JPH0246282B2 - - Google Patents
Info
- Publication number
- JPH0246282B2 JPH0246282B2 JP58040077A JP4007783A JPH0246282B2 JP H0246282 B2 JPH0246282 B2 JP H0246282B2 JP 58040077 A JP58040077 A JP 58040077A JP 4007783 A JP4007783 A JP 4007783A JP H0246282 B2 JPH0246282 B2 JP H0246282B2
- Authority
- JP
- Japan
- Prior art keywords
- rolling
- plate thickness
- changing
- upper limit
- change
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
- B21B37/16—Control of thickness, width, diameter or other transverse dimensions
- B21B37/24—Automatic variation of thickness according to a predetermined program
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Control Of Metal Rolling (AREA)
Description
【発明の詳細な説明】
〔発明の技術分野〕
本発明は油圧々下装置を具える圧延機の制御に
係り、特に、被圧延材の板厚を圧延途中で変更す
る圧延機の走間板厚変更方法に関する。[Detailed Description of the Invention] [Technical Field of the Invention] The present invention relates to the control of a rolling mill equipped with a hydraulic lowering device, and particularly to a running plate of a rolling mill that changes the thickness of a material to be rolled during rolling. Regarding the thickness changing method.
一般に走間板厚変更は主に歩留りの向上および
省エネルギーを図ることを目的として行なわれる
もので、例えば第1図に示す単独圧延機におい
て、被圧延材2の板厚変更点Dが圧延機1の真下
に到達したときにロールの圧下量を変えて被圧延
材2の板厚を変更するものである。
In general, plate thickness changes during running are carried out mainly for the purpose of improving yield and saving energy. For example, in the single rolling mill shown in FIG. The thickness of the material to be rolled 2 is changed by changing the amount of reduction of the rolls when the material reaches just below.
この場合、圧下量の変更にはある程度の時間を
必要とすることから、圧延途中で板厚を小さくす
るときの時間と圧下量とは第2図に示す関係があ
る。 In this case, since a certain amount of time is required to change the reduction amount, the time required to reduce the plate thickness during rolling and the reduction amount have the relationship shown in FIG. 2.
すなわち、板厚変更点Dが圧延ロールに噛み込
まれる時刻t1で圧下量の変更を開始し、圧下装置
の特性等で定まる時間を経過した時刻t2で圧下量
の変更を完了することになる。 In other words, the change in the reduction amount is started at time t 1 when the plate thickness change point D is bitten by the rolling roll, and the change in the reduction amount is completed at time t 2 after a time determined by the characteristics of the reduction device, etc. Become.
この圧下量の変更中も被圧延材2は走行し続け
るので、これに応じて被圧延材2の板厚も徐々に
変化するが、被圧延材2より見た板厚変更開始点
および板厚変更終了点間の距離をできる限り小さ
くすることが望まれている。 Since the material to be rolled 2 continues to run during this change in the amount of rolling reduction, the thickness of the material to be rolled 2 also gradually changes accordingly, but the starting point of the thickness change and the thickness as seen from the material to be rolled 2 are as follows. It is desirable to make the distance between change end points as small as possible.
第3図は従来の方法による走間板厚変更制御系
の構成を、圧延系と併せて示したブロツク図で、
圧延ロールの圧下位置を調整する油圧々下装置3
およびこれを駆動する位置制御装置4と、圧延ロ
ールを回転させる電動機5およびこれを駆動する
電動機駆動装置6とを具える圧延系において、圧
延荷重を検出する荷重計7の信号、および、電動
機5の回転を検出するパルス発信器8のパルス数
を計数して被圧延材2の圧延機通過距離を算出す
るカウンタ9の信号が変更制御装置10に入力さ
れ、この変更制御装置10が位置制御装置4に圧
下量基準Psを、電動機駆動装置6に圧延速度基
準Vsを加える構成が採られている。 Fig. 3 is a block diagram showing the configuration of a control system for changing plate thickness during running using a conventional method, together with a rolling system.
