JPH0259343B2 - - Google Patents
Info
- Publication number
- JPH0259343B2 JPH0259343B2 JP59168894A JP16889484A JPH0259343B2 JP H0259343 B2 JPH0259343 B2 JP H0259343B2 JP 59168894 A JP59168894 A JP 59168894A JP 16889484 A JP16889484 A JP 16889484A JP H0259343 B2 JPH0259343 B2 JP H0259343B2
- Authority
- JP
- Japan
- Prior art keywords
- closure
- sliding surface
- grease
- sliding
- solid lubricant
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K5/00—Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary
- F16K5/04—Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary with plugs having cylindrical surfaces; Packings therefor
- F16K5/045—Particular coverings and materials
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Taps Or Cocks (AREA)
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明はガスコツク摺動面の潤滑性能、及びグ
リース保持性能の向上を図つたガスコツクに関す
るものである。DETAILED DESCRIPTION OF THE INVENTION [Industrial Field of Application] The present invention relates to a gas stick with improved lubrication performance and grease retention performance of sliding surfaces of the gas stick.
従来のガスコツク摺動面は、摺動面の切削加工
後に摺動面に研摩材を塗布して摺り合わせ仕上げ
を行なうラツピング加工が一般的であり、この摺
動面にはグリース等を塗布していた。しかし前記
ラツピング仕様のガスコツクの開閉耐久試験を行
なうと、1万〜2万回程度で開閉操作トルクが増
大して開閉操作が不可能となり、気密不良となる
場合があつた。このために耐久性能の向上及びノ
ーメンテナンス化、ノーグリース化を目的として
開発されたコツクに、摺動面に固体潤滑剤の被膜
を形成したものがある。
Conventional Gaskotoku sliding surfaces are generally lapped by applying an abrasive to the sliding surface and finishing it by rubbing after cutting the sliding surface, and this sliding surface is coated with grease, etc. Ta. However, when an opening/closing durability test was conducted on the above-mentioned wrapping specification gas tank, the opening/closing operation torque increased after about 10,000 to 20,000 times, making the opening/closing operation impossible, resulting in poor airtightness in some cases. For this reason, there are some types of cocksockets that have been developed with the aim of improving durability, requiring no maintenance, and requiring no grease, and have a coating of solid lubricant formed on the sliding surface.
このようなガスコツクの公知例としては多数開
示されているが、例えば実開昭52−170326公報に
開示されているものは、固体潤滑剤としての二硫
化モリブデンにエポキシ系樹脂又はフエノール系
樹脂を添加して成るコート材をガスコツク摺動面
に塗布しており、又例えば特公昭59−752公報で
は、固体潤滑剤としてのフツ素樹脂(PTFE)に
オキシベンゾイルポリエステルを添加して成るコ
ート材をガスコツク摺動面に塗布している。以上
のように二硫化モリブデン、フツ素樹脂等の固体
潤滑剤の摺動面への適用によつてガスコツクの耐
久性能は著しく向上したが、完全なノーグリース
化、オイルレス化はむずかしく、従来通り摺動面
にはグリース、又はオイル等を塗布していた。 There are many known examples of such gas sticks, but for example, one disclosed in Japanese Utility Model Application Publication No. 170326/1987 is a solid lubricant in which an epoxy resin or a phenolic resin is added to molybdenum disulfide. For example, in Japanese Patent Publication No. 59-752, a coating material made by adding oxybenzoyl polyester to fluororesin (PTFE) as a solid lubricant is applied to Gaskotoku sliding surfaces. Coated on sliding surfaces. As mentioned above, by applying solid lubricants such as molybdenum disulfide and fluororesins to the sliding surfaces, the durability of gas kettles has improved significantly, but it is difficult to completely eliminate grease and oil, and it is difficult to achieve a completely grease-free and oil-free design. The sliding surfaces were coated with grease or oil.
前述のようにガスコツク摺動面の固体潤滑剤の
被膜によつてガスコツクの耐久性能が向上したに
もかかわらず、ガスコツクの開閉耐久試験を行な
うと10万〜20万回を限度として開閉操作トルクが
増大して開閉操作が不可能となり、気密不良とな
つた。この原因としては以下のようなことが考え
られる。即ち従来の閉子の摺動面を円錐形にした
ガスコツクにおいては、円錐面のテーパー度は1/
6〜1/8が一般的であり、コツク本体の閉子接触面
及び閉子のテーパー度が合致するように加工して
いた。しかしながら閉子の円錐面と本体の閉子接
触面とを一致するように加工することは不可能で
あり、実際は第3図aに示すように閉子1の上方
にコツク本体2の閉子接触面3が当つたり、又は
同図bのように下方に当り、摺動面が均一に当る
ようにはなつていない。又現状では加工機械及び
検査機械の精度上、摺動面の上又は下で2〜3μm
程度の誤差が許容されている。
As mentioned above, although the durability of the gas kettle has improved due to the solid lubricant coating on the sliding surface of the gas kettle, the opening/closing operation torque of the gas kettle was found to be limited to 100,000 to 200,000 times during the open/close durability test. It increased in size, making it impossible to open and close, resulting in poor airtightness. Possible reasons for this are as follows. In other words, in the conventional gas tank where the sliding surface of the closure is conical, the taper degree of the conical surface is 1/
The diameter is generally 6 to 1/8, and the contact surface of the closure body and the taper degree of the closure are processed to match. However, it is impossible to process the conical surface of the closure so that it coincides with the closure contact surface of the main body, and in reality, as shown in Figure 3a, the closure contact of the closure body 2 is made above the closure 1. The surface 3 is in contact with the sliding surface, or the sliding surface is not in uniform contact with the sliding surface as shown in FIG. In addition, due to the accuracy of processing machines and inspection machines, at present, the thickness of 2 to 3 μm above or below the sliding surface
A certain degree of error is allowed.
