JPH0326488B2 - - Google Patents
Info
- Publication number
- JPH0326488B2 JPH0326488B2 JP3571084A JP3571084A JPH0326488B2 JP H0326488 B2 JPH0326488 B2 JP H0326488B2 JP 3571084 A JP3571084 A JP 3571084A JP 3571084 A JP3571084 A JP 3571084A JP H0326488 B2 JPH0326488 B2 JP H0326488B2
- Authority
- JP
- Japan
- Prior art keywords
- electric wire
- wire
- guide tube
- wire feeding
- movable body
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 230000007246 mechanism Effects 0.000 claims description 73
- 238000005520 cutting process Methods 0.000 claims description 26
- 238000004519 manufacturing process Methods 0.000 claims description 17
- 238000012546 transfer Methods 0.000 description 15
- 238000012545 processing Methods 0.000 description 11
- 239000011248 coating agent Substances 0.000 description 9
- 238000000576 coating method Methods 0.000 description 9
- 238000002788 crimping Methods 0.000 description 6
- 238000003825 pressing Methods 0.000 description 6
- 238000005096 rolling process Methods 0.000 description 6
- 238000003780 insertion Methods 0.000 description 3
- 230000037431 insertion Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000002093 peripheral effect Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 210000000078 claw Anatomy 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012840 feeding operation Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 238000005491 wire drawing Methods 0.000 description 1
Landscapes
- Guides For Winding Or Rewinding, Or Guides For Filamentary Materials (AREA)
- Manufacturing Of Electric Cables (AREA)
Description
【発明の詳細な説明】
(産業上の利用分野)
本発明は、被覆電線を所定寸度に切断し、この
切断電線の端部に被覆剥取り、端子圧着、ハウジ
ング挿入等の端末処理加工を全自動で行わせる電
線製造機における電線交換装置の改良に関する。Detailed Description of the Invention (Industrial Field of Application) The present invention involves cutting a covered wire to a predetermined size, and subjecting the end of the cut wire to terminal processing such as stripping the wire, crimping a terminal, and inserting a housing. This invention relates to an improvement of a wire changing device in a fully automatic wire manufacturing machine.
(従来の技術)
従来、電線供給源から電線送給方向に順次電線
送給装置および切断装置を配置し、該切断装置の
送給方向下流より送給方向に対し直角方向に等間
隔に複数組配置した挟持爪を1ピツチ宛間欠循環
駆動するごとくした電線移送装置を設け、該移送
装置の移送経路に沿つて種々の被覆剥取装置、端
子圧着装置、圧着端子ハウジング挿入装置等を配
設した電線製造機は公知なものであつた。(Prior Art) Conventionally, a wire feeding device and a cutting device are arranged sequentially in the wire feeding direction from a wire supply source, and a plurality of sets are arranged at equal intervals in a direction perpendicular to the feeding direction from downstream of the cutting device in the feeding direction. A wire transfer device was provided in which the arranged clamping claws were driven intermittently in circulation for each pitch, and various coating stripping devices, terminal crimping devices, crimp terminal housing insertion devices, etc. were arranged along the transfer path of the transfer device. Electric wire manufacturing machines were known.
(発明が解決しようとする課題)
この種の電線製造機は、電線移送装置の間欠停
止時に各切断電線の端部に施すべき処理加工の種
類に応じて各種被覆剥取装置および端子圧着装置
を選択的に作動させることができる。しかし、電
線供給源は一般的に1種類の電線供給リールを備
えているにすぎないため、供給リールの電線がな
くなつたり、あるいは別種の電線を処理したい場
合は、電線製造機の運転を一旦中断して、供給リ
ールの交換作業を行わねばならず、処理能力の低
下を余儀なくされていた。(Problems to be Solved by the Invention) This type of wire manufacturing machine uses various coating stripping devices and terminal crimping devices depending on the type of processing to be performed on the end of each cut wire when the wire transfer device is stopped intermittently. Can be selectively activated. However, since the wire supply source is generally equipped with only one type of wire supply reel, if the wire on the supply reel runs out or if you want to process a different type of wire, stop the operation of the wire making machine temporarily. The process had to be interrupted to replace the supply reel, resulting in a reduction in processing capacity.
本発明は前述事情に鑑みてなされたもので、被
処理電線の交換を連続的かつ自動的に行い得る電
線製造機における電線交換装置を提供することを
目的とするものである。 The present invention has been made in view of the above-mentioned circumstances, and an object of the present invention is to provide a wire changing device for a wire manufacturing machine that can continuously and automatically replace wires to be processed.
(課題を解決するための手段)
上記の目的を達成するため、本発明の解決手段
は、電線を所定量送給する電線送給機構と、該電
線送給機構から所定量送給される電線を所定寸度
に切断する電線切断機構とを備えた電線製造機を
前提とする。そして、互いに並設され各々電線が
巻付けられた複数個の電線供給リールと、前記電
線送給機構および電線切断機構を通る所定の電線
送給軸線に対して直角の水平方向に移動可能に設
けられた移動体と、該移動体に各中心軸線が前記
電線送給軸線に平行となるように並設され、かつ
各々前記移動体に対して電線送給軸線方向に待機
位置と前記電線送機構に対する所定位置との間で
移動可能に支持され、前記各電線供給リールから
の電線を受入れて解放可能に把持する複数個の案
内管ユニツトと、前記複数個の案内管ユニツトの
うち所望の案内管ユニツトをその中心軸線が前記
電線送給軸線に一致した位置に選択的に位置付け
るように前記移動体を移動制御する左右移動制御
手段と、該左右移動制御手段によつて中心軸線が
電線送給軸線に一致した状態の案内管ユニツトを
該電線送給軸線に沿つて前記待機位置から前記電
線送給機構に対する所定位置に移動させる前後移
動手段とを備えたものとする。(Means for Solving the Problems) In order to achieve the above object, the solving means of the present invention includes a wire feeding mechanism that feeds a predetermined amount of electric wire, and a wire feeding mechanism that feeds a predetermined amount of electric wire from the wire feeding mechanism. The present invention assumes an electric wire manufacturing machine equipped with an electric wire cutting mechanism that cuts the electric wire to a predetermined size. A plurality of electric wire supply reels arranged in parallel with each other and each having an electric wire wound thereon, and movable in a horizontal direction perpendicular to a predetermined electric wire feeding axis passing through the electric wire feeding mechanism and the electric wire cutting mechanism are provided. a movable body arranged in parallel with the movable body so that each center axis is parallel to the wire feeding axis, and a standby position and the wire feeding mechanism in the direction of the wire feeding axis with respect to the movable body. a plurality of guide tube units supported movably between a predetermined position and a predetermined position for receiving and releasably gripping the electric wire from each of the electric wire supply reels; and a desired guide tube among the plurality of guide tube units. a left-right movement control means for controlling the movement of the movable body so as to selectively position the unit at a position where its central axis coincides with the wire feeding axis; and a back-and-forth moving means for moving the guide tube unit in a state corresponding to the electric wire feeding axis from the standby position to a predetermined position with respect to the electric wire feeding mechanism along the electric wire feeding axis.
(作 用)
これにより、本発明では、複数個の電線供給リ
ールからの電線が移動体に並設した各案内管ユニ
ツトに導かれる。そして、左右移動制御手段によ
る移動体の移動制御により所望電線を挿通せる案
内管ユニツトが電線送給軸線上に位置付けられた
のち、前後移動手段により待機位置から電線送給
機構に対する所定位置に移動させられるので、電
線送給機構により所定電線のみの送給を選択的に
行うことができる。(Function) Accordingly, in the present invention, the electric wires from the plurality of electric wire supply reels are guided to each guide tube unit arranged in parallel on the moving body. Then, the guide tube unit into which the desired wire can be inserted is positioned on the wire feeding axis by controlling the movement of the movable body by the left and right movement control means, and then moved from the standby position to a predetermined position with respect to the wire feeding mechanism by the back and forth movement means. Therefore, the wire feeding mechanism can selectively feed only the predetermined wires.
(実施例)
以下、本発明の実施例を図面に基づいて詳述す
る。尚、第1図〜第3図は本発明の実施例に係る
電線交換装置を備えた電線製造機の全体構成を示
し、第4図及び第5図はその電線送給機構部分
を、第6図は電線把持機構部分を詳示している。
尚、説明の便宜上、第1図及び第2図における
左・右をそれぞれ「左」・「右」、第3図における
左・右をそれぞれ「後」・「前」あるいは「送給方
向上流」・「送給方向下流」と呼称する。(Example) Hereinafter, an example of the present invention will be described in detail based on the drawings. 1 to 3 show the overall configuration of a wire manufacturing machine equipped with a wire changing device according to an embodiment of the present invention, and FIGS. 4 and 5 show the wire feeding mechanism part, and FIG. The figure shows the wire gripping mechanism in detail.
