JPH0259596B2 - - Google Patents
Info
- Publication number
- JPH0259596B2 JPH0259596B2 JP58221249A JP22124983A JPH0259596B2 JP H0259596 B2 JPH0259596 B2 JP H0259596B2 JP 58221249 A JP58221249 A JP 58221249A JP 22124983 A JP22124983 A JP 22124983A JP H0259596 B2 JPH0259596 B2 JP H0259596B2
- Authority
- JP
- Japan
- Prior art keywords
- weight
- alloy material
- brush
- balance
- sliding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000000956 alloy Substances 0.000 claims description 26
- 229910001020 Au alloy Inorganic materials 0.000 claims description 13
- 238000005299 abrasion Methods 0.000 description 5
- 229910052802 copper Inorganic materials 0.000 description 3
- 239000000314 lubricant Substances 0.000 description 3
- 229910052793 cadmium Inorganic materials 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 229910017944 Ag—Cu Inorganic materials 0.000 description 1
- 229910002482 Cu–Ni Inorganic materials 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
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- Contacts (AREA)
Description
本発明は、摺動接点装置に係り、特にそれを構
成するブラシとコンミテータ又はスリツプリング
の材料の改良に関する。
従来の摺動接点装置は、Au68〜74重量%、Pt2
〜6重量%、Ag8〜12重量%、Cu12〜16重量%、
Ni0.1〜2重量%の合金材料にて構成したブラシ
と、Ag−Cd0.5〜15重量%の合金材料にて構成し
たコンミテータ又はスリツプリングとを組合わせ
て成るものである。
ところで、この摺動接点装置のブラシは、コン
ミテータ又はスリツプリングとの摺動時の耐摩耗
性が劣り、摩耗粉が生じ易く接触抵抗が不安定と
なつていた。
一方、コンミテータ又はスリツプリングは、
Ag−Cd0.5〜15重量%の合金材料により構成さ
れ、ブラシとの摺動時、粘着性が高く耐摩耗性に
劣るものであつた。
本発明は、斯かる欠点を解消すべくなされたも
のであり、ブラシの耐摩耗性及び接触抵抗特性を
向上させ、コンミテータ又はスリツプリングの耐
摩耗性を向上させた摺動接点装置を提供せんとす
るものである。
本発明の摺動接点装置は、Pt1.9〜6.0重量%、
Ag7.6〜11.9重量%、Cu11.4〜15.9重量%、Ni0.1
〜2重量%、Znを0.5〜5.0重量%及び残部Auの
Au合金材料にて構成したブラシと、Ag−Cu3〜
12重量%又はAg−Cu3〜12重量%−Cd5重量%以
下の合金材料にて構成したコンミテータ又はスリ
ツプリングとを組合わせて成るものである。
本発明の摺動接点装置に於いて、ブラシを
Pt1.9〜6.0重量%、Ag7.6〜11.9重量%、Cu11.4〜
15.9重量%、Ni0.1〜2重量%、Zn0.5〜5.0重量%
及び残部AuのAu合金材料にて構成した理由は、
前記Au−Pt−Ag−Cu−Niの合金材料の耐摩耗
性を向上すべく潤滑剤となる酸化物を適量発生さ
せる為で、0.5重量%未満では酸化物の発生量が
少なくて潤滑剤としての効果を発揮できず、5.0
重量%を超えると酸化物の発生量が多くなり、接
触抵抗が高くなり、その上不安定となるものであ
る。またAu,Pt,Ag,Cu,Niの含有量は、前
記従来の合金材料の組成比に変更を加えない範囲
とすることにより、従来の合金材料の特性は損な
われることなく発揮されることとなるものであ
る。
コンミテータ又はスリツプリングを、Ag−
Cu3〜12重量%又はAg−Cu3〜12重量%−Cd5重
量%以下の合金材料にて構成した理由は、ブラシ
との摺動時の粘着性を抑えて耐摩耗性を向上させ
る為で、Cuの含有量が3重量%未満ではその効
果が得られず、12重量%を超えると摺動時に発生
する酸化物の量が多くなりすぎて接触抵抗が高く
不安定になり、Cdの含有量が5重量%を超える
とこれが酸化Cdとなつた際、接触抵抗が高くな
り、耐摩耗性が劣化するものである。従つて、
Cuの含有量は3〜12重量%、Cdの含有量は5重
量%を超えないようにしたものである。
次に本発明による摺動接点装置の具体的な実施
例と従来例について説明する。
下記の表−1の左欄に示す成分組成の実施例及
び従来例の合金材料より成る線径0.7mmのブラシ
線材を各々長さ8mmに切断し、2本並列させて一
端を幅10mm、長さ13mm、厚さ0.2mmの台材に溶接
し、他端に2Rの円弧状の接触部を曲成してブラ
シを作つた。一方下記の表−1の右欄に示す成分
組成の実施例及び従来例の合金材料により成る厚
さ0.5mmの板材を打抜いて直径50mmのスリツプリ
ングを作つた。然してこれらブラシ及びスリツプ
リングを夫々組合わせて摺動接点装置を作り、
夫々ブラシをスリツプリングに接触させ、スリツ
プリングを正逆回転させて下記の試験条件にて摺
動試験を行い、ブラシ及びスリツプリングの摩耗
量と接触抵抗を測定した処、下記の表−2に示す
ような結果を得た。
試験条件
電流:直流0.6A
電圧:12V
負荷:抵抗負荷
回転数:1000回転/分
周速:130〜120m/min
接触圧:100g
試験時間:7時間
The present invention relates to a sliding contact device, and particularly to improvements in the materials of the brush, commutator, or slip ring constituting the sliding contact device. Conventional sliding contact device is made of Au68~74wt%, Pt2
~6% by weight, Ag8~12% by weight, Cu12~16% by weight,
It is a combination of a brush made of an alloy material containing 0.1 to 2% by weight of Ni and a commutator or slip ring made of an alloy material containing 0.5 to 15% by weight of Ag-Cd. By the way, the brush of this sliding contact device has poor abrasion resistance when sliding with a commutator or a slip ring, and abrasion powder is likely to be generated, resulting in unstable contact resistance. On the other hand, a commutator or slip ring is
