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JPH0257982B2 - - Google Patents
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JPH0257982B2 - - Google Patents

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Publication number
JPH0257982B2
JPH0257982B2 JP9933088A JP9933088A JPH0257982B2 JP H0257982 B2 JPH0257982 B2 JP H0257982B2 JP 9933088 A JP9933088 A JP 9933088A JP 9933088 A JP9933088 A JP 9933088A JP H0257982 B2 JPH0257982 B2 JP H0257982B2
Authority
JP
Japan
Prior art keywords
hollow fiber
cellulose
fiber membrane
weight
water
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP9933088A
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Japanese (ja)
Other versions
JPS63283703A (en
Inventor
Michitaka Iwata
Seiichi Manabe
Mamoru Inoe
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Asahi Chemical Industry Co Ltd
Original Assignee
Asahi Chemical Industry Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Asahi Chemical Industry Co Ltd filed Critical Asahi Chemical Industry Co Ltd
Priority to JP9933088A priority Critical patent/JPS63283703A/en
Publication of JPS63283703A publication Critical patent/JPS63283703A/en
Publication of JPH0257982B2 publication Critical patent/JPH0257982B2/ja
Granted legal-status Critical Current

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Description

【発明の詳細な説明】[Detailed description of the invention]

(イ) 産業上の利用分野 本発明は、内・外壁面間を貫通する孔を有し、
内・外壁面における平均孔径が0.02〜10μmの範
囲である再生セルロース中空糸膜に関する。 (ロ) 従来の技術 近年海水の淡水化、排水処理、人工腎臓、食品
工業等の分野て選択透過性を有する膜が注目され
ており、特に単位体積当りの表面積を大きくとれ
る中空糸の開発が進んでいる。 セルロース銅アンモニア溶液から作製される再
生セルロース中空糸膜の代表的なものとしては、
(1)全繊維長ならびに全周囲にわたつて数μmない
し60μmの均一な壁厚および外径10μmないし数
100μmの均一な真円形の横断面を有し、かつ延
伸配向されてなる全繊維長にわたつて連続貫通し
た中空部を有する銅アンモニアセルロース繊維よ
りなる中空糸(特公昭50−40168号)、(2)断面構造
において、外表面に近い構成部分が内面に近い構
成部分および中間部分の両者に比べて密な多孔構
造に組成されてなる銅アンモニア再生繊維素から
なる中空人造繊維体(特公昭55−1363号)、(3)中
空コアを有する銅アンモニア再生セルロース管状
体の湿潤時における電子顕微鏡的観察において、
横断面ならびに縦断面の全体が大きくとも200Å
以下の微細間〓を有する実質的均質かつ緻密な多
孔構造体からなり、内外表面ともスキンレスで平
滑な表面性状を有する銅アンモニア再生セルロー
スからなる透析用中空糸繊維(特開昭49−134920
号)等がある。これらの中空糸膜はいずれも、銅
アンモニアセルロース紡糸原液を環状紡糸孔から
空気中に直接押し出し、その下方に自重落下さ
せ、その際、線状に紡出される紡糸原液の内部中
央部に紡糸原液に対する非凝固性液体を導入充填
して吐出させ、その後自重落下により充分に延伸
したのち希流酸溶液中に浸漬し凝固再生を行なう
ことにより製造している。このような方法で得ら
れた中空糸の平均孔径は全て0.02μm未満である
ため、超純水の製造、食品濃縮、精製、医薬品精
製、除菌、微粒子除去などの分野には利用出来な
い。このため、孔径の大きな中空糸膜の開発が望
まれていた。 (ハ) 発明が解決しようとする課題 本発明の目的は、上述のような従来の中空糸膜
では達成できなかつた優れた濾過性能(すなわ
ち、濾過性能および濾過容量)および力学的性質
(すなわち強度)を有する再生セルロース中空糸
膜を提供するにある。 (ニ) 課題を解決するための手段 本発明の中空糸膜は、全繊維長にわたつて連続
貫通した中空部を有する平均分子量5×104〜5
×105の再生セルロース中空糸膜であつて、該中
空糸膜は直径0.02〜1μmのセルロース粒子によつ
て構成されており、且つ、該中空糸膜はその内壁
面および外壁面ともに平均孔径0.02〜10μmの孔
を有し、これら内壁面および外壁面の孔の平均孔
径は中間部の孔の平均孔径より大きいことを特徴
とする。 本発明に係る再生セルロース中空糸膜は、セル
ロース銅アンモニア溶液を用いて中空糸を製造す
るに際し、外側環状紡出口よりセルロース濃度
3.5〜10.5重量%のセルロース銅アンモニア溶液
を、中央紡出口より中空剤として、水酸基を持た
ず、28重量%のアンモニア水溶液への溶解度が10
重量%以上で、セルロースを膨潤させないケト
ン、アンモニアおよび水からなり、水に対するケ
トンの濃度が20〜160重量%、水に対するアンモ
ニアの濃度が5重量%以下の中空剤を吐出するこ
とによつて、セルロース銅アンモニア溶液と中空
剤との界面からミクロ相分離を生起させ、引き続
き凝固、再生を行うことによつて製造することが
できる。 以下、本発明の中空糸膜をその製造法との関連
で詳細に説明する。 セルロース銅アンモニア溶液から公知の方法で
製造される中空糸膜は、中空剤として紡糸原液に
対して非凝固性液体を用いている。おそらくこれ
に原因しているため、得られた中空糸膜の平均孔
径は0.02μm未満であるのに対して、本発明の中
空糸膜の製法に従つて紡糸すると、平均孔径が
0.02μm以上はもちろん10μmまでの広い範囲の中
空糸膜が作製可能であり、単位面積当り孔密度も
公知の方法により得られた中空糸膜に比べて増大
し、さらに貫通孔も多い。ここで「ミクロ相分
離」とは溶液中にセルロースの濃厚相あるいは希
薄相が直径0.01〜数μmの粒子として分散し、安
定化している状態を意味する。また、ミクロ相分
離の生起は、紡糸中の糸の失透現象によつて直接
肉眼観察するか、あるいは紡糸後の糸のレプリカ
透過型電子顕微鏡観察により直径1μm以下、
0.02μm以上のセルロース粒子の存在で確認され
る。 本発明の中空糸膜は、壁厚方向のいかなる位置
で膜面に平行に切つても、電子顕微鏡で観察でき
る程度の孔径(約0.02μmまたはそれ以上)の貫
通孔が認められる。また、中空糸膜の内・外両壁
面における平均孔径0.02〜10μmの範囲であるが、
両壁面間中間部の平均孔径は、後記実施例に示す
ように内・外両壁面における平均孔径より小さ
い。 中空剤としてケトン、アンモニアおよび水から
なる混合溶液を採用することによつて、中空剤と
原液との界面からもミクロ相分離が生起し、その
後凝固が起こり、結果的に内壁部の平均孔径を大
きくすることが可能となる。ここで凝固とは該セ
ルロース銅アンモニア溶液が固体化することで、
換言すれば溶液の粘度が104ポイズ以上になつた
状態を意味する。ミクロ相分離を生起させるのに
適当な中空剤は、セルロース銅アンモニア溶液中
のセルロース濃度、アンモニア濃度、銅濃度に依
存して変わり、必ずしも同一ではないので、紡糸
原液にそれぞれについてあらかじめ決定しておか
なくてはならない。具体的には、紡糸原液である
セルロース銅アンモニア溶液を撹拌しながら溶媒
を該溶液中に滴下し、滴下量が重量比で該溶液の
10%以上、望ましくは20%以上において凝固を経
ずにミクロ相分離を起こさせる溶媒を中空剤とし
て採用すれば良い。ミクロ相分離の生起には通常
10秒〜数10分の時間を要する。したがつて、実際
の紡糸においては中空剤の分子量は小さい方が望
ましい。また、吐出された繊維状物を上記のよう
なケトン、アンモニアおよび水からなる混合溶液
中に浸漬することがより望ましい。ミクロ相分離
を起こさせるケトン、アンモニアおよび水からな
る混合溶液を採用すれば、中空糸膜の外壁部にも
平均孔径0.02μm以上の孔を作製することも可能
であり、平均空名率Prρも増大する。 また、本発明の中空糸膜の製造においては、セ
ルロース分子の平均分子量が5×104以上のセル
ロース銅アンモニア溶液を用いることも可能であ
るため、乾燥状態での力学的性質(特に強度)が
優れた再生セルロース中空糸膜をきわめて容易に
製造することができる。たとえば、平均空孔率を
Prρ(%)とすれば、平均分子量1×105以上のセ
ルロースを溶解したセルロース銅アンモニア溶液
を用いて得られた中空糸膜の弾性率は1.5×108
(100−Prρ)dyn/cm2以上である。一般に、再生
セルロース中空糸膜は乾燥状態では脆い。そのた
め従来の再生セルロース中空糸膜では、グリセリ
ン等で浸漬し、乾燥状態になるのを防止してい
る。酢酸セルロースあるいは硝酸セルロースなど
のセルロース誘導体中空糸をアルカリ水溶液でケ
ン化することにより、再生セルロース中空糸膜が
得られている。このような方法で得られた中空糸
膜の平均孔径は0.01〜2μmの範囲であり、セルロ
ース誘導体を出発物質として調製するため再生後
のセルロース分子の平均分子量は4.0×104以下で
ある。そのため乾燥状態での中空糸膜の力学的性
質(たとえば強度)は合成高分子から構成される
中空糸膜にくらべて劣る。たとえば、引張り弾性
率はほぼ102(100−Prρ)dyn/cm2である。引張り
破壊強度は弾性率にほぼ比例し、弾性率の約1/10
である。水による湿潤状態での強度は、乾燥状態
にくらべてさらに低くなるため、セルロース誘導
体から得られた従来の再生セルロース中空糸膜
は、取扱い時に破損することがある。また、セル
ロース誘導体を再生する上述の再生セルロース中
空糸の製造方法では、その製造プロセスが長くな
り、製造コストも高い。分子量の増大に伴なつて
中空糸膜の強度は上昇し、脆さが改善される。そ
のため中空糸膜の取扱いが容易となり、中空糸膜
の破損は減少する。セルロースの平均分子量が大
きければ大きいほど、同一空孔率で比較した場合
の破損率は減少する。該平均分子量の中空糸膜物
性に及ぼす影響は、平均分子量が大きくなるにし
たがつて飽和する傾向が認められる。したがつて
平均分子量は5.0×104以上、5.0×105以下であれ
ば、実用上の取扱い易さの点でさしつかえない。
より好ましい範囲は5.5×104以上、3×105以下
である。すなわち、本発明の中空糸膜は、中空糸
膜に対してグリセリン等の膨潤剤を含まない乾燥
状態においてでさえ十分な力学的性質を持たせる
ことが極めて容易な点に大きな特徴がある。 前述の中空剤としては、水酸基を持たず、28重
量%のアンモニア水溶液への溶解度が10重量%以
上で、かつセルロースを膨潤させないケトン、ア
ンモニアおよび水からなる混合溶液を用いるが、
中空剤のみならず凝固剤としても同様な混合溶液
を用いることが好ましい。中空剤と凝固剤の両者
に上記のような混合溶液を用いることにより、通
常生成するスキン層が消減し、中空糸の外壁面お
よび内壁面とも孔径0.01μm以上の孔が形成され
る。 また、好ましいケトンとしてはアセトンおよび
メチルエチルケトンが挙げられる。また、混合溶
液中に硫酸アンモニウムまたは酢酸アンモニウム
を含有せしめてもよい。 上記混合溶液において、水に対するアンモニア
の濃度が5重量%以下、好ましくは3重量%以下
で、かつ水に対するケトンの濃度が20重量%以上
160重量%以下、好ましくは35重量%以上110重量
%以下であれば、孔径が大きくなり、孔密度も増
加し、貫通孔の存在比率も増加し再現性よくかつ
安定に製造することができる。ここでセルロース
を膨潤させないケトンとは、中空糸を20℃のケト
ンに10分間浸漬したときの膨潤率が+5%〜−3
%の範囲内にあるケトンを意味する。 また、セルロース銅アンモニア溶液中に該ケト
ンをゲル化点以下または30重量%以下の濃度まで
あらかじめ添加することにより、紡糸速度が上昇
し、製造時間が短縮され、かつ再現性の良い中空
糸膜を得ることができる。 本発明の中空糸膜の製造における原理上の特徴
は、中空剤および凝固浴に上記ケトン、アンモニ
アおよび水からなる混合溶液を用いて中空糸を紡
糸した際、中空糸が失透してくることから明らか
である。すなわち、ミクロ相分離を経過し、しか
る後凝固、再生、水洗処理を経る点に最大の特徴
がある。ミクロ相分離状態を経過した中空糸膜の
微細構造上の特徴として、セルロースおよびセ
ルロース−2結晶において、水素結合に垂直な
(101)面の中空糸膜の半径方向への配向が公知の
方法で得られた中空糸膜にくらべて少ない。この
ようなミクロ相分離を生起させるケトンは、水酸
基を持たず、28重量%のアンモニア水溶液への溶
解度が10重量%以上であり、かつセルロースを膨
潤させないという共通の性質を持つ。水酸基を持
つ有機溶媒を含む混合溶液を用いて紡糸すると、
ミクロ相分離は起こらず、透明な中空糸膜になる
か、中空糸膜外壁面および内壁面にスキン層が生
じ、結果的に中空糸膜の外壁面の孔径は0.02μm
未満となる場合が大部分である。 使用するケトンは分子量が小さいほど、ミクロ
相分離を生起する時間が短縮され、後処理工程で
の作業性が良いことから望ましい。なお、28重量
%アンモニア水溶液へのケトンの溶解度(28重量
%アンモニア水溶液100ml当りに溶解する量(重
量))が10重量%以上でなければ、ミクロ相分離
を生起しないか、あるいは、わずかに生起しても
実際の紡糸に際しては、中空糸の外壁面あるいは
内壁面にうすいスキン層が生成し、得られた中空
糸膜の平均孔径は0.02μm未満となる。水への溶
解度、特にアルカリ水溶液中への溶解度は高けれ
ば高いほどよい。 セルロース銅アンモニア紡糸原液中のセルロー
ス濃度は3.5重量%以上、10.5重量%以下である
ことが好ましい。紡糸原液中のセルロース濃度が
3.5重量%未満になると、原液の粘度低下が起こ
り、かつ曳糸性が悪くなるため、紡糸状態が不安
定となり、再現性の良い中空糸膜を得ることは困
難である。10.5重量%を超えると中空糸がかたく
なり、かつ透明化し、空孔率が低下し、孔密度も
減少する。したがつて、セルロース濃度が3.5重
量%〜10.5重量%であればマイクロフイルトレー
シヨンなどに用いられる中空糸としての性能を十
分満たしていることになる。好ましいセルロース
濃度は4重量%〜10重量%である。 なお、前述の銅アンモニア溶液とは、銅とアン
モニアを主成分とする溶液で、シユバイツアー試
薬と呼ばれる濃紺色の溶液であり、実質的にセル
ロースを溶解することのできる溶媒系を意味する
ものであり、銅以外の陽イオンあるいはアンモニ
ア以外の溶媒を一部混入したものも含む。また、
セルロース濃度とは、セルロースの銅アンモニア
溶液中での重量濃度を意味する。再生用の酸は、
特に限定されるものではないが、回収あるいは腐
触等を考慮して希硫酸(たとえば2重量%の希硫
酸)を用いることが望ましい。 本発明の再生セルロース中空糸膜が利用できる
分離対象として、水を含む液体または気体混合物
中の目的とする成分の分離除去、たとえば人工腎
臓、人工肝臓あるいは人工膵臓用中空糸膜などで
ある。その他限外濾過膜として利用できるが、親
水性で力学的性質に優れる強靭な本発明の再生セ
ルロース中空糸膜は、生体関連分野(医学、生物
化学工業)、あるいは食品醗酵分野上において適
している。 本発明の中空糸膜の微細構造上の特徴と各種物
性値の典型例を示す。セルロース分子の平均分子
量は5.75×104、測定周波数110Hzにおける30℃の
動的弾性率1.3×1010dyn/cm2、力学的損失正接
tanδのピーク値(tanδ)maxは0.14、tanδのピー
ク温度Tmaxは262℃、外壁面の平均孔径は1μm、
内壁面の平均孔径は1.2μm、空孔率は72%であ
る。 また、本発明方法で得られる膜の外壁面、中間
部および内壁面の走査型電子顕微鏡写真をそれぞ
れ第1図、第2図および第3図に示す。 実施例に先立ち、発明の詳細な説明中で用いら
れた各種物性値の測定方法を以下に示す。 <平均分子量> 銅アンモニア溶液中(20℃)で測定された極限
粘度数(η)(ml/g)を下式(1)に代入すること
により、平均分子量(粘度平均分子量)Mvを算
出する。 Mv=〔η〕×3.2×103 (1) <セルロースおよび−2結晶の固定、配向度
パラメーター> 理学電機社製X線発生装置(RU−200PL)と
ゴニオメーター(SG−9R)、計数管にはシンチ
レーシヨンカウンター、計数部には波高分析器
(PHA)を用い、ニツケルフイルターで単色化し
たCu−Kα線(波長λ=1.5418Å)で、対称透過
法を採用して測定する。 長さ5mmの水で湿潤状態にある中空糸膜をアセ
トンで水分を置換し、その後風乾した後、これを
約200本円筒状に束ね、その直径をDx(cm)とす
る。該束状物を約100×Dx(Kg)の荷重で押しつ
ぶして中空部をなくする。すなわち見掛け上積層
膜の状態に変形する。40KV×100mAでX線発
生装置を運転し、スキヤニング速度1°/分、チヤ
ート速度10mm/分、タイムコンスタント2秒、ダ
イバージエンススリツト2mmφ、レシービングス
リツト縦幅1.9mm、横幅3.5mmにし、該荷重変形後
の中空糸膜の断面方向における赤道方向および子
午線方向のX線回折強度曲線を測定する。 セルロース結晶は、2θ=12°〔(101)面からの
反射〕、20°〔(101)面からの反射〕、22°〔(002