次に耐久試験で不良となつた製品を分解、観察
すると、第4図に示すように片当り側の摺動面の
グリース4が枯渇して焼付き現象を起こしてい
た。これは摺動面の中央部円周面ではガス通過孔
5によつて余分なグリース4が掻取られ、次に開
閉操作時にグリース4が摺動面に塗布、供給され
るので、常にグリース4は保持され、又片当りと
は逆側の摺動面は、該摺動面に生じる2〜3μmの
細隙によりグリース4が保持される。これに対し
て片当り部分の摺動面は応力が集中するためにグ
リース4は閉子上方に排出されて枯渇する。即ち
均一にグリース4を保持することができない。 Next, when the product that failed in the durability test was disassembled and observed, it was found that the grease 4 on the sliding surface on the one-sided contact side had been depleted and a seizure phenomenon had occurred, as shown in FIG. This is because excess grease 4 is scraped off on the central circumferential surface of the sliding surface by the gas passage hole 5, and then grease 4 is applied and supplied to the sliding surface during opening/closing operations. is held, and the grease 4 is held on the sliding surface opposite to the one-sided contact by a slit of 2 to 3 μm formed on the sliding surface. On the other hand, since stress is concentrated on the sliding surface of the one-side contact portion, the grease 4 is discharged above the shutter and is exhausted. That is, the grease 4 cannot be held uniformly.
本発明の目的は、ガスコツク摺動面の潤滑性能
及びグリースの保持性能を向上させることであ
る。
An object of the present invention is to improve the lubrication performance and grease retention performance of a sliding surface.
上記の目的を達成するための技術的手段は、閉
子のガス通過孔の位置に相当する中央部周面、或
いはコツク本体の閉子ガス通過孔に対応する内面
全周を若干隆起させ、該隆起面の上下に細隙を形
成するとともに、前記閉子、或いはコツク本体の
摺動面に固体潤滑剤を含むコート材の被膜を形成
することである。 The technical means for achieving the above object is to slightly bulge the circumferential surface of the central part corresponding to the position of the gas passage hole of the closure, or the entire circumference of the inner surface of the Kotsuk body corresponding to the position of the gas passage hole of the closure. In addition to forming slits above and below the raised surface, a film of a coating material containing a solid lubricant is formed on the sliding surface of the closure or the main body of the lock.
上記の技術的手段は次のように作用する。即ち
摺動面の中央部円錐面においては余分なグリース
がガス通過孔内に掻取られ、開閉操作時に摺動面
にグリースが塗布、供給されるため、常にグリー
スは保持されている。また摺動面の上部円錐面及
び下部円錐面においては中央部円錐面に対して2
〜5μmの細隙があるため、この部分にグリースが
保持される。又万一何らかの理由によりグリース
が不足した場合にも固体潤滑剤のもつ潤滑作用に
より開閉操作が不可能となることはない。
The above technical means works as follows. That is, excess grease on the central conical surface of the sliding surface is scraped off into the gas passage hole, and grease is applied and supplied to the sliding surface during opening/closing operations, so that grease is always retained. Also, on the upper conical surface and lower conical surface of the sliding surface, 2
Grease is retained in this area due to ~5 μm slits. Furthermore, even if there is a shortage of grease for some reason, opening and closing operations will not become impossible due to the lubricating action of the solid lubricant.
以下本考案の実施例を説明する。第1図の第1
実施例においては、閉子1のガス通過孔5に対応
する円錐面に隆起面6を形成し、該隆起面6がコ
ツク本体2の閉子接触面3に接し、隆起面6の上
下に細隙7,8を形成する。
Examples of the present invention will be described below. 1 in Figure 1
In the embodiment, a raised surface 6 is formed on the conical surface corresponding to the gas passage hole 5 of the closure 1, the raised surface 6 is in contact with the closure contact surface 3 of the Kotsuk body 2, and thin strips are formed above and below the raised surface 6. Gaps 7 and 8 are formed.
