JPH0245979B2 - - Google Patents
Info
- Publication number
- JPH0245979B2 JPH0245979B2 JP58156491A JP15649183A JPH0245979B2 JP H0245979 B2 JPH0245979 B2 JP H0245979B2 JP 58156491 A JP58156491 A JP 58156491A JP 15649183 A JP15649183 A JP 15649183A JP H0245979 B2 JPH0245979 B2 JP H0245979B2
- Authority
- JP
- Japan
- Prior art keywords
- seal tape
- roll
- heat
- heat seal
- tape
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/112—Single lapped joints
- B29C66/1122—Single lap to lap joints, i.e. overlap joints
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/10—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using hot gases (e.g. combustion gases) or flames coming in contact with at least one of the parts to be joined
- B29C65/106—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using hot gases (e.g. combustion gases) or flames coming in contact with at least one of the parts to be joined using flames coming in contact with at least one of the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
- B29C65/4805—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the type of adhesives
- B29C65/481—Non-reactive adhesives, e.g. physically hardening adhesives
- B29C65/4815—Hot melt adhesives, e.g. thermoplastic adhesives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
- B29C65/50—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like
- B29C65/5042—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like covering both elements to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
- B29C65/50—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like
- B29C65/5092—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like characterised by the tape handling mechanisms, e.g. using vacuum
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/02—Preparation of the material, in the area to be joined, prior to joining or welding
- B29C66/024—Thermal pre-treatments
- B29C66/0242—Heating, or preheating, e.g. drying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
- B29C66/43—Joining a relatively small portion of the surface of said articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/8141—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
- B29C66/81411—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat
- B29C66/81415—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat being bevelled
- B29C66/81419—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat being bevelled and flat
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/8141—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
- B29C66/81411—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat
- B29C66/81425—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat being stepped, e.g. comprising a shoulder
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/8145—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the constructional aspects of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/81457—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the constructional aspects of the pressing elements, e.g. of the welding jaws or clamps comprising a block or layer of deformable material, e.g. sponge, foam, rubber
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/836—Moving relative to and tangentially to the parts to be joined, e.g. transversely to the displacement of the parts to be joined, e.g. using a X-Y table
- B29C66/8362—Rollers, cylinders or drums moving relative to and tangentially to the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/84—Specific machine types or machines suitable for specific applications
- B29C66/861—Hand-held tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/84—Specific machine types or machines suitable for specific applications
- B29C66/865—Independently movable welding apparatus, e.g. on wheels
- B29C66/8652—Independently movable welding apparatus, e.g. on wheels being pushed by hand or being self-propelling
- B29C66/86531—Independently movable welding apparatus, e.g. on wheels being pushed by hand or being self-propelling being guided
- B29C66/86533—Independently movable welding apparatus, e.g. on wheels being pushed by hand or being self-propelling being guided by rails
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
- B29C66/914—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
- B29C66/9141—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature
- B29C66/91411—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature of the parts to be joined, e.g. the joining process taking the temperature of the parts to be joined into account
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
- B29C66/914—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
- B29C66/9141—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature
- B29C66/91441—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature the temperature being non-constant over time
- B29C66/91443—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature the temperature being non-constant over time following a temperature-time profile
- B29C66/91445—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature the temperature being non-constant over time following a temperature-time profile by steps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
- B29C66/914—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
- B29C66/9161—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the heat or the thermal flux, i.e. the heat flux
- B29C66/91641—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the heat or the thermal flux, i.e. the heat flux the heat or the thermal flux being non-constant over time
- B29C66/91643—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the heat or the thermal flux, i.e. the heat flux the heat or the thermal flux being non-constant over time following a heat-time profile
- B29C66/91645—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the heat or the thermal flux, i.e. the heat flux the heat or the thermal flux being non-constant over time following a heat-time profile by steps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/732—Floor coverings
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Description
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ã·ãŒãã®æ¥ç¶æ¹æ³ã«é¢ãããDETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for connecting thick plastic sheets by thermal bonding (main bonding) using a heat seal tape, and in particular, to a method for connecting thick plastic sheets by thermal bonding (main bonding), and in particular, to This invention relates to a method for connecting thick plastic sheets by temporarily adhering heat-seal tape using a device.
