JPH027339B2 - - Google Patents
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- JPH027339B2 JPH027339B2 JP57108453A JP10845382A JPH027339B2 JP H027339 B2 JPH027339 B2 JP H027339B2 JP 57108453 A JP57108453 A JP 57108453A JP 10845382 A JP10845382 A JP 10845382A JP H027339 B2 JPH027339 B2 JP H027339B2
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Description
本発明は、低温硬化性の優れた陰極析出型電着
塗料組成物に関する。
或る種の塩基性基を有する樹脂は、水中で陽イ
オン樹脂を生じ、これを用いて電着塗装を行うと
きは、樹脂が陰極に析出する。この種の、陰極析
出型塗料は、酸基を有する樹脂を塩基で中和し、
水溶性とした従来の、陽極析出型電着塗料の、本
質的な欠点、即ち、塗料浴への被塗物金属の溶出
およびそれに起因する各種の問題点を解消するこ
とができる。
本発明者等は、かかる陰極析出型塗料について
研究し、前に炭素―炭素二重結合を有する低重合
度合成重合体例えば液状ポリブタジエンのような
不飽和基含有高分子量化合物にアミノ基を導入し
酸で中和することにより優れた被膜特性を与える
陰極析出型電着塗料用樹脂が得られることを見出
し特許を出願した(特開昭51−119727、特開昭52
−147638、特開昭53−16048)。
上記の樹脂を塗膜成分とする陰極析出型電着塗
料組成物は、主として樹脂が含有する不飽和基の
酸化重合により硬化し、性能の優れた塗膜を与え
るが、実用的な硬化時間で硬化させるためには比
較的高い焼付温度を必要とする。本発明者らは焼
付温度を下げる研究をした結果、水溶性マンガン
塩などの金属ドライヤーを添加することにより比
較的低い焼付温度で塗膜を硬化させることを見い
出し特許を出願した(特開昭53−142444)。この
場合多量のドライヤーを必要とし、つきまわり性
などの電着塗装性能を悪化させたり、塗面が荒れ
やすいなどの問題を生じる。又本発明者らは反応
性の高いアクリル(メタクリル)性二重結合を樹
脂に導入し比較的低い焼付温度で硬化させる方法
も見出し特許を出願した(特開昭56−151777)。
この場合水溶性マンガン塩を添加すると160℃と
いう比較的低い温度で硬化し優れた性能を有する
陰極析出型電着塗料が得られる。しかし近年省エ
ネルギーの観点から更に焼付温度を下げることが
望まれており、本発明者らは種々研究した結果、
炭素―炭素二重結合とアミノ基を有する樹脂に
1,2―ジカルボン酸のモノエステルの油溶性マ
ンガン塩を添加すると更に焼付温度を下げること
ができることを見い出し本発明に到達した。
従つて本発明の目的は上記炭素―炭素二重結合
およびアミノ基含有高分子化合物の硬化性を改良
して低温硬化性と優れた耐食性を有する陰極析出
型電着塗料を提供することにある。
すなわち本発明は、
(A) 500〜10000の分子量で50〜500のヨウ素価の
炭素―炭素二重結合および100g当り30〜300ミ
リモルのアミノ基を有する高分子化合物100重
量部
(B) 一般式
〔式中R5及びR6は水素原子または炭素数1
〜10のアルキル基、nは0ないし20の整数、m
は1または0、Yは炭素数3か4のα,β不飽
和モノカルボン酸の残基、そしてY′はmが0
のときは水素原子であり、mが1のときはYを
表わす〕
で表わされる化合物、または一般式
〔式中、n′は0ないし10の整数、R7は水素原
子または炭素数1〜10の炭化水素基そしてYは
炭素数3か4のα,β不飽和モノカルボン酸の
残基を表わす〕
で表わされる化合物3〜100重量部
(C) 一般式
〔式中R1及びR2は水素原子又は炭素数1〜
20のアルキル基を表わしただしR1およびR2は
互いに6員環構造あるいは5員環と6員環を有
する縮合環構造を取ることができ、環構造中に
は不飽和基を含むこともできる。R3は炭素数
1〜20のエーテル結合、エステル結合および不
飽和基を含んでいてもよい有機残基を表わす。
X1とX2は水素原子、炭素数1〜10の有機残基
あるいは結合を表わし、X1とX2が結合である
場合にはX1とX2の付着した炭素が互いに二重
結合を形成することができる〕
で示される1,2ジカルボン酸のモノエステルの
油溶性マンガン塩0.2〜20重量部
を必須成分として含有する低温硬化性の優れた陰
極析出型電着塗料組成物である。
本発明の(A)成分の出発原料である500〜10000の
分子量で50〜500のヨウ素価の炭素―炭素二重結
合を有する高分子化合物は従来公知の方法で製造
される。
すなわちアルカリ金属または有機アルカリ金属
化合物を触媒として炭素数4〜10の共役ジオレフ
イン単独、あるいはこれらのジオレフイン同志、
あるいは共役ジオレフインに対して50モル%以下
の量の芳香族ビニルモノマー、例えばスチレン、
α―メチルスチレン、ビニルトルエン又はジビニ
ルベンゼン、とを0℃〜100℃の温度でアニオン
重合または共重合させる方法が代表的な製造方法
である。この場合分子量を制御し、ゲル分などの
少ない、淡色の低重合体を得るためにはベンジル
ナトリウムのような有機アルカリ金属化合物を触
媒とし、アルキルアリール基を有する化合物例え
ばトルエンを連鎖移動剤とする連鎖移動重合法
(米国特許第3789090号)あるいはテトラヒドロフ
ラン溶媒中でナフタリンのような多環芳香族化合
物を活性剤とし、ナトリウムのようなアルカリ金
属を触媒とするリビング重合法(特公昭42―
17485号、同43―27432号)あるいはトルエン、キ
シレンのような芳香族炭化水素を溶媒とし、ナト
リウムのようなアルカリ金属の分散体を触媒と
し、ジオキサンのようなエーテル類を添加して分
子量を制御する重合法(特公昭32−7446号、同38
―1245号、同34―10188号)などが好適な製造方
法である。また8族金属例えばコバルト又はニツ
ケルのアセチルアセトナート化合物およびアルキ
ルアルミニウムハロゲニドを触媒とする配位アニ
オン重合によつて製造される(特公昭45−507号、
同46―80300号)低重合体も用いることができる。
本発明の(A)成分すなわち500〜10000の分子量で
50〜500のヨウ素価に炭素―炭素二重結合および
100g当り30〜300ミリモルのアミノ基を有する高
分子化合物は従来公知の方法で製造される。
たとえば炭素―炭素二重結合を有する高分子化
合物に無水マレイン酸を付加させた後に一般式
〔ここでR1は炭素数1〜20の炭化水素基、
R2およびR3は水素原子またはその一部がヒド
ロキシル基で置換されていても良い炭素数1〜
20の炭化水素基を表わす〕
で示されるジアミン化合物を反応させてアミノ基
を導入する方法(特開昭51−119727、特開昭52−
147638、特開昭53−8629、特開昭53−63439)あ
るいは炭素―炭素二重結合を有する高分子化合物
をエポキシ化した後一級又は二級アミンを付加さ
せる方法(特開昭53−16048、特開昭53−117030)
などが知られている。
本発明の(B)成分すなわち一般式
〔式中R5及びR6は水素原子または炭素数1
〜10のアルキル基、nは0ないし20の整数、m
は1または0、Yは炭素数3か4のα,β不飽
和モノカルボン酸の残基、そしてY′はmが0
のときは水素原子であり、mが1のときはYを
表わす〕
で表わされる化合物または下記一般式(b′)
〔式中、n′は0ないし10の整数、R7は水素原
子または炭素数1〜10の炭化水素基そしてYは
炭素数3か4のα,β不飽和モノカルボン酸の
残基を表わす〕
化合物を添加すると耐食性が著しく改善される。
成分(B)の含有量は、樹脂(A)の100重量部に対し、
3〜100重量部、好ましくは10〜50重量部の範囲
である。
成分(B)の含有量がこれより少ないと、耐食性の
改善が充分でなく、これより多いと、水分散性を
悪化させる。
上記成分(B)の化合物を得るには、一般式
〔式中R5,R6は水素原子又は炭素原子数1
〜10のアルキル基好ましくはメチル基、エチル
基、nは0ないし20好ましくは1ないし5の整
数、mは0又は1、好ましくは1である〕
で示されるグリシジル化合物を原料に用いる。こ
のグリシジル化合物は通常アルカリの存在下でビ
スフエノールをエピクロルヒドリンでエーテル化
することによつて作ることができる。このような
ビスフエノール化合物としては2,2―ビス
(4′―ヒドロキシフエニル)プロパン、1,1―
ビス(4′―ヒドロキシフエニル)エタン、1,1
―ビス(4′―ヒドロキシフエニル)イソブタン、
などである。多くの場合上記のグリシジルエーテ
ルをビスフエノールなどと更に反応させ、次いで
この生成物をエピクロルヒドリンと更に反応させ
ると幾分高い分子量を有するグリシジル化合物が
合成され、これらを使用することができる。
次に上記グリシジル化合物を温度0〜200℃好
ましくは50〜150℃で炭素数3か4の不飽和カル
ボン酸と反応させる。炭素数3か4の不飽和カル
ボン酸とは、アクリル酸、メタクリル酸およびク
ロトン酸等であり、それらの混合物も使用でき
る。
反応には第3級アミン類や第4アンモニウム塩
類などの適当な触媒を用いることができる。また
溶媒の存在下、非存在下で反応を行なうことがで
きるが、溶媒を使用する場合は、樹脂(A)の合成に
際して、一級または二級アミンを反応させる段階
で使用する溶媒と同種のものを使用することがで
きる。
上記の反応は、不飽和カルボン酸として、例え
ばアクリル酸を用いる場合には下記反応式
に従つて進行する。
本発明においては、上記のグリシジル化合物分
子中の
The present invention relates to a cathodically deposited electrodeposition coating composition with excellent low-temperature curability. A resin having a certain type of basic group forms a cationic resin in water, and when this is used for electrodeposition coating, the resin is deposited on the cathode. This type of cathodically deposited paint neutralizes the resin with acid groups with a base,
It is possible to eliminate the essential drawbacks of conventional water-soluble anodic electrodeposition paints, that is, the elution of the metal to be coated into the paint bath and various problems caused by this. The present inventors have conducted research on such cathodic deposition coatings, and have previously introduced amino groups into unsaturated group-containing high molecular weight compounds such as low polymerization degree synthetic polymers having carbon-carbon double bonds, such as liquid polybutadiene. He discovered that a resin for cathodically deposited electrodeposition paints that gave excellent coating properties could be obtained by neutralizing it with an acid, and filed a patent application (Japanese Patent Laid-Open No. 119727,
