JPH0323974B2 - - Google Patents

Description

[Detailed Description of the Invention] [Objective of the Invention] (Industrial Application Field) The present invention relates to a method for manufacturing a magnetic recording medium, and in particular, the present invention relates to a method for manufacturing a magnetic recording medium. The present invention relates to a method of manufacturing a medium suitable for high-density magnetic recording, which is formed by coating.

(Prior art) Conventionally, for magnetic recording and reproduction, magnetic powder made of acicular crystals such as γ-Fe ₂ O ₃ or CrO ₂ is oriented in the in-plane longitudinal direction of the recording medium, and the residual in the in-plane longitudinal direction is removed. A method that uses magnetization is common. However, this recording and reproducing method has the disadvantage that the demagnetizing field within the magnetic recording medium increases as the recording density increases, and recording and reproducing are particularly poor in the short wavelength region. To overcome this demagnetizing field and perform high-density recording, it is necessary to increase the coercive force of the recording medium and thin the magnetic recording layer, but currently it is difficult to increase the coercive force of the magnetic recording layer, and the magnetic recording layer Making it thinner has problems such as degrading the characteristics of the reproduced signal. In the end, acicular magnetic powder was oriented in the longitudinal direction of the plane,
Depending on the method that utilizes residual magnetization in this direction, it is difficult to increase the density of magnetic recording.

Therefore, a method using residual magnetization in the direction perpendicular to the surface of the magnetic recording medium was proposed. In such a perpendicular magnetic recording system, it is necessary to have an axis of easy magnetization in a direction perpendicular to the recording medium surface, and the following recording media have been proposed.

One is to apply Co to the surface of the base material by sputtering.
A Cr alloy film is formed. However, this recording medium suffers from severe wear and tear on both the recording medium and the magnetic head due to the sliding between the Co-Cr alloy film and the magnetic head, and the recording medium itself has poor flexibility and is difficult to handle. However, it had drawbacks such as low manufacturing productivity, and was difficult to put into practical use.

In addition, for coated perpendicular magnetic recording media in which a magnetic recording layer is formed by applying magnetic powder to a base material together with an organic binder, powders such as Fe ₃ O ₄ polyhedrons and Ba ferrite containing substituent elements are used as the magnetic material. ,
It has been proposed that this is oriented in a direction perpendicular to the surface of the recording medium. This type of recording medium also improves recording and reproduction in the short wavelength region.
Although high-density recording is possible, the surface of the magnetic recording layer is extremely uneven, which reduces contact with the magnetic head, compared to conventional recording media in which acicular magnetic bodies are oriented in the longitudinal direction of the surface. The drawback is that the playback output is unstable. This recording medium also has the disadvantage that satisfactory recording cannot be performed using a conventional ring-shaped magnetic head.

From the viewpoint of manufacturing technology, all conventional coated media have been subjected to magnetic field alignment treatment. Regardless of whether the method uses residual magnetization in the in-plane longitudinal direction or the method that uses residual magnetization in the perpendicular direction, a magnetic field orientation process that orients the axis of easy magnetization of the magnetic material in that direction is essential. However, such magnetic field alignment processing requires special equipment such as alignment magnets, mechanical alignment equipment, and electricity, so if this step could be eliminated, the manufacturing process would be simplified, labor saved, and the product It was also true that it had the advantage of being able to achieve lower costs.

Therefore, in the past, resin paint containing needle-like magnetic material was simply applied to the surface of the base material and dried.
There are examples in which magnetic recording media that are not subjected to any magnetic field orientation treatment have been attempted. Even in this case, increasing the recording density depends on the utilization of the residual magnetization of the magnetic material oriented perpendicular to the surface of the recording medium, but in reality, increasing the recording density is quite possible. It wasn't something. This is because the residual magnetization component in the vertical direction is very small. Based on such experience, magnetic field alignment treatment has been considered an essential process.

As detailed above, it has been almost impossible to achieve high recording density using acicular magnetic materials. On the other hand, Fe ₃ O ₄
Although it is possible to increase the density with polyhedrons and substituted Ba ferrites, they still have various difficulties and problems as recording media, and are not practically satisfactory.
Moreover, given the past history, magnetic field alignment treatment is considered to be an essential process for coating-type recording media, and it would be completely out of the question to pursue manufacturing advantages by omitting this process. It wasn't a worthy discussion.

(Problems to be Solved by the Invention) The present invention solves the above-mentioned problems of conventional high-density magnetic recording media based on the state of the art, and can be manufactured without a magnetic field alignment process. An object of the present invention is to provide a method for manufacturing a high-density magnetic recording medium.

[Structure of the Invention] (Means for Solving the Problems) To briefly describe the present invention, there is provided a resin composition containing magnetic powder having a particle size of 0.01 to 0.3 μm and consisting of hexagonal uniaxially anisotropic crystals. By coating and drying the material on the base material, the ratio of residual magnetization/saturation magnetization (hereinafter referred to as "squareness ratio") of the magnetization curve obtained by demagnetizing field correction of the magnetization curve measured in the direction perpendicular to the medium surface can be calculated. 0.3~
0.7.

