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JPH0329884B2 - - Google Patents
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JPH0329884B2 - - Google Patents

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Publication number
JPH0329884B2
JPH0329884B2 JP57071786A JP7178682A JPH0329884B2 JP H0329884 B2 JPH0329884 B2 JP H0329884B2 JP 57071786 A JP57071786 A JP 57071786A JP 7178682 A JP7178682 A JP 7178682A JP H0329884 B2 JPH0329884 B2 JP H0329884B2
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JP
Japan
Prior art keywords
polyester
polymerization
pilling
spinning
minutes
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
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JP57071786A
Other languages
Japanese (ja)
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JPS58186612A (en
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Priority to JP7178682A priority Critical patent/JPS58186612A/en
Publication of JPS58186612A publication Critical patent/JPS58186612A/en
Publication of JPH0329884B2 publication Critical patent/JPH0329884B2/ja
Granted legal-status Critical Current

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Description

【発明の詳細な説明】[Detailed description of the invention]

本発明はポリアリールホスホネート又は/及び
ポリアリールホスヘートをポリエステルポリマー
に均一に分散させた繊維及びその製造法に関する
ものである。 本発明の目的はポリエステルの紡糸から編織物
までの工程通過性及び繊維物性に何ら問題がなく
染色時の加水分解により容易にポリエステル繊維
のエステル結合を切断し、ひいては高伸度の低下
を起させ衣服着用時のピル(毛玉)を防止させよ
うとするものである。 従来ポリエステルやポリアミドなどの合成繊維
はすぐれた物理的特性及び化学的特性を有してい
るため多くの用途に用いられ、綿や羊毛などの天
然繊維の分野へも大きくとつて代りつつある。し
かしこのような合成繊維においてもいくつかの欠
点が見られ、その1つとして衣服を着用している
間に発生するピル(毛玉)があり、外観や風合い
の点でピルのない抗ピル繊維が長い間望まれて来
た。 現在のところピルを発生させない方法としては
次の2つに大別される。即ち、その第1は繊維の
低強伸度化を計る方法であり、例えば低〔η〕繊維、
易加水分解性繊維、あるいはクラツクなどの欠陥
構造繊維としたり、又溶剤や機械的損傷などの後
処理を加えて低強伸度比する方法であり、又その
第2は例えば繊維を異型断面繊維としたり、樹脂
や毛焼きなどの後処理をしてピル抑制を計る方法
である。しかし後者のピル抑制法については長時
間着用時に満足される抗ピル効果は得られず、又
後処理法は布帛の物性変化と耐洗たく性などの問
題がある。また前者の繊維の低強伸度化法の中で
の低〔η〕繊維化及び欠陥構造繊維化は紡糸延伸時
の毛羽断糸が発生し易くさらに紡績製編織工程で
のトラブルを起し易く操業性に乏しい。又溶剤や
機械損傷などの後処理により繊維の低強伸度化を
行う場合は特別な工程が必要であり、布帛の収縮
や引裂強度のコントロールが難しいなどの欠点を
有する。 従つて現状で抗ピル性ポリエステル繊維を得る
最適な方法は布帛形成後の染色時に容易に且つ適
正範囲で加水分解を起させ強伸度を低下させるこ
とであると考えられる。そのためにあらかじめ易
加水分解物質を適量ポリエステル繊維に添加させ
る事が必要で、このような易加水分解物質として
は特開昭50−135331号公報や特開昭50−123315号
公報に見られるリン化合物を共重合したもの、特
開昭51−133531号公報や特開昭53−124562号公報
のシラノール化合物を共重合したものあるいは特
開昭54−46698号公報のスルホン基含有化合物を
共重合したものなどが提案されている。ところで
これらは、いずれもポリエステルに共重合するた
めにエステル交換反応前から重合前までの間で易
加水分解物質を添加し、ポリエステルの重合を行
うのが通常であつた。しかしこの方法ではジエチ
レングリコールの生成による耐熱性の低下あるい
はつや消し剤であるTiO2の凝集による工程通過
性の不良などを起し易く、またポリマーの切替に
よるロスや汚染の問題を含んでいる。一方特公昭
47−32297号公報及び特公昭47−32299号公報に見
られる如くポリアリールホスホネートをPとして
0.4〜4.0重量%ポリエステルに配合し難燃繊維を
得る方法は公知であるが、本発明の如く易加水分
解物質であるリン化合物の比粘度(重合度)及び
ポリエステル延伸糸の〔η〕とリン含有量の関係を
規制する事により染色の如き熱水処理で繊維の加
水分解が起り且つ130℃の熱水処理時間が60分以
上では加水分解性が減少してエステル結合切断率
がほぼ一定値に近づき、その結果ポリマーから製
編織までの工程通過性が良好で染色以降抗ピル繊
維としての最適強伸度が容易に維持出来るポリエ
ステル繊維及びその製造法については皆無であつ
た。 かかる背景により本発明者らは工程通過性が良
好であり、従来の繊維物性を活かしたまま染色時
に容易に強伸度を低下させピル脱落による抗ピル
性ポリエステル繊維を得ようと鋭意研究を重ねた
結果本発明に到達したものである。 すなわち本発明は、下記一般式(1) 〔aは0または1 nはテトラクロルエタン/フエノール=1/1の
混合溶媒で比粘度ηspが0.05≦ηsp≦0.14を示す
時の重合度〕 で示されるポリアリールホスホネート又は/及び
ポリアリールホスヘートがポリエステル繊維中
に、該ポリエステル延伸糸の固有粘度〔η〕とリン
含有量W(重量%)との間に(2)式 W=〔η〕2.1±0.03かつ0.40≦〔η〕≦0.55……(2) が成立するように分散されており、130℃×60分
及び130℃×120分熱水処理によるエステル結合切
断率をそれぞれBC1及びBC2とする時(BC2
BC1)/BC1≦0.3となり、且つ熱水処理後の最終
製品での単繊維乾強度DT(g/dr)と乾伸度DE
(%)の積DT×DEが20〜80となる特性を有する
事を特徴とする抗ピル性ポリエステル繊維及びそ
の製造法に関するものである。 本発明に言うポリエステル繊維とは、例えばテ
レフタール酸、イソフタール酸、ナフタリン2,
6ジカルボン酸、フタール酸などの芳香族ジカル
ボン酸及びアジピン酸、セバシン酸などの脂肪族
ジカルボン酸又はこれらのエステル類とエチレン
グリコール、ジエチレングリコール、1,4ジブ
タンジオール、ネオペンチルグリコールなどのジ
オール化合物とから合成されるポリエステルであ
り、特に反復構造単位の85%以上がポリエチレン
テレフタレートであるポリエステルが好ましい。 また上記ポリエステル成分にポリアルキレング
リコール、グリセリン、ペンタエリスリトール、
メトキシポリアルキレングリコール、ビスフエノ
ールA、スルホイソフタール酸やケイ素化合物な
どを共重合したものあるいは5重量%以下の添加
物、例えばつや消剤、熱安定剤、紫外線吸収剤、
顔料、あるいは制電性向上剤などを含有させても
よい。 また本発明ではポリエステルポリマーの〔η〕差
(重合度差)や改質性のあるものから成る複合繊
維や円型、中空、多角形、表面凹凸、扁平型、U
字型などの断面繊維としてもよく、繊維形態とし
ては紡績糸、延伸糸、仮撚糸、インターレース
糸、タスラン糸、撚糸、節糸、カバリング糸など
すべての形態を用いても何ら支障がない。 易加水分解物質としては一般式 〔aは0または1 nはテトラクロルエタン/フエノール=1/1の
混合溶媒で比粘度ηspが0.05≦ηsp≦0.14を示す
時の重合度〕 で表わされるポリアリールホスホネート又は/及
びポリアリールホスヘートが次の(イ)〜(ホ)の点で有
利であり、末端をエステル形成能を有さないも
の、例えばフエノキシ基、アルコキシ基などで封
鎖したものでも構わない。 (イ) 300℃×10分N2中での加熱減量が5wt%以下、
好ましくは3wt%以下でポリマー重合後紡糸ま
での間に着色、分解の少ないもの、 (ロ) ポリエステルと溶解度パラメーターが類似し
ポリエステルと相溶性が良く且つ融点が250℃
以下でポリエステルと溶液状で混合するもの、 (ハ) 添加混合時又は紡糸後のポリエステルの粘度
変化が少ないもので水分又は不純分をほとんど
含まないもの、 (ニ) 繊維表面へのブリードアウトの点で分子量は
大きいほど良いがポリエステルへの分散性及び
加水分解性の点で最適分子量が必要であり、本
発明のポリアリールホスホネート又はポリアリ
ールホスヘートの場合比粘度ηspが0.05≦ηsp
0.14を示す時の重合度が好ましい、 (ホ) 工程通過性、繊維物性及びコストなどの点よ
り出来る限り添加量が少なくて加水分解効果の
大きいもので且つ添加量により加水分解度合
(繊維の低強伸度化)がコントロール出来るも
の、 本発明のポリアリールホスホネート及びポリア
リールホスヘートの製造法としてはジヒドロキシ
ジフエニルスルホンとフエニルホスホニツクジク
ロリド又はフエニールホスヘートジクロリドのほ
ぼ等モル混合物を不活性ガス下常圧ついで減圧下
で150〜280℃、触媒として塩化マグネシウム又は
塩化カルシウムを添加して重合する溶融重合法、
あるいはジヒドロキシジフエニルスルホンをアル
カリ金属塩として水に溶解し撹拌下にフエニルホ
スホニツクジクロリド又はフエニルホスヘートジ
クロリドの塩化メチレン溶液と反応させる界面重
合法、あるいは1,1,2,2テトラクロルエタ
ン中でピリジン又は塩化カルシウムを触媒として
重合を行い非溶剤のメタノール中で凝固せしめる
溶液重合法など公知の方法を用いることが出来
る。 また末端を封鎖するためにポリアリールホスホ
