H0245144 B2 JPH0245144 B2 JP H0245144B2 JP 5162084 A JP5162084 A JP 5162084A JP 5162084 A JP5162084 A JP 5162084A JP H0245144 B2 JPH0245144 B2 JP H0245144B2
- Authority
- JP
- Japan
- Prior art keywords
- bottle
- signal
- bin
- output signal
- photoelectric converter
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/90—Investigating the presence of flaws or contamination in a container or its contents
- G01N21/9054—Inspection of sealing surface and container finish
Landscapes
- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
Description
【発明の詳細な説明】
〔発明の技術分野〕
この発明は、ビン検査装置に係り、特に、コン
ベア上を移動中のガラスビン等の形状変形による
欠陥を検出する装置に関するものである。DETAILED DESCRIPTION OF THE INVENTION [Technical Field of the Invention] The present invention relates to a bottle inspection device, and particularly to a device for detecting defects due to deformation of a glass bottle or the like while moving on a conveyor.
従来、各種のガラスビン等のビンの割れ、欠
け、汚れなどの欠陥を検出するためのビン検査装
置については、種々の開発がなされている。とこ
ろが、従来のビン検査装置においては、本来、外
観形状が円形であるべきビンの胴部が、例えば楕
円形に変形した場合の様に、その形状変形の欠陥
を検出するためのビン検査装置は存在しておら
ず、このため、ビンが形状変形を起こした場合
に、その欠陥を容易に、かつ正確に検査をするこ
とができないという欠点があつた。
Conventionally, various bottle inspection devices have been developed for detecting defects such as cracks, chips, and stains in bottles such as various glass bottles. However, in conventional bottle inspection devices, when the body of a bottle, which should originally have a circular external shape, is deformed into an oval shape, for example, the bottle inspection device is designed to detect defects caused by shape deformation. Therefore, when a bottle undergoes shape deformation, the defect cannot be easily and accurately inspected.
この発明は、上記の様な従来のものの欠点を改
善する目的でなされたもので、回転させながら搬
送するビンのビン口に光を照射し、このビン口よ
りの正反射光を光電変換して得られる出力信号に
よりビン口の幅を計測し、この計測されたビン口
の幅に基き、ビンの回転振れ信号を検出すること
によつて、ビンの形状変形の欠陥を容易に、かつ
正確に検査できる様にしたビン検査装置を提供す
るものである。
This invention was made with the aim of improving the above-mentioned drawbacks of the conventional products.It irradiates light onto the bottle mouth of a bottle that is being transported while rotating, and photoelectrically converts the specularly reflected light from the bottle mouth. By measuring the width of the bottle opening using the obtained output signal and detecting the rotational vibration signal of the bottle based on the measured width of the bottle opening, defects in bottle shape deformation can be easily and accurately detected. The present invention provides a bottle inspection device that can perform inspection.
以下、この発明の実施例を図について説明す
る。第1図はこの発明の一実施例であるビン検査
装置を示す概略構成図である。図において、1は
ガラスビン等のビン、2は帯状の光源、3は光電
変換器、31は、光電変換器3内に設けられ、自
己走査機能を有するホトダイオード・アレイより
成る光電変換素子、4は二値化回路、5は信号幅
計数回路、6はビン回転振れ検出回路、7はビン
回転駆動ベルト、8はビン搬送コンベア、9はコ
ンベアサイドプレートである。二値化回路4と信
号幅計数回路5によりビン口幅計測手段50を構
成し、また、ビン回転駆動ベルト7、ビン搬送コ
ンベア8及びコンベアサイドプレート9によりビ
ン搬送手段90を構成している。第1図中、それ
ぞれ矢印で示す11,81は、ビン回転方向及び
ビン走行方向を示している。
Embodiments of the present invention will be described below with reference to the drawings. FIG. 1 is a schematic diagram showing a bottle inspection device according to an embodiment of the present invention. In the figure, 1 is a bottle such as a glass bottle, 2 is a strip-shaped light source, 3 is a photoelectric converter, 31 is a photoelectric conversion element that is provided in the photoelectric converter 3 and is a photodiode array having a self-scanning function, and 4 is a photoelectric conversion element. A binarization circuit, 5 a signal width counting circuit, 6 a bin rotation shake detection circuit, 7 a bin rotation drive belt, 8 a bottle transport conveyor, and 9 a conveyor side plate. The binarization circuit 4 and the signal width counting circuit 5 constitute a bottle mouth width measuring means 50, and the bottle rotation drive belt 7, the bottle conveyor conveyor 8, and the conveyor side plate 9 constitute a bottle conveying means 90. In FIG. 1, arrows 11 and 81 indicate the direction of rotation of the bottle and the direction of movement of the bottle, respectively.