面からの反射〕の2種の回折で特徴づけられる。
またセルロース−2結晶は、2θが約12°と21°の
2個の回折で特徴づけられる。 赤道線および子午線方向から得られたX線回折
強度曲線の2θ=15°と35°の間を直線で結び基線と
する。そして(101)面および(101)面の回折
ピークの頂点から基線までの距離(強度)を測定
する。赤道方向の(101)面の回折強度をH1
(101)面の回折強度をH2および子午線方向の
(101)面の回折強度をH3、(101)面の回折強度
をH4とすると、赤道方向での回折強度比Aは
H2/H1、子午線方向での回折強度比BはH4
H3である。配向度パラメーターOPは下式(2)で算
出される。 配向度パラメーターOP=1−A/B (2) <平均孔半径、孔密度> 多孔膜1cm2当りの孔半径がr〜r+drに存在す
る孔の数をN(r)drと表示すると(N(r)は孔
径分布関数)、平均孔半径3、および孔密度Nは
下式(3)および(4)で与えられる。 =0r3N(r)dr/0r2N(r)dr(3
) N=∫ 0N(r)dr (4) 湿潤状態の中空糸膜内部の水分をアセトンで置
換し、その後風乾して得られた中空糸膜の内外壁
面および壁厚部における中間面の電子顕微鏡写真
を走査型電子顕微鏡を用いて撮影する。壁厚部の
サンプリングは、中空糸膜をエポキシ樹脂に包埋
後、ウルトラミクロトーム(LKB社(スウエー
デン)製Ultratome8800型)に装着したガラス
ナイフを用いて、外壁面から測定して壁厚の1/1.
8〜1/2.2の位置で中空糸膜の繊維軸方向に対して
平行に厚さ約1μmの試料を切り出した。該写真
から公知の方法で孔径分布関数N(r)を算出し、
これを(3)式に代入する。すなわち、孔径分布を求
めたい部分の走査型電子顕微鏡写真を適当な大き
さ(たとえば20cm×20cm)に拡大焼付けし、得ら
れた写真上に等間隔にテストライン(直線)を20
本描く。おのおのの直線は多数の孔を横切る。孔
を横切つた際の孔内に存在する直線の長さを測定
し、この頻度分布関数を求める。この頻度分布関
数を用いて、たとえばステレオロジ(たとえば、
諏訪紀夫著“定量形態学”岩波書店)の方法でN
(r)を定める。なお平均孔径は23である。 <平均空孔率Prρ> 湿潤状態にある中空糸膜内部の水分をアセトン
で置換し、その後風乾して得られた中空糸膜を真
空中で乾燥し、水分率を0.5%以下とする。乾燥
後の中空糸の内径をDi(cm)、外径をDp(cm)と
し、中空糸の長さをl(cm)、重量をw(g)とす
ると、Prρは下式(5)で与えられる。 Prρ(%) ={1−w/0.375×π(D20−D21×l}×100
(5) <Tmax、動的弾性率> 湿潤状態にある中空糸膜内部の水分をアセトン
で置換し、その後風乾して得られた長さ5cmの中
空糸を、東洋ボールドウイン社製Rheo−Vibron
DDV−c型を使用し、測定周波数110Hz、乾燥
空気下で平均昇温速度10℃/mmでtan δ−温度曲
線と動的弾性率−温度曲線よりtan δのピーク値
(tanδ)maxとtanδのピーク位置Tmaxと30℃に
おける動的弾性率を読み取る。 (ヘ) 実施例 以下、本発明の中空糸膜を実施例について具体
的に説明する。 実施例 1〜5 セルロースリンター(平均分子量2.35×105
を公知の方法で調製したアンモニア濃度6.8重量
%、銅濃度3.1重量%の銅アンモニア溶液中に第
1表に示す濃度で溶解せしめ、濾過脱胞を行ない
紡糸原液とした。該紡糸原液を環状紡出口の外側
環状紡出口(外径2mmφ)より1.25ml/分で吐出
させ、一方アセトンと水との比率が101.1重量%
で、アンモニアと水との比率が1.1重量%の混合
溶液を中空剤として中央紡出口(外径0.4mmφ)
より1.77ml/分で、それぞれ、アセトンと水との
比率が101.1重量%で、アンモニアと水との比率
が1.1重量%の混合溶液(凝固剤)中に直接吐出
し、11m/分の速度で巻取つた。その後2重量%
硫酸水溶液で再生し、しかる後水洗した。得られ
た中空糸膜をアセトンで水分を置換し、その後緊
張状態で風乾して各物性および微細構造を測定し
た結果を第1表に示す。
(a) Industrial application field The present invention has a hole penetrating between the inner and outer wall surfaces,
The present invention relates to a regenerated cellulose hollow fiber membrane having an average pore diameter in the range of 0.02 to 10 μm on the inner and outer wall surfaces. (b) Conventional technology In recent years, membranes with selective permeability have been attracting attention in fields such as seawater desalination, wastewater treatment, artificial kidneys, and the food industry.In particular, the development of hollow fibers that can provide a large surface area per unit volume has been attracting attention. It's progressing. Typical regenerated cellulose hollow fiber membranes made from cellulose copper ammonia solution include:
(1) Uniform wall thickness of several μm to 60 μm over the entire fiber length and entire circumference and outer diameter of 10 μm to several
Hollow fibers made of copper ammonia cellulose fibers that have a uniform perfect circular cross section of 100 μm and have hollow portions extending continuously over the entire length of the stretched and oriented fibers (Japanese Patent Publication No. 50-40168), ( 2) A hollow artificial fibrous body made of copper ammonia regenerated cellulose in which the cross-sectional structure has a porous structure in which the component near the outer surface has a denser pore structure than both the component near the inner surface and the middle part (Special Publication No. 55 -1363), (3) In an electron microscopic observation of a cuprammonium regenerated cellulose tubular body having a hollow core when wet,
The entire cross section and longitudinal section is at most 200 Å
Hollow fiber fibers for dialysis made of copper ammonia regenerated cellulose (Japanese Unexamined Patent Application Publication No. 134920/1983), which are made of copper ammonia regenerated cellulose, which have a substantially homogeneous and dense porous structure with the following microscopic gaps, and have skinless and smooth surfaces on both the inner and outer surfaces.
No.) etc. In both of these hollow fiber membranes, the cuprammonium cellulose spinning dope is directly extruded into the air from an annular spinning hole and allowed to fall under its own weight. The material is manufactured by introducing and filling a non-coagulable liquid into the material, discharging it, and then fully stretching it by its own weight, and then immersing it in a dilute acid solution for solidification and regeneration. Since the average pore diameter of the hollow fibers obtained by such methods is all less than 0.02 μm, they cannot be used in fields such as ultrapure water production, food concentration and purification, pharmaceutical purification, sterilization, and particulate removal. For this reason, the development of hollow fiber membranes with large pore sizes has been desired. (c) Problems to be Solved by the Invention The purpose of the present invention is to provide excellent filtration performance (i.e., filtration performance and filtration capacity) and mechanical properties (i.e., strength) that could not be achieved with conventional hollow fiber membranes as described above. ) A regenerated cellulose hollow fiber membrane is provided. (d) Means for Solving the Problems The hollow fiber membrane of the present invention has an average molecular weight of 5×10 4 to 5 and has a hollow portion continuously extending through the entire fiber length.
×10 5 regenerated cellulose hollow fiber membrane, the hollow fiber membrane is composed of cellulose particles with a diameter of 0.02 to 1 μm, and the hollow fiber membrane has an average pore diameter of 0.02 on both the inner and outer wall surfaces. It has pores of ~10 μm, and is characterized in that the average pore diameter of the pores on the inner wall surface and the outer wall surface is larger than the average pore diameter of the pores on the intermediate portion. In the regenerated cellulose hollow fiber membrane according to the present invention, when producing hollow fibers using a cellulose copper ammonia solution, the cellulose concentration is increased from the outer annular spinning opening.
A 3.5-10.5% by weight cellulose cupric ammonia solution was added as a hollow agent from the central spinning spout to form a cellulose with no hydroxyl groups and a solubility of 10% in a 28% by weight ammonia aqueous solution.
By discharging a hollow agent consisting of a ketone, ammonia and water that does not swell cellulose at a concentration of 20 to 160% by weight or more and a concentration of ammonia to water of 5% or less by weight, It can be produced by causing microphase separation from the interface between the cellulose copper ammonia solution and the hollow agent, followed by solidification and regeneration. Hereinafter, the hollow fiber membrane of the present invention will be explained in detail in relation to its manufacturing method. Hollow fiber membranes manufactured from cellulose cupric ammonia solution by a known method use a non-coagulable liquid for the spinning stock solution as a hollowing agent. Possibly due to this, the average pore size of the obtained hollow fiber membrane is less than 0.02 μm, whereas when spun according to the manufacturing method of the hollow fiber membrane of the present invention, the average pore size is less than 0.02 μm.
Hollow fiber membranes with a wide range of diameters from 0.02 μm or more to 10 μm can be produced, and the pore density per unit area is increased compared to hollow fiber membranes obtained by known methods, and there are also many through holes. Here, "microphase separation" means a state in which a concentrated phase or a dilute phase of cellulose is dispersed and stabilized as particles with a diameter of 0.01 to several μm in a solution. In addition, the occurrence of microphase separation can be observed directly with the naked eye by the devitrification phenomenon of the yarn during spinning, or by replica transmission electron microscopy of the yarn after spinning to determine the occurrence of microphase separation with a diameter of 1 μm or less.
Confirmed by the presence of cellulose particles of 0.02 μm or more. Even when the hollow fiber membrane of the present invention is cut parallel to the membrane surface at any position in the wall thickness direction, through-holes with a pore diameter (approximately 0.02 μm or more) that can be observed with an electron microscope are observed. In addition, the average pore diameter on both the inner and outer walls of the hollow fiber membrane is in the range of 0.02 to 10 μm,
The average pore diameter at the intermediate portion between both wall surfaces is smaller than the average pore diameter at both the inner and outer wall surfaces, as shown in Examples below. By using a mixed solution consisting of ketone, ammonia, and water as the hollowing agent, microphase separation also occurs from the interface between the hollowing agent and the stock solution, followed by coagulation, and as a result, the average pore size of the inner wall increases. It is possible to make it larger. Here, coagulation refers to the solidification of the cellulose copper ammonia solution,