又第2図の第2実施例においては、閉子1は従
来と同様にテーパー周面を備え、コツク本体2の
閉子接触面3において閉子1に形成したガス通過
孔5と相対するコツク本体2の中央部に隆起面
6′を設け、前記隆起面6′の上下に細隙7,8を
形成する。又第1及び第2実施例以外にも、閉子
1及びコツク本体2の閉子接触面3の各中央部を
両方ともに隆起させてもよい。 Further, in the second embodiment shown in FIG. 2, the closure 1 has a tapered peripheral surface as in the conventional case, and the closure 1 faces the gas passage hole 5 formed in the closure 1 at the closure contact surface 3 of the closure body 2. A raised surface 6' is provided at the center of the main body 2, and narrow gaps 7 and 8 are formed above and below the raised surface 6'. Further, in addition to the first and second embodiments, both the center portions of the closing contact surface 3 of the closing member 1 and the main body 2 may be raised.
そして細隙7,8の巾は、ガスコツクのサイズ
によつても違うが、2〜5μmの範囲で適当に選択
するのがよい。 The widths of the slits 7 and 8 vary depending on the size of the gasket, but are preferably selected within the range of 2 to 5 μm.
次に固体潤滑剤9の被膜の形成方法であるが一
般的には前記実施にあるような摺動面に隆起面
6,6′を形成する機械加工を施した後、摺動面
に対して固体潤滑剤被膜9を形成してもよく、又
摺動面に通常の円錐面の機械加工を施した後、摺
動面に対して相当厚さの固体潤滑剤被膜9を形成
しその後被膜9の表面に切削加工によつて隆起面
6,6′を形成してもよい。又固体潤滑剤被膜9
は閉子1、コツク本体2のいずれか一方、或いは
両方に形成してもよく、これは適当に選択する。 Next, as for the method of forming a film of the solid lubricant 9, generally speaking, after performing machining to form the raised surfaces 6, 6' on the sliding surface as in the above-mentioned practice, the sliding surface is A solid lubricant film 9 may be formed, or after the sliding surface is machined into a normal conical surface, a solid lubricant film 9 of a considerable thickness is formed on the sliding surface, and then the film 9 is formed. The raised surfaces 6, 6' may be formed on the surface by cutting. Also solid lubricant film 9
may be formed on either the closure 1 or the lock body 2, or both, and this may be appropriately selected.
グリースは摺動面中央部のガス通過孔5と摺動
面上下面の細隙7,8で保持され、摺動面全体が
均一なグリース保持能力を有するためにグリース
が枯渇することはなく、又固体潤滑剤9も潤滑能
力を有するため、開閉耐久性能は向上し、気密性
能を増す効果がある。
Grease is retained in the gas passage hole 5 at the center of the sliding surface and the slits 7 and 8 on the upper and lower surfaces of the sliding surface, and because the entire sliding surface has a uniform grease holding ability, the grease will not run out. Furthermore, since the solid lubricant 9 also has a lubricating ability, the opening/closing durability performance is improved and the airtightness performance is increased.
第1図は本発明の第1実施例の断面図、第2図
は第2実施例の断面図、第3図及び第4図は従来
例の断面図である。
1……閉子、2……コツク本体、3……閉子接
触面、4……グリース、5……ガス通過孔、6,
6′……隆起面、7,8……細隙、9……固体潤
滑剤被膜。
FIG. 1 is a sectional view of a first embodiment of the present invention, FIG. 2 is a sectional view of a second embodiment, and FIGS. 3 and 4 are sectional views of a conventional example. 1... Closer, 2... Kotoku body, 3... Closer contact surface, 4... Grease, 5... Gas passage hole, 6,
6'... Raised surface, 7, 8... Slit, 9... Solid lubricant film.
Claims (1)
子の摺動面を円錐形に成形したものにおいて、前
記閉子のガス通過孔の位置に相当する中央部周
面、或いはコツク本体の閉子ガス通過孔に対応す
る内面全周を若干隆起させ、該隆起面の上下に細
隙を形成するとともに、前記閉子、或いはコツク
本体の摺動面に固体潤滑剤を含むコート材の被膜
を形成したことを特徴とするガスコツク。1 In a case in which the sliding surface of a Kotuku body and a closure housed in the Kotoku body are formed into a conical shape, the central peripheral surface corresponding to the position of the gas passage hole of the closure body, or the closure of the Kotoku body The entire circumference of the inner surface corresponding to the gas passage hole is slightly raised, and slits are formed above and below the raised surface, and a coating material containing a solid lubricant is formed on the sliding surface of the closure or the main body. Gaskotoku is characterized by the fact that it did.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP16889484A JPS6148673A (en) | 1984-08-14 | 1984-08-14 | Gas cock |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP16889484A JPS6148673A (en) | 1984-08-14 | 1984-08-14 | Gas cock |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS6148673A JPS6148673A (en) | 1986-03-10 |
| JPH0259343B2 true JPH0259343B2 (en) | 1990-12-12 |
Family
ID=15876535
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP16889484A Granted JPS6148673A (en) | 1984-08-14 | 1984-08-14 | Gas cock |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS6148673A (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5695362B2 (en) * | 2010-08-05 | 2015-04-01 | 株式会社サンコー | Gas stopper |
-
1984
- 1984-08-14 JP JP16889484A patent/JPS6148673A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS6148673A (en) | 1986-03-10 |
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