Hydraulic lowering device 3 for adjusting the rolling position of the rolling rolls
In a rolling system that includes a position control device 4 that drives the roll, a motor 5 that rotates the roll, and a motor drive device 6 that drives the roll, a signal from a load meter 7 that detects rolling load and a signal from the motor 5 are detected. A signal from a counter 9 that counts the number of pulses of a pulse transmitter 8 that detects the rotation of the rolling machine and calculates the distance through which the material to be rolled 2 passes through the rolling mill is input to a change control device 10, and this change control device 10 is a position control device. A configuration is adopted in which a rolling reduction amount reference Ps is added to 4 and a rolling speed reference Vs is added to the motor drive device 6.
ここで、変更制御装置10は、板厚制御に用い
られる荷重計7の信号を圧延中信号として捉え、
この圧延中信号が加えられている間、カウンタ9
の信号を受けて被圧延材2の圧延機通過距離が、
予め設定された変更開始点距離に一致したとき圧
下量基準Psを次のスケジユールの板厚に適合す
るように修正する。 Here, the change control device 10 captures the signal of the load cell 7 used for plate thickness control as a rolling signal,
While this rolling signal is being applied, the counter 9
In response to the signal, the rolling machine passing distance of the material 2 to be rolled is
When it matches the preset change start point distance, the reduction amount standard Ps is corrected to match the plate thickness of the next schedule.
この場合、油圧々下装置を具える圧延機の圧延
荷重Pと圧下速度上限Vとの間には例えば第4図
に示す関係がある。 In this case, there is a relationship shown in FIG. 4, for example, between the rolling load P of a rolling mill equipped with a hydraulic lowering device and the upper limit V of rolling speed.
すなわち、ロール間隙を拡げるときの圧下速度
上限Vは曲線Aに示すように、圧延荷重Pの増大
に従つて次第に大きくなるが、これとは反対に、
ロール間隙を狭めるときの圧下速度上限Vは曲線
Bに示すように、圧延荷重Pの増大に従つて次第
に小さくなつている。 That is, as shown in curve A, the upper limit V of rolling speed when widening the roll gap gradually increases as the rolling load P increases, but on the contrary,
As shown by curve B, the upper limit V of rolling speed when narrowing the roll gap gradually decreases as the rolling load P increases.
通常の圧延における圧延荷重Pの全変動範囲を
Pwとすると、この変動範囲Pw内の最も小さい値
Vsが圧延系に許容される圧下速度の上限値とさ
れていた。 The total variation range of rolling load P in normal rolling is
Pw, the smallest value within this fluctuation range Pw
Vs was considered to be the upper limit of the rolling speed allowed for the rolling system.
第3図の変更制御装置10はこの圧下速度上限
値Vsを用いて板厚変更時の圧下量基準Psを出力
している。 The change control device 10 shown in FIG. 3 uses this reduction speed upper limit value Vs to output a reduction amount reference Ps when changing the plate thickness.
したがつて、変更時間ts〔sec〕は次式によつて
定まる。 Therefore, the change time ts [sec] is determined by the following equation.
ts=|SA−SB|/Vs …(1) ただし、 Vs:圧下速度上限値〔mm/sec〕 SA:変更前の圧下量〔mm〕 SB:変更後の圧下量〔mm〕 である。 t s = |S A −S B |/Vs …(1) However, Vs: Upper limit of rolling speed [mm/sec] S A : Rolling amount before change [mm] S B : Rolling amount after change [mm] ] It is.
また、板厚変更開始点から板厚変更終了点まで
の距離すなわち変更距離l〔mm〕は次式によつて
決まることになる。 Further, the distance from the plate thickness change start point to the plate thickness change end point, that is, the change distance l [mm] is determined by the following equation.
l=v・ts …(2) ただし、 v:圧延速度〔mm/sec〕 ts:変更時間〔sec〕 である。 l=v・ts ...(2) where, v: rolling speed [mm/sec] ts : changing time [sec].