In other words, it means a state in which the viscosity of the solution is 10 4 poise or higher. The hollowing agent suitable for causing microphase separation varies depending on the cellulose concentration, ammonia concentration, and copper concentration in the cellulose cuprammonium solution and is not necessarily the same, so it is necessary to determine each in advance in the spinning stock solution. Must-have. Specifically, the solvent is added dropwise into the cellulose copper ammonia solution, which is the spinning stock solution, while stirring the solution, and the amount of the solution is determined by weight ratio.
A solvent that causes microphase separation without coagulation at 10% or more, preferably 20% or more may be used as the hollowing agent. The occurrence of microphase separation is usually
It takes 10 seconds to several tens of minutes. Therefore, in actual spinning, it is desirable that the molecular weight of the hollowing agent is small. Further, it is more desirable to immerse the discharged fibrous material in the above-mentioned mixed solution consisting of ketone, ammonia and water. By using a mixed solution consisting of ketone, ammonia, and water that causes microphase separation, it is possible to create pores with an average pore diameter of 0.02 μm or more on the outer wall of the hollow fiber membrane, and the average void ratio Prρ can also be reduced. increase In addition, in the production of the hollow fiber membrane of the present invention, it is also possible to use a cellulose copper ammonia solution with an average molecular weight of cellulose molecules of 5 × 10 4 or more, so that the mechanical properties (especially strength) in the dry state are Excellent regenerated cellulose hollow fiber membranes can be produced extremely easily. For example, if the average porosity is
If Prρ (%), the elastic modulus of a hollow fiber membrane obtained using a cellulose cupric ammonia solution in which cellulose with an average molecular weight of 1×10 5 or more is dissolved is 1.5×10 8
(100−Prρ)dyn/cm 2 or more. Generally, regenerated cellulose hollow fiber membranes are brittle in a dry state. For this reason, conventional regenerated cellulose hollow fiber membranes are soaked in glycerin or the like to prevent them from drying out. Regenerated cellulose hollow fiber membranes have been obtained by saponifying hollow fibers of cellulose derivatives such as cellulose acetate or cellulose nitrate with an aqueous alkaline solution. The average pore diameter of the hollow fiber membrane obtained by such a method is in the range of 0.01 to 2 μm, and since it is prepared using a cellulose derivative as a starting material, the average molecular weight of the cellulose molecules after regeneration is 4.0×10 4 or less. Therefore, the mechanical properties (eg, strength) of hollow fiber membranes in a dry state are inferior to those of hollow fiber membranes made of synthetic polymers. For example, the tensile modulus is approximately 102 (100-Prρ)dyn/ cm2 . Tensile breaking strength is approximately proportional to the elastic modulus, approximately 1/10 of the elastic modulus.
It is. Conventional regenerated cellulose hollow fiber membranes obtained from cellulose derivatives may break during handling because their strength in a wet state with water is even lower than in a dry state. Moreover, in the above-mentioned method for producing regenerated cellulose hollow fibers in which cellulose derivatives are regenerated, the production process is long and the production cost is high. As the molecular weight increases, the strength of the hollow fiber membrane increases and its brittleness is improved. Therefore, handling of the hollow fiber membrane becomes easier and damage to the hollow fiber membrane is reduced. The higher the average molecular weight of cellulose, the lower the breakage rate when compared at the same porosity. It is observed that the influence of the average molecular weight on the physical properties of the hollow fiber membrane tends to become saturated as the average molecular weight increases. Therefore, an average molecular weight of 5.0×10 4 or more and 5.0×10 5 or less is acceptable in terms of practical ease of handling.
A more preferable range is 5.5×10 4 or more and 3×10 5 or less. That is, the hollow fiber membrane of the present invention is characterized in that it is extremely easy to impart sufficient mechanical properties to the hollow fiber membrane even in a dry state that does not contain a swelling agent such as glycerin. As the above-mentioned hollow agent, a mixed solution consisting of a ketone, ammonia and water is used, which does not have a hydroxyl group, has a solubility in a 28% by weight ammonia aqueous solution of 10% by weight or more, and does not swell cellulose.
It is preferable to use a similar mixed solution not only as a hollowing agent but also as a coagulant. By using the above-mentioned mixed solution as both the hollow agent and the coagulant, the normally formed skin layer disappears, and pores with a pore diameter of 0.01 μm or more are formed on both the outer and inner wall surfaces of the hollow fiber. Further, preferred ketones include acetone and methyl ethyl ketone. Further, ammonium sulfate or ammonium acetate may be included in the mixed solution. In the above mixed solution, the concentration of ammonia relative to water is 5% by weight or less, preferably 3% by weight or less, and the concentration of ketone relative to water is 20% by weight or more.
When it is 160% by weight or less, preferably 35% by weight or more and 110% by weight or less, the pore diameter becomes large, the pore density also increases, and the proportion of through holes increases, allowing for stable production with good reproducibility. Ketones that do not swell cellulose are defined as having a swelling rate of +5% to -3 when hollow fibers are immersed in ketones at 20°C for 10 minutes.
% of ketones. In addition, by adding the ketone to the cellulose cupric ammonia solution in advance to a concentration below the gelling point or below 30% by weight, the spinning speed can be increased, the production time can be shortened, and hollow fiber membranes with good reproducibility can be produced. Obtainable. The principle feature of the production of the hollow fiber membrane of the present invention is that when the hollow fiber is spun using a mixed solution consisting of the above ketone, ammonia, and water as a hollow agent and a coagulation bath, the hollow fiber becomes devitrified. It is clear from this. That is, the most important feature is that it undergoes microphase separation, followed by coagulation, regeneration, and water washing. As a microstructural feature of hollow fiber membranes that have undergone a microphase separation state, in cellulose and cellulose-2 crystals, the orientation of the hollow fiber membranes in the radial direction of the (101) plane perpendicular to the hydrogen bonds is determined by a known method. It is smaller than that of the obtained hollow fiber membrane. Ketones that cause such microphase separation have common properties: they do not have hydroxyl groups, have a solubility in a 28% ammonia aqueous solution of 10% by weight or more, and do not swell cellulose. When spinning using a mixed solution containing an organic solvent with hydroxyl groups,
Microphase separation does not occur, resulting in a transparent hollow fiber membrane, or a skin layer is formed on the outer and inner wall surfaces of the hollow fiber membrane, resulting in a pore diameter of 0.02 μm on the outer wall surface of the hollow fiber membrane.
In most cases it is less than. The smaller the molecular weight of the ketone used, the shorter the time for microphase separation to occur and the better the workability in the post-treatment process, so it is desirable. Note that if the solubility of ketone in a 28% ammonia aqueous solution (amount (weight) dissolved per 100ml of a 28% ammonia aqueous solution) is not 10% by weight or more, microphase separation will not occur or will occur only slightly. However, during actual spinning, a thin skin layer is formed on the outer or inner wall surface of the hollow fiber, and the average pore diameter of the resulting hollow fiber membrane is less than 0.02 μm. The higher the solubility in water, especially the solubility in an alkaline aqueous solution, the better. The cellulose concentration in the cellulose cuprammonium spinning dope is preferably 3.5% by weight or more and 10.5% by weight or less. The cellulose concentration in the spinning stock solution is
If it is less than 3.5% by weight, the viscosity of the stock solution decreases and the spinnability deteriorates, making the spinning state unstable and making it difficult to obtain hollow fiber membranes with good reproducibility. If it exceeds 10.5% by weight, the hollow fibers become hard and transparent, and the porosity and pore density decrease. Therefore, if the cellulose concentration is 3.5% to 10.5% by weight, the performance as a hollow fiber used for microfiltration etc. is sufficiently satisfied. The preferred cellulose concentration is 4% to 10% by weight. The above-mentioned copper ammonia solution is a solution whose main components are copper and ammonia, and is a dark blue solution called a Schweitzer reagent, which means a solvent system that can substantially dissolve cellulose. , including those containing some cations other than copper or solvents other than ammonia. Also,