ネート又はポリアリールホスヘートの重合中又は
重合後に、例えば
The present invention relates to a fiber in which polyarylphosphonate or/and polyarylphosphate is uniformly dispersed in a polyester polymer, and a method for producing the same. The purpose of the present invention is to easily break the ester bonds of polyester fibers by hydrolysis during dyeing without causing any problems in the process from spinning polyester to knitting and fabrics, and in the physical properties of the fibers, thereby causing a decrease in high elongation. This is intended to prevent pilling (pilling) when wearing clothes. Conventionally, synthetic fibers such as polyester and polyamide have excellent physical and chemical properties and have therefore been used in many applications, and are now largely replacing natural fibers such as cotton and wool. However, even such synthetic fibers have some disadvantages, one of which is the pilling that occurs while wearing clothes, and in terms of appearance and texture, anti-pilling fibers without pilling has been desired for a long time. At present, methods to prevent pill generation can be roughly divided into the following two types. That is, the first method is to reduce the strength and elongation of fibers, for example, low [η] fibers,
The second method is to make fibers with easily hydrolyzable fibers or fibers with defective structure such as cracks, or add post-treatment such as solvent or mechanical damage to achieve low strength and elongation. This is a method to suppress pilling by applying post-treatments such as resin or burning. However, the latter anti-pilling method does not provide a satisfactory anti-pilling effect when worn for a long time, and the post-treatment method has problems such as changes in the physical properties of the fabric and wash resistance. In addition, in the former method of lowering the strength and elongation of fibers, the formation of low [η] fibers and defect structure fibers are likely to cause fluff breakage during spinning and drawing, and furthermore, are likely to cause trouble during the spinning, knitting, and weaving processes. Poor operability. Further, when reducing the strength and elongation of fibers by post-treatment such as solvent or mechanical damage, a special process is required, which has disadvantages such as difficulty in controlling shrinkage and tear strength of the fabric. Therefore, it is considered that the optimal method for obtaining pill-resistant polyester fibers at present is to cause hydrolysis to occur easily and within an appropriate range during dyeing after fabric formation to reduce strength and elongation. For this purpose, it is necessary to add an appropriate amount of an easily hydrolyzable substance to the polyester fibers in advance, and examples of such easily hydrolyzable substances include phosphorus compounds found in JP-A-50-135331 and JP-A-50-123315. Copolymerization of silanol compounds disclosed in JP-A-51-133531 and JP-A-53-124562, or copolymerization of sulfone group-containing compounds disclosed in JP-A-54-46698. etc. have been proposed. By the way, in order to copolymerize these into polyester, it has been usual to add easily hydrolyzable substances between before the transesterification reaction and before the polymerization to polymerize the polyester. However, this method tends to cause problems such as a decrease in heat resistance due to the production of diethylene glycol and poor processability due to agglomeration of TiO 2 , which is a matting agent, and problems such as loss and contamination due to switching of polymers. On the other hand, Tokko Akira
As seen in Publication No. 47-32297 and Japanese Patent Publication No. 47-32299, when polyarylphosphonate is P,
A method for obtaining flame-retardant fibers by blending with 0.4 to 4.0% by weight polyester is known, but as in the present invention, the specific viscosity (degree of polymerization) of the phosphorus compound, which is an easily hydrolyzable substance, and the [η] and phosphorus of the drawn polyester yarn are known. By regulating the content relationship, hydrolysis of the fiber occurs during hot water treatment such as dyeing, and when the hot water treatment time at 130℃ exceeds 60 minutes, the hydrolyzability decreases and the ester bond cleavage rate remains almost constant. As a result, there have been no polyester fibers or methods for producing the same that can easily pass through the process from polymer to knitting and weaving, and can easily maintain the optimum strength and elongation as anti-pill fibers after dyeing. Against this background, the present inventors have conducted extensive research in an effort to obtain a polyester fiber that has good processability, easily reduces strength and elongation during dyeing, and is anti-pilling due to pill shedding while taking advantage of conventional