For convenience of explanation, the left and right in FIGS. 1 and 2 are respectively referred to as "left" and "right", and the left and right in FIG. 3 are respectively referred to as "rear" and "front" or "upstream in the feeding direction". - Referred to as "downstream in the feeding direction".
第1図〜第3図に示す本実施例における電線製
造機は、第1図及び第3図の如く主として電線供
給部A、電線交換・送給・切断処理部B、電線U
ターン形成部C、電線移送部D、及び電線端末処
理部Eの5つの構成部分から成る。 The electric wire manufacturing machine in this embodiment shown in FIGS. 1 to 3 mainly consists of an electric wire supply section A, an electric wire exchange/feeding/cutting section B, and an electric wire U.
It consists of five components: a turn forming section C, a wire transfer section D, and a wire end processing section E.
前記電線供給部Aは、第3図に示すようにそれ
ぞれ種類の異なる電線Wa,Wb,…Wi(総称して
電線W)を巻き付けた9個の電線供給リール1
a,1b,…1i(但し、1f,1gのみ図示)
が左右に千鳥状に並設されてなり、該各供給リー
ル1a〜1iから送給方向前方に出た電線Wa〜
Wiは、それぞれガイドローラ2a〜2i(但し2
gのみ図示)及び伸線用ローラ群3a〜3i(但
し3gのみ図示)を経て次段の電線交換・送給・
切断処理部Bに向う。 As shown in FIG. 3, the electric wire supply section A has nine electric wire supply reels 1 each wound with different types of electric wires Wa, Wb, ... Wi (generally referred to as electric wires W).
a, 1b,...1i (however, only 1f and 1g are shown)
are arranged side by side in a staggered manner on the left and right, and electric wires Wa~ protrude forward in the feeding direction from each supply reel 1a~1i.
Wi is the guide roller 2a to 2i (however, 2
(only 3g is shown) and wire drawing roller groups 3a to 3i (however, only 3g is shown) to the next stage of wire exchange, feeding,
Head to cutting processing section B.
前記電線交換・送給・切断処理部Bは第1図の
如く左右方向に細長い箱体4に設置され、第3図
に示すように電線選択機構5、電線送給機構6、
及び電線切断機構7より成る。 The wire exchange/feeding/cutting processing section B is installed in a box 4 elongated in the left-right direction as shown in FIG. 1, and includes a wire selection mechanism 5, a wire feeding mechanism 6,
and a wire cutting mechanism 7.
先ず、このうち電線選択機構5について主に第
3図により説明する。第3図において、8は前記
箱体4上面左・右及び前・後に立設された4本の
支柱、9は前記各左・右支柱8間に横架された2
本の横材、10は前記各横材9の上面に左右水平
に敷設された2本のレール、11は水平矩形枠状
の移動体で、その左・右及び前・後下面に固設さ
れた4個の摺動ベアリング12を前記レール10
に嵌装せしめて左右水平方向に移動自在となつて
いる。 First, the electric wire selection mechanism 5 will be explained mainly with reference to FIG. In FIG. 3, reference numeral 8 indicates four columns erected on the left, right, front, and rear sides of the upper surface of the box body 4, and reference numeral 9 indicates a 2 column horizontally suspended between each of the left and right columns 8.
The horizontal members of the book, 10 are two rails laid horizontally on the left and right on the upper surface of each of the horizontal members 9, 11 is a horizontal rectangular frame-shaped movable body, which is fixed on the left, right, front, and rear lower surfaces thereof. The four sliding bearings 12 are attached to the rail 10.
It can be moved horizontally to the left and right by fitting it in.
前記移動体11の枠内には第1図に示すように
9個の案内管ユニツト13が左右に並設されてい
る。該各案内管ユニツト13は、第1図及び第3
図の如く、前後に適宜離間した前・後ブロツク1
4,15を左右2本の連結材16により連結し、
前・後ブロツク14,15の各々には前後水平方
向に延びる同心の中心軸線(第2図でMにて示
す)をもつ前・後案内管17,18を貫通支持し
て構成されている。そして、前記前・後案管1
7,18は丁度前・後ブロツク14,15間で分
離しており、かつそれぞれ前方及び後方に延長さ
れ、該延長部分は前記移動体11の前・後水平部
11a,11bに前記中心軸線Mと同心に貫通支
持された前・後固定案内管19,20に回転不能
且つ前後方向にのみ摺動自在に挿通支持されてい
る。さらに、前記後案内管18の後端部にはブラ
ケツト22を介して水平回転自在に被動ローラ2
3が軸支されている。 Within the frame of the movable body 11, nine guide tube units 13 are arranged side by side on the left and right, as shown in FIG. Each guide tube unit 13 is shown in FIGS. 1 and 3.
As shown in the diagram, front and rear blocks 1 are spaced appropriately in the front and rear.
4 and 15 are connected by two connecting members 16 on the left and right,
Front and rear guide tubes 17 and 18 having concentric center axes (indicated by M in FIG. 2) extending in the front and rear horizontal directions are supported through each of the front and rear blocks 14 and 15, respectively. And the front/rear guide pipe 1
7 and 18 are separated just between the front and rear blocks 14 and 15, and are extended forward and rearward, respectively, and the extended portions are aligned with the central axis M at the front and rear horizontal parts 11a and 11b of the movable body 11. It is inserted into and supported by the front and rear fixed guide tubes 19 and 20 which are supported through and concentrically with the front and rear fixed guide tubes 19 and 20 so as to be non-rotatable and slidable only in the front-back direction. Furthermore, a driven roller 2 is attached to the rear end of the rear guide tube 18 via a bracket 22 so as to be horizontally rotatable.
3 is pivoted.
前記移動体11を左右方向に移動させるために
第2図に示すようなボールスクリユー機構24が
設けられている。即ち、第2図の如く、移動体1
1の左端中央下面にボールナツト25が固設さ
れ、該ボールナツト25に長軸のスクリユー26
が左右水平に螺挿されている。該スクリユー26
の右端は前記横材9内側に固設された軸受28に
支承され、前記スクリユー26の左方部は箱体4
の左端部上面に立設した矩形支持板29の穴に遊
挿され左方に延びている。一方、箱体4の左側面
に突設した垂直ブラケツト31上部には可逆サー
ボモータ30が据付けられ、該サーボモータ30
の右方に延びる出力軸30a端はカツプリング3
2を介して前記スクリユー26の左端と連結され
ており、該モータ30の駆動により前記移動体1
1を前記レール10に沿つて左右方向に移動制御
して所望の案内管ユニツト13をその中心軸線が
電線送給軸線Moに一致した位置に選択的に位置
付けるようにした左右移動制御手段を構成してい
る。尚、第2図中、33は前記支持板29の上部
に設置したポテンシヨメータで、その右方に延び
る入力軸33a先端は前記移動体11の左端中央
上面に突設したL形ブラケツト34に固定されて
おり、逐次移動体11の位置情報を入力するもの
である。 A ball screw mechanism 24 as shown in FIG. 2 is provided to move the movable body 11 in the left-right direction. That is, as shown in FIG.
A ball nut 25 is fixed to the lower surface of the center of the left end of the nut 1, and a long shaft screw 26 is attached to the ball nut 25.
are screwed horizontally on the left and right. The screw 26
The right end of the screw 26 is supported by a bearing 28 fixed inside the cross member 9, and the left side of the screw 26 is supported by a bearing 28 fixed inside the cross member 9.
It is loosely inserted into a hole in a rectangular support plate 29 erected on the upper surface of the left end portion of the support plate 29 and extends to the left. On the other hand, a reversible servo motor 30 is installed on the upper part of a vertical bracket 31 protruding from the left side of the box body 4.
The end of the output shaft 30a extending to the right is the coupling 3
2, and is connected to the left end of the screw 26 via the motor 30.
1 along the rail 10 in the left-right direction to selectively position a desired guide tube unit 13 at a position where its central axis coincides with the wire feeding axis Mo. ing. In FIG. 2, 33 is a potentiometer installed on the upper part of the support plate 29, and the tip of the input shaft 33a extending to the right is connected to an L-shaped bracket 34 protruding from the upper surface of the center of the left end of the movable body 11. It is fixed, and the position information of the moving object 11 is inputted sequentially.