−147638, Japanese Patent Publication No. 53-16048). Cathode-deposited electrodeposition coating compositions containing the above-mentioned resins as coating components cure mainly through oxidative polymerization of unsaturated groups contained in the resins, and provide coatings with excellent performance, but they do not take a practical curing time. Requires relatively high baking temperatures for hardening. As a result of research on lowering the baking temperature, the present inventors discovered that by adding a metal dryer such as a water-soluble manganese salt, the coating film could be cured at a relatively low baking temperature, and filed a patent application (Japanese Patent Laid-Open No. 53 −142444). In this case, a large amount of dryer is required, which causes problems such as deterioration of electrodeposition coating performance such as throwing power and the tendency for the coated surface to become rough. The present inventors also proposed a method for introducing highly reactive acrylic (methacrylic) double bonds into a resin and curing the resin at a relatively low baking temperature, and filed a patent application (Japanese Patent Application Laid-Open No. 151777-1982).
In this case, when a water-soluble manganese salt is added, a cathodically deposited electrodeposition paint that cures at a relatively low temperature of 160° C. and has excellent performance can be obtained. However, in recent years, there has been a desire to further lower the baking temperature from the perspective of energy conservation, and as a result of various studies, the present inventors found that
The inventors have discovered that the baking temperature can be further lowered by adding an oil-soluble manganese salt of a monoester of 1,2-dicarboxylic acid to a resin having a carbon-carbon double bond and an amino group, thereby achieving the present invention. Therefore, an object of the present invention is to improve the curability of the above-mentioned carbon-carbon double bond and amino group-containing polymer compound to provide a cathodically deposited electrodeposition paint having low temperature curability and excellent corrosion resistance. That is, the present invention comprises: (A) 100 parts by weight of a polymer compound having a molecular weight of 500 to 10,000 and an iodine value of 50 to 500, and an amino group of 30 to 300 mmol per 100 g; [In the formula, R 5 and R 6 are hydrogen atoms or carbon atoms 1
~10 alkyl group, n is an integer from 0 to 20, m
is 1 or 0, Y is the residue of an α,β unsaturated monocarboxylic acid having 3 or 4 carbon atoms, and Y′ is m is 0
When , it is a hydrogen atom, and when m is 1, it is Y.] A compound represented by or the general formula [In the formula, n' is an integer from 0 to 10, R 7 is a hydrogen atom or a hydrocarbon group having 1 to 10 carbon atoms, and Y represents a residue of an α,β unsaturated monocarboxylic acid having 3 or 4 carbon atoms. ] 3 to 100 parts by weight of a compound represented by (C) General formula [In the formula, R 1 and R 2 are a hydrogen atom or a carbon number of 1 to
20 alkyl groups, provided that R 1 and R 2 can each have a 6-membered ring structure or a fused ring structure having a 5-membered ring and a 6-membered ring, and the ring structure can also contain an unsaturated group. . R 3 represents an organic residue having 1 to 20 carbon atoms which may contain an ether bond, an ester bond, and an unsaturated group.
X 1 and X 2 represent a hydrogen atom, an organic residue having 1 to 10 carbon atoms, or a bond, and when X 1 and X 2 are a bond, the carbons to which X 1 and X 2 are attached form a double bond with each other. This is a cathodically deposited electrodeposition coating composition with excellent low temperature curability, which contains as an essential component 0.2 to 20 parts by weight of an oil-soluble manganese salt of a monoester of a 1,2 dicarboxylic acid represented by the following formula. The starting material for component (A) of the present invention, a polymer compound having a carbon-carbon double bond with a molecular weight of 500 to 10,000 and an iodine value of 50 to 500, is produced by a conventionally known method. That is, a conjugated diolefin having 4 to 10 carbon atoms alone or a combination of these diolefins using an alkali metal or an organic alkali metal compound as a catalyst,
or an aromatic vinyl monomer, such as styrene, in an amount of 50 mol% or less based on the conjugated diolefin;
A typical manufacturing method is anionic polymerization or copolymerization of α-methylstyrene, vinyltoluene, or divinylbenzene at a temperature of 0°C to 100°C. In this case, in order to control the molecular weight and obtain a light-colored low polymer with little gel content, an organic alkali metal compound such as sodium benzyl is used as a catalyst, and a compound having an alkylaryl group, such as toluene, is used as a chain transfer agent. Chain transfer polymerization method (U.S. Patent No. 3789090) or living polymerization method (Japanese Patent Publication No. 1973-1983) using a polycyclic aromatic compound such as naphthalene as an activator and an alkali metal such as sodium as a catalyst in a tetrahydrofuran solvent.