It was composed of an alloy material containing 0.5 to 15% by weight of Ag-Cd, and had high stickiness and poor abrasion resistance when sliding with a brush. The present invention has been made in order to eliminate such drawbacks, and it is an object of the present invention to provide a sliding contact device that improves the abrasion resistance and contact resistance characteristics of the brush and improves the abrasion resistance of the commutator or slip ring. It is something to do. The sliding contact device of the present invention contains Pt1.9 to 6.0% by weight,
Ag7.6~11.9wt%, Cu11.4~15.9wt%, Ni0.1
~2 wt%, Zn 0.5~5.0 wt% and balance Au
A brush made of Au alloy material and Ag-Cu3~
It is combined with a commutator or a slip ring made of an alloy material of 12% by weight or 3 to 12% Ag-Cu-5% by weight Cd. In the sliding contact device of the present invention, the brush is
Pt1.9~6.0wt%, Ag7.6~11.9wt%, Cu11.4~
15.9% by weight, Ni0.1-2% by weight, Zn0.5-5.0% by weight
The reason why it is made of Au alloy material with the balance being Au is as follows.
This is to generate an appropriate amount of oxides that can be used as lubricants to improve the wear resistance of the Au-Pt-Ag-Cu-Ni alloy material. If it is less than 0.5% by weight, the amount of oxides generated is small and it cannot be used as a lubricant. 5.0.
If it exceeds % by weight, the amount of oxides generated will increase, contact resistance will increase, and furthermore, it will become unstable. In addition, by setting the content of Au, Pt, Ag, Cu, and Ni within a range that does not change the composition ratio of the conventional alloy material, the characteristics of the conventional alloy material can be exhibited without loss. It is what it is. Commutator or slip spring, Ag-
The reason why it is made of an alloy material containing less than 3 to 12 weight % Cu or 3 to 12 weight % Ag-Cu and 5 weight % Cd is to suppress the stickiness when sliding with the brush and improve wear resistance. If the Cd content is less than 3% by weight, the effect cannot be obtained, and if it exceeds 12% by weight, the amount of oxide generated during sliding becomes too large, resulting in high contact resistance and instability. If it exceeds 5% by weight, when it becomes oxidized Cd, contact resistance increases and wear resistance deteriorates. Therefore,
The content of Cu is 3 to 12% by weight, and the content of Cd is not more than 5% by weight. Next, specific embodiments and conventional examples of the sliding contact device according to the present invention will be described. Brush wire rods with a wire diameter of 0.7 mm made of alloy materials of the example and conventional example shown in the left column of Table 1 below were each cut to a length of 8 mm, and two wires were placed in parallel, with one end having a width of 10 mm and a length of 8 mm. A brush was made by welding it to a base material with a length of 13 mm and a thickness of 0.2 mm, and a 2R arc-shaped contact part was curved at the other end. On the other hand, slip rings with a diameter of 50 mm were made by punching out 0.5 mm thick plates made of alloy materials having the compositions shown in the right column of Table 1 below. Therefore, a sliding contact device was made by combining these brushes and slip rings, respectively.