さらに、第2図及び第3図に示すように、前記
案内管ユニツト13のうち前記電線送給軸線上に
位置付けられた1個を前記電線送給機構6及び電
線切断機構7を通る電線送給軸線Moに沿つて位
置決め移動するための案内管ユニツト前後移動機
構35(前後移動手段)が設けられており、以下
の構成より成る。即ち、前記横材9より後方にお
いて前記電線送給軸線Moを境に左・右両側に離
間して水平状に設けられ、前記被動ローラ23を
凹部に転動自在に嵌入係合させて各案内管ユニツ
ト13を後方の待機位置に保持する凹形ガイドレ
ール36a,36bと、該凹形ガイドレール36
a,36b間に接続可能に配設され、後側の横材
9の後面に突設したブラケツト38に前後水平方
向に軸架された案内軸39に沿つて下部が前後移
動自在に挿通された凹形移動短レール37と、該
移動短レール37を移動させるため揺動アーム4
0とからなる。該揺動アーム40は下部が箱体4
内底部に枢着されて上端に軸支された押動ローラ
41を前記移動短レール37の下方延長端面に固
設させる逆凹形材42に係合させている。そして
前記揺動アーム40は中間部にカムフオロア43
を軸支しており、該カムフオロア43は箱体4内
に設置せる駆動源44によつて回転するカム群4
5の1つに係合している。 Furthermore, as shown in FIGS. 2 and 3, one of the guide tube units 13 positioned on the wire feeding axis is connected to the wire feeding mechanism 6 and the wire cutting mechanism 7. A guide tube unit back-and-forth moving mechanism 35 (back-and-forth moving means) for positioning and moving along the axis Mo is provided and has the following configuration. That is, the driven rollers 23 are provided in a horizontal manner spaced apart from each other on both the left and right sides of the wire feeding axis Mo at the rear of the horizontal member 9, and the driven rollers 23 are fitted into and engaged with the recesses so as to be able to roll freely. Concave guide rails 36a and 36b that hold the pipe unit 13 in a rear standby position, and the concave guide rail 36
a, 36b so as to be connectable, and the lower part thereof is inserted so as to be freely movable back and forth along a guide shaft 39 that is pivoted in the front and rear horizontal direction on a bracket 38 that projects from the rear surface of the rear cross member 9. A concave moving short rail 37 and a swinging arm 4 for moving the moving short rail 37.
Consists of 0. The swinging arm 40 has a box body 4 at the bottom.
A pushing roller 41 pivotally attached to the inner bottom and pivotally supported at the upper end is engaged with an inverted concave member 42 fixed to the downwardly extending end surface of the short moving rail 37. The swing arm 40 has a cam follower 43 in the middle part.
The cam follower 43 supports the cam group 4 which is rotated by a drive source 44 installed inside the box body 4.
5.
第3図に示すように、前記後ブロツク15に関
連して電線把持機構46が設けられており、その
詳細を第6図に示す。即ち、第6図において、4
7は逆凸形押圧部材で、その下部凸部47aは後
ブロツク15の上面及び後案内管18に穿設され
た穴15aに上下動自在に嵌入されている。ま
た、48は上・下部にのみねじ部を形成した左右
1対の丸棒で、後ブロツク15の左・右部に上下
方向に穿孔された貫通穴15bに遊挿され、上部
ねじ部を前記押圧部材47の左右突出部に螺着し
てボルト締めし、下部ねじ部は下面に被動ローラ
49を軸支した支持板50に螺着されている。さ
らに、51は後ブロツク15の下面と支持板50
の上面との間で前記各丸棒48に巻装された圧縮
ばねで、常時支持板50、丸棒48、押圧部材4
7を一体的に下方に付勢しており、このとき押圧
部材47の下面が後案内管18に挿通せる電線W
に当接するとともに該電線Wを後案内管18の底
壁に押し付けて電線を固定把持するごとくなつて
いる。 As shown in FIG. 3, a wire gripping mechanism 46 is provided in association with the rear block 15, the details of which are shown in FIG. That is, in FIG. 6, 4
Reference numeral 7 denotes an inverted convex pressing member, the lower convex portion 47a of which is fitted into the upper surface of the rear block 15 and a hole 15a formed in the rear guide tube 18 so as to be vertically movable. Reference numeral 48 denotes a pair of left and right round bars with threaded portions formed only at the upper and lower portions, which are loosely inserted into through holes 15b vertically bored in the left and right portions of the rear block 15, with the upper threaded portions formed in the upper and lower portions. The pressing member 47 is screwed onto the left and right protrusions and tightened with bolts, and the lower threaded portion is screwed onto a support plate 50 which pivotally supports the driven roller 49 on the lower surface. Further, 51 indicates the lower surface of the rear block 15 and the support plate 50.
A compression spring is wound around each of the round bars 48 between the top surface and the constant support plate 50, the round bar 48, and the pressing member 4.
7 is integrally urged downward, and at this time, the lower surface of the pressing member 47 is an electric wire W that can be inserted into the rear guide tube 18.
The electric wire W is pressed against the bottom wall of the rear guide tube 18 to firmly hold the electric wire.
第3図において、52は前記電線把持機構46
に関連した把持解除機構で、前記両横材9,9間
において電線送給軸線Mo下方に配設されてお
り、中間屈曲部が箱体4に立設した支柱53上部
に前後方向に揺動自在に枢支された屈曲状の押動
部材54を備えている。該押動部材54は一端部
に平坦で且つ後方に延びる押動面54aが形成さ
れ、他端は上下動リンク55を介して前記カム群
45に連係されている。しかして、前記把持解除
機構52は、常時は押動面54aを下方に退避さ
せた位置に押動部材54を保持し、適時上下動リ
ンク55の上昇により押動部材54を第3図にお
いて時計回り方向に回動せしめ、押動面54aが
前記被動ローラ49に当接するとともに該被動ロ
ーラ49を前記圧縮ばね51に抗して押し上げ、
それにより押圧部材47等は一体的に上昇して電
線把持を解除するごとくしてある。このとき、前
記押動面54aはほぼ水平状態となつているた
め、案内管ユニツト13が前後移動する際、被動
ローラ49が押動面54a上を転動し、電線把持
の解除状態を維持することができる。 In FIG. 3, 52 indicates the wire gripping mechanism 46.
It is a grip release mechanism related to the above-mentioned horizontal members 9, 9, which is disposed below the wire feeding axis Mo, and whose intermediate bent portion swings in the front-rear direction above the support column 53 erected on the box body 4. It is provided with a bent push member 54 that is freely pivoted. The pushing member 54 has a flat, rearwardly extending pushing surface 54a formed at one end, and the other end is linked to the cam group 45 via a vertical link 55. The grip release mechanism 52 normally holds the pushing member 54 in a position where the pushing surface 54a is retracted downward, and lifts the vertically moving link 55 at appropriate times to move the pushing member 54 as shown in FIG. rotate in the rotational direction, the pushing surface 54a comes into contact with the driven roller 49, and the driven roller 49 is pushed up against the compression spring 51;
As a result, the pressing member 47 and the like rise together to release the grip on the electric wire. At this time, the pushing surface 54a is in a substantially horizontal state, so when the guide tube unit 13 moves back and forth, the driven roller 49 rolls on the pushing surface 54a, maintaining the wire gripping state. be able to.
