JPH0347822B2 - - Google Patents
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- Publication number
- JPH0347822B2 JPH0347822B2 JP62256188A JP25618887A JPH0347822B2 JP H0347822 B2 JPH0347822 B2 JP H0347822B2 JP 62256188 A JP62256188 A JP 62256188A JP 25618887 A JP25618887 A JP 25618887A JP H0347822 B2 JPH0347822 B2 JP H0347822B2
- Authority
- JP
- Japan
- Prior art keywords
- drying
- persimmons
- dried
- raw
- air flow
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- Freezing, Cooling And Drying Of Foods (AREA)
- Storage Of Fruits Or Vegetables (AREA)
Description
〔産業上の利用分野〕
本発明は干柿製造において品質の安定、乾燥作
業の省略化及び乾燥期間の短縮をはかつた干柿製
造方法に関する。
〔従来の技術〕
従来より、干柿の製造においては、一般に生柿
を皮むきし、そののち果柄部に糸の一端を結わえ
付けることにより複数個の生柿を糸で結び、竹竿
に吊し、例えばガラス温室内などの、通風の良好
な場所に段掛し、20日間程度天日乾燥した後さら
に7日間程度練炭乾燥あるいは電気乾燥して仕上
げる方法が行なわれている。
上記従来の干柿製造方法では、25日から30日間
という長時間を必要とするのみならず、乾燥条件
である温度、湿度、風速等が天候により大きく変
動するため、柿の乾燥状態が、その時の気象条件
により影響され、それに伴なつて干柿の品質や出
荷時期が大きく変動する。
例えば、生柿を乾燥する時期は通常11月から12
月であるが、その時期に気温が高く雨の多い年
は、腐敗果、へた抜け果や、かびの発生が多く、
干柿の品質および歩留りが著しく低下する。逆
に、気温の低い年には、柿の後熟作用が十分に進
行せず、脱渋不良となり、干柿に渋味が残存す
る。また、この際は、干柿の果色が一定のなら
ず、しかも秀品としてのあめ色でなく、黄橙色に
仕上がつて、品質が著しく低下する。
一方、生柿を皮むき後、除湿機、暖房器を備え
た空気流乾燥機に収納する乾燥方法も一部実施さ
れている。この場合、この乾燥機の乾燥用空気の
供給口における空気の温度、湿度および風向、流
速分布が不適当であつたり、それらの制御が不充
分なため、初期の乾燥速度が大きくなり、乾燥中
の柿の表面が硬化して内部の水分が蒸散し難くな
り、干柿製品の果色が全体に黒ずんだり黄橙色に
仕上るなどその品質が低下することが多い。
また乾燥速度が過大となるため、連続乾燥を実
施できず、乾燥工程の途中で休乾が必要となり、
作業が煩度であり、能率も低下するという問題点
もあつた。
〔発明が解決しようとする問題点〕
上述したように、従来の天日乾燥では柿の乾燥
は自然条件に大きく左右され、そのため干柿の品
質が安定せず、また乾燥時間も著しく長く能率が
低かつた。一方、従来の乾燥機を使用した干柿製
造方法によつても品質の低下もあり、乾燥作業が
煩雑であり、作業能率も必ずしも良いものではな
かつた。
本発明は上記問題点を克服し、干柿の品質の向
上、均一化、歩留りの向上が図れ、かつ作業の省
力化及び乾燥期間の短縮が可能な干柿製造方法を
提供することを目的とするものである。
〔問題点を解決するための手段〕
上記問題点を解決する本発明は、多数の皮むき
後の生柿を果底部を上にして乾燥室内に収容し、
該乾燥室内に供給口より乾燥用空気流を流入させ
て、前記生柿を乾燥する干柿の製造方法におい
て、
前記供給口における乾燥用空気流の温度を22〜
30℃に、相対温度を40〜85%に、平均流速を0.2
〜1.0m/秒に制御し、前記乾燥室内の乾燥用空
気流の流れ方向を上向きとし、前記乾燥用空気流
中において前記生柿の初期の脱渋乾燥を行なうこ
とを特徴とする。
〔作用〕
本発明は上述のように、温度、湿度、風速をそ
れぞれ一定の範囲内に制御し流れの向きを上向き
とした空気流中で、生柿の初期の脱渋乾燥を行な
うものであるが、これは発明者らが研究、実験の
結果、見い出したものである。
本発明においては皮むき後の生柿は互いに接触
しないように空気流中に配置される。乾燥される
生柿は一般に乾燥室内に配置された単に2ヶづつ
糸で結んで掛けられる。乾燥室には空気の温度、
湿度、風速(風量)を制御した空気を別室から供
給口を通して送り込む。
供給口における温度・湿度の制御範囲は22〜30
℃、40〜85%とし生柿の熟度に応じた設定を行な
う。例えば三社柿の場合、生柿の成熟度を次の通
り、果色、硬度により3段階に分類し夫々の熟度
により温度・湿度の制御を行なう。
[Industrial Field of Application] The present invention relates to a method for producing dried persimmons that achieves stable quality, omits drying work, and shortens the drying period. [Conventional technology] Conventionally, in the production of dried persimmons, raw persimmons are generally peeled, and then one end of the thread is tied to the fruit stalk, thereby tying multiple raw persimmons together with a thread and hanging them from a bamboo pole. For example, a method is used in which the material is hung in a well-ventilated place, such as in a glass greenhouse, dried in the sun for about 20 days, and then finished by drying with charcoal briquettes or electricity for about 7 days. The conventional dried persimmon production method described above not only requires a long time of 25 to 30 days, but also because the drying conditions such as temperature, humidity, wind speed, etc. vary greatly depending on the weather, so the drying state of the persimmons depends on the drying conditions at that time. It is affected by weather conditions, and the quality and shipping time of dried persimmons fluctuate accordingly. For example, the time to dry fresh persimmons is usually from November to December.
