JPH0328490B2 - - Google Patents
Info
- Publication number
- JPH0328490B2 JPH0328490B2 JP12937085A JP12937085A JPH0328490B2 JP H0328490 B2 JPH0328490 B2 JP H0328490B2 JP 12937085 A JP12937085 A JP 12937085A JP 12937085 A JP12937085 A JP 12937085A JP H0328490 B2 JPH0328490 B2 JP H0328490B2
- Authority
- JP
- Japan
- Prior art keywords
- oils
- fats
- weight
- coke powder
- total amount
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000000034 method Methods 0.000 claims description 16
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 10
- 239000011230 binding agent Substances 0.000 claims description 10
- 239000002184 metal Substances 0.000 claims description 9
- 229910052751 metal Inorganic materials 0.000 claims description 9
- 235000014593 oils and fats Nutrition 0.000 claims description 9
- 239000000203 mixture Substances 0.000 claims description 5
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 claims description 4
- 229920001568 phenolic resin Polymers 0.000 claims description 4
- 239000005011 phenolic resin Substances 0.000 claims description 4
- 238000002156 mixing Methods 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims description 2
- 239000012255 powdered metal Substances 0.000 claims 1
- 239000003921 oil Substances 0.000 description 11
- 239000002994 raw material Substances 0.000 description 7
- 239000003925 fat Substances 0.000 description 6
- 239000000843 powder Substances 0.000 description 5
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 238000000748 compression moulding Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 229920002134 Carboxymethyl cellulose Polymers 0.000 description 1
- 239000004372 Polyvinyl alcohol Substances 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 239000000440 bentonite Substances 0.000 description 1
- 229910000278 bentonite Inorganic materials 0.000 description 1
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 description 1
- 239000001768 carboxy methyl cellulose Substances 0.000 description 1
- 235000010948 carboxy methyl cellulose Nutrition 0.000 description 1
- 239000008112 carboxymethyl-cellulose Substances 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000000295 fuel oil Substances 0.000 description 1
- 238000006703 hydration reaction Methods 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 239000013049 sediment Substances 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
Landscapes
- Manufacture And Refinement Of Metals (AREA)
Description
<産業上の利用分野>
本発明は油脂類が付着した粉粒状金属やコーク
ス粉を取扱いが便で、利用価値がある様に塊成化
する方法に関するものである。
<従来の技術>
ダライ粉等の繊維状、線状の材料はそれを単に
圧縮成型すれば塊成化出来る為に取扱いが容易で
あるが、もつと細かい粉粒状金属やコークス粉は
そのまゝ単に圧縮しても塊成化は出来ない。この
様な微細な粉粒状金属やコークス粉を塊成化する
方法として一般に次の方法が用いられている。即
ち、
セメントやベントナイト等の無機バインダー
を用いる方法。
ポリウレタン系の熱硬化性樹脂を用いる方
法。
ポリビニルアルコールやカルボキシメチルセ
ルローズを用いる方法。
フエノール系樹脂を用いる方法。
である。
<発明が解決しようとする問題点>
上記〜の方法はそれぞれ一長一短がある。
即ち、の方法はバインダー量を約10重量%位に
多量用い、かつ水を加えて混練後加圧成型する方
法で、バインダー量が大な為に金属あるいはコー
クス粉の品位が低下すると共にS分が増加する難
点がある上に、油が付着している原料の場合には
バインダーの付着が悪く強度が上がらない為に予
めキルン等を用い油脂分の燃焼除去その他の除去
作業が必要となる。又このの方法は水和反応で
硬化している為に、その落下強度は小で割れたり
粉化し易く、取扱いが不便であると共に、溶湯中
に投入すれば瞬間的に粉化し塊成化物となした効
果が十分に発揮されない。次にの方法は原料を
180〜200℃に加熱し、バインダーを約1〜5重量
%添加し混合成型するものであり、バインダーが
高価な事、加熱に手間と費用が必要な事、及び油
が付着している原料では加熱時に油が揮化するの
でキルン等の特別の装置を用いる必要がある等の
難点がある。更にの方法は約0.5重量%のバイ
ンダーを添加し、水を添加し混合成型する方法で
あるが、油脂分が付着している場合には硬化しな
いので、やはりキルン等を用いた燃焼除去あるい
はその他の手段による油脂分の除去が必要とな
る。又の方法は用いるバインダーが高価であ
る。
<問題点を解決する為の手段>
本発明では上述の諸問題を解消し、安価でかつ
油脂分が付着した原料であつても容易に塊成化出
来る様な方法を提供せんとするものであり、その
要旨は油脂類が付着した粉粒状金属とコークス粉
との単独又は混合物に対して、上記付着油脂類を
含む合計油脂類の量が全量の0.5〜2.0重量%とな
る量の油脂類を添加すると共に、フエノール樹脂
系バインダーを全量の0.5〜1.0重量%添加し混合
の後、加圧成型をなすことを特徴とする粉粒状金
属、コークス粉の塊成化方法である。
なお本発明で用いるコークス粉は、油脂類が付
着しているものでも、付着していないものでもい
ずれでもよい。
<実施例及び作用>
以下に本発明を開発するに際して行つた実験及
びその結果を示す。
下記第1表に示す様な粉粒状金属、粉コークス
を原料とし、第2表に示す如き配合割合の混合物
により円柱状供試体(36mmφ×35mm)となる如
く、コンクリート圧縮試験機で圧縮成型(3.5t/
cm2)し、1日後に測定した圧壊強度を第2表に示
す。
なお第1表での付着油分の項の数字は、原料が