Cellulose concentration means the weight concentration of cellulose in a copper ammonia solution. The acid for regeneration is
Although not particularly limited, it is desirable to use dilute sulfuric acid (for example, 2% by weight diluted sulfuric acid) in consideration of recovery or corrosion. The regenerated cellulose hollow fiber membrane of the present invention can be used to separate and remove target components in liquid or gas mixtures containing water, such as hollow fiber membranes for artificial kidneys, artificial livers, or artificial pancreases. Although it can be used as other ultrafiltration membranes, the regenerated cellulose hollow fiber membrane of the present invention, which is hydrophilic, has excellent mechanical properties, and is strong, is suitable for bio-related fields (medicine, biochemical industry) or food fermentation fields. . Typical examples of microstructural features and various physical property values of the hollow fiber membrane of the present invention are shown. The average molecular weight of cellulose molecules is 5.75×10 4 , the dynamic elastic modulus at 30°C at a measurement frequency of 110 Hz is 1.3×10 10 dyn/cm 2 , and the mechanical loss tangent
The peak value of tanδ (tanδ)max is 0.14, the peak temperature of tanδ Tmax is 262℃, the average pore diameter of the outer wall is 1μm,
The average pore diameter of the inner wall surface is 1.2 μm, and the porosity is 72%. Furthermore, scanning electron micrographs of the outer wall surface, intermediate portion, and inner wall surface of the membrane obtained by the method of the present invention are shown in FIGS. 1, 2, and 3, respectively. Prior to Examples, methods for measuring various physical property values used in the detailed description of the invention are shown below. <Average molecular weight> Calculate the average molecular weight (viscosity average molecular weight) Mv by substituting the intrinsic viscosity number (η) (ml/g) measured in a cupric ammonia solution (20°C) into the following formula (1). . Mv=[η]×3.2×10 3 (1) <Fixation and orientation parameters of cellulose and -2 crystals> Rigaku Denki X-ray generator (RU-200PL), goniometer (SG-9R), and counter tube A scintillation counter is used for the measurement part, a pulse height analyzer (PHA) is used for the counting part, and the measurement is performed using a symmetrical transmission method using Cu-Kα rays (wavelength λ = 1.5418 Å) made monochromatic with a nickel filter. The water content of a 5 mm long hollow fiber membrane moistened with water is replaced with acetone, and after air drying, approximately 200 fibers are bundled into a cylindrical shape, the diameter of which is defined as Dx (cm). The bundle is crushed under a load of about 100×Dx (Kg) to eliminate hollow parts. That is, the film is apparently transformed into a laminated film state. Operate the X-ray generator at 40 KV x 100 mA, set the scanning speed to 1°/min, the chart speed to 10 mm/min, the time constant to 2 seconds, the divergence slit to 2 mmφ, the receiving slit to be 1.9 mm in length, and 3.5 mm in width. The X-ray diffraction intensity curves in the equator direction and meridian direction in the cross-sectional direction of the hollow fiber membrane after deformation under load are measured. Cellulose crystal has 2θ=12° [reflection from (101) plane], 20° [reflection from (101) plane], 22° [(002)
)
It is characterized by two types of diffraction: reflection from a surface.
Furthermore, cellulose-2 crystals are characterized by two diffraction patterns with 2θ angles of approximately 12° and 21°. A straight line connects the X-ray diffraction intensity curves obtained from the equator line and the meridian direction between 2θ=15° and 35° to form the base line. Then, the distance (intensity) from the apex of the diffraction peak of the (101) plane and the (101) plane to the baseline is measured. The diffraction intensity of the (101) plane in the equator direction is H 1 ,
If the diffraction intensity of the (101) plane is H2 , the diffraction intensity of the (101) plane in the meridian direction is H3 , and the diffraction intensity of the (101) plane is H4 , then the diffraction intensity ratio A in the equator direction is
H 2 /H 1 , and the diffraction intensity ratio B in the meridian direction is H 4 /
H3 . The orientation degree parameter OP is calculated by the following formula (2). Orientation degree parameter OP=1-A/B (2) <Average pore radius, pore density> If the number of pores with a pore radius of r to r+dr per 1 cm2 of porous membrane is expressed as N(r) dr, (N (r) is a pore size distribution function), the average pore radius 3 , and the pore density N are given by the following equations (3) and (4). = / 0 r 3 N (r) dr / / 0 r 2 N (r) dr (3
) N=∫ 0 N(r)dr (4) The moisture inside the hollow fiber membrane in a wet state was replaced with acetone, and then air-dried. Electron micrographs are taken using a scanning electron microscope. Sampling of the wall thickness is done by embedding the hollow fiber membrane in epoxy resin and measuring from the outer wall surface using a glass knife attached to an ultramicrotome (LKB (Sweden) Ultratome 8800 model). 1.
A sample with a thickness of about 1 μm was cut out parallel to the fiber axis direction of the hollow fiber membrane at a position of 8 to 1/2.2. Calculate the pore size distribution function N(r) from the photograph using a known method,
Substitute this into equation (3). In other words, enlarge and print a scanning electron micrograph of the area where you want to determine the pore size distribution to an appropriate size (for example, 20 cm x 20 cm), and then draw 20 test lines (straight lines) at equal intervals on the resulting photograph.
Draw a book. Each straight line crosses a number of holes. Measure the length of the straight line that exists within the hole when it crosses the hole, and find this frequency distribution function. Using this frequency distribution function, for example stereology (e.g.
N using the method of “Quantitative Morphology” by Norio Suwa (Iwanami Shoten)
(r). Note that the average pore diameter is 2 3 . <Average porosity Prρ> The moisture inside the hollow fiber membrane in a wet state is replaced with acetone, and the hollow fiber membrane obtained by air drying is then dried in a vacuum to reduce the moisture content to 0.5% or less. When the inner diameter of the hollow fiber after drying is D i (cm), the outer diameter is D p (cm), the length of the hollow fiber is l (cm), and the weight is w (g), Prρ is calculated by the following formula (5 ) is given. Prρ (%) = {1-w/0.375×π( D2 / 0 - D2 / 1 ×l}×100
(5) <Tmax, dynamic elastic modulus> The moisture inside the hollow fiber membrane in a wet state was replaced with acetone, and then the hollow fibers with a length of 5 cm obtained by air drying were heated using Rheo-Vibron manufactured by Toyo Baldwin Co., Ltd.
Using a DDV-c type, the peak value of tan δ (tan δ) max and tan δ were determined from the tan δ-temperature curve and the dynamic elastic modulus-temperature curve at a measurement frequency of 110 Hz and an average heating rate of 10°C/mm under dry air. Read the peak position Tmax and dynamic elastic modulus at 30℃. (F) Examples Hereinafter, the hollow fiber membrane of the present invention will be specifically described with reference to Examples. Examples 1 to 5 Cellulose linter (average molecular weight 2.35×10 5 )
was dissolved in a copper ammonia solution having an ammonia concentration of 6.8% by weight and a copper concentration of 3.1% by weight, prepared by a known method, at the concentrations shown in Table 1, and subjected to filtration and devacuolization to obtain a spinning stock solution. The spinning stock solution was discharged at a rate of 1.25 ml/min from the outer annular spinning spout (outer diameter 2 mmφ), while the ratio of acetone to water was 101.1% by weight.
Then, a mixed solution of ammonia and water with a ratio of 1.1% by weight was used as a hollow agent at the central spinning outlet (outer diameter 0.4 mmφ).
At a speed of 1.77 ml/min, the mixture was directly discharged into a mixed solution (coagulant) containing 101.1% by weight of acetone and water and 1.1% by weight of ammonia and water, respectively, and at a speed of 11 m/min. Winding ivy. then 2% by weight
It was regenerated with an aqueous sulfuric acid solution and then washed with water. The moisture content of the obtained hollow fiber membrane was replaced with acetone, and then the membrane was air-dried under tension. The physical properties and microstructure of the membrane were measured. Table 1 shows the results.