However, in years when the temperature is high and there is a lot of rain at that time of year, there are many rotten fruits, fallen fruits, and mold.
The quality and yield of dried persimmons are significantly reduced. On the other hand, in years when the temperature is low, the after-ripening effect of persimmons does not progress sufficiently, resulting in poor removal of astringency, and astringency remains in dried persimmons. In addition, in this case, the color of the dried persimmons is not constant, and instead of the amber color that is considered an excellent product, the fruit becomes yellow-orange, resulting in a significant deterioration in quality. On the other hand, some drying methods have been implemented in which fresh persimmons are peeled and then stored in an air flow dryer equipped with a dehumidifier and a heater. In this case, the temperature, humidity, wind direction, and flow velocity distribution of the air at the drying air supply port of this dryer may be inappropriate or poorly controlled, resulting in a high initial drying rate and The surface of dried persimmons hardens, making it difficult for the moisture inside to evaporate, and the quality of dried persimmon products often deteriorates, with the fruit turning dark or yellow-orange overall. In addition, because the drying speed becomes excessive, continuous drying cannot be performed, and a period of rest is required in the middle of the drying process.
There were also problems in that the work was cumbersome and efficiency decreased. [Problems to be solved by the invention] As mentioned above, in conventional solar drying, drying of persimmons is greatly influenced by natural conditions, and as a result, the quality of dried persimmons is not stable, and the drying time is extremely long, resulting in low efficiency. It was. On the other hand, even with the conventional method of producing dried persimmons using a dryer, the quality deteriorates, the drying work is complicated, and the work efficiency is not necessarily good. An object of the present invention is to overcome the above-mentioned problems and provide a method for producing dried persimmons that can improve the quality, uniformity, and yield of dried persimmons, save labor, and shorten the drying period. It is. [Means for Solving the Problems] The present invention, which solves the above problems, stores a large number of raw persimmons after peeling in a drying chamber with the fruit bottom facing up,
In the method for producing dried persimmons, the drying air flow is caused to flow into the drying chamber from a supply port to dry the raw persimmons, and the temperature of the drying air flow at the supply port is set to 22 to 22°C.