上述した如く、走間板厚変更に際しては、この
変更距離lをできるだけ短かくすることを要求さ
れているが、従来の方法では圧下速度の上限値と
して荷重変動範囲Pwの最も小さい値Vsが採用さ
れているため、変更距離lを短かくするには圧延
速度vを低くせざるを得なかつた。 As mentioned above, when changing plate thickness during running, it is required to make this changing distance l as short as possible, but in the conventional method, the smallest value Vs in the load fluctuation range Pw is used as the upper limit of the rolling speed. Therefore, in order to shorten the change distance l, the rolling speed v had to be lowered.
周知の如く、圧延速度を低くすることは生産性
を低下させるだけでなく、被圧延材の温度低下を
招くことからその調整範囲にも自ずから限度があ
つた。
As is well known, lowering the rolling speed not only lowers the productivity but also causes a decrease in the temperature of the rolled material, so there is a limit to the adjustment range.
しかして、従来の走間板厚変更方法にあつて
は、変更距離lが長くなつて製品歩留りを低下さ
せるという欠点があつた。 However, the conventional method for changing the plate thickness during running has the disadvantage that the changing distance l becomes long, which lowers the product yield.
本発明は上記の欠点を除去するためになされた
もので、変更距離を著しく短縮させ得、これによ
つて製品歩留りの大幅な向上を図り得る走間板厚
変更方法の提供を目的とする。
The present invention was made in order to eliminate the above-mentioned drawbacks, and an object of the present invention is to provide a method for changing plate thickness during running, which can significantly shorten the changing distance and thereby significantly improve the product yield.
この目的を達成するために、本発明は、油圧々
下装置を具える圧延機の走間板厚変更方法におい
て、板厚変更前の圧延荷重および板厚変更後の圧
延荷重を予測算出し、これらの圧延荷重に対応す
る圧下速度上限値を、それぞれ前記圧延機によつ
て定まる圧延荷重と圧下速度上限との関係を示す
近似式を用いて算出し、この中、値の小さい圧下
速度上限値に従つて前記油圧々下装置を制御する
ことを特徴とするものである。
In order to achieve this object, the present invention provides a method for changing plate thickness during running in a rolling mill equipped with a hydraulic lowering device, in which the rolling load before changing the plate thickness and the rolling load after changing the plate thickness are predicted and calculated, The upper limit of rolling speed corresponding to these rolling loads is calculated using an approximate formula showing the relationship between the rolling load and the upper limit of rolling speed determined by the rolling mill, and among these, the upper limit of rolling speed with the smaller value is calculated. The invention is characterized in that the hydraulic lowering device is controlled according to the following.
以下、添付図面を参照して本発明を説明する。 The present invention will be described below with reference to the accompanying drawings.
先ず、第4図の圧延荷重Pと、圧下速度上限V
との関係を示す曲線Aおよび曲線Bは、それぞれ
次の近似式を用いて表わすことができる。 First, the rolling load P and the upper limit of rolling speed V in FIG.
Curve A and curve B showing the relationship between .
VOP=a1・P2+a2・P+a3 …(3) VCL=b1・P2+b2・P+b3 …(4) ただし、 VOP:ロール間隙開方向の圧下速度上限 VCL:ロール間隙閉方向の圧下速度上限 a1〜a3、b1〜b3:定数 である。V OP = a 1 · P 2 + a 2 · P + a 3 … (3) V CL = b 1 · P 2 + b 2 · P + b 3 … (4) However, V OP : Upper limit of rolling speed in the roll gap opening direction V CL : Upper limits of rolling speed in the roll gap closing direction a 1 to a 3 , b 1 to b 3 : constants.
ここで例えば、ロール間隙閉方向に圧下量を変
更しようとするとき、予め定められた圧延スケジ
ユールによつて板厚変更前の圧延荷重P1および
板厚変更後の圧延荷重P2は周知の方法により容
易に予測算出することができる。したがつて、こ
れらの圧延荷重P1、P2をそれぞれ上記(3)、(4)式
に代入すれば板厚変更前の圧下速度上限値VCL1お
よび板厚変更後の圧下速度上限値VCL2は次式によ
つて算出される。 For example, when trying to change the rolling reduction in the roll gap closing direction, the rolling load P 1 before changing the plate thickness and the rolling load P 2 after changing the plate thickness are determined by a predetermined rolling schedule using a well-known method. This makes it easy to predict and calculate. Therefore, by substituting these rolling loads P 1 and P 2 into the above equations (3) and (4), respectively, the upper limit value of rolling speed V CL1 before changing the sheet thickness and the upper limit value V CL1 of rolling speed after changing sheet thickness can be obtained. CL2 is calculated by the following formula.