In a magnetic recording medium, if the particles of the magnetic material are completely oriented in different directions and exist in an unoriented state, the squareness ratio will be 0.5, but if it is in the range of 0.3 to 0.7 as in the present invention, the squareness ratio will be 0.5. It is enough. If the squareness ratio is less than 0.3, the number of grains oriented perpendicularly to the surface of the recording medium will decrease, and the output of perpendicular residual magnetization will become small, which is not preferable. If the squareness ratio exceeds 0.7, there will be too many vertically oriented grains, which will cause problems with conventional perpendicular magnetic recording media, such as unevenness on the surface of the magnetic recording layer and unstable output, making it unsuitable for conventional ring-shaped heads. This is not desirable because problems such as these may occur. However, what is most noteworthy here is that the high-density recording medium manufactured by the present invention is
It can be manufactured without performing any magnetic field orientation treatment, which cannot be predicted from the above-mentioned results when acicular particles are used as the magnetic material.

Specific examples of the magnetic material composed of hexagonal and uniaxially anisotropic crystals used in the present invention include Ba, Sr, Pb,
Co, Ti, Zn, Nb, hexagonal ferrite such as ferrite such as Ca, and a part of the Fe of the ferrite
Examples include those substituted with Ta, Sb, etc., or alloys containing Co as a main component such as Co-Ni and Co-Fe.
Particularly preferred is substituted hexagonal ferrite. The particle size of these magnetic powders must be in the range of 0.01 to 0.3 μm. If it is less than 0.01 μm, it will no longer exhibit ferromagnetism and cannot be used for magnetic recording. Moreover, if it exceeds 0.3 μm, it becomes unsuitable for high-density recording.

The procedure for applying the resin composition containing magnetic powder onto the base material may be according to a conventional method. For example, in a composition consisting of a resin such as vinyl chloride-vinyl acetate copolymer, urethane resin, or cellulose derivative, an anionic, nonionic, or cationic dispersant, a curing agent, and, if necessary, an appropriate effective solvent. Magnetic powder may be dispersed in the powder and applied to the base material using a doctor blade or the like. Thereafter, a magnetic recording medium is obtained by drying.

The magnetic recording medium of the present invention is a medium suitable for high-density recording, which can perform stable recording and reproduction, and can also use the currently mainstream ring-shaped magnetic head. Moreover, since it can be manufactured without magnetic field alignment treatment, it is a recording medium that is advantageous in terms of labor saving, power saving, and low cost.

Examples will be specifically described below.

Example A solution containing chlorides of Ba and Fe and additives for reducing coercive force, namely chlorides of Co and Ti, NaOH,
After mixing with an alkaline solution using Na ₂ and CO ₃ to obtain a precipitate, this was washed and the dried powder was heated to 900°C.
It was fired at ℃ for 2 hours to obtain a plate-shaped Co--Ti substituted Ba ferrite powder. As a result of microscopic observation, the particle size of this powder was 0.05 μm to 0.25 μm. This powder is thoroughly mixed with a dispersant such as lecithin and a resin such as urethane or vinyl chloride, and the resulting paint is applied to a polyethylene terephthalate base material to a thickness of approximately 3 μm using a doctor blade, and after drying. ,
The surface was smoothed by calendering. FIG. 1 shows a magnetization curve obtained by demagnetizing field correction of the magnetization curve of the recording medium thus obtained. From this figure, the squareness ratio was 0.48. FIG. 2 shows the recording density and reproduction output of this recording medium when recording is performed using a currently used ring-shaped head (curve A).
The ring-shaped head used for recording and reproduction had a gap width of 0.15 μm and a track width of 35 μm. For comparison, the values of a currently used recording medium in which acicular particles (Co-adhered γ-Fe ₂ O ₃ ) are oriented in the in-plane longitudinal direction are also shown (curve B); It can be seen that the obtained magnetic recording medium exhibits excellent high-density recording characteristics.

Comparative Example The magnetic paint used in the above example was applied onto a substrate in the same manner as in the example, and before the paint dried, a magnetic field of 4KOe was applied in the direction perpendicular to the medium to perform an orientation treatment. Thereafter, it was dried and calendered to produce a magnetic recording medium. The squareness ratio of this magnetic recording medium was 0.80. Further, the surface roughness was 0.06 μm, which was larger than the surface roughness of the recording medium of the example, which was 0.02 μm. Further, the reproduction output measured in the same manner as in the example was -2 dB compared to the reproduction output of the example, and the output-to-noise ratio was similarly low at -3 dB.

[Brief explanation of drawings]

FIG. 1 shows a magnetization curve obtained by demagnetizing field correction of the magnetization curve measured in the direction perpendicular to the medium surface of the magnetic recording medium of the present invention; FIG. 2 shows the recording of the recording medium A and the comparative recording medium B. Represents the relationship between density and reproduction output.

Claims (1)

[Claims] 1. A magnetic paint is prepared using a uniaxially anisotropic hexagonal magnetic powder having a particle size of 0.01 to 0.3 μm,
Next, by coating and drying the magnetic paint on the substrate without substantially performing orientation treatment, the residual magnetization/saturation magnetization of the magnetization curve obtained by demagnetizing field correction of the magnetization curve measured in the direction perpendicular to the medium surface is determined. ratio
A method for manufacturing a magnetic recording medium, characterized in that the magnetic recording medium is 0.3 to 0.7. 2. The manufacturing method according to claim 1, wherein the hexagonal magnetic material is hexagonal ferrite or a substitute thereof.