30℃, relative temperature 40-85%, average flow rate 0.2
~1.0 m/sec, the flow direction of the drying air flow in the drying chamber is directed upward, and the fresh persimmons are dried to remove initial astringency in the drying air flow. [Function] As described above, the present invention performs the initial astringency removal drying of fresh persimmons in an air flow in which the temperature, humidity, and wind speed are controlled within a certain range, and the flow direction is directed upward. However, this was discovered by the inventors as a result of research and experiments. In the present invention, raw persimmons after peeling are placed in an air stream so that they do not come into contact with each other. The raw persimmons to be dried are generally simply hung in pairs tied together with strings placed within the drying chamber. In the drying room, the temperature of the air,
Air with controlled humidity and wind speed (air volume) is sent from a separate room through the supply port. The temperature and humidity control range at the supply port is 22 to 30
℃, 40-85%, and set according to the ripeness of raw persimmons. For example, in the case of Sanjagaki, the ripeness of raw persimmons is classified into three levels according to fruit color and hardness as shown below, and temperature and humidity are controlled according to each ripeness level.
つぎに本発明の実施例について図面を参照して
説明する。
実施例
この例は三社柿を用いた本説明の方法と練炭乾
燥の組合せによるものである。第2図に示すよう
に2500個の皮むき後の生柿6を2個ずつ互いに糸
5で結んで、第1図に示す車輪4を有する乾燥台
車1に設けられた5段の竹竿受け3a〜3eの各
段に9本ずつ配置された竹竿2に、各竿あたり27
〜28組、即ち54〜56個の生柿を取り付けた。
竹竿に取り付ける生柿はお互いに接触しないよ
うに配置した。
この乾燥台車3台に取り付けた生柿を第3図、
第4図に示す3室構造の乾燥装置7を用いて本発
明の方法により初期の脱渋乾燥を行なつた。この
乾燥装置7は機械室切壁8により、温風加温機1
0や空調機12やフアン11が設置されている機
械室7aと乾燥台車1がはいる乾燥室7bに二分
割される。乾燥室7bは乾燥仕切壁9a〜9bに
より更に3分割される。この各室に乾燥台車1の
一台が配置し、機械室内の空気を温風加温機及び
空調機で温度を30℃相対湿度70%に調整しフアン
11により乾燥室へ供給した。その空気は乾燥室
の床面により吹き出され天井面より排出される上
向流であり、平均風速0.4m/秒に制御した。こ
の乾燥室内で生柿は、(乾燥後重量÷乾燥前重量)
×100なる百分率、即ち乾燥重量比が65%となる
迄乾燥し、引き続いて練炭乾燥により乾燥重量比
30%程度として製品出荷した。又、本実施例は比
較例1と同時に行なつており、乾燥中の天候は比
較例1と同じである。
なお、図中、13は空調機付属冷却機、14は
ダクト整流板、15整流板を示す。
第5図に乾燥日数に対する生柿の乾燥重量比を
示す。ここで実線は、本発明の方法による初期の
脱渋乾燥を示し破線は本発明の方法に引き続いて
練炭乾燥を行なつた時の乾燥日数に対する乾燥重
量比の変化を示す。脱渋は乾燥重量比65%で完了
するが、本発明の方法では第5図より判るように
3日程で完了する。又、30℃に加温していること
により後熟作用が促進され、後熟作用の進行の指
標となる果色(RHS)が、28−Aに達するのに
要する時間は乾燥開始後3日であつた。しかも、
従来法ではカビの発生の危険度が高い乾燥開始後
48〜60時間を経過してもカビの発生は全くみられ
なかつた。なお、乾燥開始後3日間はまつたく休
乾作業を行なわなかつた。
その後の練炭乾燥では25℃で20時間乾燥し、次
に12時間休乾を行ない、更に25℃で20時間乾燥し
て乾燥重量比を45%とした。この時点で手もみを
行ない24時間放置し、23℃、8時間の乾燥の後16
時間休乾するという工程を4回繰り返し最終乾燥