100重量部に対しての重量を示す。
<Industrial Field of Application> The present invention relates to a method for agglomerating granular metal or coke powder to which oils and fats have adhered so that they are convenient to handle and useful. <Prior art> Fibrous and linear materials such as powder are easy to handle because they can be agglomerated by simply compression molding, but fine powder metals and coke powder can be easily handled as they are. Agglomeration cannot be achieved by simply compressing. The following method is generally used to agglomerate such fine granular metal and coke powder. That is, a method using an inorganic binder such as cement or bentonite. A method using polyurethane thermosetting resin. A method using polyvinyl alcohol or carboxymethyl cellulose. A method using phenolic resin. It is. <Problems to be Solved by the Invention> Each of the above methods has advantages and disadvantages.
In other words, the method uses a large amount of binder (approximately 10% by weight), adds water, and pressurizes the powder after kneading. Because of the large amount of binder, the quality of the metal or coke powder deteriorates and the S content increases. In addition, in the case of raw materials with oil attached, the binder does not adhere well and strength does not increase, so it is necessary to burn off the oil and fat in advance using a kiln or the like or perform other removal operations. In addition, since this method hardens through a hydration reaction, its drop strength is low and it easily cracks or powders, making it inconvenient to handle, and if it is poured into molten metal, it instantly powders and becomes an agglomerate. The effects achieved are not fully realized. The next method is to use the raw materials
It is heated to 180-200℃ and mixed and molded by adding about 1-5% by weight of binder, but the binder is expensive, heating requires time and money, and raw materials with oil attached cannot be used. There are drawbacks such as the need to use special equipment such as a kiln because the oil volatilizes during heating. A further method is to add about 0.5% by weight of binder, add water and mix and mold, but since it will not harden if there is oil or fat attached, it must be removed by combustion using a kiln or other methods. It is necessary to remove fats and oils by the following means. In the other method, the binder used is expensive. <Means for solving the problems> The present invention aims to solve the above-mentioned problems and provide a method that is inexpensive and can easily agglomerate even raw materials with oil and fat attached. The gist is that the amount of oils and fats such that the total amount of oils and fats including the above-mentioned adhering fats and oils is 0.5 to 2.0% by weight of the total amount of oils and fats, either alone or as a mixture of powdery metal and coke powder to which oils and fats are attached. This is a method for agglomerating granular metal and coke powder, which is characterized by adding 0.5 to 1.0% by weight of a phenolic resin binder based on the total amount, mixing, and then press-molding. Note that the coke powder used in the present invention may be one with or without fats and oils attached thereto. <Examples and effects> The experiments conducted in developing the present invention and their results are shown below. Using granular metal and coke powder as shown in Table 1 below as raw materials, a mixture with the proportions shown in Table 2 was compression molded using a concrete compression testing machine to form a cylindrical specimen (36mmφ x 35mm). 3.5t/
cm 2 ) and the crushing strength measured one day later is shown in Table 2. Note that the numbers in the adhering oil content section in Table 1 are based on the raw material.
The weight is shown relative to 100 parts by weight.
