JPH0254411B2 - - Google Patents
Info
- Publication number
- JPH0254411B2 JPH0254411B2 JP21127781A JP21127781A JPH0254411B2 JP H0254411 B2 JPH0254411 B2 JP H0254411B2 JP 21127781 A JP21127781 A JP 21127781A JP 21127781 A JP21127781 A JP 21127781A JP H0254411 B2 JPH0254411 B2 JP H0254411B2
- Authority
- JP
- Japan
- Prior art keywords
- contact
- brush
- weight
- sliding
- brush plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000000463 material Substances 0.000 claims description 28
- 229910052738 indium Inorganic materials 0.000 claims description 7
- 229910052758 niobium Inorganic materials 0.000 claims description 7
- 229910000881 Cu alloy Inorganic materials 0.000 claims description 3
- 239000000314 lubricant Substances 0.000 description 6
- 229910052788 barium Inorganic materials 0.000 description 5
- MOFOBJHOKRNACT-UHFFFAOYSA-N nickel silver Chemical compound [Ni].[Ag] MOFOBJHOKRNACT-UHFFFAOYSA-N 0.000 description 5
- 239000010956 nickel silver Substances 0.000 description 5
- 239000000203 mixture Substances 0.000 description 3
- 229910052802 copper Inorganic materials 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
Landscapes
- Motor Or Generator Current Collectors (AREA)
Description
本発明は、小型モータの整流子外周に摺接する
刷子接点の刷子板材を作る刷子用摺動接点材料
（以下「摺動接点材料」という。）の改良に関す
る。
従来より小型モータの整流子外周に摺接する刷
子接点の刷子板材を作る摺動接点材料としては、
硬さ、ばね特性の優れた、洋白（Cu54〜58重量
％、Ni16.5〜19.5重量％、Zn22.5〜29.5重量％）
が用いられてきたが、洋白では耐摩耗性が劣り、
摩耗粉が生じ易く、摩耗粉が生じるとノイズが発
生するという欠点があつた。
本発明は、かかる欠点を解消すべくなされたも
ので、耐摩耗性を向上させ且つ接触抵抗を低く安
定させた洋白系の摺動接点材料を提供せんとする
ものである。
本発明の摺動接点材料は、Ni14.9〜19.4重量
％、Zn20.2〜29.4重量％、Nb、In及びBaの少な
くとも一種を合計で0.5〜10重量％及び残部Cuの
Cu合金から成るものである。
かかる本発明の摺動接点材料に於いて、Ni14.9
〜19.4重量％、Zn20.2〜29.4重量％、Nb、In及び
Baの少なくとも一種を合計で0.5〜10重量％残部
CuのCu合金とするのは、Nb、In、Baの元素が
潤滑剤となり、耐摩耗性が向上するからであり、
またこれら潤滑剤の摩耗粉が軟らかくて摺動作用
により容易に除去できて接触抵抗が低く安定する
からで、Nb、In、Baの少なくとも一種を合計で
0.5重量％未満ではその効果が無く、Nb、In、Ba
の少なくとも一種を合計で10重量％を超えると、
酸化物の発生量が多くなり、接触抵抗が高く不安
定となるものである。
なお、Ni、Zn、Cuの含有量は、前記従来の洋
白の組成比に変更を加えない範囲とすることによ
り、従来の洋白の特性は損なわれることなく発揮
されることとなるものである。
次に本発明による摺動接点材料と従来の摺動接
点材料にて作つた刷子接点の刷子板材について説
明する。
従来の合金材料を基材とし、これにNbを添加
し、後記の表の実施例１に示す成分組成の摺動接
点材料とし、以下同様にして後記の表の左欄に示
す成分組成の本発明の実施例である摺動接点材料
と従来例の摺動接点材料にて作つた巾0.5mm、厚
さ0.15mmの刷子板材を長さ10mmに切断の上、図示
の如くこの刷子板材２を１枚保持して成る刷子接
点３の刷子板材２を、外周に厚さ0.2mmのAg−
Cu10重量％より成る接点片１ａを３枚有する直
径10mm、長さ６mmの小型モータの整流子１の外周
に上下相対向するように摺接させて、後記の試験
条件にて整流子の回転試験を行い、刷子接点３の
刷子板材２の消耗量と接触抵抗を測定した処、後
記の表の右欄に示すような結果を得た。
試験条件
電 圧：24V
電 流：直流250mA
整流子の回転数 ：2000回転／分
整流子の回転時間：300時間
刷子接点の接触力：10g
The present invention relates to improvements in a brush sliding contact material (hereinafter referred to as "sliding contact material") for making a brush plate material for a brush contact that slides on the outer periphery of a commutator of a small motor. Conventionally, the sliding contact materials used to make brush plate materials for brush contacts that slide into contact with the outer periphery of the commutator of small motors include:
Nickel silver with excellent hardness and spring properties (Cu54-58% by weight, Ni16.5-19.5% by weight, Zn22.5-29.5% by weight)
has been used, but nickel silver has poor wear resistance,
It has the disadvantage that wear powder is easily generated, and when wear powder is generated, noise is generated. The present invention has been made to eliminate these drawbacks, and aims to provide a nickel silver-based sliding contact material that has improved wear resistance and low and stable contact resistance. The sliding contact material of the present invention contains 14.9 to 19.4% by weight of Ni, 20.2 to 29.4% by weight of Zn, a total of 0.5 to 10% by weight of at least one of Nb, In, and Ba, and the balance of Cu.