fiber physical properties. As a result, we have arrived at the present invention. That is, the present invention provides the following general formula (1) [a is 0 or 1, n is the degree of polymerization when the specific viscosity η sp is 0.05≦η sp ≦0.14 in a mixed solvent of tetrachloroethane/phenol = 1/1] Polyarylphosphonate or/and polyaryl represented by Phosphate exists in the polyester fiber, and the relationship between the intrinsic viscosity [η] of the polyester drawn yarn and the phosphorus content W (wt%) is expressed by the formula (2) W=[η] 2.1 ±0.03 and 0.40≦[η]≦ 0.55... (2) is satisfied, and when the ester bond cleavage rates by hot water treatment at 130°C x 60 minutes and 130°C x 120 minutes are BC 1 and BC 2 , respectively (BC 2
BC 1 )/BC 1 ≦0.3, and the single fiber dry strength DT (g/dr) and dry elongation DE of the final product after hot water treatment
The present invention relates to a pill-resistant polyester fiber characterized by having a product DT×DE (%) of 20 to 80, and a method for producing the same. The polyester fibers referred to in the present invention include, for example, terephthalic acid, isophthalic acid, naphthalene 2,
Aromatic dicarboxylic acids such as 6-dicarboxylic acid and phthalic acid, aliphatic dicarboxylic acids such as adipic acid and sebacic acid, or their esters, and diol compounds such as ethylene glycol, diethylene glycol, 1,4 dibutanediol, and neopentyl glycol. A polyester synthesized from polyethylene terephthalate, in which 85% or more of the repeating structural units are polyethylene terephthalate, is particularly preferred. In addition, the above polyester components include polyalkylene glycol, glycerin, pentaerythritol,
Copolymers of methoxypolyalkylene glycol, bisphenol A, sulfoisophthalic acid, silicon compounds, etc., or additives of up to 5% by weight, such as matting agents, heat stabilizers, ultraviolet absorbers,
A pigment or an antistatic property improver may also be included. In addition, the present invention uses conjugate fibers made of polyester polymers with [η] difference (polymerization degree difference) and those with modifying properties, circular, hollow, polygonal, surface unevenness, flat type, U
It may be a cross-sectional fiber such as a letter-shaped fiber, and any fiber form such as spun yarn, drawn yarn, false twisted yarn, interlaced yarn, taslan yarn, twisted yarn, knotted yarn, covering yarn, etc. may be used without any problem. As an easily hydrolyzable substance, the general formula is [a is 0 or 1, n is the degree of polymerization when specific viscosity η sp is 0.05≦η sp ≦0.14 in a mixed solvent of tetrachloroethane/phenol = 1/1] Polyarylphosphonate or/and polyaryl represented by Phosphate is advantageous in the following points (a) to (e), and may be one whose end is not capable of forming an ester, such as a phenoxy group or an alkoxy group. (a) Loss on heating in N2 at 300℃ for 10 minutes is 5wt% or less,
Preferably, the amount is 3 wt% or less, and there is little discoloration or decomposition during the period after polymerization and spinning. (b) Solubility parameters similar to polyester, good compatibility with polyester, and melting point of 250°C.
In the following, the polyester is mixed in a solution form, (c) The viscosity of the polyester changes little during addition and mixing or after spinning and contains almost no water or impurities, (d) Bleed-out to the fiber surface The larger the molecular weight, the better, but an optimum molecular weight is required from the viewpoint of dispersibility in polyester and hydrolyzability. In the case of the polyaryl phosphonate or polyaryl phosphate of the present invention, the specific viscosity η sp is 0.05≦η sp
It is preferable that the degree of polymerization is 0.14. The method for producing the polyaryl phosphonates and polyaryl phosphates of the present invention is one in which a nearly equimolar mixture of dihydroxydiphenyl sulfone and phenyl phosphonic dichloride or phenyl phosphonic dichloride is inert. A melt polymerization method in which polymerization is performed under gas at normal pressure and then at 150 to 280°C under reduced pressure with the addition of magnesium chloride or calcium chloride as a catalyst;
Alternatively, an interfacial polymerization method in which dihydroxydiphenyl sulfone is dissolved in water as an alkali metal salt and reacted with a methylene chloride solution of phenylphosphonic dichloride or phenylphosphate dichloride under stirring, or 1,1,2,2 tetrachloroethane Known methods such as a solution polymerization method in which polymerization is carried out using pyridine or calcium chloride as a catalyst and solidified in methanol as a non-solvent can be used. Also for terminal capping, during or after the polymerization of the polyarylphosphonate or polyarylphosphate, e.g.