【表】【table】
【表】
この第2表に示す圧壊強度から明らかな如く、
原料自体では取扱いに十分な強度は出ない。
次にバインダーとしてフエノール樹脂(Hp−
3000H)及び油脂(A重油タンク沈澱物)用い、
各種配合割合の混合物にて上記したのと同様に、
コンクリート圧縮試験機3.5t/cm2で圧縮成型して
得た円柱状供試体(36mmφ×35mm)の1日経過後
の圧壊強度及び落下試験結果を第3表に示す。[Table] As is clear from the crushing strength shown in Table 2,
The raw material itself is not strong enough to handle. Next, phenolic resin (Hp-
3000H) and oil (A heavy oil tank sediment),
In the same way as described above for mixtures with various blending ratios,
Table 3 shows the crushing strength and drop test results after one day of a cylindrical specimen (36 mmφ x 35 mm) obtained by compression molding using a concrete compression tester of 3.5 t/cm 2 .
【表】【table】
【表】【table】
【表】【table】
【表】【table】
【表】【table】
【表】
〓◎:損傷しないもの
[Table] 〓◎: Items that are not damaged
Claims (1)
の単独又は混合物に対して、上記付着油脂類を含
む合計油脂類の量が全量の0.5〜2.0重量%となる
量の油脂類を添加すると共に、フエノール樹脂系
バインダーを全量の0.5〜1.0重量%添加し混合の
後、加圧成型をなすことを特徴とする粉粒状金
属、コークス粉の塊成化方法。1 Adding oils and fats in an amount such that the total amount of oils and fats including the above-mentioned adhering oils and fats is 0.5 to 2.0% by weight of the total amount to the powdered metal and coke powder to which oils and fats are attached, either alone or in a mixture. A method for agglomerating granular metal and coke powder, which comprises adding a phenolic resin binder in an amount of 0.5 to 1.0% by weight of the total amount, mixing, and then press-molding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP12937085A JPS61288023A (en) | 1985-06-13 | 1985-06-13 | Method for agglomerating power coke breeze or granular metal |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP12937085A JPS61288023A (en) | 1985-06-13 | 1985-06-13 | Method for agglomerating power coke breeze or granular metal |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS61288023A JPS61288023A (en) | 1986-12-18 |
| JPH0328490B2 true JPH0328490B2 (en) | 1991-04-19 |
Family
ID=15007900
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP12937085A Granted JPS61288023A (en) | 1985-06-13 | 1985-06-13 | Method for agglomerating power coke breeze or granular metal |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS61288023A (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1329524B8 (en) * | 2000-10-02 | 2007-02-28 | JTEKT Corporation | Iron-based powder material and method for manufacturing same. |
-
1985
- 1985-06-13 JP JP12937085A patent/JPS61288023A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS61288023A (en) | 1986-12-18 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| JPH0210201B2 (en) | ||
| AU2019321069A1 (en) | Binder formulation | |
| JPH0380403B2 (en) | ||
| US3316083A (en) | Briquetting of foundry materials | |
| JPH0328490B2 (en) | ||
| JP6124519B2 (en) | Fluidized soil | |
| US3285760A (en) | Refractory | |
| US4022615A (en) | Agglomerates of silicon and silicon base alloy particles | |
| JPS61205648A (en) | Preparation of high early strength cement slurry | |
| JPH036334A (en) | Method for briquetting granular metal | |
| JP4631045B2 (en) | Solidified concrete composition, method for producing the same, and solidified concrete | |
| JP3101129B2 (en) | Method of manufacturing heavy concrete | |
| JP2000072523A (en) | Sulfur concrete product | |
| JPS61201740A (en) | Method for agglomerating fine ore or metal | |
| JP2639411B2 (en) | Centrifugal compaction of cement secondary products | |
| SU872002A1 (en) | Method of preparing sand-clay mixture for producing casting moulds | |
| JPS6220835A (en) | Method for binding granular iron recovered from slag | |
| JPS6315335B2 (en) | ||
| RU2574941C1 (en) | Metal chip briquetting method | |
| JPS5849482B2 (en) | Solidification method of carbon material powder | |
| RU2398029C2 (en) | Procedure for production of briquettes out of industrial dispersed ferroalloys | |
| US2389542A (en) | Foundry composition | |
| JPS6220836A (en) | Binder for granular iron recovered from slag | |
| JPS6286110A (en) | Foaming killing agent | |
| JPS60230928A (en) | Foaming inhibitor and its manufacture |