VCL1=b1・P1 2+b2・P1+b3 …(5)
VCL2=b1・P1 2+b2・P2+b3 …(6)
本発明はこれらの圧下速度上限値の中、何れか
小さい値、この場合にはVCL2を用いて圧下量を変
更しようとするもので、この圧下速度上限値VCL2
は通常の圧延状態にある限り、前述した荷重変動
範囲Pw内の最も小さい値Vsよりも格段に大きく
なつている。V CL1 =b 1・P 1 2 +b 2・P 1 +b 3 …(5) V CL2 =b 1・P 1 2 +b 2・P 2 +b 3 …(6) This method attempts to change the reduction amount using the smaller value, in this case V CL2 , and this reduction speed upper limit value V CL2
is much larger than the smallest value Vs within the load fluctuation range Pw mentioned above as long as the rolling condition is normal.
第5図は本発明に係る走間板厚変更方法を実施
する装置の一例を示したもので、第3図と同一の
符号を付したものはそれぞれ同一の要素を示し、
演算器11を新たに付加した点が第3図と異つて
いる。 FIG. 5 shows an example of an apparatus for carrying out the method for changing the running plate thickness according to the present invention, and the same reference numerals as in FIG. 3 indicate the same elements.
The difference from FIG. 3 is that a computing unit 11 is newly added.
ここで演算器11は板厚変更前の圧延荷重およ
び板厚変更後の圧延荷重を、圧延スケジユールに
従つて予測算出し、次いで、ロール間隙の変更が
開方向か閉方向かによつて上記(3)および(4)式の何
れかを用いて圧下速度の上限値を予測算出すると
ともに、これらの中の小さい値を許容される圧下
速度として変更制御装置10に加える。 Here, the calculator 11 predicts and calculates the rolling load before changing the plate thickness and the rolling load after changing the plate thickness according to the rolling schedule, and then calculates the above (( The upper limit value of the rolling speed is predicted using either equation 3) or (4), and the smaller value among these is added to the change control device 10 as the allowable rolling speed.
変更制御装置10はこの圧下速度に基いて上記
(1)式を用いて変更時間tsを算出するとともに、変
更時間ts間の圧下基準Psを求めて位置制御装置4
に加えるようにしている。 The change control device 10 changes the
Using equation (1), the change time t s is calculated, and the reduction standard Ps during the change time t s is determined and the position control device 4
I try to add it to
なお、この例では演算器11が圧延荷重および
圧下速度の上限値を求めているが、実際の板厚制
御では第5図に示した以外の装置で圧延荷重を予
測算出することがある。この場合には演算器11
によつて圧下速度の上限値のみを求めるようにし
てもよい。 In this example, the computing unit 11 determines the upper limit values of the rolling load and rolling speed, but in actual plate thickness control, the rolling load may be predicted and calculated using a device other than the one shown in FIG. In this case, the computing unit 11
Alternatively, only the upper limit value of the rolling speed may be determined.
また、上記実施例では単独圧延機の走間板厚変
更について述べたが、この方法は連続圧延機にも
これと全く同様に適用することができる。 In addition, although the above embodiment describes changing the running plate thickness in a single rolling mill, this method can be applied to a continuous rolling mill in exactly the same way.
以上の説明によつて明らかな如く、本発明の走
間板厚変更方法によれば、圧延系の特性から見
て、本来、圧下速度をより大きくさせ得る範囲
で、その特性に見合つた適切な圧下速度上限値を
採用した板厚変更が行なわれるので、その分だけ
変更時間が短縮され、これによつて変更距離を著
しく短縮し得るとともに、製品歩留りを大幅に向
上させ得るという優れた効果が得られる。
As is clear from the above explanation, according to the method for changing plate thickness during running of the present invention, the rolling speed can be increased within a range that can originally increase the rolling speed in view of the characteristics of the rolling system. Since the plate thickness is changed using the upper limit of rolling speed, the changing time is shortened accordingly, which has the excellent effect of significantly shortening the changing distance and significantly improving product yield. can get.