【式】【formula】

【式】R4− OH(式中X:Cl又はBr,R1〜R3:アルキル基又
はアリール基又はアルコキシ基,R4:アルキル
基又はアリール基)を用い溶媒溶液中で反応させ
る事も何ら支障ない。 また本発明者らは該リン化合物の重合度を表わ
す比粘度ηspが異なると熱水処理でのエステル結
合切断率がそれぞれ異なつたカーブの上にのつて
くることを見い出した。即ち第1図は、ポリアリ
ールホスホネート又はポリアリールホスヘートを
練込んだ場合の130℃熱水処理の時間とエステル
結合切断率の関係を示したモデル図で、図中曲線
Aは該リン化合物の比粘度ηspが0.05≦ηsp≦0.35
の場合、曲線Bはηspが0.35より高い場合の代表
的な傾向を示しており、この曲線A,Bの差は以
下で理解されるようにリン化合物の重合度を選定
する上で重要な意味をもつ。 ηspが0.05未満の場合にはポリエステルポリマ
ーへ添加した時の粘度変化が大きく紡糸延伸性が
不調になり易く、また繊維表面へのブリードアウ
トが大きくなり好ましくない。ηspが0.35を超え
る場合は第1図の曲線Bに示した如く130℃×60
分熱水処理でのエステル結合切断率が0.05≦ηsp
≦0.35の場合の曲線Aより小さく加水分解性が低
下する事及び染色1回の場合と染め直しなど染色
2回以上の場合で繊維の強伸度低下が一定になら
ず抗ピル効果が大きな差を生じる事などの欠点が
現われる。この理由として、リン化合物はポリエ
ステルポリマー中でほとんど変質されずに均一分
散され、熱水によりリン化合物が分解し同時にポ
リエステル主鎖を切断するが、リン化合物の重合
度(比粘度)が低いほど分解され易く重合度が高
いほど徐々に分解され、その結果第1図の曲線
A,Bのパターンを示すと考えられる。 従つて加水分解の安定性の点で0.05≦ηsp≦0.35
で見られる曲線Aのパターンが曲線Bより良い。
このことを数値的に言えば130℃×60分及び130℃
×120分熱水処理のエステル結合切断率をそれぞ
れBC1及びBC2とすると(BC2−BC1)/BC1
0.3が好ましく、(BC2−BC1)/BC1≦0.2がより
好ましい。ここで言う比粘度ηspはテトラクロル
エタン/フエノール=1/1(重量比)の混合溶
媒を用い30℃でウツペローデ粘度計にて溶媒だけ
の落下時間η0及び試料0.1gを溶媒10c.c.に溶解し
た溶液の落下時η1を測定し、ηsp=(η1−η0)/η0
より求められる。尚本発明はのリン化合物、ηsp
=0.05〜0.35は重合度で約3〜約25の範囲を示
す。 模式図で前述したように、本発明の主目的は、
染色など第1回の熱水処理で繊維の加水分解が起
こり、繊維強伸度の低下による抗ピル性が発現す
るが、2回目以降の熱水処理では加水分解性が低
下し、繊維強伸度があまり低下しない繊維を得ん
とするもので、そのために、添加するリン化合物
のηsp(したがつて重合度n)を低くすることによ
り、ポリエステルの加水分解性が高まり、小量添
加でも1回の熱処理で抗ピル性が付与出来、しか
も該ηspが低いので1回の熱処理時に脱落し易く、
ほとんど脱落して、2回目以降の熱処理時には残
存リン化合物が少なく、したがつて加水分解性が
低下し、繊維強伸度の低下が少なくなるのであ
る。即ち、その意味で、リン化合物のηspが低い
ほど1回目の熱処理時に脱落し易いものであり、
本発明においては、リン化合物のηspを0.05≦ηsp
≦0.14、その重合度でいえば3≦n≦10の範囲に
特定するものである。 エステル結合切断率BCは熱水処理前後の〔η〕よ
り以下の順により算出され切断率0.5%は平均し
てすべての分子鎖が半分に切断された事を意味す
る。 Grielの式〔η〕=1.27×10-4Mn0.86より分子量
Mnを求める。 平均分子切断数/1分子鎖をmとすると m=(Mn0−Mn1)/Mn1 Mn0:熱水処理前の分子量 Mn1:熱水処理後の分子量 BC=m×1/2Pn0−1×100=m ×192/2Mn0−192×100(%) 本発明では前記により得られるポリアリールホ
スホネート又は/及びポリアリールホスヘートを
ポリエステルポリマーの重合完了後紡糸直前の間
で融液状又は粉末状で添加し混合する必要があ
る。ポリエステルの重合以前に添加する事はポリ
マー粘度変化や添加剤の分解副反応が起り易く好
ましくない。また該添加剤がポリエステルポリマ
ーに均一に分散され、トラブルを少なくするため
には添加剤を溶融し紡糸直前のポリエステルポリ
マーに注入したスタチツクミキサーなどにて均一
に混合分散させる方法がより好ましい。 さらに添加剤の溶融粘度が高すぎる場合、紡糸
直前の練込み方式ではポリエステルポリマーとの
混合が不十分になり易いため、該リン化合物に
300℃×10分窒素ガス下での加熱減量が20%以下
の耐熱性の良い減粘剤(例えば低粘度のリン化合
物やポリエチレングリコール系化合物など)を添
加混合し200℃における混合添加剤の溶融粘度を
50ポイズ以下にする事は望ましい。但し減粘剤は
ポリエステルと相溶性があり、着色、分解、反応
を起さないものであり添加量は少ないほど良い。
また添加剤を溶融する場合、分解性、省エネルギ
ー、ポリエステル添加時の温度変化などにより
200℃前後が好ましい。 本発明の要件の1つとしてポリエステル延伸糸
の固有粘度〔η〕と該延伸糸に対するリン含有量W
(重量%)との間に(2)式 W=〔η〕2.1±0.05かつ0.40≦〔η〕≦0.58……(2) が成立している事が必要である。ここで言う〔η〕
とはテトラクロルエタンとフエノールの等量混合
溶媒を用い30℃恒温槽中でウツペローデ型粘度計
を用い測定した極限粘度を意味し、リン含有量は
元素分析の比色法により求めたポリエステル延伸
糸中のリンの重量%を示す。但しリン含有量はポ
リアリールホスホネート又はポリアリールホスヘ
ート単独あるいは両者が混合されたものを含み減
粘剤として用いた低粘度リン化合物は含まない。 なお延伸糸とは、高速紡糸で延伸工程を省略し
た糸や部分延伸糸、延伸仮撚糸あるいは紡績糸な
どをも包含意味するものである。 第2図は本発明で得られるポリエステル延伸糸
の固有粘度〔η〕とリン含有量W(重量%)との関係
を表わし、斜線部がW=〔η〕2.1±0.05かつ0.40≦
〔η〕≦0.58を満足する範囲を示す。延伸糸の〔η〕が
0.40未満の場合は紡糸延伸時に毛羽断糸が起り易
く紡績時に繊維損傷を受けて白粉を生じるなどの
問題がありひいてはコストアツプを招く。また
〔η〕が0.58を超える場合は易加水分解を起すため
のリン化合物を多量に必要とし、紡糸から加工ま
での工程通過性、加水分解による低強伸度化のコ
ントロールなどが難しく、コストアツプや汚染が
発生して好ましくない。 第1図に示した如くリン化合物の含有量が多い
ほぼ加水分解され易いが、含有量は(2)式の如く最
適範囲(第2図の斜線部)が存在する。(2)式より
少ない含有量の場合は染色などによる熱水処理後
で〔η〕の低下が少なく、その結果単繊維乾強度DT
(g/dr)と乾伸度DE(%)の積DT×DEが80を
超え繊維が強すぎて満足すべき抗ピル効果を示さ
ない。(2)式より多い含有量の場合は熱水処理後の
〔η〕が低くすぎてDT×DEで20未満となり、ピル
は発生しないが繊維毛羽がすぐにちぎれて布帛の
外観を損うと同時に編織物を構成するに必要な強
伸度が維持出来ず、引裂、摩耗、屈曲などに対し
非常に弱い布帛になる。 本発明者らが鋭意検討した結果、ピル脱落と布
帛強伸度から見て単繊維強伸度の積DT×DEが
20〜80の時好ましく、より好ましくは30〜50であ
る事を見出した。 さらに製編織工程までは問題のない強伸度(例
えばDT×DEが100以上)であり染色などの加工
時に本発明の言う所定の強伸度にすることを目的
にポリエステル繊維に種々の化合物を練込んで検
討した結果、耐熱性、分散性、加水分解性などに
満足するポリアリールホスホネート又は/及びポ
リアリールホスヘートがポリエステル延伸糸の
〔η〕に対し、最適範囲で練込まれる事により容易
に抗ピル繊維を得る事を発見したのである。 また加水分解性は染色などの熱水処理温度及び
時間によつて変化するが本発明は熱水処理後、例
えば代表的には130℃×60分での処理でDT×DE
が20〜80の範囲にある事が必要である。但し最終
製品でDT×DEが20〜80であればよく、熱水処
理条件を130℃×60分に限定するものではなく染
色などの加工条件を変更しても何ら支障ない。 以下実施例により本発明を具体的に説明する。 実施例 1 TiO2−0.08%含有のポリエチレンテレフタレ
ートチツプを40φ押出機にて押出し該ポリマーの
原液管中にあらかじめ200℃に加熱溶融した10ポ
イズの粘度を有する次の混合添加剤をポリエステ
ルポリマーにポリビスフエノールスルホンフエニ
ールホスホネートが3.0重量%(リンで0.25重量
%)になるように注入し、スタチツクミキサーで
混合しノズルより紡糸した。 [(A) ポリビスフエノールスルホンフエニールホ
スホネート ηsp=0.11(平均重合度9.5前後) (B) 減粘剤:トリステアリルホスヘート(300℃
×10分の加熱減量5.1%) 混合重量比:(A)/(B)〕4/1] 該ポリアリールホスホネートは溶融重合法によ
り作成しクロロホルム及びメタノールを用いて精
製したもので重合物の両末端は封鎖されず塩素が
残つている事が元素分析とNMRの結果より判明
した。次いで該紡糸原糸を50万drのトウに集束し
て水浴2段延伸方式で3.8倍延伸し、機械捲縮及
び切断を行つて3dr×76mmのステープルを作成し
た。なお延伸糸の〔η〕は0.491dl/g,比色法によ
り求めたリン含有量は0.26%であり、減粘剤のリ
ン含有量を差引いたポリビスフエノールスルホン
フエニールホスホネートによりリン含有量は0.23
%であり、(2)式の関係(第2図の斜線部)を満足
している。 得られた紡糸原糸及び延伸糸を電顕写真で観察
したがポリアリールホスホネートの凝集は見られ
ず均一に分散されていた。また紡糸延伸での毛羽
断糸もなく、発煙、着色、粘度変化のいずれも特
に問題点は見られなかつた。更に示差熱分析や
NMRよりジエチレングリコールの生成は少な
く、融点は261℃と通常のポリエステル繊維と変
わらないものであつた。 得られたステープルを綿40番手の紡績糸にしタ
テ糸及びヨコ糸に用いられて2/2ツイルの織物を
作成したが、紡績工程及び製織工程で何らトラブ
ルは発生しなかつた。該織物をリラツクス、ヒー
トセツト後に軽度の起毛を施し高圧ウインスを用
いて分散染料により130℃×60分染色し、シヤー
リングを施して終冬用のウールライクなポリエス
テル織物を得た。該ポリエステル織物のピリン
グ、繊維物性などの評価結果を表1に示した。 比較例1として該ポリアリールホスホネートの
比粘度ηspを0.40(平均重合度28前後)にしたも
の、及び比較例2として該ポリアリールホスホネ
ートの添加量を1.5重量%にしたものについて実
施例1と同様にポリエステル織物を作成し、その
評価結果も表1に併記した。
[Formula] R 4 − OH (in the formula, X: Cl or Br, R 1 to R 3 : alkyl group, aryl group, or alkoxy group, R 4 : alkyl group or aryl group) can be used to react in a solvent solution. There is no problem. The present inventors have also found that when the specific viscosity η sp representing the degree of polymerization of the phosphorus compound differs, the ester bond cleavage rate in hot water treatment follows different curves. That is, Fig. 1 is a model diagram showing the relationship between the time of hot water treatment at 130°C and the ester bond cleavage rate when polyarylphosphonate or polyarylphosphate is kneaded. Specific viscosity η sp is 0.05≦η sp ≦0.35
In the case of , curve B shows a typical trend when η sp is higher than 0.35, and the difference between curves A and B is important in selecting the degree of polymerization of the phosphorus compound, as will be understood below. have meaning. When η sp is less than 0.05, the viscosity changes greatly when added to the polyester polymer, which tends to impair spinning and drawing properties, and bleed-out to the fiber surface becomes large, which is not preferable. If η sp exceeds 0.35, as shown in curve B in Figure 1, the temperature is 130℃×60