17485, 43-27432) or aromatic hydrocarbons such as toluene or xylene as a solvent, a dispersion of an alkali metal such as sodium as a catalyst, and an ether such as dioxane added to control the molecular weight. Polymerization method (Special Publication No. 32-7446, No. 38)
-1245, No. 34-10188) are suitable manufacturing methods. It is also produced by coordination anionic polymerization using an acetylacetonate compound of a Group 8 metal such as cobalt or nickel and an alkyl aluminum halide (Japanese Patent Publication No. 45-507,
(No. 46-80300) Low polymers can also be used. Component (A) of the present invention, that is, a molecular weight of 500 to 10,000
Iodine number between 50 and 500 with carbon-carbon double bonds and
A polymer compound having 30 to 300 mmol of amino groups per 100 g is produced by a conventionally known method. For example, after adding maleic anhydride to a polymer compound with carbon-carbon double bonds, the general formula [Here, R 1 is a hydrocarbon group having 1 to 20 carbon atoms,
R 2 and R 3 each have 1 to 1 carbon atoms, in which a hydrogen atom or a portion thereof may be substituted with a hydroxyl group.
20 hydrocarbon groups] A method of introducing an amino group by reacting a diamine compound represented by
147638, JP-A-53-8629, JP-A-53-63439) or a method of adding a primary or secondary amine after epoxidizing a polymer compound having a carbon-carbon double bond (JP-A-53-16048, JP-A-53-117030)
etc. are known. Component (B) of the present invention, that is, general formula [In the formula, R 5 and R 6 are hydrogen atoms or carbon atoms 1
~10 alkyl group, n is an integer from 0 to 20, m
is 1 or 0, Y is the residue of an α,β unsaturated monocarboxylic acid having 3 or 4 carbon atoms, and Y′ is m is 0
When , it is a hydrogen atom, and when m is 1, it is Y.] or the following general formula (b') [In the formula, n' is an integer from 0 to 10, R7 is a hydrogen atom or a hydrocarbon group having 1 to 10 carbon atoms, and Y represents a residue of an α,β unsaturated monocarboxylic acid having 3 or 4 carbon atoms. ] Corrosion resistance is significantly improved by adding the compound. The content of component (B) is 100 parts by weight of resin (A),
It ranges from 3 to 100 parts by weight, preferably from 10 to 50 parts by weight. If the content of component (B) is less than this, corrosion resistance will not be improved sufficiently, and if it is more than this, water dispersibility will deteriorate. To obtain the compound of component (B) above, the general formula [In the formula, R 5 and R 6 are hydrogen atoms or 1 carbon atom
-10 alkyl groups, preferably methyl or ethyl groups, n is an integer of 0 to 20, preferably 1 to 5, and m is 0 or 1, preferably 1] is used as a raw material. This glycidyl compound can be prepared by etherifying bisphenol with epichlorohydrin, usually in the presence of an alkali. Such bisphenol compounds include 2,2-bis(4'-hydroxyphenyl)propane, 1,1-
Bis(4'-hydroxyphenyl)ethane, 1,1
-bis(4′-hydroxyphenyl)isobutane,
etc. In many cases, further reaction of the above glycidyl ethers with bisphenols and the like, and then further reaction of this product with epichlorohydrin, synthesizes glycidyl compounds with somewhat higher molecular weights, which can be used. Next, the glycidyl compound is reacted with an unsaturated carboxylic acid having 3 or 4 carbon atoms at a temperature of 0 to 200°C, preferably 50 to 150°C. Examples of unsaturated carboxylic acids having 3 or 4 carbon atoms include acrylic acid, methacrylic acid and crotonic acid, and mixtures thereof can also be used. Appropriate catalysts such as tertiary amines and quaternary ammonium salts can be used for the reaction. In addition, the reaction can be carried out in the presence or absence of a solvent, but if a solvent is used, it should be the same type as the solvent used in the step of reacting the primary or secondary amine during the synthesis of the resin (A). can be used. In the above reaction, when using acrylic acid as the unsaturated carboxylic acid, for example, the reaction formula is as follows: Proceed according to. In the present invention, in the above glycidyl compound molecule,
【式】基が残存しないように
その実質的に全てが該不飽和カルボン酸と反応し
て[Formula] Substantially all of the group is reacted with the unsaturated carboxylic acid so that no group remains.
【式】基(Yは前記と同じ意 味を有する)に変換されることが要求される。[Formula] Group (Y has the same meaning as above) taste).
【式】基が残存するならば、この
基は、後に酸を加えて水溶化する際に樹脂(A)の有
する塩基性基と不都合な反応をし、ゲル化を起こ
す結果、粘度が高くなりすぎて水溶化ができな
い。たとえば水溶化ができた場合でも水溶液が経
時変化を起こし、一定の電着特性、あるいは電着
塗膜が得られないなどの欠点を生じる。
従来、ビスフエノール型のエポキシ樹脂は、耐
食性にすぐれた樹脂として知られており、これに
架橋性をもたせるためにエポキシ基の一部を残し
たり、(特公昭49−23807、特公昭51−15860)、ブ
ロツクイソシアネート化合物を架橋剤に用いるな
どの試みがなされている。しかしながら、このよ
うな塗料は実用的な硬度を得るためには200℃以
上のごとき高温が要求され、比較的低温で硬化で
きる場合にも狭い範囲の焼付温度しか選択できな
いなどの欠点があつた。
さらにビスフエノール型エポキシ樹脂は実用的
な電着条件下では或程度の高分子量体を有するも
のを用いなければならず、必然的に塗膜が柔軟性
に欠けるきらいがある。また炭素―炭素二重結合
を有する樹脂にブロツクイソシアネートを用いる
場合には焼付時の酸化重合が阻害されて十分な性
能を有する塗膜が得られない傾向がある。
従つて、本発明により、前記グリシジル化合物