A sliding test was conducted under the following test conditions by bringing each brush into contact with the slip ring and rotating the slip ring in forward and reverse directions.The wear amount and contact resistance of the brush and slip ring were measured, and the results are shown in Table 2 below. We obtained the results shown below. Test conditions Current: DC 0.6A Voltage: 12V Load: Resistance load Rotation speed: 1000 rotations/divided speed: 130-120m/min Contact pressure: 100g Test time: 7 hours
【表】【table】
【表】【table】
【表】
上記の表−2で明らかなように実施例1〜5の
摺動接点装置のブラシとスリツプリングは、夫々
従来例1,2の摺動接点のブラシとスリツプリン
グに比し摩耗量が著しく少なく、接触抵抗は低く
安定していることが判る。これはひとえに実施例
1〜5の摺動接点装置のブラシを構成している合
金材料が、摺動時にZnの酸化物が発生し、この
酸化物が潤滑剤となり、耐摩耗性が向上し、また
酸化物が軟らかいため摺動作用により容易に除去
され、ブラシの接触面は常に清浄となつて接触抵
抗が低くなるからに他ならない。また実施例1〜
5の摺動接点装置のスリツプリングを構成してい
る合金材料のCu又はCdによつて摺動時の粘着性
が高くなるのが抑えられて耐摩耗性が向上してい
るからに他ならない。
以上詳記した通り本発明の摺動接点装置は、従
来の摺動接点装置に比べブラシとコンミテータ又
はスリツプリングの耐摩耗性が著しく優れてい
て、摩耗粉の発生量が極めて少なく、また接触抵
抗についても低く安定しているので、従来の摺動
接点装置にとつて代わることのできる画期的なも
のと云える。[Table] As is clear from Table 2 above, the brushes and slip rings of the sliding contact devices of Examples 1 to 5 have a greater amount of wear than the brushes and slip rings of the sliding contacts of Conventional Examples 1 and 2, respectively. It can be seen that the contact resistance is low and stable. This is simply because the alloy material constituting the brushes of the sliding contact devices of Examples 1 to 5 generates Zn oxide when sliding, and this oxide acts as a lubricant, improving wear resistance. Moreover, since the oxide is soft, it is easily removed by the sliding action, and the contact surface of the brush is always clean, resulting in low contact resistance. Also, Example 1~
This is because Cu or Cd, which is the alloy material constituting the slip ring of the sliding contact device No. 5, suppresses the increase in stickiness during sliding and improves wear resistance. As detailed above, the sliding contact device of the present invention has significantly superior wear resistance of the brush and commutator or slip ring compared to conventional sliding contact devices, generates extremely little wear powder, and has contact resistance. Since it is also low and stable, it can be said to be an epoch-making device that can replace conventional sliding contact devices.
Claims (1)
Cu11.4〜15.9重量%、Ni0.1〜2重量%、Zn0.5〜
5.0重量%及び残部AuのAu合金材料にて構成し
たブラシと、Ag−Cu3〜12重量%又はAg−Cu3
〜12重量%−Cd5重量%以下の合金材料にて構成
したコンミテータ又はスリツプリングとを組合わ
せて成る摺動接点装置。1 Pt1.9-6.0% by weight, Ag7.6-11.9% by weight,
Cu11.4~15.9wt%, Ni0.1~2wt%, Zn0.5~
A brush composed of an Au alloy material of 5.0% by weight and the balance being Au, and a brush made of an Au alloy material of 5.0% by weight and the balance being Au, and a brush made of an Au alloy material of 5.0% by weight and the balance being Au, and a brush made of an Au alloy material of 5.0% by weight and the balance being Au, and a brush made of an Au alloy material of 5.0% by weight and the balance being Au, and a brush made of an Au alloy material of 5.0% by weight and the balance being Au, and a brush made of an Au alloy material of 5.0% by weight and the balance being Au, and a brush made of an Au alloy material of 5.0% by weight and the balance being Au, and a brush made of an Au alloy material of 5.0% by weight and the balance being Au, and a brush made of an Au alloy material of 5.0% by weight and the balance being Au, and a brush made of an Au alloy material with 5.0% by weight of Ag-Cu3 and 12% by weight of Ag-Cu3 or Ag-Cu3.
A sliding contact device combined with a commutator or slip ring made of an alloy material containing up to 12% by weight and less than 5% by weight of Cd.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP58221249A JPS60115187A (en) | 1983-11-24 | 1983-11-24 | Slide contact unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP58221249A JPS60115187A (en) | 1983-11-24 | 1983-11-24 | Slide contact unit |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS60115187A JPS60115187A (en) | 1985-06-21 |
| JPH0259596B2 true JPH0259596B2 (en) | 1990-12-12 |
Family
ID=16763805
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP58221249A Granted JPS60115187A (en) | 1983-11-24 | 1983-11-24 | Slide contact unit |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS60115187A (en) |
-
1983
- 1983-11-24 JP JP58221249A patent/JPS60115187A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS60115187A (en) | 1985-06-21 |