Ester bond cleavage rate in hydrothermal water treatment is 0.05≦η sp
≦0.35, the hydrolyzability is lower than curve A, and the decrease in strength and elongation of the fiber is not constant between the case of dyeing once and the case of dyeing twice or more, such as re-dying, and there is a large difference in anti-pilling effect. Defects such as things that occur appear. The reason for this is that the phosphorus compound is uniformly dispersed in the polyester polymer with almost no alteration, and hot water decomposes the phosphorus compound and simultaneously cuts the polyester main chain, but the lower the degree of polymerization (specific viscosity) of the phosphorus compound It is thought that the higher the degree of polymerization, the more gradually the polymer is decomposed, resulting in the patterns shown by curves A and B in FIG. Therefore, in terms of hydrolytic stability, 0.05≦η sp ≦0.35
The pattern of curve A seen in is better than curve B.
To put this numerically, 130℃ x 60 minutes and 130℃
If the ester bond cleavage rates of ×120 minute hot water treatment are BC 1 and BC 2 , respectively, (BC 2 − BC 1 )/BC 1
0.3 is preferable, and (BC 2 - BC 1 )/BC 1 ≦0.2 is more preferable. The specific viscosity η sp referred to here is measured using a mixed solvent of tetrachloroethane/phenol = 1/1 (weight ratio) at 30°C using an Utspelode viscometer. Measure the η 1 of the solution dissolved in . when falling, and η sp = (η 1 − η 0 )/η 0
More demanded. In addition, the present invention relates to a phosphorus compound, η sp
=0.05 to 0.35 indicates a degree of polymerization ranging from about 3 to about 25. As mentioned above in the schematic diagram, the main objective of the present invention is to
In the first hot water treatment such as dyeing, hydrolysis of the fiber occurs and anti-pilling properties are developed due to a decrease in fiber strength and elongation.However, in the second and subsequent hot water treatments, the hydrolyzability decreases and the fiber strength and elongation decrease. The aim is to obtain fibers that do not significantly reduce the polymerization degree, and for this purpose, by lowering the η sp (and therefore the polymerization degree n) of the phosphorus compound added, the hydrolyzability of the polyester increases, even when added in small amounts. Anti-pilling properties can be imparted with one heat treatment, and since the η sp is low, it is easy to fall off during one heat treatment.
Most of the phosphorus compounds fall off, and during the second and subsequent heat treatments, there is less phosphorus compound remaining, resulting in lower hydrolyzability and less decrease in fiber strength and elongation. In other words, in that sense, the lower the η sp of the phosphorus compound, the more likely it is to fall off during the first heat treatment.
In the present invention, the η sp of the phosphorus compound is 0.05≦η sp
≦0.14, and the degree of polymerization is specified in the range of 3≦n≦10. The ester bond cleavage rate BC is calculated from [η] before and after the hydrothermal treatment in the following order, and a cleavage rate of 0.5% means that all molecular chains are cleaved in half on average. Molecular weight from Griel's formula [η] = 1.27×10 -4 Mn 0.86
Find Mn. If the average number of molecular breaks/one molecular chain is m, then m = (Mn 0 − Mn 1 )/Mn 1 Mn 0 : Molecular weight before hydrothermal treatment Mn 1 : Molecular weight after hydrothermal treatment BC = m×1/2Pn 0 -1 x 100 = m x 192/2Mn 0 -192 x 100 (%) In the present invention, the polyaryl phosphonate or/and polyaryl phosphate obtained as described above is processed into a melt or It must be added in powder form and mixed. It is not preferable to add the additive before polymerization of the polyester because it tends to change the viscosity of the polymer and cause side reactions such as decomposition of the additive. Further, in order to ensure that the additive is uniformly dispersed in the polyester polymer and to reduce troubles, it is more preferable to melt the additive and inject it into the polyester polymer immediately before spinning, then uniformly mix and disperse it using a static mixer or the like. Furthermore, if the melt viscosity of the additive is too high, mixing with the polyester polymer tends to be insufficient in the kneading method immediately before spinning, so the phosphorus compound
Melt the mixed additive at 200℃ by adding and mixing a heat-resistant thinning agent (such as a low-viscosity phosphorus compound or polyethylene glycol compound) with a heating loss of 20% or less under nitrogen gas for 10 minutes at 300℃. viscosity
It is desirable to keep it below 50 poise. However, the thinner is compatible with polyester and does not cause coloring, decomposition, or reaction, and the smaller the amount added, the better.
In addition, when melting additives, due to degradability, energy saving, temperature change when adding polyester, etc.
Preferably it is around 200°C. One of the requirements of the present invention is the intrinsic viscosity [η] of the drawn polyester yarn and the phosphorus content W for the drawn yarn.
(weight%), it is necessary that equation (2) W=[η] 2.1 ±0.05 and 0.40≦[η]≦0.58...(2) hold true. Here we say [η]
means the intrinsic viscosity measured using a mixed solvent of equal amounts of tetrachloroethane and phenol in a constant temperature bath at 30°C using an Utsperohde viscometer, and the phosphorus content is determined by the colorimetric method of elemental analysis. It shows the weight percent of phosphorus in it. However, the phosphorus content includes polyarylphosphonate or polyarylphosphate alone or a mixture of both, and does not include a low-viscosity phosphorus compound used as a viscosity reducing agent. Note that the term "drawn yarn" includes yarns obtained by omitting the drawing step during high-speed spinning, partially drawn yarns, drawn false twisted yarns, spun yarns, and the like. Figure 2 shows the relationship between the intrinsic viscosity [η] of the drawn polyester yarn obtained by the present invention and the phosphorus content W (wt%), where the shaded area indicates W = [η] 2.1 ±0.05 and 0.40≦
