JPH032254B2 - - Google Patents
Info
- Publication number
- JPH032254B2 JPH032254B2 JP8613482A JP8613482A JPH032254B2 JP H032254 B2 JPH032254 B2 JP H032254B2 JP 8613482 A JP8613482 A JP 8613482A JP 8613482 A JP8613482 A JP 8613482A JP H032254 B2 JPH032254 B2 JP H032254B2
- Authority
- JP
- Japan
- Prior art keywords
- inspected
- mirror
- elliptical
- reflected light
- incident
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000000034 method Methods 0.000 claims description 12
- 230000007547 defect Effects 0.000 claims description 8
- 238000007689 inspection Methods 0.000 claims description 8
- 230000003287 optical effect Effects 0.000 claims description 7
- 238000005253 cladding Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 239000000446 fuel Substances 0.000 description 2
- 239000003758 nuclear fuel Substances 0.000 description 2
- 238000001514 detection method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/95—Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
- G01N21/952—Inspecting the exterior surface of cylindrical bodies or wires
Landscapes
- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Length Measuring Devices By Optical Means (AREA)
- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
Description
本発明は、棒状又は管状の被検査体外表面を検
査する方法及び装置に関し、更に詳しくは、楕円
ミラーを用いることによつて被検査体を回転させ
なくても高速度で検査できるような方法及び装置
に関するものである。
集束した光線(レーザ光線)で被検査体の表面
を走査し、該被検査体からの反射光を観測して表
面欠陥の有無を検査する方法や装置は従来公知で
あり、集束光線の走査方法としては、多面体回転
ミラー、振動ミラー等の可動ミラーによる直線走
査が採用されている。しかし、このような走査方
法は、被検査体が平板状のものであればよいので
あるが、本発明が対象としているような棒状ある
いは管状の被検査体を大量かつ高速で検査したい
ような場合には、著しく不利であることが判明し
た。
すなわち、従来技術により、例えば高速増殖炉
用の燃料被覆管のような管状体の表面検査を行な
うには、第1図、第2図に示すような構成が採ら
れる。レーザ発振器10からのレーザ光はコリメ
ータ12により集束され、多面体回転ミラー14
によつて管状被検査体16の表面を水平走査す
る。被検査体16からの反射光は、例えば拡散反
射板18によつて再び反射され、その再反射光を
光電変換器20で検出するようにし、前記再反射
光量の変化から欠陥の有無等を検知するのであ
る。しかし、このままでは、レーザ光は被検査体
表面の同一線上を走査するだけであるので、管状
被検査体16の全外表面を走査するためには、被
検査体16を回転させ、かつその長手方向にも搬
送せねばならない。検査速度を向上させるために
は、被検査体16の送りピツチが制限となるの
で、該被検査体16を高速回転させて全表面走査
を確保しなければならないが、高速回転させると
被検査体のブレ(振動)が急激に大きくなるため
自ら限界があつた。このような理由のため従来技
術では、棒状あるいは管状の被検査体を大量に検
査することは極めて困難だつたのである。
本発明の目的は、上記のような従来技術の欠点
を解消し、核燃料被覆管のように長大な管状被検
査体の全外表面を高速で検査できるような方法及
びその装置を提供することにある。
かかる目的を達成するため案出された本発明
は、楕円ミラーを使用し、それによつて被検査体
を回転させずともその外表面を検査できるように
工夫されている。
以下、図面に基づき本発明について詳述する。
本発明は、楕円ミラーの特質、すなわち一方の焦
点から発した光は鏡面で反射されて他方の焦点に
集まり、しかもその光路長は光路によらず一定で
あるという性質を巧みに利用したものである。第
3図及び第4図に本発明方法の一例を示す。図示
されているように、本発明は、楕円ミラー24を
用い、該楕円ミラー24の一方の焦点を含む直線
r上に被検査体26を設け、他方の焦点を含む直
線s上に反射中心が位置するように振動ミラー2
8を設け、集束したレーザ光線を前記振動ミラー
28及び楕円ミラー24で反射させて前記被検査
体26に入射させ、周方向に走査させるととも
に、該被検査体26をその長手方向に相対的に移
動させるよう構成されている。
振動ミラー28に供給される集束したレーザ光
線は、一般に、レーザ発振器30の出力をコリメ
ータ32や全反射鏡34等からなる光学系で細く
絞られ所定の角度で入射するよう調整されたもの
である。振動ミラー28の代りに多面体回転ミラ
ーを用いてもよい。
このような構成であるから、振動ミラー28の
振動により被検査体26の中心に向う走査光束を
発生させることができる。そして、この光束の光
路長は、前述の如く楕円の性質上、被検査体表面
のどこにおいても等しくなるため、振動ミラーの
外側に集光系を置くことができる。楕円ミラー2
4と振動ミラー28の組合せにより得られた走査
光束は、被検査体26に入射され、その反射光
は、例えば半円形の拡散反射板36で再び反射さ
れ、それを光電変換器38で検出すること、すな
わち、反射光量の変化を測定することによつて、
被検査体26の表面欠陥を検出することができ