前記電線送給機構6は、第3図に示すように前
記電線送給軸線Moと同一の垂直面内で上下開閉
可能で且つ左右水平軸線まわりに回転可能な上下
1対前後2組の送給ローラ56a,56b,56
c,56dを備えており、詳細は第4図及び第5
図に示すように以下の通りである。即ち、第4図
及び第5図において、57は前記移動体11の前
部上方において前記支持板29と箱体4の右方上
面に立設した支持板58との間に左右水平方向に
貫通支持された固定軸で、前記支持板29,58
からそれぞれ左・右への延長部には多支状リンク
59,60が垂直面内で揺動自在に枢着されてい
る。そして、前記リンク59,60の各々側方枝
部59a,60a先端間には前記送給ローラ56
aを中間部に固定した回転軸61が左右水平方向
に且つ回転自在に軸架されている。また、62,
63前記固定軸57より適宜後方に離間しそれぞ
れ支持板29,58の対向内側面に同心状に基部
が軸支された等長のリンクで、両リンク62,6
3の先端間には前記送給ローラ56cを中間部に
固定した回転軸64が左右水平方向に且つ回転自
在に軸架されている。そして、前記回転軸61,
64は、前記支持板29の右側方及び支持板58
より右方延長部においてそれぞれ等長のリンク6
5,66により連結され、前記リンク59の側方
支部59aとリンク62,65、並びに前記リン
ク60の片側リンク部60aとリンク63,66
でそれぞれ同様の平行リンク機構67a,67b
を構成している。しかして、これらの平行リンク
機構67a,67bは回転軸61,64を介した
協働作用により送給ローラ56a,56cを前後
水平に離間し且つ同高さレベルを維持しながら一
体に上下動するごとくなつている。さらに、6
8,69はそれぞれ前記支持板29,58の左側
面及び右側面において前記固定軸57の中心軸線
より適宜直下方位置に同心状にかつ中間部が垂直
面内で揺動自在に枢着された多支状リンクであ
り、前記リンク68,69の各々側方枝部68
a,69a先端間には前記送給ローラ56bを中
間部に固定した回転軸70が左右水平方向に且つ
回転自在に軸架されている。また、71,72は
前記リンク68,69の枢点により適宜後方に離
間しそれぞれ支持板29,58の対向内側面に同
心状にかつ基部が軸支されたリンクで、両リンク
71,72の先端間には前記送給ローラ56aを
中間部に固定した回転軸73が左右水平方向に且
つ回転自在に軸架されている。そして、前記回転
軸70,73は、前記支持板29の右側方及び支
持板58より右方延長部においてそれぞれ等長の
リンク74,75により連結され、前記側方枝部
68a、リンク71,74、側方枝部69a、及
びリンク72,75でそれぞれ前記平行リンク機
構67a,67bと上下対称の平行リンク機構7
6a,76bを構成している。しかして、これら
の平行リンク機構76a,76bは回転軸70,
73を介した協働作用により送給ローラ56b,
56dを前後水平に離間し且つ同高さレベルを維
持しながら一体に上下動するごとくなつている。
さらに、前記平行リンク機構67a,67b,7
6a,76bは以下の連係機構により上下対向の
平行リンク作用を行うようになつている。即ち、
前記リンク59,60の下向枝部59b,60b
先端にそれぞれ小ローラ77,78が軸支され、
該小ローラ77,78はそれぞれ前記リンク6
8,69の上向枝部68b,69b先端に形成し
た半円状凹所に転動自在に嵌入係合しており、し
かも該小ローラ77,78の軸支点はそれぞれ前
記リンク59,68の枢支点間及びリンク60,
69の枢支点間のほぼ中間位置に位置している。
加えて、79,80はそれぞれ前記多枝状リンク
59,60の上向枝部59c,60と支持板2
9,58の後方部との間に張設された引張りば
ね、81は前記リンク68の下向枝部68c先端
に軸支されたカムフオロアで、支持板29の左側
面下部に中心部を軸支したカム板82の周縁に係
合している。また、83は前記カム板82の下方
において支持板29を左右方向に貫通して回転自
在に支承されたカム板82用の作動軸で、その
左・右両端に揺動アーム84,85が固定されて
おり、このうち揺動アーム84の先端と前記カム
板82の外端部との間にロツド86により枢結さ
れており、また他方の揺動アーム85の先端は前
記カム群45の1つによつて上下動する揺動アー
ム87の上端と枢結されている。しかして、前記
送給ローラ56a,56c,56b,56dは常
時は前記カムフオロア81がカム板82の最隆起
部82aに係合して前記平行リンク機構67a,
67b,76a,76bを介して引張りばね7
9,80のばね力に抗して互いに上下に離反した
状態に維持する一方、適時揺動アーム84の上向
き回動により作動軸83等を介してカム板82が
第4図で反時計回に方向に回転し、カムフオロア
81が引張りばね79,80のばね力によりカム
板82の陥没部82bに係合し、前記送給ローラ
56a,56c,56b,56dは前記平行リン
ク機構67a,67b,76a,76bの協働作
用により各々一体に下降・上昇して接近し(第
3,4,5図の状態)、送給ローラ56a,56
b間及び56c,56d間に電線Wを挟持し得る
ごとくなつている。 As shown in FIG. 3, the wire feeding mechanism 6 has two pairs of wire feeders, one upper and lower pair and one front and rear, which can be opened and closed vertically within the same vertical plane as the wire feeding axis Mo, and can rotate around the left and right horizontal axes. Rollers 56a, 56b, 56
c, 56d, details are shown in Figures 4 and 5.
As shown in the figure, it is as follows. That is, in FIGS. 4 and 5, reference numeral 57 penetrates in the left and right horizontal direction between the support plate 29 and the support plate 58 erected on the upper right surface of the box body 4 above the front part of the moving body 11. With the supported fixed shaft, the support plates 29, 58
Multi-branched links 59 and 60 are pivotally attached to the left and right extensions from the rear end, respectively, so as to be swingable in a vertical plane. The feeding roller 56 is disposed between the tips of the side branch portions 59a and 60a of the links 59 and 60, respectively.
A rotary shaft 61 with a fixed portion a fixed at the intermediate portion is mounted rotatably in left and right horizontal directions. Also, 62,
63 are links of equal length that are appropriately spaced rearward from the fixed shaft 57 and whose bases are supported concentrically on the opposing inner surfaces of the support plates 29 and 58, respectively, and both links 62 and 6
A rotary shaft 64 with the feeding roller 56c fixed to the intermediate portion thereof is mounted between the ends of the rotary shaft 3 so as to be rotatable in the left and right horizontal directions. And the rotating shaft 61,
64 is the right side of the support plate 29 and the support plate 58
Links 6 each of equal length in the more rightward extension
5, 66, and the side branch 59a of the link 59 and the links 62, 65, and the one side link portion 60a of the link 60 and the links 63, 66.
Similar parallel link mechanisms 67a and 67b, respectively.
It consists of Therefore, these parallel link mechanisms 67a and 67b work together through the rotating shafts 61 and 64 to move the feed rollers 56a and 56c vertically apart from each other horizontally in the front and rear directions, and move up and down as a unit while maintaining the same height level. It's getting used to me. Furthermore, 6
8 and 69 are concentrically mounted on the left and right sides of the support plates 29 and 58, respectively, at a position directly below the central axis of the fixed shaft 57, and the intermediate portion thereof is pivotally movable within a vertical plane. It is a multi-branched link, and each of the lateral branches 68 of the links 68 and 69
A rotary shaft 70 with the feed roller 56b fixed to the intermediate portion thereof is mounted between the tips of the rollers a and 69a so as to be rotatable in the left and right horizontal directions. Reference numerals 71 and 72 are links which are appropriately spaced rearward from the pivot points of the links 68 and 69 and whose bases are pivotally supported concentrically on the opposing inner surfaces of the support plates 29 and 58, respectively. A rotary shaft 73 with the feeding roller 56a fixed to the intermediate portion is mounted between the ends so as to be rotatable in the left and right horizontal directions. The rotating shafts 70 and 73 are connected by links 74 and 75 of equal length on the right side of the support plate 29 and on the right side extension of the support plate 58, respectively, and the side branch portion 68a and the links 71 and 74 are connected to each other by links 74 and 75 of equal length. , a side branch 69a, and links 72 and 75, which are vertically symmetrical to the parallel link mechanisms 67a and 67b, respectively.
6a and 76b. Therefore, these parallel link mechanisms 76a and 76b are connected to the rotating shaft 70,
The feeding roller 56b,
56d are spaced apart from each other horizontally in the front and rear, and move up and down as one while maintaining the same height level.
Furthermore, the parallel link mechanisms 67a, 67b, 7
6a and 76b are configured to perform vertically opposing parallel linking actions by the following linkage mechanism. That is,
Downward branches 59b, 60b of the links 59, 60
Small rollers 77 and 78 are each pivotally supported at the tips,
The small rollers 77 and 78 are connected to the link 6, respectively.
The small rollers 77, 78 are fitted into semicircular recesses formed at the tips of the upper branch parts 68b, 69b of the rollers 8, 69 in a freely rolling manner, and the pivot points of the small rollers 77, 78 are located at the ends of the links 59, 68, respectively. Between pivot points and links 60,
It is located approximately midway between the 69 pivot points.
In addition, 79 and 80 are the upper branches 59c and 60 of the multi-branched links 59 and 60 and the support plate 2, respectively.
A tension spring 81 is tensioned between the rear portions of the links 9 and 58, and a cam follower 81 is pivotally supported at the tip of the downward branch portion 68c of the link 68. The cam plate 82 is engaged with the periphery of the cam plate 82. Further, 83 is an operating shaft for the cam plate 82 which is rotatably supported by penetrating the support plate 29 in the left and right direction below the cam plate 82, and swing arms 84 and 85 are fixed to both left and right ends of the operating shaft. The tip of the swinging arm 84 is pivotally connected to the outer end of the cam plate 82 by a rod 86, and the tip of the other swinging arm 85 is connected to one of the cams 45. It is pivotally connected to the upper end of a swinging arm 87 that moves up and down. Therefore, the feed rollers 56a, 56c, 56b, and 56d are normally connected to the parallel link mechanism 67a, with the cam follower 81 engaged with the highest protrusion 82a of the cam plate 82.
Tension spring 7 via 67b, 76a, 76b
9 and 80 to maintain the vertically separated state from each other, the cam plate 82 is rotated counterclockwise as shown in FIG. The cam follower 81 engages with the recessed portion 82b of the cam plate 82 by the spring force of the tension springs 79, 80, and the feed rollers 56a, 56c, 56b, 56d are rotated in the parallel link mechanism 67a, 67b, 76a. , 76b, they each descend and rise in unison to approach each other (states shown in FIGS. 3, 4, and 5), and the feeding rollers 56a, 56
It is designed so that the electric wire W can be held between b and between 56c and 56d.