Indicates the range that satisfies [η]≦0.58. [η] of the drawn yarn is
When it is less than 0.40, there are problems such as fluff breakage during spinning and drawing, fiber damage during spinning and generation of white powder, and an increase in costs. In addition, when [η] exceeds 0.58, a large amount of phosphorus compound is required to cause easy hydrolysis, making it difficult to pass through the process from spinning to processing and controlling low strength and elongation due to hydrolysis, resulting in increased costs. This is undesirable as it causes contamination. As shown in FIG. 1, when the content of phosphorus compounds is high, it is almost easily hydrolyzed, but the content has an optimum range (the shaded area in FIG. 2) as shown in equation (2). If the content is lower than formula (2), the decrease in [η] will be small after hot water treatment such as dyeing, and as a result, the single fiber dry strength DT
When the product DT×DE of (g/dr) and dry elongation DE (%) exceeds 80, the fiber is too strong and does not exhibit a satisfactory anti-pilling effect. If the content is higher than the formula (2), [η] after hot water treatment is too low and DT×DE is less than 20, and pilling does not occur, but the fiber fuzz breaks off quickly and spoils the appearance of the fabric. The strength and elongation required to form a knitted fabric cannot be maintained, resulting in a fabric that is extremely susceptible to tearing, abrasion, bending, etc. As a result of intensive study by the present inventors, the product of single fiber strength and elongation, DT×DE, was determined from the viewpoint of pill shedding and fabric strength and elongation.
It has been found that 20 to 80 is preferable, and 30 to 50 is more preferable. Furthermore, various compounds are added to the polyester fiber for the purpose of achieving the specified strength and elongation according to the present invention during processing such as dyeing, which has no problem in strength and elongation (for example, DT x DE of 100 or more) up to the weaving and weaving process. As a result of kneading and studying, it was found that polyaryl phosphonate or/and polyaryl phosphate that satisfies heat resistance, dispersibility, hydrolyzability, etc. is kneaded into [η] of the polyester drawn yarn in the optimum range. They discovered that anti-pill fibers can be obtained. In addition, hydrolyzability changes depending on the temperature and time of hot water treatment such as dyeing, but in the present invention, after hot water treatment, for example, typically at 130℃ x 60 minutes, DT
must be in the range of 20 to 80. However, it is sufficient if the final product has a DT x DE of 20 to 80, and the hot water treatment conditions are not limited to 130°C x 60 minutes, and there will be no problem even if the processing conditions such as dyeing are changed. The present invention will be specifically explained below using Examples. Example 1 Polyethylene terephthalate chips containing -0.08% TiO 2 were extruded using a 40φ extruder, and the following mixed additives having a viscosity of 10 poise, which had been heated and melted at 200°C in advance, were added to the polyester polymer in a stock solution tube of the polymer. Bisphenol sulfone phenyl phosphonate was injected to a concentration of 3.0% by weight (0.25% by weight of phosphorus), mixed with a static mixer, and spun from a nozzle. [(A) Polybisphenolsulfone phenylphosphonate η sp = 0.11 (average degree of polymerization around 9.5) (B) Thinning agent: tristearyl phosphate (300℃
x Heating loss for 10 minutes: 5.1%) Mixing weight ratio: (A)/(B)] 4/1] The polyarylphosphonate was prepared by melt polymerization and purified using chloroform and methanol. Elemental analysis and NMR results revealed that the end was not blocked and chlorine remained. Next, the spun yarn was bundled into a tow of 500,000 dr, stretched 3.8 times by a two-stage water bath drawing method, and mechanically crimped and cut to produce a 3 dr x 76 mm staple. The [η] of the drawn yarn is 0.491 dl/g, and the phosphorus content determined by the colorimetric method is 0.26%. 0.23
%, which satisfies the relationship of equation (2) (the shaded area in Figure 2). When the obtained spun yarn and drawn yarn were observed using an electron microscope, no aggregation of the polyarylphosphonate was observed and the polyarylphosphonate was uniformly dispersed. Further, there was no fluff breakage during spinning and drawing, and no particular problems such as smoke generation, coloring, or viscosity change were observed. Furthermore, differential thermal analysis
NMR showed that less diethylene glycol was produced, and the melting point was 261°C, which was the same as normal polyester fiber. A 2/2 twill fabric was produced by using the obtained staples as spun yarn of 40 count cotton and used as warp and weft yarns, but no trouble occurred during the spinning and weaving processes. After relaxing and heat setting the fabric, it was lightly raised, dyed with disperse dye for 60 minutes at 130°C using a high-pressure winch, and sheared to obtain a wool-like polyester fabric for use in the winter. Table 1 shows the evaluation results for pilling, fiber properties, etc. of the polyester fabric. As Comparative Example 1, the polyarylphosphonate had a specific viscosity η sp of 0.40 (average degree of polymerization of around 28), and as Comparative Example 2, the polyarylphosphonate was added in an amount of 1.5% by weight. Polyester fabrics were prepared in the same manner, and the evaluation results are also listed in Table 1.

