JPH0319362B2 - - Google Patents
Info
- Publication number
- JPH0319362B2 JPH0319362B2 JP57230760A JP23076082A JPH0319362B2 JP H0319362 B2 JPH0319362 B2 JP H0319362B2 JP 57230760 A JP57230760 A JP 57230760A JP 23076082 A JP23076082 A JP 23076082A JP H0319362 B2 JPH0319362 B2 JP H0319362B2
- Authority
- JP
- Japan
- Prior art keywords
- exhaust valve
- valve
- air
- exhaust
- cylinder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L1/00—Valve-gear or valve arrangements, e.g. lift-valve gear
- F01L1/02—Valve drive
- F01L1/04—Valve drive by means of cams, camshafts, cam discs, eccentrics or the like
- F01L1/08—Shape of cams
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Valve-Gear Or Valve Arrangements (AREA)
- Valve Device For Special Equipments (AREA)
Description
【発明の詳細な説明】
この発明は圧縮式内熱機関の改良に関するもの
である。DETAILED DESCRIPTION OF THE INVENTION This invention relates to improvements in compression internal heat engines.
石油シヨツク以降の燃料高騰に対処するため
に、内燃機関の熱効率の向上と安価な粗悪燃料使
用が図られつつある。一般に内燃機関の熱効率の
向上は燃焼室の熱負荷の増大をもたらして排気弁
の温度が上昇する。また、粗悪燃料は、バナジウ
ム、ナトリウム、硫黄、灰分等の含有量が増大す
ると共に、時に五酸化バナジウム(V2O5・
Na2SO4)の排気弁における堆積量が増大し、弁
温度の上昇と相まつて高温腐食を促進する。さら
に粗悪燃料では、一般に硬質の燃焼残渣物が多く
生成されるが、燃料の一部には元来硬質の触媒粒
子を含むものがある。シリンダ内の燃焼後の排ガ
スを排出するに際し、排ガスが排気弁を通つて流
出するとき、上記の高温腐食をもたらす堆積物や
硬質の燃焼残渣、硬質の触媒粒子等の異物がまず
弁座に付着し、次いで排気弁が閉まる時に弁座に
かみこまれる。これらの異物が排気弁にかみこま
れたまま、給気弁から新しい空気が供給され、圧
縮されたあとシリンダ内の爆発工行において弁座
にかみこまれた異物は、圧縮圧力と爆発圧力によ
つて一層強く弁座に喰い込み圧壊圧入され、弁座
シート部に凹痕を生ぜしめる。而して、これらの
圧痕が次第に増加すると、これらを連ねるチヤン
ネルが生じ吹き抜けに至る。 In order to cope with the rise in fuel prices since oil shocks, efforts are being made to improve the thermal efficiency of internal combustion engines and to use cheap, inferior fuel. Generally, an improvement in the thermal efficiency of an internal combustion engine results in an increase in the heat load on the combustion chamber, leading to an increase in the temperature of the exhaust valve. In addition, inferior fuel has an increased content of vanadium, sodium, sulfur, ash, etc., and sometimes contains vanadium pentoxide (V 2 O 5
The amount of Na 2 SO 4 ) deposited on the exhaust valve increases, which, together with the rise in valve temperature, promotes high-temperature corrosion. Furthermore, inferior fuel generally produces a large amount of hard combustion residue, and some fuels inherently contain hard catalyst particles. When exhaust gas flows out through the exhaust valve after combustion in the cylinder, foreign substances such as deposits, hard combustion residue, and hard catalyst particles that cause the above-mentioned high-temperature corrosion first adhere to the valve seat. Then, when the exhaust valve closes, it gets caught in the valve seat. With these foreign objects still stuck in the exhaust valve, new air is supplied from the air supply valve, and after being compressed, the foreign objects caught in the valve seat during explosion work inside the cylinder are removed by compression pressure and explosion pressure. Then, it bites into the valve seat even more and is crushed and press-fitted, creating a concave mark on the valve seat. As these impressions gradually increase, a channel connecting them is formed, leading to a blow-through.