次に、前記送給ローラ56a〜56dの回転機
構について第4図により説明する。第4図におい
て、88,89は支持板29の左側面前部に突設
せる垂直ブラケツト90に互いに噛合状態に軸支
された上下1対の歯車で、該各歯車88,89に
それぞれ同軸にかつ互いに同径のタイミングプー
リ91,92が固定されている。また、93,9
4,95,96はそれぞれ前記リンク59,68
と同軸に且つ該リンク59,68と一体回転可能
に設けられた各2個1組の同径のタイミングプー
リで、このうちプーリ93,95はそれぞれ前記
タイミングプーリ91,92との間にタイミング
ベルト97,98が巻掛けられ、またプーリ9
4,96はそれぞれ前記回転軸61,70の左方
軸端に固定した互いに同径のタイミングプーリ9
9,100との間にタイミングベルト101,1
02が巻掛けられている。また、前記回転軸6
1,70の回転をそれぞれ回転軸64,73に伝
達するために、第5図に示すように支持板58の
右方において前記回転軸61,70,64,73
の各右方軸端に互いに同径のタイミングプーリ1
03,104,105,106が固定され、該プ
ーリ103,105間及び104,106間にそ
れぞれタイミングベルト107,108が巻掛け
られている。第4図中、109は前記垂直ブラケ
ツト31の下部に据付けられたパルスモータで、
右方に導出せる出力軸端に固定された駆動タイミ
ングプーリ110と前記リンク68と同軸に固定
された被動タイミングプーリ111との間に伝動
タイミングベルト112が巻掛けられている。し
かして、前記パルスモータ109の駆動により、
駆動タイミングプーリ110は第4図において反
時計回り方向に回転し、それに伴いタイミングベ
ルト112及び被動タイミングプーリ111等を
介して下側の回転軸70及び送給ローラ56bが
反時計回り方向に回転し、さらにタイミングベル
ト108等を介して回転軸73及び送給ローラ5
6dも反時計回り方向に回転する。また前記被動
タイミングプーリ111の回転はタイミングベル
ト98を介して歯車89に伝達されてこれと噛合
う歯車88を逆方向、即ち第4図において時計回
り方向に回転させる。この回転はタイミングプー
リ97及び101等を介し上側の回転軸61及び
送給ローラ56aを時計回り方向に回転させ、さ
らにタイミングプーリ107等を介して回転軸6
4及び送給ローラ53cも時計回り方向に回転さ
せる。即ち、上側の両送給ローラ56a,56c
が時計回り方向に回転し、下側の両送給ローラ5
6b,56dが反時計回り方向に回転し、しかも
すべての送給ローラが同速度で回転するため、送
給ローラ56a,56cと56b,56d間に挟
持された電線Wはすべりを生じることなく前記電
線送給軸線Moに沿つて前方に送給される。 Next, the rotation mechanism of the feed rollers 56a to 56d will be explained with reference to FIG. 4. In FIG. 4, reference numerals 88 and 89 denote a pair of upper and lower gears that are pivotally supported in a mutually meshing state on a vertical bracket 90 that projects from the front left side of the support plate 29. Timing pulleys 91 and 92 having the same diameter are fixed to each other. Also, 93,9
4, 95, 96 are the links 59, 68, respectively.
A set of two timing pulleys of the same diameter are provided coaxially with the links 59 and 68 so as to be rotatable together with the links 59 and 68, of which the pulleys 93 and 95 have a timing belt between them and the timing pulleys 91 and 92, respectively. 97 and 98 are wound around the pulley 9.
Reference numerals 4 and 96 indicate timing pulleys 9 having the same diameter fixed to the left shaft ends of the rotating shafts 61 and 70, respectively.
Timing belt 101,1 between 9,100
02 is wrapped around it. In addition, the rotating shaft 6
In order to transmit rotations of 1 and 70 to the rotation shafts 64 and 73, respectively, the rotation shafts 61, 70, 64 and 73 are connected to the right side of the support plate 58 as shown in FIG.
A timing pulley 1 with the same diameter is installed at each right shaft end of the
03, 104, 105, and 106 are fixed, and timing belts 107 and 108 are wound between the pulleys 103 and 105 and between the pulleys 104 and 106, respectively. In FIG. 4, 109 is a pulse motor installed at the bottom of the vertical bracket 31,
A transmission timing belt 112 is wound between a drive timing pulley 110 fixed to an output shaft end that can be led out to the right and a driven timing pulley 111 fixed coaxially with the link 68. Therefore, by driving the pulse motor 109,
The drive timing pulley 110 rotates counterclockwise in FIG. 4, and the lower rotating shaft 70 and feed roller 56b rotate counterclockwise via the timing belt 112, driven timing pulley 111, etc. , further via the timing belt 108 and the like to the rotating shaft 73 and the feeding roller 5.
6d also rotates counterclockwise. Further, the rotation of the driven timing pulley 111 is transmitted to the gear 89 via the timing belt 98, causing the gear 88 meshing therewith to rotate in the opposite direction, that is, clockwise in FIG. 4. This rotation causes the upper rotating shaft 61 and the feed roller 56a to rotate clockwise via timing pulleys 97 and 101, etc., and further rotates the rotating shaft 61 via timing pulleys 107, etc.
4 and the feeding roller 53c are also rotated clockwise. That is, both upper feeding rollers 56a, 56c
rotates clockwise, and both lower feeding rollers 5
6b, 56d rotate counterclockwise, and all the feed rollers rotate at the same speed, so the electric wire W held between the feed rollers 56a, 56c and 56b, 56d does not slip. The wire is fed forward along the wire feeding axis Mo.
前記電線切断機構7は第3図の如く前記箱体4
の前部に設けられている。該切断機構7は、第1
図に示すように、下端基部を支点に左右揺動可能
とした1対の開閉アーム113a,113bと、
該各アームの下端基部と同軸に固定され互いに噛
合する1対の歯車(図示せず)と、前記各開閉ア
ーム113a,113bの上端対向側に固設され
たカツターブロツク114a,114bと、該カ
ツターブロツクに相対向して取着された1対の切
断刃115a,115bとから成り、左側の開閉
アーム113aに連係されたカム作動機構116
により開閉アーム113a,113bが閉じた際
切断刃115a,115bが丁度前記電線送給軸
線Mo上で咬合つて電線Wを切断するごとくなつ
ている。 The wire cutting mechanism 7 is connected to the box body 4 as shown in FIG.
is located at the front of the The cutting mechanism 7 includes a first
As shown in the figure, a pair of opening/closing arms 113a, 113b that can swing left and right about the lower end base as a fulcrum;
A pair of gears (not shown) that are coaxially fixed to the lower end base of each arm and mesh with each other; and cutter blocks 114a and 114b that are fixed to the upper ends of the opening and closing arms 113a and 113b, respectively. A cam actuating mechanism 116 consisting of a pair of cutting blades 115a and 115b mounted opposite to each other on the cutter block, and linked to the opening/closing arm 113a on the left side.
Accordingly, when the opening/closing arms 113a, 113b are closed, the cutting blades 115a, 115b are engaged exactly on the wire feeding axis Mo to cut the wire W.
次に、前記電線Uターン形成部Cについて主に
第1図により説明する。該電線Uターン形成部C
は、第1図に示すように、前記電線切断機構7の
前方において左方側方を前記電線送給軸線Moが
通過するように配置された前方凸形半円状のUタ
ーン案内板117と、該Uターン案内板117の
周端面との間に電線を押圧する転動ローラを具備
し該周端面に沿つて180゜旋回往復動可能なUター
ンローラ組立体118と、Uターン案内板117
の左・右端縁より若干後方位置において昇降する
左・右昇降クランプ119a,119bとから成
る。そして、前記選択された所望の案内管ユニツ
ト13から前記電線送給機構6により送給された
電線WをUターン案内板117とUターンローラ
組立体118との協働によりUターンさせ、該電
線Wを左・右昇降クランプ119a,119bに
ループ状に把持させた状態で電線切断機構7によ
り所定寸度に切断し、その後左・右昇降クランプ
119a,119bが下降してループ状の切断電
線を以下に述べる前記電線移送部Dに引き渡すご
とくしてある。 Next, the electric wire U-turn forming portion C will be explained mainly with reference to FIG. The electric wire U-turn forming part C
As shown in FIG. 1, the front convex semicircular U-turn guide plate 117 is arranged so that the wire feeding axis Mo passes on the left side in front of the wire cutting mechanism 7. , a U-turn roller assembly 118 equipped with a rolling roller that presses the electric wire between the peripheral end surface of the U-turn guide plate 117 and capable of rotating and reciprocating 180 degrees along the peripheral end surface;
It consists of left and right lifting clamps 119a and 119b that rise and fall at positions slightly rearward from the left and right edges of the holder. Then, the electric wire W fed from the selected desired guide tube unit 13 by the electric wire feeding mechanism 6 is turned in a U-turn by the cooperation of the U-turn guide plate 117 and the U-turn roller assembly 118, and the electric wire W is held in a loop shape by the left and right lifting clamps 119a and 119b and cut into a predetermined size by the wire cutting mechanism 7, and then the left and right lifting clamps 119a and 119b descend to cut the looped wire. It is arranged to be delivered to the wire transfer section D described below.