【表】 実施例1で得られた紡績糸はDT×DE=144.3
と製織工程まで問題ない強伸度を有し、130℃×
60分染色で加水分解による織物解舒糸のDT×
DEが57.2と強伸度低下を起している事が判明し
た。なお、180℃ヒートセツト及び軽度起毛によ
る強伸度低下はわずかなものであつた。またエス
テル結合切断率は130℃×60分熱水処理後で0.17
%、120分処理後で0.20%であり、60分と120分処
理での切断率変化(BC2−BC1)/BC1は0.18と
1回染色と2回染色で繊維物性に大きな差は見ら
れなかつた。織物のピリング評価ではICI法10時
間で4−5級、20時間で5級と合格であり、引裂
強力、毛羽脱落など特に問題はなかつた。 比較例1はポリアリールホスホネートの比粘度
(重合度)の高いものを用いた場合であるが第1
図の曲線Bのパターンを示し、130℃×60分熱水
処理でBC1が0.11%のため実施例1の場合より強
伸度低下が少なくピリングが3−4級とやや悪い
結果を示した。また2回染色により大きな強伸度
低下を起した。 比較例2はリン含有量が0.12wt%と少ないため
染色による強伸度低下が少なく、DT×DE=122
でピリングは10時間で2−3級、20時間で1−2
級と不合格になつた。 実施例 2 TiO2=0.45%含有のセミダルポリエチレンテ
レフタレートポリマーにηsp=0.07(重合度4〜
7)で末端の封鎖されていないポリビスフエノー
ルスルホンフエニールホスヘートをポリエステル
ポリマーに対し4.0wt%(リンで0.31wt%)にな
るように溶液状で注入し、スタチツクミキサーで
混合しノズルより紡糸した。 得られた紡糸原糸を10万drに集束し、常法によ
り水浴延伸、捲縮及び切断を行つて1.5dr×38mm
のステープルを20Kg作り、綿30番手の紡績糸で24
ゲージの天竺丸編を作成した。その後リラツク
ス、170℃ヒートセツト後130℃×60分熱水処理し
てピリングテストの試料に供し、物性評価結果を
表2に示した。
[Table] The spun yarn obtained in Example 1 has DT×DE=144.3
It has a strength and elongation that does not cause problems up to the weaving process, and can be used at 130℃
DT× of textile unraveling yarn by hydrolysis with 60 minutes dyeing
It was found that the DE was 57.2, which caused a decrease in strength and elongation. Note that the decrease in strength and elongation due to heat setting at 180°C and slight napping was slight. In addition, the ester bond cleavage rate was 0.17 after hot water treatment at 130°C for 60 minutes.
%, 0.20% after 120 minutes treatment, and change in cutting rate (BC 2 − BC 1 )/BC 1 between 60 minutes and 120 minutes treatment is 0.18, indicating that there is no big difference in fiber physical properties between one-time dyeing and two-time dyeing. I couldn't see it. In the pilling evaluation of the fabric, it passed the ICI method with a grade of 4-5 after 10 hours and a grade of 5 after 20 hours, and there were no particular problems such as tear strength or shedding of fuzz. Comparative Example 1 is a case where a polyarylphosphonate with a high specific viscosity (degree of polymerization) is used.
Curve B in the figure shows the pattern, and as BC 1 was 0.11% in hot water treatment at 130°C for 60 minutes, there was less decrease in strength and elongation than in Example 1, and the pilling was grade 3-4, which was a rather bad result. . Further, double dyeing caused a large decrease in strength and elongation. Comparative Example 2 has a low phosphorus content of 0.12wt%, so there is little decrease in strength and elongation due to dyeing, and DT × DE = 122
Pilling was grade 2-3 in 10 hours and 1-2 in 20 hours.
I failed my grade. Example 2 Semidal polyethylene terephthalate polymer containing TiO 2 = 0.45% has η sp = 0.07 (polymerization degree 4 to
In 7), polybisphenol sulfone phenyl phosphate, which is not terminally blocked, is injected as a solution to the polyester polymer at a concentration of 4.0 wt% (0.31 wt% for phosphorus), mixed with a static mixer, and mixed through a nozzle. spun. The obtained spun yarn was bundled to 100,000 dr, and subjected to water bath drawing, crimping and cutting by conventional methods to obtain 1.5 dr x 38 mm.
Make 20 kg of staples and use 30 count cotton spun yarn to make 24
I created the Tenjikumaru version of the gauge. Thereafter, the sample was relaxed, heat set at 170°C, and then treated with hot water at 130°C for 60 minutes, and then used as a pilling test sample. Table 2 shows the physical property evaluation results.