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ãããšãã詊ã¿ãè¡ããã€ã€ããã Recently, attempts have been made to spread wide, thick plastic sheets over irrigation rivers, small ponds, etc. to prevent water from seeping into the ground.
äžè¬ã«ãçŽïŒmm以äžã®åæã®ãã©ã¹ããã¯ã¹ã·
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ãããåæã®ã·ãŒãã®å·Ÿã¯æå€§ã¯ã©ã¹ã§çŽ200cm
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ãã Generally, it is difficult to obtain thick plastic sheets of approximately 1 mm or more by directly molding a wide sheet from a molding machine, and the width of a thick sheet directly molded from a molding machine is approximately 200 cm in the largest class.
Because of this, the manufacture of thick plastic sheets with wide widths was accomplished by laminating and connecting multiple sheets together.
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ãã«ãå·Ÿã®å¶éãããããã®å·Ÿã¯ããããçŽ10ïœ
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ããšã¯ã§ããªãã€ãã However, as a method of bonding and connecting thick plastic sheets, for example, the method of heat-sealing the thick sheets is usually used, but this heat-sealing has poor thermal conductivity of the thick sheets. It is extremely difficult, and in reality, it is only carried out in factories equipped with special equipment (there is also a width limit for factory-produced sheets, which can only be about 10 meters wide at most).
However, it has not been possible to easily connect long thick sheets at construction sites for irrigation rivers, ponds, etc.
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ãã ããæ¬çºæã宿ããã The inventors of the present invention have conducted intensive research on a method for connecting thick plastic sheets (thickness: 1 to 4 mm) easily even at construction sites. The tape is used to temporarily bond the heat-sealing tape to the edge of the thick plastic sheet by a specific temporary bonding device at a low temperature of about 50-110â, and then at a high temperature of about 120-250â. The present invention was completed by discovering a method for connecting thick plastic sheets by heating the heat-sealing sheets and thermally bonding them together.
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ãŒãã®æ¥ç¶æ¹æ³ãæäŸãããã®ã§ããã That is, in the present invention, the edges of two thick plastic sheets (thickness: 1 to 4 mm) are overlapped, and a hot-melt adhesive layer and a crosslinked polyolefin layer are applied along the overlapping portion. A supply roll suspended from a heat seal tape consisting of
While moving a temporary connection device including a preheater, a metal roll, and an elastic roll, preheating (preheating temperature; (approximately 50 to 110°C), the heat seal tape is supplied to the overlapping portion, and the supplied heat seal tape is sequentially pressed by the metal roll and the elastic roll to temporarily adhere to the overlapping portion, After that, the temporarily attached heat seal tape is sufficiently heated (heating temperature: approx. 120â).
The present invention provides a method for connecting thick plastic sheets, characterized in that the edges of the plastic sheet and the heat-seal tape are bonded together by heating and pressing at a temperature of 250° C. to 250° C.).
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ã®ã§ããã As described above, the method of the present invention allows the heat seal tape to meander by simply moving the temporary connection device, which can be easily moved linearly without meandering, along the overlapped portion of thick plastic sheets. By using this temporary adhesion method, the subsequent main adhesion work can be done without causing wrinkles or misalignment of the heat seal tape. This can be done effectively without creating bubbles or peeling between the heat-sealing tape and the thick sheet.Moreover, since the thick sheet is not exposed to excessive heat history, the thick sheet itself can be sealed. will not be thermally deformed (curled), wrinkled, or melted and torn.
It hardly impairs the durability of thick sheets.