前記電線移送部Dは、第1図及び第3図に示す
ように、送給軸線Moより若干左方から始まり前
記Uターン案内板117の下方を通過し右方延長
点に至る移送コンベア120から成る。該移送コ
ンベア120は左右1対のスプロケツト(図示せ
ず)間に巻掛けた無端チエン121に等間隔に複
数組の挟持具122が取着されてなり、前記一方
のスプロケツトに連係したチエンスプロケツト機
構(図示せず)を介して、クラツチ及び減速機付
のモータ(図示せず)により無端チエン121が
一方向に間欠的に循環移動するごとくしてある。
そして、前記各挟持具122はUターン案内板1
17の下方において適宜ソレノイド機構(図示せ
ず)により閉作動され、移送終端部において適宜
固定カムの作動により開かれるものである。 As shown in FIGS. 1 and 3, the wire transfer section D starts from a transfer conveyor 120 that starts slightly to the left of the feed axis Mo, passes below the U-turn guide plate 117, and ends at the right extension point. Become. The transfer conveyor 120 includes a plurality of pairs of clamping tools 122 attached at equal intervals to an endless chain 121 that is wound between a pair of left and right sprockets (not shown), and a chain sprocket linked to one of the sprockets. Through a mechanism (not shown), the endless chain 121 is intermittently circulated in one direction by a clutch and a motor (not shown) with a speed reducer.
Each of the clamping tools 122 is attached to the U-turn guide plate 1.
It is appropriately closed by a solenoid mechanism (not shown) below 17, and opened by the operation of a fixed cam at the end of the transfer.
前記電線端末処理部Eは、第1図に示すよう
に、前記移送コンベア120の後側に沿つて各挟
持具122の停止位置に対応して順次、被覆剥取
長さ及び線径に応じた切込み深さを自動調整可能
とした被覆剥取装置125と、端子の種類ごとに
設けた複数の端子圧着装置(図示せず)と、端子
の圧着状態を検査する検査ユニツト(図示せず)
と、圧着端子部を所定のハウジングに挿入する複
数組のハウジング挿入装置(図示せず)等とが配
設されてなり、これらにより処理された切断電線
の完成品は前記移送コンベア120の右方終端部
に設置した収容箱(図示せず)に収容するごとく
なつている。 As shown in FIG. 1, the wire end processing section E sequentially processes the wire ends along the rear side of the transfer conveyor 120 in accordance with the stopping position of each clamping tool 122 according to the length of the wire to be stripped and the wire diameter. A coating stripping device 125 that can automatically adjust the cutting depth, a plurality of terminal crimping devices (not shown) provided for each type of terminal, and an inspection unit (not shown) that inspects the crimped state of the terminal.
and a plurality of sets of housing insertion devices (not shown) for inserting the crimp terminal portions into predetermined housings. It is designed to be housed in a storage box (not shown) installed at the terminal end.
尚、第1図中、123はマイクロコンピユータ
内蔵の制御装置で、電線製造機全体を総合的に制
御するものであり、電源スイツチ、非常停止釦、
警報器等を備えている。また、124は前記制御
装置123から導出された操作卓で、操作部12
4aと表示部124bとから成る。操作部124
aには手動/自動切換スイツチ、手動スイツチ
群、テンキー、スタートスイツチ、電線種類選択
スイツチ(即ち、電線供給リール1a〜1iをも
つて電線Wa〜Wiを選択する)等を具備し、製造
すべき電線の種類、切断すべき電線の長さ、被覆
剥取長さ、端子の種類、ハウジングの種類、電線
の本数等を1ロツト宛編集し、プログラムを作成
する機能をもつている。また、表示部124bは
前述編集作業時にはプログラムの内容を逐次表示
し、自動運転時には電線の処理状況、設定本数と
残処理本数、所定本数処理完了表示等を表示する
ものである。 In Fig. 1, 123 is a control device with a built-in microcomputer that comprehensively controls the entire wire manufacturing machine, including a power switch, emergency stop button,
Equipped with alarms, etc. Further, 124 is an operation console derived from the control device 123, and the operation unit 12
4a and a display section 124b. Operation unit 124
A should be equipped with a manual/automatic changeover switch, a group of manual switches, a numeric keypad, a start switch, a wire type selection switch (i.e., to select wires Wa to Wi using wire supply reels 1a to 1i), etc. It has the ability to edit the type of wire, length of wire to be cut, length of sheathing removed, type of terminal, type of housing, number of wires, etc. for each lot and create a program. Further, the display section 124b sequentially displays the contents of the program during the above-mentioned editing work, and displays the processing status of electric wires, the set number of wires, the number of remaining wires to be processed, the completion of processing of a predetermined number of wires, etc. during automatic operation.
次に電線製造機全体の作用につき説明する。先
ず操作卓124により前述編集作業を行う。 Next, the operation of the electric wire manufacturing machine as a whole will be explained. First, the aforementioned editing work is performed using the operation console 124.
電線製造機の初期状態は以下の通りとする。即
ち、移動体11は各案内管ユニツト13に左から
順次電線Wa〜Wiを挿通し各前案内管17の前端
より若干の所定長さずつ突出しており、左から5
番目(中央)の案内管ユニツト13の中心軸線M
が電線送給軸線Moに一致する位置に位置決めし
てある。また案内管ユニツト前後移動機構35は
揺動アーム40を最後方の回動位置にあつて、移
動短レール37をガイドレール36a,36b間
に接続状態に保持している。把持解除機構52は
押動部材54を第3図で反時計回り方向の回動位
置にあつて押動面54aを下方に退避させてい
る。各案内管ユニツト13の電線把持機構46は
電線Wa〜Wiを固定保持している。電線送給機構
6は、上側の送給ローラ56a,56cと下側の
送給ローラ56b,56dとを互いに上下に離反
した状態に維持するとともにこれらの送給ローラ
の回転動作を停止している。電線切断機構7は切
断刃115a,115bを開状態に維持してい
る。左・右昇降クランプ119a,119bはU
ターン案内板117より上方において開いてお
り、Uターンローラ組立体118はUターン案内
板117の左端縁において転動ローラ118aを
Uターン案内板117周端面より外方に離反して
いる。また、移送コンベア120は2組の挟持具
122が左・右昇降クランプ119a,119b
及びUターン案内板117の下方で開いて駆動を
停止している。 The initial state of the wire manufacturing machine is as follows. That is, the movable body 11 has electric wires Wa to Wi inserted into each guide tube unit 13 sequentially from the left and protrudes from the front end of each front guide tube 17 by a predetermined length.
Center axis M of the th (center) guide tube unit 13
is positioned at a position that coincides with the wire feeding axis Mo. Further, the guide tube unit back and forth movement mechanism 35 has the swing arm 40 at the rearmost rotational position and holds the short moving rail 37 connected between the guide rails 36a and 36b. The grip release mechanism 52 moves the pushing member 54 to a counterclockwise rotating position in FIG. 3, and retracts the pushing surface 54a downward. The wire gripping mechanism 46 of each guide tube unit 13 fixes and holds the wires Wa to Wi. The wire feeding mechanism 6 maintains the upper feeding rollers 56a, 56c and the lower feeding rollers 56b, 56d in a vertically separated state from each other, and stops the rotational operation of these feeding rollers. . The wire cutting mechanism 7 maintains the cutting blades 115a and 115b in an open state. The left and right lifting clamps 119a and 119b are U
It is open above the turn guide plate 117, and the U-turn roller assembly 118 separates the rolling roller 118a at the left edge of the U-turn guide plate 117 outward from the circumferential end surface of the U-turn guide plate 117. In addition, the transfer conveyor 120 has two sets of clamping tools 122, left and right lifting clamps 119a and 119b.
It opens below the U-turn guide plate 117 and stops driving.
そして、いま制御装置123が最初の指令情報
としてUターン案内板Wgの処理態様(切断長、
被覆剥取長さ、端子及びハウジングの種類等)を
出力したとする。これより以下のように順次作動
する。 Now, the control device 123 uses the first command information as the processing mode of the U-turn guide plate Wg (cutting length,
Suppose that the following information is output: length of coating removed, type of terminal and housing, etc.). From this point on, it operates in the following order.
(1) モータ30が移動体11を右行させる方向に
駆動する。これにより移動体11は右行し、所
望電線Wgを挿通せる案内管ユニツト13の中
心軸線Mが電線送給軸線Moに一致したところ
で、前記モータ30はポテンシヨメータ33か
らの位置情報により駆動を停止する。これで前
記所望案内管ユニツト13の被動ローラ23は
移動短レール37に嵌合した状態となる。(1) The motor 30 drives the moving body 11 in the rightward direction. As a result, the movable body 11 moves to the right, and when the central axis M of the guide tube unit 13 through which the desired electric wire Wg can be inserted coincides with the electric wire feeding axis Mo, the motor 30 starts driving based on the position information from the potentiometer 33. Stop. The driven roller 23 of the desired guide tube unit 13 is now fitted into the moving short rail 37.