第2図ないし第4図は、それぞれ第1図のビン
検査装置の動作態様を説明するための上方から見
た要部の部分図である。上記各図において、1は
ビン、7はビン回転駆動ベルト、9はコンベアサ
イドプレート、12は光源2から光を照射された
ビン口よりの正反射光がビン搬送コンベア8の上
方向に向う範囲、32は光電変換器3の視野をそ
れぞれ示している。 FIGS. 2 to 4 are partial views of the main parts of the bottle inspection apparatus shown in FIG. 1, viewed from above, for explaining the operation mode. In each of the above figures, 1 is a bottle, 7 is a bottle rotation drive belt, 9 is a conveyor side plate, and 12 is an area where specularly reflected light from the bottle mouth irradiated with light from the light source 2 is directed upwards on the bottle transport conveyor 8. , 32 indicate the field of view of the photoelectric converter 3, respectively.
次に、上記第1図に示すこの発明の一実施例で
あるビン検査装置の動作について、上記第2図な
いし第4図を参照して説明する。ビン搬送コンベ
ア8により検査ステージまで搬送されてきたビン
1は、ここで、ビン回転駆動ベルト7によりビン
回転方向11の方向に回転されながらビン搬送コ
ンベア8上を移動して行く。この時、ビン搬送コ
ンベア8の片側の上方向に設置された帯状の光源
2からの光によつて、ビン1のビン口が照明され
る。ビン1のビン口により正反射されて上方向に
向つた光は、光電変換器3内の光電変換素子31
上に結像される。この様に、光電変換器3の視野
32は、ビン搬送コンベア8のビン走行方向81
と一致している。光電変換器3の出力信号は二値
化回路4において適当な設定値で二値化され、こ
の二値化された出力信号は信号幅計数回路5に入
力される。この信号幅計数回路5では、光電変換
素子31の一走査周期ごとの入力信号の幅を計数
し、この計数値をビン回転振れ検出回路6が受け
取り、この受け取つた数値が、適当な許容範囲を
超えて大きくなるか小さくなつた時に、ビン回転
振れ検出回路6は変形ビン検出信号を出力する。 Next, the operation of the bottle inspection apparatus shown in FIG. 1, which is an embodiment of the present invention, will be explained with reference to FIGS. 2 to 4. The bottle 1, which has been conveyed to the inspection stage by the bottle conveyor 8, is now moved on the bottle conveyor 8 while being rotated in a bottle rotation direction 11 by the bottle rotation drive belt 7. At this time, the bottle mouth of the bottle 1 is illuminated by light from a band-shaped light source 2 installed above one side of the bottle transport conveyor 8. The light that is specularly reflected by the bottle opening of the bottle 1 and directed upward is transmitted to the photoelectric conversion element 31 in the photoelectric converter 3.
imaged on top. In this way, the field of view 32 of the photoelectric converter 3 is
is consistent with The output signal of the photoelectric converter 3 is binarized by a suitable setting value in a binarization circuit 4, and this binarized output signal is input to a signal width counting circuit 5. This signal width counting circuit 5 counts the width of the input signal for each scanning period of the photoelectric conversion element 31, and this counted value is received by the bin rotational shake detection circuit 6, and the received value is determined to be within an appropriate tolerance range. When the amount exceeds the limit, the bottle rotational shake detection circuit 6 outputs a deformed bottle detection signal.
さて、第2図に示す様に、ビン1の胴部の形状
が円形を成す場合には、この円形の形状を有する
正常なビン1が検査ステージにきた時に、ビン1
が1/2回転する間、第2図に示す状態の関係を維
持しているため、信号幅計数回路5の出力信号は
安定しているが、第3図又は第4図に示す様に、
ビン1の胴部の形状が楕円形等に変形している場
合には、上記と同様にビン1が1/2回転する間、
第3図か第4図に示す様な状態が出現し、信号幅
計数回路5の出力信号は、第4図に示す状態では
大きくなり、また、第3図に示す状態では小さく
なるという様に大きく変動することになる。この
ため、この信号幅計数回路5の出力信号の変動を
ビン回転振れ検出回路6で検出して、このビン回
転振れ検出回路6から変形ビン検出信号を出力す
る様にする。 Now, as shown in FIG. 2, when the shape of the body of the bottle 1 is circular, when a normal bottle 1 having this circular shape comes to the inspection stage, the bottle 1
The output signal of the signal width counting circuit 5 is stable because the state relationship shown in FIG. 2 is maintained during the 1/2 rotation of
If the shape of the body of bottle 1 is deformed into an oval shape, etc., while bottle 1 rotates 1/2 in the same way as above,
A state as shown in FIG. 3 or 4 appears, and the output signal of the signal width counting circuit 5 becomes large in the state shown in FIG. 4, and becomes small in the state shown in FIG. It will change significantly. Therefore, the variation in the output signal of the signal width counting circuit 5 is detected by the bin rotational shake detection circuit 6, and the modified bin detection signal is outputted from the bin rotational shake detection circuit 6.