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ãã In addition, the joints of the connected thick plastic sheets obtained by the method of the present invention are bonded with the heat-seal tape after temporary adhesion is performed so as not to undergo a large thermal history as described above. Since the adhesive layer is bonded by heating, there are no air bubbles, continuous voids (water channels), or wrinkles on the heated bonding surface, and the connection is made with a strong and waterproof bond. is being carried out.
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åã«å®æœããããšãã§ãããã®ã§ããã Furthermore, since the method of the present invention mainly involves appropriately arranging thick plastic sheets and heat seal tapes and partially heating the parts,
If the necessary materials are available, it can be easily carried out at the construction site or in the factory.
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åæã«æœèšããããšãã§ãããã®ã§ããã Furthermore, since the method of the present invention can connect thick plastic sheets with extremely simple operations, a large number of thick plastic sheets with a width of 2 m or less can be connected at construction sites such as irrigation rivers and reservoirs. These sheets can be connected one after another to form a long, wide sheet that can be installed at the same time.
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ãŠè©³ãã説æããã Hereinafter, one embodiment of the method of the present invention will be described in detail with reference to the drawings, using a preferred temporary connection device.
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1' are arranged with their end edges to be connected partially overlapping each other. In this case, if both sheets 1 and 1' are temporarily fixed by interposing double-sided tape or the like between the overlapped edges, the overlapped portion 11 of the same sheets 1 and 1' (pure overlapping part) In addition, it also includes a portion of the lower plastic sheet 1' that is adjacent to the overlapped part and has approximately the same width as the overlapped part (the same applies hereinafter), so that the temporary adhesion of the heat seal tape 2 described below is easy. become.
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The heat seal tape 2 is temporarily bonded to the overlapped portion 11 using a temporary connection device 3 equipped with a metal roll 32 and an elastic roll 34.
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·åããŠããã The temporary connection device 3 used for temporary bonding adheres the heat seal tape 2 to the overlapped portion 11 while moving in the direction of the arrow along the upper surface of the overlapped portion 11 as shown in FIG. The thick sheets 1, 1' are connected to each other, and as shown in detail in the same figure as well as in FIGS. 2 and 3, the supply roll 31 suspends the heat seal tape 2, A metal roll 32 pulls out the heat-seal tape 2 from the supply roll 31 and presses it against the overlapping portion 11; and prior to pressing the heat-seal tape 2 with the metal roll 32, the adhesive layer of the heat-seal tape 2 and /or a preheater 33 that preheats the surface of the overlapping portion 11; and an elastic roll 34 that further presses the heat seal tape 2 bonded by the metal roll 32 onto the overlapping portion 11. are doing.
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ã«ä»®æ¥çãããã To explain the temporary connection device 3 in more detail, the metal roll 32 is used to perform temporary temporary bonding of the heat seal tape 2 prior to the elastic roll 34, and is placed in front of the bottom of the temporary connection device 3. It consists of a straight (cylindrical) roll made of metal. Further, the elastic roll 34 is
It connects to the metal roll 32 to perform secondary temporary bonding of the heat seal tape 2, is provided at the rear of the bottom of the temporary connection device 3, and is made of foamed urethane. The roll 32 provided at the front is a metal straight roll, and the roll 3 provided at the rear is a metal straight roll.
The reason why 4 is an elastic roll is because the front roll 32
is required to be heat resistant to the heating of the preheater 33, and the temporary connection device 3 can be moved without meandering to connect the front roll 3 as shown in FIG.
2, the heat seal tape 2 is temporarily attached to the upper part 11a of the step in the overlapping portion 11, and the rear roll 34 is used to temporarily adhere the heat seal tape 2 to the remaining lower part 11a' of the step. By doing so, the heat seal tape 2 is reliably and easily temporarily bonded to correspond to the step difference in the overlapping portion 11 without meandering.