(2) 案内管ユニツト前後移動機構35が作動す
る。揺動アーム40が下部を支点に最前方位置
に回動し、これにより前記所望の案内ユニツト
13が所定距離前進し、該ユニツトの前案内管
17前端部及び該部より突出せる電線Wg先端
部はUターン案内板117の左端縁付近に達す
るとともに該電線Wg先端部は該案内板117
周端面と転動ローラ118aとで形成される開
口に嵌入した状態となる。(2) The guide tube unit back and forth movement mechanism 35 is activated. The swinging arm 40 rotates to the forwardmost position using the lower part as a fulcrum, and as a result, the desired guide unit 13 moves forward a predetermined distance, and the front end of the front guide tube 17 of the unit and the tip end of the electric wire Wg that can protrude from this part reaches near the left edge of the U-turn guide plate 117, and the tip of the electric wire Wg
It is in a state where it is fitted into the opening formed by the peripheral end surface and the rolling roller 118a.
(3) 電線送給機構6が作動する。即ち、先ず揺動
アーム87が上方に回動してカム板82が第4
図における反時計回り方向に回転するため、平
行リンク機構67a,67b,76a,76b
を介し送給ローラ56a,56c,56b,5
6dは対向方向に下降・上昇して前記案内管ユ
ニツト13の前・後ブロツク14,15間に露
出せる電線Wgを上下から挟持する。(3) The wire feeding mechanism 6 operates. That is, first, the swing arm 87 rotates upward and the cam plate 82 moves to the fourth position.
Parallel link mechanisms 67a, 67b, 76a, 76b rotate in the counterclockwise direction in the figure.
Feed rollers 56a, 56c, 56b, 5
6d descends and rises in opposite directions to sandwich the electric wire Wg exposed between the front and rear blocks 14 and 15 of the guide tube unit 13 from above and below.
(4) 把持解除機構52の作動により、上下動リン
ク55が下降して押動部材54を第3図におけ
る時計回り方向に回動する。その際、押動面5
4aが電線把持機構46の被動ローラ49に係
合するとともに該ローラ、支持板50及び丸棒
48を介して押圧部材47を上方に押し上げる
ため、該電線把持機構46による電線Wgの固
定把持は解除される。(4) By the operation of the grip release mechanism 52, the vertical link 55 is lowered and the pushing member 54 is rotated clockwise in FIG. 3. At that time, the pushing surface 5
4a engages with the driven roller 49 of the wire gripping mechanism 46 and pushes the pressing member 47 upward via the roller, the support plate 50, and the round bar 48, so that the fixed grip of the wire Wg by the wire gripping mechanism 46 is released. be done.
(5) 電線送給機構6が作動し、電線Wgの予備送
給動作を行う。即ち、パルスモータ109は制
御装置123から所定長さに相当するパルス数
を指令情報として入力するが、そのうち予備送
りとして所定パルス数に相当する回転数だけ駆
動して一旦停止する。その際、送給ローラ56
a,56c,56b,56dはそれぞれ第3図
における反時計回り方向及び時計回り方向に回
転することにより電線Wgを所定予備送り長さ
(これはUターン案内板117の半円周長さよ
り若干長い)だけ前方に送給する。これで電線
Wgは前記開口を挿通してUターン案内板11
7の左側方を前方に延びる。(5) The wire feeding mechanism 6 operates and performs a preliminary feeding operation of the wire Wg. That is, the pulse motor 109 receives a number of pulses corresponding to a predetermined length from the control device 123 as command information, and is driven by a number of revolutions corresponding to the predetermined number of pulses as a preliminary feed and then stops once. At that time, the feed roller 56
a, 56c, 56b, and 56d rotate the electric wire Wg in the counterclockwise direction and clockwise direction in FIG. ) is fed forward. Now the wire
Wg inserts the U-turn guide plate 11 through the opening.
Extends forward on the left side of 7.
(6) Uターンローラ組立体118が転動ローラ1
18aをUターン案内板117の周端面に向つ
て接近移動し、該周端面との間で電線Wgを押
圧する。続いてUターンローラ組立体118は
前記周端面に沿つてほぼ180゜旋回する。これに
より、電線Wgは半円形に形成されるとともに
先端部はUターン案内板117の左端縁より後
方に所定長さ突出する。(6) U-turn roller assembly 118 is rolling roller 1
18a is moved toward the circumferential end surface of the U-turn guide plate 117, and the electric wire Wg is pressed between it and the circumferential end surface. The U-turn roller assembly 118 then rotates approximately 180 degrees along the circumferential surface. As a result, the electric wire Wg is formed into a semicircular shape, and the tip portion protrudes a predetermined length rearward from the left edge of the U-turn guide plate 117.
(7) 左・右昇降クランプ119a,119bが一
体に若干下降し、このうち右昇降クランプ11
9bのみが閉じて電線Wg先端部を把持する。(7) The left and right lifting clamps 119a and 119b are slightly lowered together, and of these, the right lifting clamp 11
Only 9b closes to grip the tip of the electric wire Wg.
(8) Uターンローラ組立体118が転動ローラ1
18aをUターン案内板117周端面から外方
に離れて電線Wgに対する押圧を解除するとと
もに全体に元位置まで旋回復帰する。(8) U-turn roller assembly 118 is rolling roller 1
18a is moved outward from the circumferential end surface of the U-turn guide plate 117 to release the pressure on the electric wire Wg, and the whole turns back to its original position.
(9) 前記送給ローラ56a,56c,56b,5
6dが再び回転して所望残量の電線Wgを送給
し、電線Wgは大きなループを形成する。(9) The feeding rollers 56a, 56c, 56b, 5
6d rotates again to feed the desired remaining amount of wire Wg, and the wire Wg forms a large loop.
(10) 左昇降クランプ119aが閉じて電線Wg中
間部を把持する。(10) The left lifting clamp 119a closes and grips the middle part of the electric wire Wg.
(11) 前記揺動アーム87の下方回動及びこれに伴
うカム板82の回動により前記回動ローラ56
a,56c,56b,56dが上下に開いて電
線Wgに対する挟圧を解除する。(11) Due to the downward rotation of the swing arm 87 and the accompanying rotation of the cam plate 82, the rotation roller 56
a, 56c, 56b, and 56d open up and down to release the clamping pressure on the electric wire Wg.
(12) 揺動アーム40の後方回動により案内管ユニ
ツト13は後退し、前案内管17の前端は切断
刃115a,115b位置より若干後方に位置
する。このとき、被動ローラ49は押動面54
a上を転動するため、電線Wgは案内管ユニツ
ト13に関してフリーの状態に維持されてい
る。(12) The guide tube unit 13 moves backward due to the rearward rotation of the swing arm 40, and the front end of the front guide tube 17 is located slightly rearward from the positions of the cutting blades 115a and 115b. At this time, the driven roller 49
Since the electric wire Wg rolls on the guide tube unit 13, it is maintained in a free state with respect to the guide tube unit 13.
(13) 把持解除機構52が作動解除して再び電線
把持機構の自動復帰により電線Wgを固定把持
する。(13) The grip release mechanism 52 is deactivated and the electric wire gripping mechanism automatically returns to firmly grip the electric wire Wg again.
(14) 電線切断機構7の作動により切断刃115
a,115bが開閉動作して電線Wgを所定寸
度に切断する。(14) The cutting blade 115 is activated by the operation of the wire cutting mechanism 7.
a and 115b open and close to cut the electric wire Wg to a predetermined size.
(15) 揺動アーム40がさらに後方に回動して案
内管ユニツト13は元位置に復帰する。これで
移動短レール37も左・右のガイドレール36
a,36b間に接続状態に嵌入する。(15) The swing arm 40 further rotates rearward, and the guide tube unit 13 returns to its original position. Now the moving short rail 37 and the left and right guide rails 36
It is inserted into a connected state between a and 36b.
(16) 左・右昇降クランプ119a,119bが
ループ状切断電線Wgを把持したまま下降し、
前記2組の挟持具122が閉じて該電線Wgの
両端部を把持し、代つて左・右昇降クランプ1
19a,119bとも開いて元の上昇位置に移
動復帰する。(16) The left and right lifting clamps 119a and 119b descend while gripping the loop-shaped cut wire Wg,
The two sets of clamping tools 122 close and grip both ends of the electric wire Wg, and then the left and right lifting clamps 1
Both 19a and 119b are opened and moved back to the original raised position.
(17) 移送コンベア120の1ピツチ駆動により
先行するUターン側電線Wg端部が被覆剥取装
置125に差し出され、該装置の作動により該
端部の被覆が剥取られる。(17) By driving the transfer conveyor 120 one pitch, the leading end of the U-turn side electric wire Wg is presented to the coating stripping device 125, and the coating of the end portion is stripped by the operation of the device.
(18) 移送コンベア120が1ピツチ駆動し、ス
テツプ(17)と同様に被覆剥取装置125の作動
により電線Wgの後端部の被覆が剥取られる。(18) The transfer conveyor 120 is driven one pitch, and as in step (17), the coating on the rear end of the electric wire Wg is stripped off by the operation of the coating stripping device 125.