【表】 なお、吐出直後の透明青色状の繊維状物は次第
に白色化し、ミクロ相分離を生起し、ひきつづい
て凝固が起こり繊維としての形状が維持される。
吐出直後でミクロ相分離が生起した直後の繊維状
物は事実上液体状である。このことは、たとえば
ミクロ相分離を生起した部分は、巻取速度を速く
した際の繊維直径が細化する部分にほぼ対応し、
またミクロ相分離を生起した部分に直接固体棒状
物で接触した際、棒状物に液体状で付着すること
により確認された。 実施例 6 実施例3で用いた紡糸原液を環状紡出口の外側
環状紡出口より1.25ml/分で、一方、メチルエチ
ルケトンと水との比率が43.2重量%で、アンモニ
アと水との比率が0.8重量%の混合溶液を中央紡
出口より1.77ml/分で、それぞれ、アセトンと水
との比率が101.1重量%でアンモニアと水との比
率が1.1重量%の混合溶液中に直接吐出し、10
m/分の速度で巻取つた。なお、実施例1〜5と
同様に吐出直後の透明青色状の繊維状物は次第に
白色化し、ミクロ相分離を生起していた。その後
2重量%硫酸水溶液で再生し、しかる後水洗し
た。乾燥後の中空糸膜の各物性および微細構造を
測定した結果を以下に示す。平均分子量は5.72×
104、外壁面平均孔径は0.85μm、内壁面の平均孔
径は0.91μm、中間部の平均孔径は0.35μm、空孔
率は63%で、結晶領域はセルロース型結晶で構
成され、(101)面の配向度パラメーターは0.11
で、30℃における動的弾性率は1.25×1010dyn/
cm2、Tmaxは265℃であつた。 比較例 1 実施例3で用いた紡糸原液を環状紡出口の外側
環状紡出口より1.25ml/分で、一方トリクロルエ
チレン(該紡糸原液に対して非凝固性液体)を中
央紡出口より1.77ml/分で、それぞれ、アセトン
と水との比率が101.1重量%でアンモニアと水と
の比率が1.1重量%の混合溶液中に直接吐出し、
5m/分の速度で巻取つた。なお、中空剤は紡糸
原液に対して非凝固性で、かつ紡糸原液に対して
ミクロ相分離を起こす糸でないため、ミクロ相分
離は生起せず、吐出直後の透明青色状の繊維状物
はほとんど変化しなかつた。また、紡糸状態は非
常に不安定で、スラブ状の中空糸しか紡糸できな
かつた。その後、2重量%硫酸水溶液で再生し、
しかる後水洗した。スラブ状の部分をのぞいて乾
燥し、得られた中空糸膜の各物性および微細構造
を評価した結果を第2表に示す。
[Table] Immediately after being discharged, the transparent blue fibrous material gradually turns white, causes microphase separation, and then coagulates to maintain its fibrous shape.
Immediately after discharge and microphase separation has occurred, the fibrous material is practically liquid. This means that, for example, the area where microphase separation has occurred roughly corresponds to the area where the fiber diameter becomes thinner when the winding speed is increased.
It was also confirmed that when a solid rod was brought into direct contact with the area where microphase separation had occurred, it adhered to the rod in liquid form. Example 6 The spinning dope used in Example 3 was spun at 1.25 ml/min from the outer annular spinning spout, while the ratio of methyl ethyl ketone to water was 43.2% by weight, and the ratio of ammonia to water was 0.8% by weight. % mixed solution was directly discharged from the central spinneret at 1.77 ml/min into a mixed solution containing 101.1% by weight of acetone and water and 1.1% by weight of ammonia and water.
It was wound up at a speed of m/min. Note that, as in Examples 1 to 5, the transparent blue fibrous material immediately after discharge gradually turned white, and microphase separation occurred. Thereafter, it was regenerated with a 2% by weight aqueous sulfuric acid solution, and then washed with water. The results of measuring each physical property and microstructure of the hollow fiber membrane after drying are shown below. Average molecular weight is 5.72×
10 4 , the average pore diameter on the outer wall surface is 0.85 μm, the average pore diameter on the inner wall surface is 0.91 μm, the average pore diameter in the middle part is 0.35 μm, the porosity is 63%, the crystalline region is composed of cellulose type crystals, (101) The plane orientation parameter is 0.11
The dynamic elastic modulus at 30℃ is 1.25×10 10 dyn/
cm 2 and Tmax were 265°C. Comparative Example 1 The spinning dope used in Example 3 was fed at a rate of 1.25 ml/min from the outer annular spinning spout, while trichlorethylene (a non-coagulable liquid with respect to the spinning dope) was fed at a rate of 1.77 ml/min from the central spinning spout. minutes, respectively, directly into a mixed solution of 101.1% by weight of acetone and water and 1.1% by weight of ammonia and water.
It was wound up at a speed of 5 m/min. In addition, since the hollow agent is non-coagulable with respect to the spinning dope and is not a thread that causes microphase separation in the spinning dope, microphase separation does not occur, and the transparent blue-like fibrous material immediately after discharge is almost It didn't change. In addition, the spinning state was very unstable, and only slab-like hollow fibers could be spun. After that, it was regenerated with a 2% by weight sulfuric acid aqueous solution,
After that, I washed it with water. Table 2 shows the results of evaluating each physical property and microstructure of the hollow fiber membrane obtained by drying the hollow fiber membrane except for the slab-like portion.