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é¢åæ¹ãäºåå ç±ããŠè¡ã€ãŠãè¯ãã Further, the preheater 33 is constituted by a heating line gas burner provided in front of the metal roll 32, and heats the adhesive layer of the heat seal tape 2 to a low temperature of 50 to 110°C, particularly 60 to 100°C. This makes it possible to preheat uniformly and reliably across its width. Incidentally, the preheating of the heat seal tape 2 may be performed before the heat seal tape 2 is pressed by the metal roll 32. Therefore, the preheating by the preheater 33 is performed so that the heat seal tape 2 is heated as shown in the figure. For example, instead of pre-heating the adhesive layer of the heat-sealing tape 2, the overlapping portion 1 may be heated immediately before the temporary connection device 3 is suspended on the temporary connection device 32.
This may be carried out by preheating the surface of the heat seal tape 1 or by preheating both the surfaces of the adhesive layer of the heat seal tape 2 and the overlapping portion 11.
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The heat seal tape 2 is wound around three guide rolls 35, 35, 35 between the supply roll 31 and the metal roll 32, and the heat seal tape 2 is wound between the guide rolls 35, 35, 35 as shown in the figure. It is made to run in a meandering state and is supplied to the metal roll 32. Each guide roll 35, 35, 35
is provided with flanges (not shown) on both sides thereof to prevent the heat seal tape 2 from shifting in the width direction. Heat-sealing tape 2 is given a certain tension by running on guide rolls 35, 35, 35, and is pressed against overlapping portion 11 by metal roll 32 and elastic roll 34 in a preferable state. In addition, the guide roll 35,
A brake may be attached to one of the guide rolls 35, 35, for example, located in the center, so that the tension force can be adjusted.
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Reference numerals 6, 36, and 36 are two pairs of casters provided on both sides of the temporary connection device 3, and if necessary, by fitting them into a pair of parallel guide rails 4, 4, the movement direction of the temporary connection device 3 can be controlled. can be regulated easily and reliably. Further, 37 is a weight that is placed on the temporary connection device 3 as necessary to increase the pressing force of the metal roll 32 and the elastic roll 34.
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çããããšãªãä»®æ¥çãããã Temporary bonding using the temporary connection device 3 having the above configuration is carried out by moving the temporary connection device 3 along the overlapping portion 11 while using the preheater 33.
The heat-sealing tape 2 is supplied to the overlapping portion 11 while the adhesive layer of the heat-sealing tape 2 and/or the surface of the overlapping portion 11 is preheated by This can be carried out by sequentially pressing with the metal roll 32 and the elastic roll 34. In this case, the temporary connection device 3 moves without meandering as described above, and the heat seal tape 2 is temporarily bonded to the overlapping portion 11 without meandering.
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åïŒïŒã«åäžäžã€ç¢ºå®ã«ä»®æ¥çãããã To explain in more detail the temporary adhesion mode by the temporary connection device 3, as the temporary connection device 3 moves, the heat seal tape 2 is applied with a certain tension from the supply roll 31 by the guide rolls 35, 35, 35. is pulled out by a metal roll 32,
50 to 110â, especially 60 to 100â by preheater 33
The metal roll 32 presses the overlapping portion 11 in a preheated state. metal roll 32
As shown in FIG. 4, the heat-sealing tape 2 is pressed mainly on the upper step 11a of the overlapping portion 11, and therefore, the heat-sealing tape 2 is temporarily pressed against the upper step 11a by the pressure of the metal roll 32. temporarily attached. Heat seal tape 2 temporarily bonded in this way
is pressed by the subsequent elastic roll 34 that passes immediately after passing the metal roll 32, bends in accordance with the step of the overlapping portion 11, and is secondarily temporarily bonded to the lower step 11a', resulting in an overlapping structure as a whole. It is temporarily bonded to the mating portion 11 uniformly and reliably.