重量比30%のものを製品とした。この時の製品の
品質は秀品93.5、優品6.5%であり良品以下の品
質のものはみられなかつた。
以上のように本発明の方法により、生柿の初期
の脱渋乾燥を行なうことにより、比較例1に示す
天日乾燥による初期の乾燥と比べ脱渋乾燥工程が
約1/3の期間で完了した。従つて、作業の省力
化及び出荷時期の安定という利点がある。その
上、本実施例で製造した製品は秀品、優品のみで
良品以下のものは全くなく、かつ秀品の割合が多
いことから、比較例1の方法と比較して、製品品
質が向上、均一化しており又、歩留りも高くなつ
ていることが実証された。又、比較例2の結果に
より空気流の流れ方向は上向きとすべきことがわ
かつた。
比較例 1
こと例は天日乾燥による初期の脱渋乾燥と練炭
乾燥を組合わせたものである。皮むき後の生柿を
第2図のように竹竿2に吊し、通風良好なガラス
温室内に段掛けして、初期の脱渋乾燥を天日乾燥
で行なつた。生柿の乾燥重量比が65%となつた時
点で初期の脱渋乾燥を終了し、引き続き練炭乾燥
により乾燥重量比30%として乾燥完了とした。第
6図に本比較例における、乾燥日数に対する生柿
の乾燥重量比を示す。ここで実線は天日乾燥によ
る初期の脱渋乾燥を示し、破線は引き続いて練炭
乾燥を行なつた時の乾燥日数に対する乾燥重量比
変化を示す。
この間の天候の変化を表1に示す。
Next, embodiments of the present invention will be described with reference to the drawings. Example This example is based on a combination of the method described herein and briquette drying using Sanja persimmons. As shown in FIG. 2, 2,500 raw persimmons 6 after peeling are tied together two by two with strings 5, and are placed in a five-tiered bamboo rod holder 3a installed on a drying trolley 1 having wheels 4 as shown in FIG. 27 bamboo poles per each pole on bamboo poles 2 with nine poles arranged on each tier of ~3e.
~28 sets, or 54 to 56 fresh persimmons, were installed. The fresh persimmons attached to the bamboo poles were arranged so that they did not touch each other. Figure 3 shows the fresh persimmons attached to these three drying carts.
Initial astringency removal drying was carried out by the method of the present invention using a drying apparatus 7 having a three-chamber structure shown in FIG. This drying device 7 is connected to a hot air heater 1 by a machine room partition wall 8.
The drying room 7a is divided into two parts: a machine room 7a in which an air conditioner, an air conditioner 12, and a fan 11 are installed, and a drying room 7b in which a drying cart 1 is installed. The drying chamber 7b is further divided into three by drying partition walls 9a to 9b. One drying cart 1 was placed in each room, and the air in the machine room was adjusted to a temperature of 30° C. and a relative humidity of 70% using a hot air heater and an air conditioner, and then supplied to the drying room by a fan 11. The air was an upward flow blown out from the floor of the drying room and discharged from the ceiling, and was controlled at an average wind speed of 0.4 m/sec. Raw persimmons in this drying room are (weight after drying ÷ weight before drying)
Dry until the percentage becomes ×100, that is, the dry weight ratio is 65%, and then dry the dry weight ratio by drying with charcoal briquettes.