【表】 * 孔径が小さいので評価不能
比較例 2 実施例3で用いた紡糸原液を環状紡出口の外側
環状紡出口より1.25ml/分で、一方メタノールと
水との比率が101.1重量%でアンモニアと水との
比率が1.1重量%の混合溶液を中央紡出口より
1.77ml/分で、それぞれ、アセトンと水との比率
が101.1重量%でアンモニアと水との比率が1.1重
量%の混合溶液中に直接吐出し、11m/分の速度
で巻取つた。なお、中空剤は上記紡糸原液に対し
て凝固性液体であるが、ミクロ相分離は生起しな
かつた。その後2重量%硫酸水溶液で再生し、し
かる後水洗した。乾燥後の中空糸膜の各物性およ
び微細構造を測定した結果を第2表に示す。なお
平均孔径は非常に小さく、走査型電子顕微鏡では
孔は観察できなかつた。したがつて、平均孔径は
0.02μm未満である。 実施例 7〜13 実施例3で調製した紡糸原液を環状紡出口の外
側環状紡出口より1.25ml/分で、一方アセトンと
水との比率およびアンモニアと水との比率が第3
表に示す濃度の混合溶液を中央紡出口より1.77
ml/分で、それぞれ、アセトンと水との比率およ
びアンモニアと水との比率が第3表に示す濃度の
混合溶液中に吐出し、11m/分で巻取つた。な
お、実施例7〜13の吐出直後の透明青色状の繊維
状物は次第に白色化し、ミクロ相分離を生起して
いた。その後2重量%硫酸水溶液で再生し、しか
る後水洗した。乾燥後の中空糸膜の各物性および
微細構造を測定した結果を第3表に示す。
[Table] * Comparative example that cannot be evaluated due to small pore diameter 2 The spinning dope used in Example 3 was fed at 1.25 ml/min from the outer annular spinning spout, while the ratio of methanol and water was 101.1% by weight, and ammonia A mixed solution of 1.1% by weight of water and
Each sample was directly discharged at a rate of 1.77 ml/min into a mixed solution containing 101.1% by weight of acetone and water and 1.1% by weight of ammonia and water, and wound up at a speed of 11 m/min. Although the hollowing agent was a coagulable liquid with respect to the above-mentioned spinning dope, no microphase separation occurred. Thereafter, it was regenerated with a 2% by weight aqueous sulfuric acid solution, and then washed with water. Table 2 shows the results of measuring the physical properties and microstructure of the hollow fiber membrane after drying. Note that the average pore diameter was so small that no pores could be observed using a scanning electron microscope. Therefore, the average pore size is
It is less than 0.02 μm. Examples 7 to 13 The spinning dope prepared in Example 3 was fed at a rate of 1.25 ml/min from the outer annular spinning spout, while the ratio of acetone to water and the ratio of ammonia to water were
The mixed solution with the concentration shown in the table is 1.77
It was discharged at a rate of 11 m/min into a mixed solution having the acetone/water ratio and ammonia/water ratio shown in Table 3, respectively, and wound up at 11 m/min. In Examples 7 to 13, the transparent blue fibrous material immediately after discharge gradually turned white, and microphase separation occurred. Thereafter, it was regenerated with a 2% by weight aqueous sulfuric acid solution, and then washed with water. Table 3 shows the results of measuring the physical properties and microstructure of the hollow fiber membrane after drying.