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æ§ãæãªãããšãæ®ã©ãªãã In the present invention, it is particularly important to temporarily bond the heat seal tape 2 at a relatively low temperature as described above. That is, in the present invention, by performing this preliminary work, the subsequent main adhesion work can be performed without causing wrinkles or misalignment of the heat seal tape 2, and also allows the heat seal tape 2 and the thick sheet 1 to be bonded together. . , 1' themselves are not thermally deformed (curled), wrinkled, or melted and torn, and the durability of the thick sheets 1, 1' is hardly impaired.
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æ¥ããŠé£ç¶çã«è¡ãããšãã§ããã After the temporary adhesion of the heat seal tape 2 as described above is completed, as shown in FIG. Especially 130
The ends of the thick plastic sheets 1, 1' are heated to a high temperature of ~200°C and pressed with a pressing roll 6 such as an elastic roll or sponge roll, preferably a stepped pressing roll 6 as shown in the figure. The edges and the heat seal tape 2 are bonded (fused) by heating as shown in FIG. In this case, in order to prevent the flame of the gas burner 5 from reaching both sides of the temporarily bonded heat seal tape 2, an appropriate flameproof wall, flameproof screen, etc. should be installed, or a flameproof sheet or board should be installed. It is appropriate to arrange these on the surfaces of the thick sheets 1, 1' on both sides of the overlapped portion 11 of the heat seal tape 2. Further, the above-mentioned preheating and the above-mentioned high-temperature heating are not only carried out using the flame of the above-mentioned gas burner, but also using other known heating means, such as electric heaters, infrared heaters, other hot wire heaters, heating rolls, This can be done by using an electric iron, spraying a heating medium, etc. Other pressing means may also be used for the pressing roll 6. Furthermore, in the method of the present invention, for example, after completing the temporary bonding work of the heat seal tape 2, the subsequent heat bonding work at a high temperature may be performed, or both processes may be performed almost simultaneously with a slight time difference. It can also be carried out in close succession.
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ãé©åœã§ããã The thick plastic sheets 1, 1' connected by the method of the present invention can be installed in irrigation rivers, reservoirs, etc. and exhibit sufficient durability, weather resistance, mechanical strength, and waterproofness. Any type of plastic sheet may be used as long as it is
For example, it is molded from a resin composition whose main component is an olefin copolymer such as polyethylene, polypropylene, polyvinyl chloride, ethylene/vinyl acetate copolymer, or ethylene/propylene copolymer. Polyolefin sheets (especially sheets of ethylene polymers such as polyethylene and ethylene/vinyl acetate copolymers) that are approximately 50 to 200 cm long
is appropriate.
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ã€ã³å±€ãšãããªããã®ã奜ãŸããã Further, the heat seal tape 2 used in the method of the present invention has a temperature within the range of about 50 to 110°C,
In particular, at least 10% by weight, especially 20 to 100%, of adhesive components having a melting or softening point in the range of about 60 to 100°C, such as tackifiers, polymeric components, other fillers, etc. It is preferable to use a hot-melt type adhesive layer that contains 1% by weight and can be temporarily bonded at a low temperature of about 50 to 110°C, and a crosslinked polyolefin layer.
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ãããšã奜ãŸããã The hot melt type adhesive layer is preferably formed mainly of a heat-melting adhesive (hot melt type adhesive) containing an olefin (co)polymer and a tackifier,
The adhesion or adhesion force (180 degree peeling, pulling speed 10 mm/min, 20°C) to the surface of the thick plastic sheets 1, 1' during temporary adhesion at a temperature within the range of about 50 to 110°C as described above is about 0.01ïœ2.0Kg/cm,
In particular, it is about 0.05 to 1.5 Kg/cm, and further,
Thick plastic sheets 1, 1' for heat bonding by sufficiently heating to a high temperature of approximately 120 to 250°C
The adhesion force to the surface is about 3.0~30Kg/cm, especially
It is preferable to use an adhesive having a weight of about 4.0 to 25 kg/cm.