の[Formula] If the group remains, this group will react unfavorably with the basic group of the resin (A) when an acid is added later to make it water-solubilized, resulting in gelation and increased viscosity. So it cannot be water-solubilized. For example, even if water-solubilization is achieved, the aqueous solution changes over time, resulting in disadvantages such as unsteady electrodeposition characteristics or an inability to obtain an electrodeposited coating. Traditionally, bisphenol-type epoxy resins have been known as resins with excellent corrosion resistance. ), attempts have been made to use blocked isocyanate compounds as crosslinking agents. However, such paints require high temperatures of 200°C or higher to obtain practical hardness, and even when they can be cured at relatively low temperatures, they have the disadvantage that only a narrow range of baking temperatures can be selected. Furthermore, the bisphenol type epoxy resin must have a certain degree of high molecular weight under practical electrodeposition conditions, and the coating film inevitably tends to lack flexibility. Furthermore, when a blocked isocyanate is used in a resin having carbon-carbon double bonds, oxidative polymerization during baking tends to be inhibited, making it difficult to obtain a coating film with sufficient performance. Therefore, according to the present invention, the glycidyl compound
【式】基の実質的に全てが[Formula] Substantially all of the groups are
【式】に変換された化合物(B)
を陰極析出型電着塗料の一成分として、前記樹
脂、(A)と併用することができ、それによつて、樹
脂(A)の、優れた硬化性と被膜特性を何等損うこと
なく、その耐食性を顕著に改善できることが見出
されたことは、真に驚くべきである。
本発明の(C)成分すなわち一般式
〔式中R1およびR2は水素原子又は炭素数1
〜20のアルキル基を表わしただしR1および2は
互いに6員環構造あるいは5員環と6員環を含
有する縮合環構造を取ることができ、環構造中
には不飽和基を含むことができる。
R3は炭素数1〜20のエーテル結合、エステル
結合および不飽和基を含んでいてもよい有機残
基を表わす。
X1とX2は水素原子、炭素数1〜10の有機残基
あるいは結合を表わし、X1とX2が結合である
場合にはX1とX2の付着した炭素が互いに二重
結合を形成することができる〕
で示される1,2ジカルボン酸のモノエステルの
油溶性マンガン塩を0.2〜20重量部添加すること
により著しく硬化性が促進され低温硬化性の陰極
析出型電着塗料が得られる。
一般に油溶性のマンガン塩としてはナフテン酸
マンガン、オクテン酸マンガン、マンガンアセチ
ルアセトナートなどが知られているが、これらの
マンガン塩は弱酸のマンガン塩であり、中和剤の
酢酸などと水溶液で交換反応を生じ徐々に水溶性
のマンガン塩になり、電着塗料の安定性を悪くす
る。
また水溶性のマンガン塩が生成すると水溶性の
マンガン塩は電着塗料液の電導度を上昇させるた
め肌荒れの原因になるあるいは水溶性のマンガン
塩は油溶性のマンガン塩に比べて硬化を促進する
効果が小さいので硬化性が低下するなどの問題点
があり、油溶性でも弱酸のマンガン塩の使用は好
ましくない。
本発明で用いられる1,2ジカルボン酸のモノ
エステルの油溶性のマンガン塩は強酸の塩である
ため中和剤の酢酸などと交換反応を生じないし、
油溶性であるため電着塗料液の電導度を上昇させ
ないので上記問題点を生じることなく使用するこ
とができる。
本発明で用いられる(C)成分すなわち一般式
〔式中R1,R2,R3,X1およびX2は前記と同
じ〕
で示される1,2ジカルボン酸の油溶性のマンガ
ン塩は従来公知の方法で製造される。たとえば一
般式Compound (B) converted to [Formula] can be used in combination with the resin (A) as a component of cathodic deposition type electrodeposition paint, thereby improving the excellent curability of resin (A). It is truly surprising that it has been found that the corrosion resistance of the coating can be significantly improved without any loss in coating properties. Component (C) of the present invention, that is, general formula [In the formula, R 1 and R 2 are hydrogen atoms or carbon atoms 1
~20 alkyl groups, provided that R 1 and 2 can each have a 6-membered ring structure or a fused ring structure containing a 5-membered ring and a 6-membered ring, and the ring structure may not contain an unsaturated group. can. R 3 represents an organic residue having 1 to 20 carbon atoms which may contain an ether bond, an ester bond, and an unsaturated group. X 1 and X 2 represent a hydrogen atom, an organic residue having 1 to 10 carbon atoms, or a bond, and when X 1 and X 2 are a bond, the carbons to which X 1 and X 2 are attached form a double bond with each other. By adding 0.2 to 20 parts by weight of an oil-soluble manganese salt of a monoester of 1,2 dicarboxylic acid represented by It will be done. In general, manganese naphthenate, manganese octenoate, manganese acetylacetonate, etc. are known as oil-soluble manganese salts, but these manganese salts are weak acid manganese salts and can be exchanged with acetic acid as a neutralizing agent in an aqueous solution. A reaction occurs and gradually turns into a water-soluble manganese salt, which impairs the stability of electrodeposition paints. In addition, when water-soluble manganese salts are formed, water-soluble manganese salts increase the conductivity of the electrodeposition coating solution, causing rough skin, or water-soluble manganese salts accelerate curing compared to oil-soluble manganese salts. The use of manganese salts, which are weak acids, is not preferred even if they are oil-soluble, since their effectiveness is small and there are problems such as decreased curing properties. Since the oil-soluble manganese salt of the monoester of 1,2 dicarboxylic acid used in the present invention is a salt of a strong acid, it does not undergo an exchange reaction with the neutralizing agent such as acetic acid.
Since it is oil-soluble, it does not increase the conductivity of the electrodeposition coating liquid, so it can be used without causing the above problems. Component (C) used in the present invention, that is, general formula [In the formula, R 1 , R 2 , R 3 , X 1 and X 2 are the same as above] The oil-soluble manganese salt of 1,2 dicarboxylic acid is produced by a conventionally known method. For example, the general expression
【式】および[expression] and
【式】
〔式中R14は炭素中1〜20のエーテル結合、
エステル結合および不飽和基を含んでいてもよ
い有機残基を表わし、R15,R16,R17および
R18は水素原子又は炭素数1〜5のアルキル基
を表わす〕
で示される1,2ジカルボン酸のモノエステルの
ナトリウム塩と硫酸マンガン、塩化マンガンなど
との塩交換反応によるいわゆる複分解法あるいは
アセチルアセトンマンガン、炭酸マンガン、酢酸
マンガンなどの弱酸のマンガン塩との酸交換反応
による方法で容易に製造される。
本発明の成分(C)の油溶性マンガン塩の添加量は
0.2重量部より少ないと硬化性を促進する効果が
小さく、また20重量部より多すぎると硬化性は良
いが、水分散性、耐食性などを低下させるので好
ましくない。好ましい範囲は1〜10重量部であ
り、マンガン金属量としては0.05〜0.5重量部が
好ましい。
本発明において成分(A)、成分(B)および成分(C)か
らなる組成物を水溶化または水分散化するために
は成分(A)、成分(B)および成分(C)をあらかじめ混合
した後、成分(A)のアミノ基に対して0.1〜2.0好ま
しくは0.2〜1.0モル当量の酢酸、プロピオン酸、
乳酸などの水溶性の有機酸で中和し、水溶化する
ことが好ましい。
本発明の樹脂組成物(a),(b)および(c)を中和し水
に溶解または分散させるにあたり、溶解または分
散を容易にし、水溶液の安定性を向上させ、樹脂
の流動性を改善し、塗膜の平滑性を改善するなど
の目的で、水溶性でありしかも各樹脂組成物を溶
解しうるエチルセロソルブ、プロピルセロソル
ブ、ブチルセロソルブ、エチレングリコールジメ
チルエーテル、ジエチレングリコールジメチルエ
ーテル、ジアセトンアルコール、4―メトキシ―
4―メチルペンタノン―2、メチルエチルケトン
などの有機溶剤を各樹脂組成物100重量部当り10
〜100重量部使用することが好ましい。
本発明の陰極析出型電着塗料組成物にはさらに
適当な顔料を配合することができる。例えば酸化
鉄、酸化鉛、ストロンチウムクロメート、カーボ
ンブラツク、二酸化チタン、タルク、珪酸アルミ
ニウム、硫酸バリウムの如き顔料の一種またはそ
れ以上を配合することができる。
これらの顔料はそのまま本発明の組成物に添加
できるが、あらかじめ、成分(A)を中和し水に分散
又は水溶液化したものの一部分に多量の顔料を加