なお、上記実施例では、ビン回転振れ検出回路
6の判断基準を既知の定数としている場合につい
て説明したが、ビン1の検査終了ごとに、ビン1
が正常ビンと判定された場合には、このビン1の
信号幅計数回路5の出力信号の平均値を演算し、
この平均値と上記判断基準との重み付き平均を新
たな判断基準とする様な判定基準最適化回路を付
加することも可能である。 In the above embodiment, a case has been described in which the judgment criterion of the bottle rotation shake detection circuit 6 is a known constant.
is determined to be a normal bin, calculate the average value of the output signal of the signal width counting circuit 5 of this bin 1,
It is also possible to add a judgment criterion optimization circuit that uses a weighted average of this average value and the above-mentioned judgment criterion as a new judgment criterion.
この発明は以上説明した様に、ビン検査装置に
おいて、回転させながら搬送するビンのビン口に
光を照射し、このビン口よりの正反射光を光電変
換して得られる出力信号によりビン口の幅を計測
し、この計測されたビン口の幅に基き、ビンの回
転振れ信号を検出する様に構成したので、ビンの
形状変形の欠陥を極めて容易に、かつ正確に検査
することができるという優れた効果を奏するもの
である。
As explained above, this invention uses a bottle inspection device that irradiates light onto the bottle opening of a bottle being transported while rotating, and uses an output signal obtained by photoelectrically converting the specularly reflected light from the bottle opening to detect the bottle opening. The system is configured to measure the width of the bottle mouth and detect the rotational vibration signal of the bottle based on the measured width of the bottle opening, making it possible to inspect bottle shape deformation defects extremely easily and accurately. It has excellent effects.
第1図はこの発明の一実施例であるビン検査装
置を示す概略構成図、第2図ないし第4図は、そ
れぞれ第1図のビン検査装置の動作態様を説明す
るための上方から見た要部の部分図である。
図において、1……ビン、2……光源、3……
光電変換器、4……二値化回路、5……信号幅計
数回路、6……ビン回転振れ検出回路、7……ビ
ン回転駆動ベルト、8……ビン搬送コンベア、9
……コンベアサイドプレート、11……ビン回転
方向、12……範囲、31……光電変換素子、3
2……視野、50……ビン口幅計測手段、81…
…ビン走行方向、90……ビン搬送手段である。
なお、各図中、同一符号は同一、又は相当部分を
示す。
FIG. 1 is a schematic configuration diagram showing a bottle inspection device which is an embodiment of the present invention, and FIGS. 2 to 4 are views shown from above to explain the operation mode of the bottle inspection device shown in FIG. 1. It is a partial diagram of the main part. In the figure, 1... bottle, 2... light source, 3...
Photoelectric converter, 4... Binarization circuit, 5... Signal width counting circuit, 6... Bin rotation shake detection circuit, 7... Bin rotation drive belt, 8... Bin conveyor, 9
... Conveyor side plate, 11 ... Bin rotation direction, 12 ... Range, 31 ... Photoelectric conversion element, 3
2... Visual field, 50... Bottle opening width measuring means, 81...
. . . Bin running direction, 90 . . . Bin conveying means.
In each figure, the same reference numerals indicate the same or equivalent parts.
Claims (1)
と、ビン口に光を照射する光源と、前記ビン口よ
りの正反射光を光電変換する光電変換器と、この
光電変換器の出力信号により前記ビン口の幅を計
測するビン口幅計測手段と、このビン口幅計測手
段の出力信号に基き、前記ビンの回転振れ信号を
出力するビン回転振れ検出手段とを備えているこ
とを特徴とするビン検査装置。1. A bottle conveying means that rotates and conveys the bottle, a light source that irradiates light onto the bottle opening, a photoelectric converter that photoelectrically converts specularly reflected light from the bottle opening, and an output signal from the photoelectric converter that converts the bottle into A bottle characterized by comprising a bottle mouth width measuring means for measuring the width of the mouth, and a bottle rotational shake detection means for outputting a rotational shake signal of the bottle based on an output signal of the bottle mouth width measuring means. Inspection equipment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP5162084A JPH0245144B2 (en) | 1984-03-15 | 1984-03-15 | BINKENSASOCHI |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP5162084A JPH0245144B2 (en) | 1984-03-15 | 1984-03-15 | BINKENSASOCHI |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS60194336A JPS60194336A (en) | 1985-10-02 |
| JPH0245144B2 true JPH0245144B2 (en) | 1990-10-08 |
Family
ID=12891917
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP5162084A Expired - Lifetime JPH0245144B2 (en) | 1984-03-15 | 1984-03-15 | BINKENSASOCHI |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0245144B2 (en) |
-
1984
- 1984-03-15 JP JP5162084A patent/JPH0245144B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPS60194336A (en) | 1985-10-02 |
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