る。なお、拡散反射板36は、その反射面が比較
的荒くなつており、反射光成分を平均化して再度
反射する機能を果す。かかる拡散反射板を用いる
欠陥検出原理は、従来公知(特開昭54−51554号
参照)であるから、それについての詳しい説明は
省略する。
本発明で用いる楕円ミラーは、一般に高価であ
るが、扱う光が集束性の良好なレーザ光であるた
め、必要とする楕円ミラーの幅は相当小さくても
充分使用できるので、楕円ミラーの幅を小さくす
ることでコストダウンを図ることができる。
以上が本発明方法の一例である。しかし、上記
の説明からも明らかなように、このままでは被検
査体の上半面についてしか走査することはできな
い。したがつて、全周走査にあたつては、前記の
ような走査部を2組用い、上半分と下半分とを分
けて走査すればよい。
2組の走査部を用いた場合の具体的構成例を第
5図以下に示す。第5図は本装置の正面図、第6
図はその平面図、第7図及び第8図は走査部の説
明図である。これらの図面から明らかなように本
装置は、共通焦点を有し、非共通焦点が180゜ずれ
るように組合わせた2個の楕円ミラー24a,2
4bと、該共通焦点を含む直線r上に保持された
管状の被検査体26をその長手方向に移動させる
被検査体保持搬送機構40と、前記各楕円ミラー
24a,24bの非共通焦点を含む各直線s上に
それぞれ配設される振動ミラー28a,28b
と、各振動ミラー28a,28bに集束レージ光
線を供給するレーザ発振器30及び光学系42
と、被検査体26からの反射光を拡散反射する半
円形状の拡散反射板36a,36bと、その拡散
反射光を検出する光電変換器38a,38bとを
備えている。
光学系42は、コリメータ32、ビームスプリ
ツタ44、全反射鏡34等からなり、単一レーザ
発振器30からの出力を細く絞り、それぞれの振
動ミラー28a,28bに所定角度で供給する機
能を果す。レーザ発振器30からの出力は、ビー
ムスプリツタ44で分けられ、一方は全反射鏡3
4で反射されるなどして振動ミラー28aに供給
され、楕円ミラー24aで反射されて被検査体2
6の上半面に入射する。ビームスプリツタ44で
分けられた他の光は、他方の振動ミラー28bに
供給され、楕円ミラー24bで反射されて被検査
体26の下半面に入射する。それ故、被検査体2
6を搬送装置40で一方に搬送するだけで、被検
査体26の全表面を走査でき、欠陥の有無を検知
することができる。
拡散反射板36a,36bは半楕円形であつて
もよいが、半円形でも充分実用できる。これは、
本発明の場合、欠陥による反射パターンには注目
せず、欠陥の存在による反射光量の変化を測定す
るよう構成されており、それ故、反射パターンを
正確に再現する必要がなく、また、拡散反射板は
極めて融通性に富むので、光が楕円形に移動する
場合でも半円形の反射板で充分集光できるからで
ある。また、これに伴つて、光電変換器38a,
38bとして小型センサを採用する必要がないの
で、例えば光電子増倍管のような応答速度の高い
センサを用いることができる。
なお、上記実施例では、2個の楕円ミラーをず
らして並設した構造となつているが、2個の楕円
反射面を同一平面内に相対向するよう組合わせた
楕円ミラーを用いてもよい。
本発明と従来技術との比較結果の一例を次表に
示す。この表は、高速増殖原型炉「もんじゆ」用
の燃料被覆管(外径6.5mmφ、長さ3000mm)の外
表面検査の一例である。
The present invention relates to a method and apparatus for inspecting the outer surface of a rod-shaped or tubular object to be inspected, and more specifically, to a method and apparatus for inspecting the outer surface of a rod-shaped or tubular object to be inspected, and more particularly to a method and apparatus that can inspect the outer surface of an object to be inspected at high speed without rotating the object by using an elliptical mirror. It is related to the device. Methods and devices for scanning the surface of an object to be inspected with a focused beam of light (laser beam) and observing the reflected light from the object to inspect the presence or absence of surface defects are conventionally known. As a method, linear scanning using a movable mirror such as a polyhedral rotating mirror or a vibrating mirror is adopted. However, although such a scanning method is suitable as long as the object to be inspected is flat, it is not suitable for cases where a large number of rod-shaped or tubular objects, such as the one targeted by the present invention, are to be inspected at high speed. was found to be significantly disadvantageous. That is, according to the prior art, in order to inspect the surface of a tubular body such as a fuel cladding tube for a fast breeder reactor, a configuration as shown in FIGS. 1 and 2 is adopted. The laser beam from the laser oscillator 10 is focused by a collimator 12 and is focused by a polyhedral rotating mirror 14.