本発明は上記の異物が圧縮圧力と爆発圧力によ
つて弁座シート部に圧壊圧入されるのを防止する
ため、給気の圧縮行程中に排気弁を僅かに開い
て、圧縮行程中の清浄な空気を噴出させて弁を冷
却すると共に、上記の異物を吹き飛ばし凹痕が生
ずるのを防止することを目的とする。この目的達
成のため本発明方法は、シリンダ頂部に排気弁を
有する内燃機関において、シリンダ内圧力と排気
管内圧力の比が臨界圧力比に略等しく、かつ、エ
ンジン性能を考慮して噴出する空気の質量が最小
限になる給気の圧縮行程中の中期頃に、排気弁を
一時的に僅かに開いて給気を吹き抜けさせて前記
排気弁の弁座に付着した異物を吹き飛ばすように
したことを特徴とする。 In order to prevent the above-mentioned foreign matter from being crushed and press-fitted into the valve seat part due to compression pressure and explosion pressure, the present invention slightly opens the exhaust valve during the compression stroke of the supply air to clean the air during the compression stroke. The purpose is to cool the valve by blowing out air, and also to blow away the foreign matter and prevent the formation of dents. In order to achieve this objective, the method of the present invention provides an internal combustion engine having an exhaust valve at the top of the cylinder, in which the ratio of the cylinder internal pressure to the exhaust pipe internal pressure is approximately equal to the critical pressure ratio, and in consideration of engine performance, the amount of air ejected is In the middle of the compression stroke of the supply air, when the mass is at its minimum, the exhaust valve is temporarily slightly opened to allow the supply air to blow through, thereby blowing away foreign matter attached to the valve seat of the exhaust valve. Features.
本発明は二サイクル機関、四サイクル機関いず
れにも適用できる。また、本発明は排気弁のカム
軸駆動方式、電子制御の油圧駆動方式、のそ他あ
らゆる駆動方式に適用できる。本発明をカム軸駆
動方式の四サイクル機関における実施例により説
明する。 The present invention can be applied to both two-cycle engines and four-cycle engines. Further, the present invention can be applied to any other drive method such as a camshaft drive method of an exhaust valve, an electronically controlled hydraulic drive method, and the like. The present invention will be explained using an embodiment of a camshaft-driven four-cycle engine.
第1図においてシリンダ1内をピストン2が上
下動し、燃焼排ガスを排気弁3の上下動によつて
排出する。4は燃料噴射弁である。排気弁3は燃
料の燃焼後の燃焼排ガスを排出するときにのみ開
口し、シリンダ1へ給気中及び圧縮中は閉鎖して
おり、燃焼排ガス排出時期には機関の回転に伴う
カム5の作動によりローラ6を介して連結棒7を
押しあげるとロツカーアーム8はピン9を支点と
して回転し、弁棒10を押し下げて排気弁3を開
口する。このような作動を繰り返す機関におい
て、第2図は四サイクル機関の場合のシリンダ内
圧力Pの変化と給気弁、排気弁の開閉タイミング
の一例を示すものである。1サイクル(720°)
中、排気弁はピストンの下死点(BDC)前θ1度
で開き、排気押し出し行程(E)のあと上死点
(TDC)後θ2度で閉まるが、圧縮行程に入つてか
らBDC後θ3度で本発明による補助カムによつて
再びΔθ度の期間排気弁を開き、圧縮空気を噴出
せしめる。一方給気弁はTDC前θ4度で開き、給
気行程1のあとBDC後θ5度で閉まる。 In FIG. 1, a piston 2 moves up and down within a cylinder 1, and combustion exhaust gas is discharged by the up and down movement of an exhaust valve 3. 4 is a fuel injection valve. The exhaust valve 3 opens only when exhausting the combustion exhaust gas after burning the fuel, and is closed during air supply to the cylinder 1 and during compression, and when the combustion exhaust gas is discharged, the cam 5 is activated as the engine rotates. When the connecting rod 7 is pushed up via the roller 6, the rocker arm 8 rotates about the pin 9, pushing down the valve stem 10 and opening the exhaust valve 3. In an engine that repeats such operations, FIG. 2 shows an example of changes in cylinder pressure P and opening/closing timing of the intake valve and exhaust valve in the case of a four-cycle engine. 1 cycle (720°)
In the middle, the exhaust valve opens at θ 1 degree before the bottom dead center (BDC) of the piston, and closes at θ 2 degrees after the top dead center (TDC) after the exhaust extrusion stroke (E), but after entering the compression stroke and after BDC. At θ 3 degrees, the auxiliary cam according to the present invention opens the exhaust valve again for a period of Δθ degrees to blow out compressed air. On the other hand, the air supply valve opens at θ 4 degrees before TDC and closes at θ 5 degrees after BDC after air supply stroke 1.