【表】【table】

【表】 実施例 14 実施例3で調製した紡糸原液を環状紡出口の外
側環状紡出口より1.25ml/分で、メチルエチルケ
トンと水との比率が67.3重量%で、アンモニアと
水との比率が0.9重量%の混合溶液を中空剤とし
て中央紡出口(外径0.4mmφ)より1.5ml/分でそ
れぞれメチルエチルケトンと水との比率が67.3重
量%で、アンモニアと水との比率が0.9重量%の
混合溶液(凝固剤)中に吐出し、10m/分の速度
で巻取つた。なお、吐出直後の透明青色状の繊維
状物は次第に白色化し、ミクロ相分離を生起し、
引き続いて凝固が起こり繊維としての形状が維持
された。その後2重量%水溶液で再生し、しかる
後水洗した。得られた中空糸をアセトンで水分を
置換し、その後緊張状態で風乾した。得られた中
空糸膜の各物性および微細構造を測定した。その
結果を第4表に示す。
[Table] Example 14 The spinning dope prepared in Example 3 was spun at 1.25 ml/min from the outer annular spinning spout, and the ratio of methyl ethyl ketone to water was 67.3% by weight, and the ratio of ammonia to water was 0.9. Mixed solution of 67.3% by weight of methyl ethyl ketone and water and 0.9% of ammonia and water by weight at 1.5ml/min from the central spinneret (outer diameter 0.4mmφ) as a hollow agent. (coagulant) and wound up at a speed of 10 m/min. In addition, the transparent blue-like fibrous material immediately after discharge gradually turns white, causing microphase separation,
Subsequently, coagulation occurred and the fiber shape was maintained. Thereafter, it was regenerated with a 2% by weight aqueous solution, and then washed with water. The moisture in the obtained hollow fibers was replaced with acetone, and then air-dried under tension. The physical properties and microstructure of the obtained hollow fiber membrane were measured. The results are shown in Table 4.