horizontally scans the surface of the tubular test object 16. The reflected light from the inspected object 16 is reflected again by, for example, a diffuse reflection plate 18, and the re-reflected light is detected by a photoelectric converter 20, and the presence or absence of defects is detected from the change in the amount of re-reflected light. That's what I do. However, in this state, the laser beam only scans the same line on the surface of the object to be inspected, so in order to scan the entire outer surface of the tubular object 16, the object to be inspected 16 must be rotated and its longitudinal direction It must also be transported in the same direction. In order to increase the inspection speed, the feed pitch of the object to be inspected 16 is the limit, so the object to be inspected 16 must be rotated at high speed to ensure scanning of the entire surface. As the vibrations suddenly increased, I reached my own limit. For these reasons, it has been extremely difficult to test a large number of rod-shaped or tubular objects with the prior art. An object of the present invention is to eliminate the above-mentioned drawbacks of the prior art and to provide a method and apparatus capable of inspecting the entire outer surface of a long tubular object such as a nuclear fuel cladding at high speed. be. The present invention, devised to achieve this object, uses an elliptical mirror so that the outer surface of the object to be inspected can be inspected without rotating it. Hereinafter, the present invention will be explained in detail based on the drawings.
The present invention skillfully utilizes the characteristic of an elliptical mirror, that is, the light emitted from one focal point is reflected by the mirror surface and converges at the other focal point, and the optical path length is constant regardless of the optical path. be. An example of the method of the present invention is shown in FIGS. 3 and 4. As shown in the figure, the present invention uses an elliptical mirror 24, places the object 26 to be inspected on a straight line r including one focus of the elliptical mirror 24, and places the reflection center on a straight line s including the other focus. vibrating mirror 2 to position
8, the focused laser beam is reflected by the vibrating mirror 28 and the elliptical mirror 24, and is incident on the object to be inspected 26 to scan in the circumferential direction, and the object to be inspected 26 is relatively moved in the longitudinal direction thereof. Configured to be moved. The focused laser beam supplied to the vibrating mirror 28 is generally the output of a laser oscillator 30 narrowed down by an optical system including a collimator 32, a total reflection mirror 34, etc., and adjusted so that it enters at a predetermined angle. . A polyhedral rotating mirror may be used instead of the vibrating mirror 28. With such a configuration, a scanning light beam directed toward the center of the object to be inspected 26 can be generated by the vibration of the vibrating mirror 28. Since the optical path length of this light beam is the same everywhere on the surface of the object to be inspected due to the nature of the ellipse as described above, a condensing system can be placed outside the vibrating mirror. Oval mirror 2
4 and the vibrating mirror 28 is incident on the object to be inspected 26, and its reflected light is reflected again by, for example, a semicircular diffuse reflection plate 36, and is detected by a photoelectric converter 38. That is, by measuring changes in the amount of reflected light,
Surface defects on the object to be inspected 26 can be detected. Note that the diffuse reflection plate 36 has a relatively rough reflection surface, and functions to average the reflected light components and reflect them again. The defect detection principle using such a diffuse reflection plate is conventionally known (see Japanese Patent Laid-Open No. 54-51554), so a detailed explanation thereof will be omitted. The elliptical mirror used in the present invention is generally expensive, but since the light used is laser light with good focusing, the elliptical mirror can be used even if the width of the elliptical mirror is quite small. By making it smaller, costs can be reduced. The above is an example of the method of the present invention. However, as is clear from the above description, only the upper half of the object to be inspected can be scanned as is. Therefore, for full-circumference scanning, it is sufficient to use two sets of scanning units as described above and scan the upper half and the lower half separately. A specific example of the configuration when two sets of scanning sections are used is shown in FIG. 5 and subsequent figures. Figure 5 is a front view of this device, Figure 6
The figure is a plan view thereof, and FIGS. 7 and 8 are explanatory diagrams of the scanning section. As is clear from these drawings, this device includes two elliptical mirrors 24a, 2 that have a common focus and are combined so that their non-common focuses are shifted by 180°.