第3図は第2図と対応してカムの位置を付加し
たもので、上記のタイミングになる排気カム5、
給気カム5′を重ね合わせて示した図である。四
サイクル機関においては、排気カム5、給気カム
5′はそれぞれエンジンの二回転に一回だけ回転
するので、第3図の円周は720°を示す。本発明に
おいては圧縮行程中に排気弁を開いて空気を逃が
すため、第3図に示す空気逃がし用の補助カム1
1を設ける。補助カム11に圧縮圧力によつて生
ずる応力をできるだけ小さくするには、シリンダ
内圧力ができるだけ小さいところ、すなわち圧縮
行程の開始点にできるだけ近いところに補助カム
を設定する方がよい。一方、異物を吹き飛ばすに
は空気の噴出速度が大きいほど効果が大きいの
で、補助カムの位置は、シリンダ内圧力と排気管
内圧力の比が臨界圧力比に略等しくなる位置、す
なわち排気管内圧力が約3ataの場合は、シリンダ
内圧力が約6ataになる位置に設定する。さらにエ
ンジン性能上は、噴出する空気の質量を最小限に
すべきであり、、補助カム11の大きさと開弁期
間は、上記の点を考慮して決定する。また、補助
カムの揚程と開弁期間Δθは、異物を吹きとばす
のに必要な最小限の空気が流出するように決め、
揚程の変化はできるだけゆるやかになるようにカ
ムプロフイールを選ぶ。 Fig. 3 corresponds to Fig. 2 and shows the positions of the cams added, with the exhaust cam 5 at the above timing,
It is a diagram showing the air supply cams 5' superimposed on each other. In a four-stroke engine, the exhaust cam 5 and the intake cam 5' each rotate only once every two revolutions of the engine, so the circumference in FIG. 3 represents 720 degrees. In the present invention, in order to open the exhaust valve and release air during the compression stroke, an auxiliary cam 1 for air release shown in FIG.
1 will be provided. In order to minimize the stress generated in the auxiliary cam 11 by the compression pressure, it is better to set the auxiliary cam at a location where the cylinder internal pressure is as low as possible, that is, at a location as close as possible to the starting point of the compression stroke. On the other hand, the higher the air jetting speed is, the greater the effect is on blowing off foreign objects, so the auxiliary cam should be positioned at a position where the ratio of the cylinder internal pressure to the exhaust pipe internal pressure is approximately equal to the critical pressure ratio, that is, the exhaust pipe internal pressure is approximately For 3ata, set it to a position where the cylinder pressure is approximately 6ata. Furthermore, in terms of engine performance, the mass of the ejected air should be minimized, and the size and opening period of the auxiliary cam 11 are determined taking the above points into consideration. In addition, the lift height of the auxiliary cam and the valve opening period Δθ are determined so that the minimum amount of air necessary to blow away the foreign matter flows out.
Choose a cam profile so that the lift height changes as gradually as possible.
電子制御、油圧駆動方式では、弁の開閉時期、
リフトの大きさ等をすべて電子回路と油圧駆動シ
ステムによつて制御する。 With electronic control and hydraulic drive systems, valve opening/closing timing,
All aspects such as lift size are controlled by electronic circuits and a hydraulic drive system.