(19) 前記ステツプ(18)の移送コンベア120の
駆動で、新たに2組の挟持具122がUターン
案内板117下方に配置され、開状態とされ
る。(19) When the transfer conveyor 120 is driven in step (18), two sets of clamping tools 122 are newly placed below the U-turn guide plate 117 and brought into the open state.
前記ステツプ(17)〜(19)の間に前記ステツプ(1)
〜(7)の動作が行われ、次の電線Wgの送給・切断
処理にかかつている。そしてこれらの順次作動を
反復することにより各種ループ状切断電線を製造
し、電線端末処理部Eにおいて被覆剥取装置12
5により切断電線の両端部に対する被覆剥取り、
並びに端子圧着装置により前記被覆剥取端部への
端子圧着状態を検査し、ハウジング挿入装置によ
り前記圧着端子部分を所定のハウジングに挿入
し、切断電線の端末処理を終えた完成品は順次収
容箱に投入される。 Between the steps (17) to (19), the step (1)
The operations from (7) to (7) are performed, and the next wire Wg is fed and cut. By repeating these operations in sequence, various loop-shaped cut wires are manufactured, and in the wire end processing section E, the sheath stripping device 12
Stripping off the coating from both ends of the cut wire according to 5.
In addition, the terminal crimping device inspects the state of the terminal crimping on the sheath stripped end, and the housing insertion device inserts the crimp terminal portion into a predetermined housing, and the finished products, which have completed the terminal treatment of the cut wires, are sequentially placed in a storage box. will be put into the
(発明の効果)
以上詳述せるごとく、本発明の電線交換装置に
よれば、複数個の電線供給リールからの電線を移
動体に並設せる各案内管ユニツトに導き、移動体
の移動制御により所望電線を挿通せる案内管ユニ
ツトを所定の電線送給軸線上に位置決めしたの
ち、電線送給機構に対する所定位置に移動させ
て、電線送給機構より所望電線のみの送給を選択
的に行うようにしたため、種々の電線を加工処理
したい場合でも電線製造機の運転を中断すること
なく連続的且つ自動的に電線の交換を行うことが
でき、多品種大量生産に大きな効果を発揮する。(Effects of the Invention) As detailed above, according to the electric wire exchange device of the present invention, electric wires from a plurality of electric wire supply reels are guided to each guide pipe unit installed in parallel on a moving body, and the electric wires are guided through the guide tube units arranged in parallel on a moving body, and After positioning a guide tube unit through which a desired electric wire can be inserted on a predetermined electric wire feeding axis, the guide tube unit is moved to a predetermined position relative to the electric wire feeding mechanism, and only the desired electric wire is selectively fed from the electric wire feeding mechanism. Therefore, even when various types of wires are to be processed, wires can be replaced continuously and automatically without interrupting the operation of the wire manufacturing machine, which is highly effective in mass production of a wide variety of products.
図面はいずれも本発明の実施例を示すもので、
第1図は本発明の電線交換装置を含む電線製造機
の全体平面図、第2図及び第3図はそれぞれ第1
図の−矢視正面図及び−矢視断面図、第
4図及び第5図はそれぞれ第1図の−及び
−矢視拡大側面図、第6図は第3図の−矢
視断面図である。
1a〜1i…電線供給リール、5…電線選択機
構、6…電線送給機構、7…電線切断機構、11
…移動体、13…案内管ユニツト、35…案内管
ユニツト前後移動機構、46…電線把持機構、5
6a〜56d…送給ローラ、Wa〜Wi…電線。
All drawings show embodiments of the present invention.
FIG. 1 is an overall plan view of a wire manufacturing machine including a wire changing device of the present invention, and FIGS.
4 and 5 are respectively enlarged side views of FIG. 1 in the direction of - and - arrows, and FIG. 6 is a sectional view of FIG. 3 in the direction of - arrows. be. 1a to 1i...Wire supply reel, 5...Wire selection mechanism, 6...Wire feeding mechanism, 7...Wire cutting mechanism, 11
... Moving body, 13... Guide tube unit, 35... Guide tube unit back and forth movement mechanism, 46... Electric wire gripping mechanism, 5
6a to 56d...Feeding roller, Wa to Wi...Electric wire.
Claims (1)
線送給機構から所定量送給される電線を所定寸度
に切断する電線切断機構とを備えた電線製造機に
おいて、 互いに並設され各々電線が巻き付けられた複数
個の電線供給リールと、 前記電線送給機構および電線切断機構を通る所
定の電線送給軸線に対して直角の水平方向に移動
可能に設けられた移動体と、 該移動体に各中心軸線が前記電線送給軸線に平
行となるように並設され、かつ各々前記移動体に
対して電線送給軸線方向に待機位置と前記電線送
機構に対する所定位置との間で移動可能に支持さ
れ、前記各電線供給リールからの電線を受入れて
解放可能に把持する複数個の案内管ユニツトと、 前記複数個の案内管ユニツトのうち所望の案内
管ユニツトをその中心軸線が前記電線送給軸線に
一致した位置に選択的に位置付けるよう前記移動
体を移動制御する左右移動制御手段と、 該左右移動制御手段によつて中心軸線が電線送
給軸線に一致した状態の案内管ユニツトを該電線
送給機構に沿つて前記待機位置から前記電線送給
機構に対する所定位置に移動させる前後移動手段
と を備えたことを特徴とする電線製造機における電
線交換装置。 2 前記移動体は矩形枠状に形成され、該矩形枠
内に前記案内管ユニツトが並設されている特許請
求の範囲第1項記載の電線製造機における電線交
換装置。 3 前記案内管ユニツトは、連結材により軸線方
向に離間して支持された前・後ブロツクと、該各
ブロツクに中心軸線に沿つて貫通支持された前・
後案内管とから成り、該両案内管は各々相反する
側の端部が前記移動体に貫通支持されているとと
もに前記電線送給機構の送給ローラが前記両案内
管間に嵌入可能なように前記両ブロツク間で分離
している特許請求の範囲第1項記載の電線製造機
における電線交換装置。[Scope of Claims] 1. An electric wire manufacturing machine equipped with an electric wire feeding mechanism that feeds a predetermined amount of electric wire, and an electric wire cutting mechanism that cuts the electric wire fed by the electric wire feeding mechanism in a predetermined amount to a predetermined size. , a plurality of electric wire supply reels arranged in parallel with each other and each having an electric wire wound thereon; and a plurality of electric wire supply reels arranged to be movable in a horizontal direction perpendicular to a predetermined electric wire feeding axis passing through the electric wire feeding mechanism and the electric wire cutting mechanism. a movable body arranged in parallel on the movable body so that each central axis is parallel to the wire feeding axis, and a standby position and a standby position in the wire feeding axis direction with respect to the movable body and a standby position with respect to the wire feeding mechanism, respectively; a plurality of guide tube units that are movably supported to and from predetermined positions and that receive and releasably grip the wires from each of the wire supply reels; and a desired guide tube unit among the plurality of guide tube units. horizontal movement control means for controlling the movement of the movable body so as to selectively position the movable body at a position where its central axis coincides with the electric wire feeding axis; and the horizontal movement control means causes the central axis to coincide with the electric wire feeding axis. 1. An electric wire changing device for an electric wire manufacturing machine, comprising a back and forth moving means for moving the guide tube unit in the electric wire feeding mechanism from the standby position to a predetermined position relative to the electric wire feeding mechanism. 2. The electric wire changing device for an electric wire manufacturing machine according to claim 1, wherein the movable body is formed into a rectangular frame shape, and the guide tube units are arranged in parallel within the rectangular frame. 3. The guide tube unit includes front and rear blocks supported at a distance in the axial direction by connecting members, and front and rear blocks supported through each block along the central axis.
and a rear guide tube, each of which has opposing ends penetratingly supported by the movable body, and a feeding roller of the wire feeding mechanism can be fitted between the two guiding tubes. 2. An electric wire changing device for an electric wire manufacturing machine according to claim 1, wherein said two blocks are separated from each other.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP3571084A JPS60180014A (en) | 1984-02-27 | 1984-02-27 | Wire changing device in wire manufacturing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP3571084A JPS60180014A (en) | 1984-02-27 | 1984-02-27 | Wire changing device in wire manufacturing machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS60180014A JPS60180014A (en) | 1985-09-13 |
| JPH0326488B2 true JPH0326488B2 (en) | 1991-04-11 |
Family
ID=12449412
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP3571084A Granted JPS60180014A (en) | 1984-02-27 | 1984-02-27 | Wire changing device in wire manufacturing machine |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS60180014A (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5771487B2 (en) * | 2011-09-09 | 2015-09-02 | 新明和工業株式会社 | Electric wire feeder |
-
1984
- 1984-02-27 JP JP3571084A patent/JPS60180014A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS60180014A (en) | 1985-09-13 |
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