第1図は走間板厚変更の概要を説明するための
圧延状態を示した圧延機の側面図、第2図はこの
走間板厚変更時の時間と圧下量との関係を示す線
図、第3図は従来の走間板厚変更方法による走間
板厚制御系の構成を、圧延系と併せて示したブロ
ツク図、第4図は油圧々下装置を具える圧延機の
圧延荷重と圧下速度上限との関係を示した線図、
第5図は本発明の走間板厚変更方法を実施する走
間板厚変更制御系の一構成例を、圧延系と併せて
示したブロツク図である。
1……圧延機、2……被圧延材、3……油圧々
下装置、4……位置制御装置、5……電動機、6
……電動機駆動装置、7……荷重計、8……パル
ス発信器、9……カウンタ、10……変更制御装
置、11……演算器。
Figure 1 is a side view of the rolling mill showing the rolling state to explain the outline of changing the running plate thickness, and Figure 2 is a diagram showing the relationship between time and rolling reduction when changing the running plate thickness. , Fig. 3 is a block diagram showing the configuration of the running plate thickness control system using the conventional method for changing the running plate thickness, together with the rolling system, and Fig. 4 shows the rolling load of a rolling mill equipped with a hydraulic lowering device. A diagram showing the relationship between and the upper limit of rolling speed,
FIG. 5 is a block diagram showing an example of the configuration of a running plate thickness changing control system for implementing the running plate thickness changing method of the present invention, together with a rolling system. DESCRIPTION OF SYMBOLS 1... Rolling machine, 2... Material to be rolled, 3... Hydraulic lowering device, 4... Position control device, 5... Electric motor, 6
...Motor drive device, 7...Load cell, 8...Pulse transmitter, 9...Counter, 10...Change control device, 11...Arithmetic unit.
Claims (1)
方法において、板厚変更前の圧延荷重および板厚
変更後の圧延荷重を予測算出し、これらの圧延荷
重に対応する圧下速度上限値を、それぞれ前記圧
延機によつて定まる圧延荷重と圧下速度上限との
関係を示す近似式を用いて算出し、このうち値の
小さい圧下速度上限値に従つて前記油圧々下装置
を制御することを特徴とする圧延機の走間板厚変
更方法。1. In the method of changing plate thickness during running of a rolling mill equipped with a hydraulic lowering device, the rolling load before changing the plate thickness and the rolling load after changing the plate thickness are predicted and calculated, and the upper limit value of the rolling speed corresponding to these rolling loads is calculated. are calculated using approximate expressions indicating the relationship between the rolling load and the upper limit of the rolling speed determined by the rolling mill, respectively, and controlling the hydraulic lowering device according to the lower upper limit of the rolling speed among them. A method for changing plate thickness in a rolling mill, characterized by:
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP58040077A JPS59166315A (en) | 1983-03-11 | 1983-03-11 | Method of changing plate thickness under running of rolling mill |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP58040077A JPS59166315A (en) | 1983-03-11 | 1983-03-11 | Method of changing plate thickness under running of rolling mill |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS59166315A JPS59166315A (en) | 1984-09-19 |
| JPH0246282B2 true JPH0246282B2 (en) | 1990-10-15 |
Family
ID=12570852
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP58040077A Granted JPS59166315A (en) | 1983-03-11 | 1983-03-11 | Method of changing plate thickness under running of rolling mill |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS59166315A (en) |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS49111858A (en) * | 1973-02-28 | 1974-10-24 | ||
| JPS55144316A (en) * | 1979-05-01 | 1980-11-11 | Kawasaki Steel Corp | Method and apparatus for rolled plate gauge control |
-
1983
- 1983-03-11 JP JP58040077A patent/JPS59166315A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS59166315A (en) | 1984-09-19 |
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