【表】【table】

【表】 紡糸延伸工程での毛羽断糸はわずかであり、紡
糸時の発煙、着色、粘度変化及びTiO2の凝集に
よるフイルター詰りなどについても特に問題はな
かつた。延伸糸は〔η〕=0.55dl/gでリン含有量=
0.3wt%であり(2)式を満足していた。紡績糸の単
繊維強伸度は3.8g/dr−41%で紡績及び製編工
程は問題なく熱水処理により強伸度低下が大きく
起つている。130℃×60分熱水処理前後の〔η〕より
算出したエステル結合切断率BC1は0.27%と高
く、熱水処理後で〔η〕=0.39DT×DE=72.5でピリ
ングも5時間で4級、10時間で4−5級と満足さ
れるものであつた。なお熱水処理前の編地のピリ
ングは5時間−2級、10時間−1級と悪く加水分
解による低強伸度化ではじめて抗ピル効果を示す
事が判明した。
[Table] There was only a small amount of fluff breakage during the spinning and drawing process, and there were no particular problems with smoking, coloring, viscosity changes, or filter clogging due to agglomeration of TiO 2 during spinning. The drawn yarn has [η] = 0.55 dl/g and the phosphorus content =
It was 0.3wt% and satisfied formula (2). The single fiber strength and elongation of the spun yarn was 3.8 g/dr-41%, and there was no problem in the spinning and knitting processes, although the strength and elongation decreased significantly due to hot water treatment. The ester bond cleavage rate BC 1 calculated from [η] before and after hot water treatment at 130°C for 60 minutes is as high as 0.27%, and after hot water treatment, [η] = 0.39 DT x DE = 72.5, and pilling was 4 in 5 hours. It was a satisfactory level of 4-5 in 10 hours. It was found that the pilling of the knitted fabric before hot water treatment was poor at 2nd grade for 5 hours and 1st grade for 10 hours, and that the anti-pilling effect was only exhibited when the strength and elongation were reduced by hydrolysis.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は本発明におけるリン化合物を練込んだ
場合の130℃熱水処理の時間とエステル結合切断
率の関係を示したモデル図、第2図はポリエステ
ル延伸糸の固有粘度〔η〕とリン含有量W(重量%)
との関係を示す図で、斜線部分が文中(2)式を満足
する範囲である。
Figure 1 is a model diagram showing the relationship between the time of hot water treatment at 130°C and the ester bond cleavage rate when a phosphorus compound is kneaded in the present invention, and Figure 2 is a model diagram showing the relationship between the intrinsic viscosity [η] and phosphorus bond cleavage rate of polyester drawn yarn. Content W (weight%)
In this figure, the shaded area is the range that satisfies equation (2).

Claims (1)

【特許請求の範囲】 1 下記一般式(1) 〔式中 aは0または1 nはテトラクロルエタン/フエノール=1/1の
混合溶媒で比粘度ηspが0.05≦ηsp≦0.14を示す
時の重合度〕 で示されるポリアリールホスホネート又は/及び
ポリアリールホスヘートがポリエステル繊維中
に、該ポリエステル延伸糸の固有粘度〔η〕とリ
ン含有量W(重量%)との間に(2)式 W=〔η〕2.1±0.03かつ0.40≦〔η〕≦0.55……(1) が成立するように分散されており、130℃×60分
及び130℃×120分熱水処理によるエステル結合切
断率をそれぞれBC1及びBC2とする時(BC2
BC1)/BC1≦0.3となり且つ熱水処理後の最終製
品での単繊維乾強度DT(g/dr)と乾伸度DE
(%)の積DT×DEが20〜80となる特性を有する
ことを特徴とする抗ピル性ポリエステル繊維。 2 ポリエステルポリマーの重合完了後紡糸直前
の間で下記一般式(1) 〔aは0または1 nはテトラクロルエタン/フエノール=1/1の
混合溶媒で比粘度ηspが0.05≦ηsp≦0.14を示す
時の重合度〕 で示されるポリアリールホスホネート又は/及び
ポリアリールホスヘートを、紡糸後のポリエステ
ル延伸糸の固有粘度〔η〕及びリン含有量W(重量
%)が(2)式 W=〔η〕2.1±0.03かつ0.40≦〔η〕≦0.55……(2) を満足するように混合し、該混合物を常法により
溶融紡糸することを特徴とする抗ピル性ポリエス
テル繊維の製造法。 3 リン化合物を予め溶融し紡糸直前のポリエス
テルポリマーに注入しスタチツクミキサーにて混
合することを特徴とする特許請求の範囲第2項記
載の抗ピル性ポリエステル繊維の製造法。 4 300℃×10分N2下での加熱減量が20%以下の
減粘剤をリン化合物に添加混合し、200℃におけ
る混合添加剤の溶融粘度を50ポイズ以下にするこ
とを特徴とする特許請求の範囲第3項記載の抗ピ
ル性ポリエステル繊維の製造法。
[Claims] 1 The following general formula (1) [In the formula, a is 0 or 1 and n is the degree of polymerization when the specific viscosity η sp is 0.05≦η sp ≦0.14 in a mixed solvent of tetrachloroethane/phenol = 1/1] or/and When polyaryl phosphate is present in the polyester fiber, the relationship between the intrinsic viscosity [η] of the drawn polyester yarn and the phosphorus content W (wt%) is expressed by the formula (2) W=[η] 2.1 ±0.03 and 0.40≦[η ]≦0.55...(1) is satisfied, and when the ester bond cleavage rates by hot water treatment at 130°C x 60 minutes and 130°C x 120 minutes are BC 1 and BC 2 , respectively (BC 2
BC 1 )/BC 1 ≦0.3 and single fiber dry strength DT (g/dr) and dry elongation DE of the final product after hot water treatment
An anti-pilling polyester fiber characterized in that the product DT x DE (%) is 20 to 80. 2 After the completion of polymerization of the polyester polymer and immediately before spinning, the following general formula (1) [a is 0 or 1, n is the degree of polymerization when the specific viscosity η sp is 0.05≦η sp ≦0.14 in a mixed solvent of tetrachloroethane/phenol = 1/1] Polyarylphosphonate or/and polyaryl represented by The intrinsic viscosity [η] and phosphorus content W (wt%) of the drawn polyester yarn after spinning are expressed by the formula (2): W=[η] 2.1 ±0.03 and 0.40≦[η]≦0.55...(2 ) A method for producing anti-pilling polyester fibers, which comprises mixing the fibers so as to satisfy the following: and melt-spinning the mixture by a conventional method. 3. The method for producing anti-pilling polyester fiber according to claim 2, characterized in that the phosphorus compound is melted in advance, injected into the polyester polymer immediately before spinning, and mixed in a static mixer. 4. A patent characterized by adding and mixing a thinner with a heating loss of 20% or less under N2 at 300°C for 10 minutes to reduce the melt viscosity of the mixed additive to 50 poise or less at 200°C. A method for producing a pill-resistant polyester fiber according to claim 3.
JP7178682A 1982-04-27 1982-04-27 Pilling-resistant polyester fiber and its production Granted JPS58186612A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP7178682A JPS58186612A (en) 1982-04-27 1982-04-27 Pilling-resistant polyester fiber and its production

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP7178682A JPS58186612A (en) 1982-04-27 1982-04-27 Pilling-resistant polyester fiber and its production

Publications (2)

Publication Number Publication Date
JPS58186612A JPS58186612A (en) 1983-10-31
JPH0329884B2 true JPH0329884B2 (en) 1991-04-25

Family

ID=13470600

Family Applications (1)

Application Number Title Priority Date Filing Date
JP7178682A Granted JPS58186612A (en) 1982-04-27 1982-04-27 Pilling-resistant polyester fiber and its production

Country Status (1)

Country Link
JP (1) JPS58186612A (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP6056103B2 (en) * 2012-08-22 2017-01-11 株式会社クラレ Polyester fiber

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4910242A (en) * 1972-05-26 1974-01-29
JPS5738622B2 (en) * 1973-05-02 1982-08-17

Also Published As

Publication number Publication date
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