It is made of Cu alloy. In the sliding contact material of the present invention, Ni14.9
~19.4 wt%, Zn20.2~29.4 wt%, Nb, In and
Total balance of at least one type of Ba 0.5 to 10% by weight
The reason why Cu is made into a Cu alloy is that the elements Nb, In, and Ba act as lubricants and improve wear resistance.
In addition, the wear particles of these lubricants are soft and can be easily removed by sliding action, resulting in low and stable contact resistance.
If it is less than 0.5% by weight, it has no effect, and Nb, In, Ba
If the total amount exceeds 10% by weight of at least one of the following,
The amount of oxide generated increases, resulting in high contact resistance and instability. In addition, by setting the content of Ni, Zn, and Cu within a range that does not change the composition ratio of the conventional nickel silver, the characteristics of the conventional nickel silver will be exhibited without being impaired. be. Next, brush plate materials of brush contacts made of the sliding contact material according to the present invention and the conventional sliding contact material will be explained. A conventional alloy material is used as a base material, and Nb is added to it to make a sliding contact material having the composition shown in Example 1 in the table below, and in the same manner, a book with the composition shown in the left column of the table below is made. A brush plate material having a width of 0.5 mm and a thickness of 0.15 mm made from a sliding contact material according to an embodiment of the invention and a conventional sliding contact material was cut into a length of 10 mm, and the brush plate material 2 was cut as shown in the figure. The brush plate material 2 of the brush contact 3 held in one piece is coated with a 0.2 mm thick Ag-
Commutator rotation test using three contact pieces 1a made of 10% Cu by sliding contact with the outer circumference of the commutator 1 of a small motor with a diameter of 10 mm and a length of 6 mm so as to face each other vertically under the test conditions described below. The amount of wear and contact resistance of the brush plate material 2 of the brush contact point 3 was measured, and the results shown in the right column of the table below were obtained. Test conditions Voltage: 24V Current: DC 250mA Commutator rotation speed: 2000 revolutions/min Commutator rotation time: 300 hours Brush contact force: 10g
【表】
前記の表で明らかなように従来例の刷子接点の
刷子板材の摩耗量は60〜70μmであつたのに対し、
実施例の刷子接点の刷子板材の摩耗量は30〜
45μmで著しく減少していて耐摩耗性に優れてい
ることが判る。また従来例の刷子板材では接触抵
抗が１〜６Ωであつたのに対し、実施例の刷子板
材では接触抵抗が0.3〜0.4Ωで低く安定している
ことが判る。これはひとえに実施例の刷子板材が
摺動中含有されたNb、In、Baが潤滑剤となつて
耐摩耗性が向上し、潤滑剤の軟らかい摩耗粉が摺
動作用により容易に除去されるからに他ならな
い。
以上詳記した通り本発明の摺動接点材料は、
Be−CuにNb、In、Baが含有されてこれら元素
が摺動中潤滑剤となり、またこの潤滑剤は摺動作
用により容易に除去されるので、これにより作つ
た刷子接点の刷子板材は耐摩耗性が向上してノイ
ズが発生することが無く、しかも摺動中の接触抵
抗が低く安定するという優れた効果がある。[Table] As is clear from the table above, the wear amount of the brush plate material of the conventional brush contact was 60 to 70 μm, whereas
The wear amount of the brush plate material of the brush contact in the example is 30~
It can be seen that the wear resistance is significantly reduced at 45 μm, indicating excellent wear resistance. Further, it can be seen that the contact resistance of the brush plate material of the conventional example was 1 to 6 Ω, whereas the contact resistance of the brush plate material of the example was low and stable at 0.3 to 0.4 Ω. This is simply because the Nb, In, and Ba contained in the brush plate material of the example act as a lubricant during sliding, improving wear resistance, and the soft wear particles of the lubricant are easily removed by the sliding action. Nothing but. As detailed above, the sliding contact material of the present invention is
Be-Cu contains Nb, In, and Ba, and these elements act as a lubricant during sliding, and this lubricant is easily removed by the sliding action, so the brush plate material of the brush contact made with this is durable. It has the excellent effect of improved abrasion resistance, no noise generation, and low and stable contact resistance during sliding.
図は小型モータの整流子と刷子接点との接触状
態を示す斜視図である。
１……整流子、１ａ……接点片、２……刷子板
材、３……刷子接点。
The figure is a perspective view showing the state of contact between the commutator and brush contacts of a small motor. 1...Commutator, 1a...Contact piece, 2...Brush plate material, 3...Brush contact.
Claims (1)
Nb、In及びBaの少なくとも一種を合計で0.5〜10
重量％及び残部CuのCu合金であることを特徴と
する刷子用摺動接点材料。1 Ni14.9-19.4% by weight, Zn20.2-29.4% by weight,
A total of 0.5 to 10 of at least one of Nb, In and Ba
A sliding contact material for a brush, characterized in that it is a Cu alloy with a weight percentage of Cu and a balance of Cu.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP21127781A JPS58112295A (en) | 1981-12-25 | 1981-12-25 | Slide contact material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP21127781A JPS58112295A (en) | 1981-12-25 | 1981-12-25 | Slide contact material |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS58112295A JPS58112295A (en) | 1983-07-04 |
| JPH0254411B2 true JPH0254411B2 (en) | 1990-11-21 |
Family
ID=16603254
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP21127781A Granted JPS58112295A (en) | 1981-12-25 | 1981-12-25 | Slide contact material |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS58112295A (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2004125497A (en) * | 2002-09-30 | 2004-04-22 | Nippon Seiki Co Ltd | Liquid level detection device |
-
1981
- 1981-12-25 JP JP21127781A patent/JPS58112295A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS58112295A (en) | 1983-07-04 |