えて混合し、ペースト状のマスターバツチとした
ものを得、このペースト状の顔料を組成物に添加
することができる。
次に実施例および比較例により本発明を更に具
体的に説明する。なお実施例および比較例の塗膜
の物性テストはJIS―K―5400に準じて行なつた。
製造例 1
日石ポリブタジエンB―3000(数平均分子量
3000、1.2結合68%)を過酢酸を用いてエポキシ
化しオキシラン酸素含有量6.2%のエポキシ化ポ
リブタジエン(E1)を製造した。
このエポキシ化ポリブタジエン(E1)1000g
およびエチルセロソルブ333gを2オートクレ
ーブに仕込んだ後ジメチルアミン49.7gを加え、
150℃で5時間反応させた。未反応アミンを留去
した後、アクリル酸81.9g、ハイドロキノン7.5
gおよびエチルセロソルブ70gの混合物を添加
し、さらに150℃で45分反応させて本発明の成分
(A)の樹脂溶液(A1)を製造した。このもののア
ミン価は70ミリモル/100g、酸価は10ミリモ
ル/100gそして固型分濃度は75.0重量%であつ
た。
製造例 2
日石ポリブタジエンB―1800(数平均分子量
1800、1.2結合64%)を過酢酸を用いてエポキシ
化しオキシラン酸素含有量6.5%のエポキシ化ポ
リブタジエン(E2)を製造した。
このエポキシ化ポリブタジエン(E2)1000g
およびエチルセロソルブ358gおよびメチルエタ
ノールアミン75.1gを3セパラブルフラスコに
仕込み150℃で6時間反応させた。反応後、120℃
まで冷却し、アクリル酸79.2g、ハイドロキノン
7.2gおよびエチルセロソルブ27gの混合物を加
え、120℃で8時間反応させて本発明の成分(A)の
樹脂溶液(A2)を製造した。
このもののアミン価は62mmol/100g、酸価
は11mmol/100g、そして固型分濃度は75重量
%であつた。
製造例 3
日石ポリブタジエンB―2000(数平均分子量
2000、1.2結合65%)1000g、無水マレイン酸168
g、キシレン10g、アンチゲン3C(住友化学商品
名)2gを還流冷却器を設置した2セパラブル
フラスコに仕込み窒素気流下にて190℃で5時間
反応させた。次に未反応無水マレイン酸、キシレ
ンを減圧下に留去し、酸価143ミリモル/100gの
マレイン化ポリブタジエン(M1)を合成しした。
次にマレイン化ポリブタジエン(M1)1000g、
エチルセロソルブ200gを還流冷却器を備えた2
セパラブルフラスコに仕込み撹拌下に80℃に加
熱した。次にβ―ヒドロキシエチルエチレンジア
ミン149gを滴下した。滴下終了後ただちに150℃
に昇温し5時間150℃で反応を続けた。減圧下に
生成した水、エチルセロソルブおよび未反応アミ
ンを留去し、第二級アミン基および水酸基を有す
るイミド化ポリブタジエンを合成した。このイミ
ド化ポリブタジエンのアミン価は132ミリモル/
100gであつた。このイミド化ポリブタジエンを
固形分が75重量%になるようにエチルセロソルブ
に溶解し本発明の成分(A)の樹脂溶液(A3)を製
造した。
製造例 4
ビスフエノールAとエピクロルヒドリンをアル
カリ触媒の存在下で反応させて得た下記化合物
として、エポキシ当量500を持つビスフエノール
タイプエポキシ樹脂〔商品名エピコート1001シエ
ル化学(株)製〕1000gをエチルセロソルブ227gに
溶解し、アクリル酸137g、ハイドロキノン0.2g
およびN,Nジメチルアミノエタノールを5g添
加し、100℃に加熱して5時間反応させ、本発明
の成分(B)であるエポキシ樹脂―アクリル酸付加物
のエチルセロソルブ溶液(B1)を合成した。
製造例 5
エポキシ当量500を持つビスフエノールタイプ
エポキシ樹脂〔商品名エピコート1001、シエル化
学(株)製〕1000gをエチルセロソルブ288gに溶解
し、メタクリル酸164g、ハイドロキノン0.2gお
よびN,Nジメチルアミノエタノールを5g添加
し、製造例4と同様の反応条件で、本発明の成分
(B)であるエポキシ樹脂―メタクリル酸付加物のエ
チルセロソルブ溶液(B2)を合成した。
製造例 6
4―メチルテトラヒドロ無水フタル酸332.4g
と2―エチルヘキサノール286.4gを底出し弁付
3セパラブルフラスコに仕込み120℃で2時間
反応させ無水コハク酸基を半エステル化した後室
温まで冷却し、カ性ソーダの25重量%水溶液334
gを徐々に加え中和した後ベンゼン1000gおよび
塩化マンガン(MnCl2・4H2O)238gを溶解した
水溶液1238gを加え室温で1時間激しくかきまぜ
た後2時間静置したところ、2層に分離したので
下層を切り、脱イオン水1000gを加え室温で1時
間激しくかきまぜた後2時間静置し下層を除去し
た。
上層を取り出し、ベンゼンなどを減圧下で留去
し[Formula] [In the formula, R 14 is 1 to 20 ether bonds in carbon,
Represents an organic residue that may contain an ester bond and an unsaturated group, R 15 , R 16 , R 17 and
R 18 represents a hydrogen atom or an alkyl group having 1 to 5 carbon atoms] The so-called double decomposition method or acetylacetone manganese is a salt exchange reaction between the sodium salt of a monoester of a 1,2 dicarboxylic acid represented by the following formula and manganese sulfate, manganese chloride, etc. It is easily produced by an acid exchange reaction with a manganese salt of a weak acid such as manganese carbonate or manganese acetate. The amount of oil-soluble manganese salt added as component (C) of the present invention is
If it is less than 0.2 parts by weight, the effect of promoting curability is small, and if it is more than 20 parts by weight, curability is good, but water dispersibility, corrosion resistance, etc. are deteriorated, which is not preferable. The preferred range is 1 to 10 parts by weight, and the preferred amount of manganese metal is 0.05 to 0.5 parts by weight. In the present invention, in order to water-solubilize or water-disperse a composition consisting of component (A), component (B), and component (C), component (A), component (B), and component (C) are mixed in advance. After that, 0.1 to 2.0, preferably 0.2 to 1.0 molar equivalents of acetic acid, propionic acid,
It is preferable to neutralize with a water-soluble organic acid such as lactic acid to make it water-soluble. When neutralizing the resin compositions (a), (b) and (c) of the present invention and dissolving or dispersing them in water, the dissolution or dispersion is facilitated, the stability of the aqueous solution is improved, and the fluidity of the resin is improved. However, for the purpose of improving the smoothness of the coating film, ethyl cellosolve, propyl cellosolve, butyl cellosolve, ethylene glycol dimethyl ether, diethylene glycol dimethyl ether, diacetone alcohol, 4-methoxy, which are water-soluble and can dissolve each resin composition, are used. ―
Organic solvents such as 4-methylpentanone-2 and methyl ethyl ketone were added at 10% per 100 parts by weight of each resin composition.
It is preferred to use ~100 parts by weight. A suitable pigment can be further blended into the cathodically deposited electrodeposition coating composition of the present invention. For example, one or more pigments such as iron oxide, lead oxide, strontium chromate, carbon black, titanium dioxide, talc, aluminum silicate, and barium sulfate can be blended. These pigments can be added to the composition of the present invention as they are, but a large amount of pigments may be added to a portion of component (A) that has been neutralized and dispersed in water or made into an aqueous solution and mixed to form a paste-like masterbatch. This pasty pigment can be added to the composition. Next, the present invention will be explained in more detail with reference to Examples and Comparative Examples. The physical properties of the coating films of Examples and Comparative Examples were tested in accordance with JIS-K-5400. Production example 1 Nisseki polybutadiene B-3000 (number average molecular weight
3000, 1.2 bond 68%) was epoxidized using peracetic acid to produce epoxidized polybutadiene (E 1 ) having an oxirane oxygen content of 6.2%. 1000g of this epoxidized polybutadiene (E 1 )
After charging 333g of ethyl cellosolve and 2 autoclaves, 49.7g of dimethylamine was added.