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ãè¯ãã Examples of olefin (co)polymers used in such adhesives include polyethylene,
Ethylene and (meth)acrylate copolymers, ethylene/(meth)acrylic acid copolymers such as ethylene/acrylic acid copolymers, ethylene/methacrylic acid copolymers, etc., and modified products of these polymers (e.g. maleated polyethylene, maleated polypropylene, etc.), which may be used alone or as a mixture of two or more types.
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ãæé©ã§ããã Further, the tackifier used in the above adhesive can be arbitrarily selected from tackifiers commonly used in known hot melt type adhesives, and examples of the tackifier include rosin, Alternatively, examples include rosin derivatives, pinene resins, coumaron resins, coumaron-indene resins, other aliphatic or alicyclic hydrocarbon resins, aromatic hydrocarbon resins, and among these, those having a melting point or softening point of about 110 â or less, particularly about 60 to 100â, is optimal.
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For example, inorganic fillers such as talc, charcoal, silica, alumina, mica, carbon black, or
Additives such as antioxidants, colorants, and softeners may be added.
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ã«é©åœã§ããã In addition, as the adhesive, for example, polyolefin or modified polyolefin (especially ethylene polymer) about 50 to 95% by weight, especially 60 to 90% by weight,
A hot melt type adhesive containing as a main component about 5 to 50% by weight, especially 10 to 40% by weight of a tackifier having a melting point of about 110°C or less, especially about 60 to 100°C, It is temporarily bonded to the surface of a thick plastic sheet (especially a polyolefin sheet) 1,1' at a temperature in the range of ~110â, and then
It is particularly suitable because it can be heat-bonded by heating to a high temperature of 120 to 250°C and the adhesive strength after bonding is sufficiently high.
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çšåºŠã§ããããšãæé©ã§ããã Further, the adhesive layer may be used for electron beams, X-rays, α-rays,
Is it due to irradiation with high energy rays such as β rays and γ rays?
Or, by a chemical reaction of a crosslinking agent such as peroxide,
Appropriate crosslinking of the polymer component is particularly suitable for improving adhesive strength to thick plastic sheets; Optimally, it is about 50%, especially about 10 to 40%.
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ïŒBgïŒã§å²ã€ãŠåŸãããå€ã100åããå€ã§ããã The above gel fraction refers to the weight (Ag) of the sample that is not dissolved in xylene when the sample to be measured is placed in xylene and dissolved under reflux at a temperature of about 130°C for about 10 hours. This is the value obtained by dividing by the weight (Bg) of all the samples used and multiplied by 100.
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ã§ããããšã奜ãŸããã Gel fraction = (A/B) x 100 (%) In addition, the crosslinked polyolefin layer of the heat seal tape 2 is made of olefin such as polyethylene, polypropylene, ethylene/propylene copolymer, ethylene/vinyl acetate copolymer, etc. The main component is a type polymer, and other polymers, plasticizers, antioxidants, flame retardants, fillers (charcoal, silica, alumina, mica, carbon black, etc.), colorants, etc. A polyolefin film or sheet (with a thickness of about 100 to 3000 ÎŒm, especially 150
~2500Ό) and crosslinking the polyolef in film or sheet with electron beams, X-rays, α rays, γ rays, etc. The degree of crosslinking is preferably about 20 to 90%, particularly about 30 to 80%, expressed as a gel fraction.
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ãã§ããã In addition, when manufacturing the heat seal tape 2, for example, a polyolefin film or sheet is formed by extrusion molding from the above-mentioned polyolefin resin composition, and an adhesive is coated on the film or sheet by a lamination method in which an adhesive is extruded. Form an adhesive layer, and then crosslink the laminate (sheet) from the adhesive layer side with an electron beam or the like to produce a tape consisting of a partially crosslinked adhesive layer and a crosslinked polyolefin layer. In addition, heat seal tapes are made by separately manufacturing a cross-linked polyolefin film or sheet and an adhesive sheet, and then pasting them together to form a laminate (sheet), and then attaching the adhesive layer side to the adhesive sheet. It can also be produced by crosslinking with electron beam irradiation or the like.