4b, an inspection object holding and conveying mechanism 40 that moves the tubular inspection object 26 held on the straight line r including the common focus in its longitudinal direction, and non-common focal points of the respective elliptical mirrors 24a and 24b. Vibrating mirrors 28a and 28b arranged on each straight line s
, a laser oscillator 30 and an optical system 42 that supply a focused laser beam to each vibrating mirror 28a, 28b.
, semicircular diffuse reflection plates 36a and 36b that diffusely reflect the reflected light from the object to be inspected 26, and photoelectric converters 38a and 38b that detect the diffusely reflected light. The optical system 42 includes a collimator 32, a beam splitter 44, a total reflection mirror 34, and the like, and functions to narrow down the output from the single laser oscillator 30 and supply it to each of the vibrating mirrors 28a and 28b at a predetermined angle. The output from the laser oscillator 30 is split by a beam splitter 44, and one side is split by a total reflection mirror 3.
4 and is supplied to the vibrating mirror 28a, and reflected by the elliptical mirror 24a to the object to be inspected 2.
It is incident on the upper half of 6. The other light separated by the beam splitter 44 is supplied to the other vibrating mirror 28b, reflected by the elliptical mirror 24b, and incident on the lower half of the object to be inspected 26. Therefore, the object to be inspected 2
6 in one direction by the transport device 40, the entire surface of the object to be inspected 26 can be scanned, and the presence or absence of defects can be detected. The diffuse reflection plates 36a and 36b may have a semi-elliptical shape, but a semi-circular shape is also suitable for practical use. this is,
In the case of the present invention, it is configured to measure changes in the amount of reflected light due to the presence of defects, without paying attention to the reflection patterns caused by defects.Therefore, there is no need to accurately reproduce the reflection patterns, and diffuse reflection This is because the plates are extremely flexible, so even if the light travels in an elliptical shape, a semicircular reflector can be sufficient to focus the light. Additionally, along with this, photoelectric converters 38a,
Since there is no need to employ a small sensor as the sensor 38b, a sensor with a high response speed, such as a photomultiplier tube, can be used. Although the above embodiment has a structure in which two elliptical mirrors are arranged side by side in a staggered manner, an elliptical mirror in which two elliptical reflective surfaces are combined so as to face each other within the same plane may also be used. . An example of the comparison results between the present invention and the prior art is shown in the following table. This table is an example of the outer surface inspection of the fuel cladding tube (outer diameter 6.5 mmφ, length 3000 mm) for the prototype fast breeder reactor "Monjiyu".
【表】
なお、レーザビーム径は、いずれの場合も
50μmである。上記の表から、特に振動ミラーを
用いた場合には、全面走査時間を40倍以上に高速
化できることが判る。
本発明は、上記のように、棒状もしくは管状の
被検査体を回転させずとも単に一方向に搬送する
だけでその全外表面を検査できるため、被検査体
の回転に基因するブレにより検査速度が制限され
ることはなく、それ故、検査能力の大幅な向上を
実現することができ、核燃料被覆管のような長大
な管状被検査体を多数、それらの外表面全面を検
査するような場合には、特にすぐれた効果を奏し
うるものである。[Table] In each case, the laser beam diameter is
It is 50μm. From the table above, it can be seen that, especially when a vibrating mirror is used, the overall scanning time can be increased by more than 40 times. As described above, the present invention can inspect the entire outer surface of a rod-shaped or tubular object by simply transporting it in one direction without rotating it. Therefore, it is possible to significantly improve the inspection ability, and it is useful when inspecting the entire outer surface of a large number of long tubular objects such as nuclear fuel cladding tubes. It can have particularly excellent effects.
第1図及び第2図は従来技術の説明図、第3図
及び第4図は本発明方法の一例を示す説明図、第
5図は本発明に係る装置の一実施例を示す正面
図、第6図はその平面図、第7図及び第8図はそ
の要部説明図である。
24……楕円ミラー、26……被検査体、28
……振動ミラー、30……レーザ発振器、32…
…コリメータ、34……全反射鏡、36……拡散
反射板、38……光電変換器。
1 and 2 are explanatory diagrams of the prior art, FIGS. 3 and 4 are explanatory diagrams showing an example of the method of the present invention, and FIG. 5 is a front view showing an embodiment of the apparatus according to the present invention. FIG. 6 is a plan view thereof, and FIGS. 7 and 8 are explanatory views of its main parts. 24...Elliptical mirror, 26...Object to be inspected, 28
...Vibrating mirror, 30...Laser oscillator, 32...