The reaction was carried out at 150°C for 5 hours. After distilling off unreacted amine, 81.9 g of acrylic acid, 7.5 g of hydroquinone
g and 70 g of ethyl cellosolve were added, and the mixture was further reacted at 150°C for 45 minutes to form the components of the present invention.
A resin solution (A 1 ) of (A) was produced. This product had an amine value of 70 mmol/100g, an acid value of 10 mmol/100g, and a solids concentration of 75.0% by weight. Production example 2 Nisseki polybutadiene B-1800 (number average molecular weight
1800, 1.2 bonds (64%) was epoxidized using peracetic acid to produce epoxidized polybutadiene (E 2 ) with an oxirane oxygen content of 6.5%. 1000g of this epoxidized polybutadiene (E 2 )
Then, 358 g of ethyl cellosolve and 75.1 g of methylethanolamine were charged into 3 separable flasks and reacted at 150°C for 6 hours. After reaction, 120℃
Cool to 79.2g of acrylic acid, hydroquinone
A mixture of 7.2 g and 27 g of ethyl cellosolve was added and reacted at 120° C. for 8 hours to produce a resin solution (A 2 ) of component (A) of the present invention. This product had an amine value of 62 mmol/100g, an acid value of 11 mmol/100g, and a solid content concentration of 75% by weight. Production example 3 Nisseki polybutadiene B-2000 (number average molecular weight
2000, 1.2 bond 65%) 1000g, maleic anhydride 168
g, xylene 10 g, and Antigen 3C (trade name) 2 g were placed in a two-separable flask equipped with a reflux condenser and reacted at 190° C. for 5 hours under a nitrogen stream. Next, unreacted maleic anhydride and xylene were distilled off under reduced pressure to synthesize maleated polybutadiene (M 1 ) having an acid value of 143 mmol/100 g. Next, 1000 g of maleated polybutadiene (M 1 ),
200g of ethyl cellosolve in a reflux condenser
The mixture was placed in a separable flask and heated to 80°C with stirring. Next, 149 g of β-hydroxyethylethylenediamine was added dropwise. 150℃ immediately after dropping
The reaction was continued at 150°C for 5 hours. The produced water, ethyl cellosolve and unreacted amine were distilled off under reduced pressure to synthesize imidized polybutadiene having a secondary amine group and a hydroxyl group. The amine value of this imidized polybutadiene is 132 mmol/
It was 100g. This imidized polybutadiene was dissolved in ethyl cellosolve so that the solid content was 75% by weight to produce a resin solution (A 3 ) of component (A) of the present invention. Production Example 4 The following compound obtained by reacting bisphenol A and epichlorohydrin in the presence of an alkali catalyst As follows, 1000 g of bisphenol type epoxy resin [trade name Epicote 1001 manufactured by Ciel Chemical Co., Ltd.] having an epoxy equivalent of 500 was dissolved in 227 g of ethyl cellosolve, 137 g of acrylic acid, and 0.2 g of hydroquinone.
and 5 g of N,N dimethylaminoethanol were added, heated to 100°C and reacted for 5 hours to synthesize an ethyl cellosolve solution (B 1 ) of the epoxy resin-acrylic acid adduct, which is the component (B) of the present invention. . Production Example 5 1000 g of a bisphenol type epoxy resin having an epoxy equivalent of 500 [trade name Epicote 1001, manufactured by Ciel Chemical Co., Ltd.] was dissolved in 288 g of ethyl cellosolve, and 164 g of methacrylic acid, 0.2 g of hydroquinone and N,N dimethylaminoethanol were added. The components of the present invention were added under the same reaction conditions as in Production Example 4.
An ethyl cellosolve solution (B 2 ) of the epoxy resin-methacrylic acid adduct (B) was synthesized. Production example 6 4-methyltetrahydrophthalic anhydride 332.4g
and 286.4 g of 2-ethylhexanol were charged into a 3-separable flask with a bottoming valve and reacted at 120°C for 2 hours to half-esterify the succinic anhydride group, and then cooled to room temperature to form a 25% by weight aqueous solution of caustic soda 334
After neutralization, 1,238 g of an aqueous solution containing 1,000 g of benzene and 238 g of manganese chloride (MnCl 2 4H 2 O) was added, and the mixture was stirred vigorously at room temperature for 1 hour, and then allowed to stand for 2 hours, resulting in separation into two layers. Therefore, the lower layer was cut off, 1000 g of deionized water was added, and the mixture was stirred vigorously at room temperature for 1 hour, then left to stand for 2 hours, and the lower layer was removed. Take out the upper layer and distill off benzene etc. under reduced pressure.
【式】で示され
る本発明の成分(C)の油溶性マンガン塩(C1)を
製造した。
製造例 7
無水マレイン酸196g、ドデシルアルコール409
g、ベンゼン20gを底出し弁付3セパラブルフ
ラスコに仕込み125℃で3時間反応させ無水マレ
イン酸を半エステル化した後室温まで冷却し、カ
性ソーダの25重量%水溶液334gを徐々に加え中
和した後ベンゼン1000gおよび塩化マンガン
(MnCl2・4H2O)238gを溶解した水溶液1238g
を加え室温で1時間激しくかきまぜた後2時間静
置したところ、2層に分離したので下層を切り、
脱イオン水1000gを加え室温で1時間激しくかき
まぜた後2時間静置し下層を除去した。
上層を取り出しベンゼンなどを減圧下で留去し
An oil-soluble manganese salt (C 1 ) of component (C) of the present invention represented by the formula was produced. Production example 7 Maleic anhydride 196g, dodecyl alcohol 409g
g, 20 g of benzene was placed in a 3-separable flask with a bottoming valve and reacted at 125°C for 3 hours to half-esterify maleic anhydride, cooled to room temperature, and gradually added 334 g of a 25% by weight aqueous solution of caustic soda. 1,238 g of an aqueous solution containing 1,000 g of benzene and 238 g of manganese chloride (MnCl 2 4H 2 O)
After stirring vigorously for 1 hour at room temperature, the mixture separated into two layers, so cut off the bottom layer.
1000 g of deionized water was added and the mixture was vigorously stirred at room temperature for 1 hour, then allowed to stand for 2 hours, and the lower layer was removed. Remove the upper layer and distill off benzene etc. under reduced pressure.