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çšåºŠã§ããããšã奜ãŸããã Further, in the present invention, the thickness of the adhesive layer and the crosslinked polyolefin layer in the heat seal tape 2 is not particularly limited, but for example, the thickness of the adhesive layer is about 0.1 to 3.0 mm. , especially 0.1 ~
The thickness of the crosslinked polyolefin layer is about 0.1 to 4.0 mm, particularly about 0.1 to 3.0 mm,
The thickness ratio of the adhesive layer and the crosslinked polyolefin layer is about 1:10 to 3:1, and the total thickness of the heat seal tape 2 is about 0.5 to 5 mm.
In particular, a thickness of about 1 to 4 mm is preferable because it has flexibility that is convenient for handling, or because it has sufficient mechanical strength after connection. In addition, the width of the heat seal tape 2 (the length in the direction perpendicular to the longitudinal direction of the tape) is approximately 5 to 50 cm, especially 10 to 50 cm.
It is preferable that the degree of
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è¯ãã Further, the heat seal tape 2 may further include a heat-resistant and/or flame-resistant reinforcing material layer (for example, a glass cloth layer, an aluminum foil layer, an asbestos layer, etc.) on the outside of the crosslinked polyolefin layer. .
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FIG. 1 is a perspective view showing an example of a temporary bonding mode in the method of the present invention, FIGS. 2 and 3 are a side view and a plan view of an example of a temporary bonding device, respectively, and FIG. 4 is a third temporary bonding device FIG. 5 is a perspective view showing an example of heat bonding after temporary bonding, and FIG. 6 is a perspective view of connected plastic sheets. 1,1'...thick plastic sheet, 1
DESCRIPTION OF SYMBOLS 1... Overlap part, 2... Heat seal tape, 3... Temporary connection device, 31... Supply roll, 3
2...Metal roll, 33...Preheater, 34...
...elastic roll.
Claims (1)
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æ³ã1 2 thick plastic sheets (thickness;
A supply roll, a preheater, and a metal supply roll with the edges of 1 to 4 mm) overlapped and a heat seal tape consisting of a hot melt adhesive layer and a crosslinked polyolefin layer suspended along the overlapped portion. While moving the temporary connection device equipped with a roll and an elastic roll, the surface of the adhesive layer and/or the overlapping portion of the heat seal tape is preheated by the preheater (preheating temperature: approximately 50 to 50°C).
110°C), the heat seal tape is supplied to the overlapping part, the supplied heat seal tape is sequentially pressed by the metal roll and the elastic roll to temporarily adhere to the overlapping part, and then, The temporarily bonded heat-seal tape is sufficiently heated (heating temperature: about 120 to 250°C) and pressed to heat-bond the edge of the plastic sheet and the heat-seal tape. How to connect plastic sheets.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP58156491A JPS6048330A (en) | 1983-08-29 | 1983-08-29 | Connection of thick plastic sheets |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP58156491A JPS6048330A (en) | 1983-08-29 | 1983-08-29 | Connection of thick plastic sheets |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS6048330A JPS6048330A (en) | 1985-03-16 |
| JPH0245979B2 true JPH0245979B2 (en) | 1990-10-12 |
Family
ID=15628912
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP58156491A Granted JPS6048330A (en) | 1983-08-29 | 1983-08-29 | Connection of thick plastic sheets |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS6048330A (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA3045194A1 (en) * | 2015-06-05 | 2016-12-08 | Ppg Coatings Europe B.V. | Large surface laminating system and method |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DK143357A (en) * | 1973-09-14 | 1900-01-01 | ||
| JPS5684940A (en) * | 1979-11-15 | 1981-07-10 | Mitsuboshi Belting Ltd | Bonding technique for vulcanized synthetic rubber waterproof sheet |
-
1983
- 1983-08-29 JP JP58156491A patent/JPS6048330A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS6048330A (en) | 1985-03-16 |
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