上記説明で明らかな如く、本発明はシリンダ頂
部に排気弁を有する内燃機関において、給気の圧
縮行程中の中期頃に排気弁を僅かに開いて反縮中
の空気を排気管に吹き抜けさせるようにしたの
で、排気ガス中のバナジウム、ナトリウム、硫
黄、灰分等の酸化物、殊に五酸化バナジウム等が
弁座に堆積することを防止し、新鮮な空気によつ
て燃焼残渣物を吹き飛ばし弁座を清掃する作用
と、該新鮮な空気が弁を冷却する作用とを共に有
するので、内燃機関の排気弁の弁座に燃焼残渣物
の圧壊圧入等によりキズをつけることなく機関を
運転することができるという効果を有するので、
硬質の触媒粒子を含む粗悪燃料の使用が可能とな
る。 As is clear from the above description, the present invention provides an internal combustion engine having an exhaust valve at the top of the cylinder, in which the exhaust valve is slightly opened around the middle of the compression stroke of the charge air to allow the air being recontracted to blow through into the exhaust pipe. This prevents oxides such as vanadium, sodium, sulfur, and ash in the exhaust gas, especially vanadium pentoxide, from accumulating on the valve seat, and blows away combustion residues with fresh air. Since the fresh air has the function of cleaning the exhaust valve and the function of cooling the valve, it is possible to operate the engine without damaging the valve seat of the exhaust valve of the internal combustion engine due to pressure injection of combustion residue. Because it has the effect of being able to
It becomes possible to use inferior fuel containing hard catalyst particles.
第1図は内燃機関の排気弁作動機構を説明する
ための部分断面図、第2図は給排気弁の開閉タイ
ミングとシリンダ内圧力の変化を示す線図、第3
図は給排気カムを重ねて画いたタイミング図を示
す。
1……シリンダ、2……ピストン、3……排気
弁、4……燃料噴射弁、5……排気カム、5′…
…給気カム、6……ローラ、7……連結棒、8…
…ロツカーアーム、9……ピン、10……弁棒。
Fig. 1 is a partial sectional view for explaining the exhaust valve operating mechanism of an internal combustion engine, Fig. 2 is a diagram showing the opening/closing timing of the supply and exhaust valves and changes in cylinder pressure, and Fig. 3
The figure shows a timing diagram with the supply and exhaust cams superimposed. 1... Cylinder, 2... Piston, 3... Exhaust valve, 4... Fuel injection valve, 5... Exhaust cam, 5'...
...Air supply cam, 6...Roller, 7...Connecting rod, 8...
...Rotzker arm, 9...pin, 10...valve stem.
Claims (1)
いて、シリンダ内圧力と排気管内圧力の比が臨界
圧力比に略等しく、かつ、エンジン性能を考慮し
て噴出する空気の質量が最小限になる給気の圧縮
工程中の中期頃に、排気弁を一時的に僅かに開い
て給気を吹き抜けさせて前記排気弁の弁座に付着
した異物を吹き飛ばすようにしたことを特徴とす
る内燃機関の排気弁の凹痕発生防止方法。1. In an internal combustion engine having an exhaust valve at the top of the cylinder, the ratio of the cylinder internal pressure to the exhaust pipe internal pressure is approximately equal to the critical pressure ratio, and the air supply is such that the mass of the ejected air is minimized in consideration of engine performance. An exhaust valve for an internal combustion engine, characterized in that the exhaust valve is temporarily slightly opened in the middle of a compression process to allow supply air to blow through and blow away foreign matter attached to a valve seat of the exhaust valve. Method for preventing the occurrence of dents.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP23076082A JPS59120708A (en) | 1982-12-27 | 1982-12-27 | Exhaust valve device of internal-combustion engine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP23076082A JPS59120708A (en) | 1982-12-27 | 1982-12-27 | Exhaust valve device of internal-combustion engine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS59120708A JPS59120708A (en) | 1984-07-12 |
| JPH0319362B2 true JPH0319362B2 (en) | 1991-03-14 |
Family
ID=16912836
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP23076082A Granted JPS59120708A (en) | 1982-12-27 | 1982-12-27 | Exhaust valve device of internal-combustion engine |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS59120708A (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7882631B2 (en) * | 2005-10-13 | 2011-02-08 | Anthony Nicholas Zurn | Methods for controlling valves of an internal combustion engine, devices for controlling the valves, and engines employing the methods |
-
1982
- 1982-12-27 JP JP23076082A patent/JPS59120708A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS59120708A (en) | 1984-07-12 |
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