The product was shipped at around 30%. Further, this example was conducted at the same time as Comparative Example 1, and the weather during drying was the same as Comparative Example 1. In the figure, 13 indicates a cooler attached to the air conditioner, 14 indicates a duct rectifying plate, and 15 indicates a rectifying plate. Figure 5 shows the dry weight ratio of fresh persimmons to the number of drying days. Here, the solid line shows the initial astringency removal drying by the method of the present invention, and the broken line shows the change in dry weight ratio with respect to the number of drying days when briquette drying is performed subsequent to the method of the present invention. Astringency removal is completed at a dry weight ratio of 65%, and in the method of the present invention, it is completed in 3 days, as seen in Figure 5. In addition, heating to 30°C promotes the after-ripening effect, and the time required for the fruit color (RHS), which is an indicator of the progress of the after-ripening effect, to reach 28-A, is 3 days after the start of drying. It was hot. Moreover,
After drying starts, where there is a high risk of mold growth using conventional methods.
No mold growth was observed even after 48 to 60 hours had passed. Note that no drying work was performed for 3 days after the start of drying. In the subsequent drying of the briquettes, the briquettes were dried at 25°C for 20 hours, then rest-dried for 12 hours, and further dried at 25°C for 20 hours to give a dry weight ratio of 45%. At this point, knead with your hands, leave for 24 hours, dry at 23℃ for 8 hours, and then dry for 16 hours.
The process of letting it dry for several hours was repeated four times, and a final dry weight ratio of 30% was used as a product. The quality of the products at this time was 93.5% excellent and 6.5% excellent, with no products of inferior quality found. As described above, by performing the initial astringency removal drying of raw persimmons by the method of the present invention, the astringency removal drying process is completed in about 1/3 of the period compared to the initial drying by solar drying shown in Comparative Example 1. did. Therefore, there are advantages of labor saving and stable shipping time. In addition, the products manufactured in this example have only excellent products and no inferior products at all, and the proportion of excellent products is high, so compared to the method of Comparative Example 1, the product quality is improved. It has been demonstrated that the process is more uniform and the yield is also higher. Furthermore, the results of Comparative Example 2 revealed that the flow direction of the air flow should be upward. Comparative Example 1 This example combines initial astringency removal drying by solar drying and charcoal briquette drying. The raw persimmons after peeling were hung on bamboo poles 2 as shown in Figure 2, and then hung in a well-ventilated glass greenhouse on tiers, and the initial astringency was removed by drying in the sun. The initial astringency removal drying was completed when the dry weight ratio of raw persimmons reached 65%, and drying was then completed by charcoal briquette drying until the dry weight ratio was 30%. FIG. 6 shows the dry weight ratio of fresh persimmons to the number of drying days in this comparative example. Here, the solid line indicates the initial astringency removal drying by sun drying, and the broken line indicates the change in dry weight ratio with respect to the number of drying days when briquette drying was subsequently performed. Table 1 shows the changes in weather during this period.
以上説明したように本発明は、乾燥用空気流の
温度、湿度、流速を最適な条件に制御し、乾燥用
空気流の流れの向きを上向きとして生柿の初期の
脱渋乾燥を行なうことにより、得られる製品干柿
の品質が向上、均一化し、しかもカビ、腐敗果、
ヘタ抜けの発生が少なくなり歩留りが向上する。
その上、連続的に乾燥できる方法であるため、乾
燥工程途中における休乾作業が不必要であり、作
業の省力化及び乾燥時間の短縮ができる。
As explained above, the present invention controls the temperature, humidity, and flow rate of the drying air stream to optimal conditions, and performs the initial astringency-removal drying of raw persimmons with the direction of the drying air stream facing upward. , the quality of the dried persimmons obtained is improved and uniform, and there is no mold, rotten fruit,
Yield is improved by reducing the occurrence of scraping.
Furthermore, since the method allows for continuous drying, there is no need for rest-drying work during the drying process, resulting in labor saving and shortening of drying time.