【式】で示される本発明の
成分(C)の油溶性マンガン塩(C2)を製造した。
製造例 8
無水メチル―5―ノルボルネン―2,3ジカル
ボン酸356.4g、エチルセロソルブ198.2gを底出
し弁付3セパラブルフラスコに仕込み120℃で
2時間反応させ無水コハク酸基を半エステル化し
た後室温まで冷却し、カ性ソーダの25重量%水溶
液334gを徐々に加え中和した後ベンゼン800gお
よび硫酸マンガン(MnSO4・4H2O)268gを溶
解した水溶液1268gを加え室温で1時間激しくか
きまぜた後、2時間静置したところ、2層に分離
したので下層を切り脱イオン水1000gを加え室温
で1時間激しくかきまぜた後2時間静置し下層を
除去した。
上層を取り出しベンゼンなどの減圧下で留去し
An oil-soluble manganese salt (C 2 ) of component (C) of the present invention represented by the formula was produced. Production Example 8 356.4 g of anhydrous methyl-5-norbornene-2,3 dicarboxylic acid and 198.2 g of ethyl cellosolve were placed in a 3-separable flask with a bottom release valve and reacted at 120°C for 2 hours to half-esterify the succinic anhydride group. After cooling to room temperature, 334 g of a 25% by weight aqueous solution of caustic soda was gradually added to neutralize it, and then 1,268 g of an aqueous solution in which 800 g of benzene and 268 g of manganese sulfate (MnSO 4 4H 2 O) were dissolved were added and stirred vigorously at room temperature for 1 hour. After that, the mixture was left to stand for 2 hours, and the mixture was separated into two layers, so the lower layer was cut off, 1000 g of deionized water was added, and the mixture was vigorously stirred at room temperature for 1 hour, then left to stand for 2 hours, and the lower layer was removed. Take out the upper layer and evaporate it under reduced pressure using benzene etc.
【式】で示される
油溶性マンガン塩を合成し次に、固形分が75重量
%になるようにエチルセロソルブに溶解し本発明
の成分(C)の油溶性マンガン塩の溶液(C3)を製
造した。(C3)のマンガン含有量は7.0重量%であ
つた。
実施例 1
製造例で製造した(A1)400g、製造例4で製
造した(B1)108.4gおよび製造例6で製造した
(C1)18gを均一になるまで混合した後、酢酸8.4
gを加え十分にかきまぜ中和した。次に脱イオン
水を徐々に加え固形分濃度が20重量%の水溶液を
調製した。
この20重量%水溶液2000g、カーボンブラツク
4g、塩基性硅酸鉛20gおよびガラスビーズ2000
gを5ステンレスビーカーに入れ高速回転ミキ
サーで2時間激しくかきまぜた後、ガラスビーズ
を過した後、固形分濃度が15重量%になるよう
に脱イオン水を加え、電着塗料液を調製した。
上記電着塗料液を用いてカーボン電極を陽極と
し、リン酸亜鉛処理板(日本テストパネル社、
Bt3004、0.8×70×150mm)を陰極とし陰極析出型
電着塗装を行なつた。テスト結果を表―1に示し
た。
比較例 1
製造例6で製造したC1を添加しない以外は全
て実施例1と全く同じ条件で陰極析出型電着塗料
液を調製し、実施例1と同様の条件でテストを行
ない結果を表―1に示した。
比較例 2
製造例6で製造したC1の代りに酢酸マンガン
をマンガンとして1.56g添加する以外は全て実施
例1と全く同じ条件で陰極析出型電着塗料液を調
製し、実施例1と同様の条件でテストを行ない結
果を表―1に示した。An oil-soluble manganese salt represented by the formula is synthesized, and then dissolved in ethyl cellosolve so that the solid content becomes 75% by weight, and a solution (C 3 ) of the oil-soluble manganese salt of the component (C) of the present invention is prepared. Manufactured. The manganese content of (C 3 ) was 7.0% by weight. Example 1 400 g of (A 1 ) produced in Production Example, 108.4 g of (B 1 ) produced in Production Example 4, and 18 g of (C 1 ) produced in Production Example 6 were mixed until homogeneous, and then 8.4 g of acetic acid was mixed.
g was added and thoroughly stirred to neutralize. Next, deionized water was gradually added to prepare an aqueous solution with a solid content concentration of 20% by weight. 2000g of this 20% aqueous solution, 4g of carbon black, 20g of basic lead silicate and 2000 glass beads.
5 g was placed in a stainless steel beaker and stirred vigorously for 2 hours using a high-speed rotating mixer. After passing through glass beads, deionized water was added so that the solid content was 15% by weight to prepare an electrodeposition coating solution. Using the above electrodeposition paint solution, a carbon electrode was used as an anode, and a zinc phosphate treated plate (Japan Test Panel Co., Ltd.,
Bt3004, 0.8 x 70 x 150 mm) was used as the cathode for cathodic deposition electrodeposition coating. The test results are shown in Table-1. Comparative Example 1 A cathode-deposited electrodeposition coating solution was prepared under the same conditions as in Example 1, except that C 1 produced in Production Example 6 was not added, and a test was conducted under the same conditions as in Example 1. The results are shown below. -1. Comparative Example 2 A cathode-deposited electrodeposition coating solution was prepared in the same manner as in Example 1, except that 1.56 g of manganese acetate was added in place of C 1 produced in Production Example 6. The test was conducted under the following conditions and the results are shown in Table 1.
【表】【table】
【表】
実施例 2
製造例2で製造したA2400g、製造例5で製造
したB275gおよび製造例7で製造したC27.2gを
均一になるまで混合した後、酢酸7.4gを加え十
分にかきまぜ中和した。次に脱イオン水を徐々に
加え固形分濃度が25重量%の水溶液を調製した。
この25重量%水溶液1000g、カーボンブラツク
2.5g、塩基性硅酸鉛25gおよびガラスビーズ
1000gを3ステンレスビーカーに入れ高速回転
ミキサーで2時間激しくかきまぜた後、ガラスビ
ーズを過した後、固形分濃度が18%になるよう
に脱イオン水を加え、電着塗料液を調製した。
上記電着塗料液を用いてカーボン電極を陽極と
し、リン酸亜鉛処理板(日本テストパネル社、
Bt3004、0.8×70×150mm)を陰極とし陰極析出型
電着塗装を行なつた。テスト結果を表―2に示し
た。
比較例 3
製造例7で製造したC2を添加しない以外は全
て実施例2と全く同じ条件で陰極析出型電着塗料
液を調製し、実施例2と同様の条件でテストを行
ない結果を表―2に示した。
比較例 4
製造例7で製造したC2の代りに酢酸マンガン
をマンガンとして0.78gを添加する以外は全て実
施例2と全く同じ条件で陰極析出型電着塗料液を
調製し、実施例2と同様の条件でテストを行ない
結果を表―2に示した。[Table] Example 2 After mixing 400 g of A 2 produced in Production Example 2, 75 g of B 2 produced in Production Example 5, and 7.2 g of C 2 produced in Production Example 7 until uniform, 7.4 g of acetic acid was added. Stir thoroughly to neutralize. Next, deionized water was gradually added to prepare an aqueous solution with a solid content concentration of 25% by weight.
1000g of this 25% aqueous solution, carbon black
2.5g, basic lead silicate 25g and glass beads
1000 g of the mixture was placed in a stainless steel beaker and stirred vigorously for 2 hours using a high-speed rotating mixer. After passing through glass beads, deionized water was added to give a solid content concentration of 18% to prepare an electrodeposition coating solution. Using the above electrodeposition paint solution, a carbon electrode was used as an anode, and a zinc phosphate treated plate (Japan Test Panel Co., Ltd.,
Bt3004, 0.8 x 70 x 150 mm) was used as the cathode for cathodic deposition electrodeposition coating. The test results are shown in Table-2. Comparative Example 3 A cathode-deposited electrodeposition coating solution was prepared under the same conditions as in Example 2, except that C 2 produced in Production Example 7 was not added, and a test was conducted under the same conditions as in Example 2. The results are shown below. - Shown in 2. Comparative Example 4 A cathode-deposited electrodeposition coating solution was prepared under the same conditions as in Example 2 except that 0.78 g of manganese acetate was added in place of C 2 produced in Production Example 7. Tests were conducted under similar conditions and the results are shown in Table 2.