... Collimator, 34 ... Total reflection mirror, 36 ... Diffuse reflection plate, 38 ... Photoelectric converter.
Claims (1)
体外表面に入射し、かつ走査し、その反射光量を
測定することによつて表面欠陥を検知する方法に
おいて、楕円ミラーの一方の焦点を含む直線上に
設置された可動ミラーに集束したレーザ光線を入
射し、該可動ミラーからの反射光を前記楕円ミラ
ーに入射し、該楕円ミラーからの反射光を該楕円
ミラーの他方の焦点を含む直線上にその軸中心が
一致するように保持された被検査体の外表面に入
射し、かつ前記可動ミラーの動きによつて集束し
たレーザ光線を被検査体外表面の周方向に走査す
ることを特徴とする棒状又は管状体の外表面検査
方法。 2 共通焦点を有するように組合わされた複数の
楕円ミラーと、該共通焦点を含む直線上に、その
軸中心がくるように棒状又は管状の被検査体を保
持し、かつ検査装置に対して被検査体をその長手
方向に相対的に移動させる被検査体保持・移動機
構と、前記各楕円ミラーの非共通焦点を含む各直
線上にそれぞれ配設された可動ミラーと、各可動
ミラーに集束レーザ光線を入射するレーザ発振器
及び光学系と、被検査体外表面からの反射光をそ
れぞれ拡散反射する拡散反射板と、それら拡散反
射光の光量を測定する光電検出器とを備えている
ことを特徴とする棒状又は管状体の外表面検査装
置。 3 楕円ミラーが2個組合されている特許請求の
範囲第2項記載の装置。[Scope of Claims] 1. In a method for detecting surface defects by making a focused laser beam incident on the outer surface of a rod-shaped or tubular object to be inspected, scanning the same, and measuring the amount of reflected light, one of the elliptical mirrors A focused laser beam is incident on a movable mirror installed on a straight line including the focal point of the movable mirror, the reflected light from the movable mirror is incident on the elliptical mirror, and the reflected light from the elliptical mirror is reflected on the other elliptical mirror. A laser beam is incident on the outer surface of the object to be inspected, which is held so that its axial center is aligned with a straight line including the focal point, and is focused by the movement of the movable mirror, and is scanned in the circumferential direction of the outer surface of the object to be inspected. A method for inspecting the outer surface of a rod-shaped or tubular body. 2 Hold a rod-shaped or tubular object to be inspected so that its axial center lies on a straight line containing a plurality of elliptical mirrors that have a common focus, and place the object to be inspected with respect to the inspection device. An inspection object holding/moving mechanism that relatively moves the inspection object in its longitudinal direction, movable mirrors arranged on each straight line including the non-common focus of each of the elliptical mirrors, and a focusing laser on each movable mirror. It is characterized by comprising a laser oscillator and an optical system that input a light beam, a diffuse reflection plate that diffusely reflects the reflected light from the external surface of the body to be inspected, and a photoelectric detector that measures the amount of the diffusely reflected light. A device for inspecting the outer surface of rod-shaped or tubular bodies. 3. The device according to claim 2, in which two elliptical mirrors are combined.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP8613482A JPS58202862A (en) | 1982-05-21 | 1982-05-21 | Surface inspection method and apparatus thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP8613482A JPS58202862A (en) | 1982-05-21 | 1982-05-21 | Surface inspection method and apparatus thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS58202862A JPS58202862A (en) | 1983-11-26 |
| JPH032254B2 true JPH032254B2 (en) | 1991-01-14 |
Family
ID=13878236
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP8613482A Granted JPS58202862A (en) | 1982-05-21 | 1982-05-21 | Surface inspection method and apparatus thereof |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS58202862A (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH02195601A (en) * | 1989-01-24 | 1990-08-02 | Kanegafuchi Chem Ind Co Ltd | Lighting method and device, and visual inspection method of material |
| DE102014212633B4 (en) * | 2014-06-30 | 2017-03-09 | Inoex Gmbh | Measuring device and method for measuring test objects |
| DE102015108190A1 (en) * | 2015-05-22 | 2016-11-24 | Inoex Gmbh | Terahertz measuring device and method for measuring test objects by means of terahertz radiation |
-
1982
- 1982-05-21 JP JP8613482A patent/JPS58202862A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS58202862A (en) | 1983-11-26 |
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