【表】【table】

【表】 実施例 15 セルロースリンター(平均分子量2.3×105)を
公知の方法で調製した、アンモニア濃度6.8wt%、
銅濃度3.1wt%の銅アンモニア溶液中に8.5wt%で
溶解した。この紡糸原液を環状紡出口の外側紡出
口(外径2mmφ)より1.5ml/minで、一方アセ
トンと水との比率67.3wt%で、アンモニアと水と
の比率が0.9wt%の混合溶液を中空剤として中央
紡出口(外径0.4mmφ)より2.0ml/minでそれぞ
れアセトンと水との比率が67.3wt%、アンモニア
と水との比率が0.9wt%の混合溶液(凝固剤)中
に直接吐出し、10m/minの速度で巻取つた。そ
の後2wt%硫酸水溶液で再生し、次いで水洗し
た。得られた中空糸膜をアセトンで水分を置換
し、その後緊張状態で風乾した。 上記方法で得られた中空糸膜100本をモジユー
ルに成型した。そのモジユールを用いて牛血清を
垂直ろ過法で分離した。比較として旭メデイカル
製のセルロースアセテート(CDA)中空糸膜を
用いて同様に試験した。その結果を第5表に示
す。 また、上記方法で得られた中空糸膜および
CDA中空糸膜の強度および伸度を測定した。そ
の結果も第5表に示す。 第5表より本発明の中空糸膜はCDA中空糸膜
に比較してろ過速度は大きいことがわかる。ま
た、本発明の中空糸膜はCDA中空糸膜にくらべ
て強度および伸度が大きい。なお本発明の中空糸
膜の水ろ過速度は725ml/m2、hr、mmHgであり、
CDA中空糸膜の水ろ過速度は450ml/m2、hr、mm
Hgであつた。
[Table] Example 15 Cellulose linter (average molecular weight 2.3×10 5 ) was prepared by a known method, ammonia concentration 6.8 wt%,
It was dissolved at 8.5 wt% in a copper ammonia solution with a copper concentration of 3.1 wt%. This spinning stock solution was passed through the outer spinning spout (outside diameter 2 mmφ) of the annular spinning spout at 1.5 ml/min, while a mixed solution containing acetone and water at a ratio of 67.3 wt% and ammonia and water at a ratio of 0.9 wt% was spun into the hollow chamber. The agent is directly discharged from the central spinning spout (outer diameter 0.4 mmφ) at 2.0 ml/min into a mixed solution (coagulant) containing acetone and water at a ratio of 67.3 wt% and ammonia and water at a ratio of 0.9 wt%, respectively. The material was wound at a speed of 10 m/min. Thereafter, it was regenerated with a 2wt% sulfuric acid aqueous solution, and then washed with water. Water in the obtained hollow fiber membrane was replaced with acetone, and then air-dried under tension. 100 hollow fiber membranes obtained by the above method were molded into a module. Using the module, bovine serum was separated by vertical filtration. For comparison, a similar test was conducted using a cellulose acetate (CDA) hollow fiber membrane manufactured by Asahi Medical. The results are shown in Table 5. In addition, hollow fiber membranes obtained by the above method and
The strength and elongation of CDA hollow fiber membranes were measured. The results are also shown in Table 5. Table 5 shows that the hollow fiber membrane of the present invention has a higher filtration rate than the CDA hollow fiber membrane. Furthermore, the hollow fiber membrane of the present invention has greater strength and elongation than the CDA hollow fiber membrane. The water filtration rate of the hollow fiber membrane of the present invention is 725 ml/m 2 , hr, mmHg,
The water filtration rate of CDA hollow fiber membrane is 450ml/m 2 , hr, mm
It was Hg.

【表】 (ヘ) 発明の効果 本発明の再生セルロース中空糸膜は、高い平均
分子量を有し、従つて、比較的大きい平均孔径を
もつにも拘わらず引張破壊強度および伸度が大き
い。また、ろ過容量が大きく、ろ過性能に優れて
いる。 また、その製造法は安定しており、工業的に有
利である。 本発明の再生セルロース中空糸膜は、水を含む
液体または気体混合物中の目的成分の分離除去、
例えば人工腎臓、人工肝臓および人工膵臓用膜、
ならびに限外濾過膜として有用である。さらに、
生体関連分野(医学、生物化学工業)、あるいは
食品分野において広く用いることができる。
[Table] (F) Effects of the Invention The regenerated cellulose hollow fiber membrane of the present invention has a high average molecular weight, and therefore has high tensile breaking strength and elongation despite having a relatively large average pore diameter. It also has a large filtration capacity and excellent filtration performance. Moreover, the manufacturing method is stable and industrially advantageous. The regenerated cellulose hollow fiber membrane of the present invention can separate and remove target components in liquid or gas mixtures containing water.
For example, membranes for artificial kidneys, artificial livers, and artificial pancreases,
It is also useful as an ultrafiltration membrane. moreover,
It can be widely used in biological fields (medicine, biochemical industry) or food fields.

【図面の簡単な説明】[Brief explanation of drawings]

第1図、第2図および第3図は本発明の再生セ
ルロース中空糸膜の外壁面、中間部および内壁面
の走査型電子顕微鏡写真である。
FIGS. 1, 2, and 3 are scanning electron micrographs of the outer wall surface, intermediate portion, and inner wall surface of the regenerated cellulose hollow fiber membrane of the present invention.

Claims (1)

【特許請求の範囲】[Claims] 1 全繊維長にわたつて連続貫通した中空部を有
する平均分子量5×104〜5×105の再生セルロー
ス中空糸膜であつて、該中空糸膜は直径0.02〜1μ
mのセルロース粒子によつて構成されており、且
つ、該中空糸膜はその内壁面および外壁面ともに
平均孔径0.02〜10μmの孔を有し、これら内壁面
および外壁面の孔の平均孔径は中間部の孔の平均
孔径より大きいことを特徴とする高い力学的性質
を有する再生セルロース中空糸膜。
1. A regenerated cellulose hollow fiber membrane having an average molecular weight of 5 x 104 to 5 x 105 and having a hollow portion continuously extending through the entire fiber length, the hollow fiber membrane having a diameter of 0.02 to 1μ.
m of cellulose particles, and the hollow fiber membrane has pores with an average pore diameter of 0.02 to 10 μm on both the inner and outer wall surfaces, and the average pore diameter of the pores on the inner and outer wall surfaces is medium. A regenerated cellulose hollow fiber membrane having high mechanical properties characterized by having a larger average pore diameter than the average pore diameter of the membrane.
JP9933088A 1988-04-23 1988-04-23 Hollow yarn membrane of regenerated cellulose Granted JPS63283703A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP9933088A JPS63283703A (en) 1988-04-23 1988-04-23 Hollow yarn membrane of regenerated cellulose

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP9933088A JPS63283703A (en) 1988-04-23 1988-04-23 Hollow yarn membrane of regenerated cellulose

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
JP7630583A Division JPS59204912A (en) 1983-05-02 1983-05-02 Preparation of hollow yarn of regenerated cellulose

Publications (2)

Publication Number Publication Date
JPS63283703A JPS63283703A (en) 1988-11-21
JPH0257982B2 true JPH0257982B2 (en) 1990-12-06

Family

ID=14244628

Family Applications (1)

Application Number Title Priority Date Filing Date
JP9933088A Granted JPS63283703A (en) 1988-04-23 1988-04-23 Hollow yarn membrane of regenerated cellulose

Country Status (1)

Country Link
JP (1) JPS63283703A (en)

Also Published As

Publication number Publication date
JPS63283703A (en) 1988-11-21

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