【表】【table】
【表】
実施例 3
製造例3で製造したA3400g、製造例4で製造
したB1108.4gおよび製造例8で製造したC317.1
gを均一になるまで混合した後、酢酸15gを加え
十分にかきまぜ中和した。次に脱イオン水を徐々
に加え固形分濃度が30重量%の水溶液を調製し
た。
この30重量%水溶液1000g、カーボンブラツク
3g、塩基性硅酸鉛20gおよびガラスビーズ1000
gを3ステンレスビーカーに入れ高速回転ミキ
サーで2時間激しくかきまぜた後、ガラスビーズ
を過した後、固形分濃度が16%になるように脱
イオン水を加え、電着塗料液を調製した。
上記電着塗料液を用いてカーボン電極を陽極と
し、リン酸亜鉛処理板(日本テストパネル、
Bt3004、0.8×70×150mm)を陰極とし陰極析出型
電着塗装を行なつた。テスト結果を表―3に示し
た。
比較例 5
製造例8で製造したC3を添加しない以外は全
て実施例2と全く同じ条件で陰極析出型電着塗料
液を調製し、実施例3と同様の条件でテスト行な
い結果を表―3に示した。
比較例 6
製造例8で製造したC3の代りに酢酸マンガン
をマンガンとして12g添加する以外は全て実施例
3と全く同じ条件で陰極析出型電着塗料液を調製
し、実施例3と同様の条件でテストを行ない結果
を表―3に示した。[Table] Example 3 400 g of A 3 produced in Production Example 3, 108.4 g of B 1 produced in Production Example 4, and 17.1 g of C 3 produced in Production Example 8.
After mixing until homogeneous, 15 g of acetic acid was added and thoroughly stirred to neutralize. Next, deionized water was gradually added to prepare an aqueous solution having a solid content concentration of 30% by weight. 1000g of this 30% aqueous solution, 3g of carbon black, 20g of basic lead silicate and 1000 glass beads.
3 g was placed in a stainless steel beaker and stirred vigorously for 2 hours using a high-speed rotating mixer. After passing through glass beads, deionized water was added to give a solid content concentration of 16% to prepare an electrodeposition coating solution. Using the above electrodeposition coating liquid, a carbon electrode was used as an anode, and a zinc phosphate treated plate (Japan Test Panel,
Bt3004, 0.8 x 70 x 150 mm) was used as the cathode for cathodic deposition electrodeposition coating. The test results are shown in Table-3. Comparative Example 5 A cathode-deposited electrodeposition coating solution was prepared under the same conditions as in Example 2, except that C 3 produced in Production Example 8 was not added, and a test was conducted under the same conditions as in Example 3. The results are shown below. Shown in 3. Comparative Example 6 A cathode-deposited electrodeposition coating solution was prepared under the same conditions as in Example 3 , except that 12 g of manganese acetate was added in place of the C3 produced in Production Example 8, and a cathode-deposited electrodeposition coating solution was prepared in the same manner as in Example 3. The test was conducted under various conditions and the results are shown in Table 3.
【表】【table】
Claims (1)
価の炭素―炭素二重結合および100g当り30〜
300ミリモルのアミノ基を有する高分子化合物
100重量部 (B) 一般式 [式中R5及びR6は水素原子または炭素数1
〜10のアルキル基、nは0ないし20の整数、m
は1または0、Yは炭素数3か4のα,β不飽
和モノカルボン酸の残基、そしてY′はmが0
のときは水素原子であり、mが1のときはYを
表わす] で表わされる化合物、または一般式 [式中、n′は0ないし10の整数、R7は水素原
子または炭素数1〜10の炭化水素基そしてYは
炭素数3か4のα,β不飽和モノカルボン酸の
残基を表わす] で表わされる化合物3〜100重量部 (C) 一般式 [式中、R1及びR2は水素原子又は炭素数1
〜20のアルキル基を表わし、ただしR1および
R2は互いに6員環構造あるいは5員環と6員
環を有する縮合環構造を取ることができ、環構
造中には不飽和基を含むこともできる。R3は
炭素数1〜20のエーテル結合、エステル結合お
よび不飽和基を含んでいてもよい有機残基を表
わす。X1とX2は水素原子、炭素数1〜10の有
機残基あるいは結合を表わし、X1とX2が結合
である場合にはX1とX2の付着した炭素が互い
に二重結合を形成することができる] で示される1,2ジカルボン酸のモノエステルの
油溶性マンガン塩0.2〜20重量部を必須成分とし
て含有する低温硬化性の優れた陰極析出型電着塗
料組成物。[Scope of Claims] 1 (A) A carbon-carbon double bond with a molecular weight of 500 to 10,000 and an iodine number of 50 to 500 and 30 to 100 grams per 100 g.
Polymer compound with 300 mmol of amino groups
100 parts by weight (B) General formula [In the formula, R 5 and R 6 are hydrogen atoms or 1 carbon number
~10 alkyl group, n is an integer from 0 to 20, m
is 1 or 0, Y is the residue of an α,β unsaturated monocarboxylic acid having 3 or 4 carbon atoms, and Y′ is m is 0
When , it is a hydrogen atom, and when m is 1, it represents Y] A compound represented by, or a general formula [In the formula, n' is an integer from 0 to 10, R 7 is a hydrogen atom or a hydrocarbon group having 1 to 10 carbon atoms, and Y represents a residue of an α,β unsaturated monocarboxylic acid having 3 or 4 carbon atoms. ] Compound 3 to 100 parts by weight (C) General formula [In the formula, R 1 and R 2 are hydrogen atoms or carbon atoms 1
~20 alkyl groups, with R 1 and
R 2 can each have a 6-membered ring structure or a condensed ring structure having a 5-membered ring and a 6-membered ring, and the ring structure can also contain an unsaturated group. R 3 represents an organic residue having 1 to 20 carbon atoms which may contain an ether bond, an ester bond, and an unsaturated group. X 1 and X 2 represent a hydrogen atom, an organic residue having 1 to 10 carbon atoms, or a bond, and when X 1 and X 2 are a bond, the carbons to which X 1 and X 2 are attached form a double bond with each other. A cathodically deposited electrodeposition coating composition with excellent low temperature curability, which contains as an essential component 0.2 to 20 parts by weight of an oil-soluble manganese salt of a monoester of a 1,2 dicarboxylic acid represented by the following formula.
Priority Applications (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP57108453A JPS58225169A (en) | 1982-06-25 | 1982-06-25 | Cathodic deposition type electrodeposition coating material composition |
| US06/493,277 US4563501A (en) | 1982-05-14 | 1983-05-10 | Cathode-precipitating electrodeposition coating composition |
| EP83302677A EP0094788B1 (en) | 1982-05-14 | 1983-05-11 | Cathode-precipitating electrodeposition coating composition |
| DE8383302677T DE3366010D1 (en) | 1982-05-14 | 1983-05-11 | Cathode-precipitating electrodeposition coating composition |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP57108453A JPS58225169A (en) | 1982-06-25 | 1982-06-25 | Cathodic deposition type electrodeposition coating material composition |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS58225169A JPS58225169A (en) | 1983-12-27 |
| JPH027339B2 true JPH027339B2 (en) | 1990-02-16 |
Family
ID=14485156
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP57108453A Granted JPS58225169A (en) | 1982-05-14 | 1982-06-25 | Cathodic deposition type electrodeposition coating material composition |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS58225169A (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS60219272A (en) * | 1984-04-14 | 1985-11-01 | Nippon Oil Co Ltd | Cathodic electrodeposition paint composition |
-
1982
- 1982-06-25 JP JP57108453A patent/JPS58225169A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS58225169A (en) | 1983-12-27 |
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