第1図は本発明を実施する場合に使用する乾燥
台車の一例を示す斜視図、第2図は生柿の取付け
要領を示す側面図、第3図は本発明を実施する装
置の実施例を示す平面図、第4図は第3図A−A
線に沿う平面での断面図、第5図は本発明の方法
と練炭乾燥を組み合わせた生柿の乾燥における乾
燥日数に対する乾燥重量比の変化を示すグラフ、
第6図は天日乾燥と練炭乾燥を組み合わせた生柿
の乾燥における乾燥日数に対する乾燥重量比の変
化を示すグラフである。
1……乾燥台車、2……竹竿、3a〜3b……
竹竿受け、4……車輪、5……糸、6……柿果
実、7……乾燥装置、7a……機械室、7b……
乾燥室、8……仕切壁、9a,9b……乾燥室仕
切壁、10……温風加過機、11……フアン、1
2……空調機、13……空調機付属冷却機、14
……ダクト、15……整流板。
Fig. 1 is a perspective view showing an example of a drying trolley used in carrying out the present invention, Fig. 2 is a side view showing how to attach raw persimmons, and Fig. 3 is an example of an apparatus carrying out the present invention. The plan view shown in Fig. 4 is Fig. 3 A-A.
5 is a graph showing the change in dry weight ratio with respect to the number of drying days in drying raw persimmons by combining the method of the present invention and briquette drying;
FIG. 6 is a graph showing the change in dry weight ratio with respect to the number of drying days in drying raw persimmons using a combination of sun drying and charcoal briquette drying. 1...Drying trolley, 2...Bamboo pole, 3a-3b...
Bamboo rod holder, 4...Wheel, 5...Thread, 6...Persimmon fruit, 7...Drying device, 7a...Machine room, 7b...
Drying room, 8... Partition wall, 9a, 9b... Drying room partition wall, 10... Hot air fan, 11... Fan, 1
2... Air conditioner, 13... Cooler attached to air conditioner, 14
...Duct, 15 ... Rectifier plate.
Claims (1)
燥室内に収容し、該乾燥室内に供給口より乾燥用
空気流を流入させて、前記生柿を乾燥する干柿の
製造方法において、 前記供給口における乾燥用空気流の温度を22〜
30℃に、相対温度を40〜85%に、平均流速を0.2
〜1.0m/秒に制御し、前記乾燥室内の乾燥用空
気流の流れ方向を上向きとし、前記乾燥用空気流
中において前記生柿の初期の脱渋乾燥を行なうこ
とを特徴とする干柿の製造方法。[Scope of Claims] 1. A large number of raw persimmons after peeling are stored in a drying chamber with the fruit bottom facing up, and a drying air flow is introduced into the drying chamber from a supply port to dry the raw persimmons. In the method for producing dried persimmons, the temperature of the drying air flow at the supply port is set to 22 to
30℃, relative temperature 40-85%, average flow rate 0.2
- 1.0 m/sec, the flow direction of the drying air flow in the drying chamber is directed upward, and the fresh persimmon is dried to remove initial astringency in the drying air flow. Method.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP62256188A JPH0198440A (en) | 1987-10-13 | 1987-10-13 | Preparation of dried persimmon |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP62256188A JPH0198440A (en) | 1987-10-13 | 1987-10-13 | Preparation of dried persimmon |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH0198440A JPH0198440A (en) | 1989-04-17 |
| JPH0347822B2 true JPH0347822B2 (en) | 1991-07-22 |
Family
ID=17289129
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP62256188A Granted JPH0198440A (en) | 1987-10-13 | 1987-10-13 | Preparation of dried persimmon |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0198440A (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5728722B2 (en) * | 2011-06-15 | 2015-06-03 | 国立大学法人信州大学 | Dried persimmon manufacturing method |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS4849972A (en) * | 1971-10-23 | 1973-07-14 | ||
| JPS62181735A (en) * | 1986-02-05 | 1987-08-10 | Toyama Pref Gov | Method for rapidly drying raw persimmon into dried persimmon and dryer therefor |
-
1987
- 1987-10-13 JP JP62256188A patent/JPH0198440A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0198440A (en) | 1989-04-17 |
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