JPH0349625B2 - - Google Patents
Info
- Publication number
- JPH0349625B2 JPH0349625B2 JP21657189A JP21657189A JPH0349625B2 JP H0349625 B2 JPH0349625 B2 JP H0349625B2 JP 21657189 A JP21657189 A JP 21657189A JP 21657189 A JP21657189 A JP 21657189A JP H0349625 B2 JPH0349625 B2 JP H0349625B2
- Authority
- JP
- Japan
- Prior art keywords
- coated
- light source
- focal point
- ultraviolet light
- reflecting mirror
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000000463 material Substances 0.000 claims description 38
- 239000003973 paint Substances 0.000 claims description 26
- 238000001035 drying Methods 0.000 claims description 13
- 238000000576 coating method Methods 0.000 claims description 9
- 239000011248 coating agent Substances 0.000 claims description 7
- 238000001816 cooling Methods 0.000 description 7
- 230000002093 peripheral effect Effects 0.000 description 6
- 230000000694 effects Effects 0.000 description 3
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 2
- 229910052753 mercury Inorganic materials 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/08—Processes employing the direct application of electric or wave energy, or particle radiation; Apparatus therefor
- B01J19/12—Processes employing the direct application of electric or wave energy, or particle radiation; Apparatus therefor employing electromagnetic waves
- B01J19/122—Incoherent waves
- B01J19/123—Ultraviolet light
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B13/00—Machines and apparatus for drying fabrics, fibres, yarns, or other materials in long lengths, with progressive movement
- F26B13/001—Drying and oxidising yarns, ribbons or the like
- F26B13/002—Drying coated, e.g. enamelled, varnished, wires
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B3/00—Drying solid materials or objects by processes involving the application of heat
- F26B3/28—Drying solid materials or objects by processes involving the application of heat by radiation, e.g. from the sun
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Microbiology (AREA)
- General Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Coating Apparatus (AREA)
- Physical Or Chemical Processes And Apparatus (AREA)
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は、線材、棒材等の被塗布材に塗布され
た紫外線硬化性塗布(以下、単にUV塗料と記
す)の塗装乾燥装置に関するもので、さらに詳言
すれば、特に被塗布材に塗布された嫌気性UV塗
料でない一般の紫外線硬化製塗料を連続して乾燥
する装置に関するものである。[Detailed Description of the Invention] [Field of Industrial Application] The present invention relates to a coating drying device for ultraviolet curable coatings (hereinafter simply referred to as UV paints) applied to coated materials such as wire rods and rods. More specifically, the present invention relates to an apparatus for continuously drying general ultraviolet curing paint, which is not an anaerobic UV paint, applied to a material to be coated.
絶縁電線の着色のために、塗着強度および表面
硬度の高い着色UV塗料が多く利用されている。
この線材または棒材である被塗布材の外周面全周
に塗布されたUV塗料を硬化、乾燥させるには、
この被塗布材の外周面全域に塗布されたUV塗料
乾燥、硬化のための紫外線を均等に照射する必要
がある。
Colored UV paints with high coating strength and surface hardness are often used to color insulated wires.
In order to cure and dry the UV paint applied to the entire outer circumferential surface of this wire or rod material,
It is necessary to uniformly irradiate the entire outer circumferential surface of the coated material with ultraviolet rays for drying and curing of the UV paint applied.
このように、線状または棒状となつた被塗布材
の外周面に塗布されたUV塗料に紫外線を均等に
照射するには、被塗布材を、その軸心を中心にし
て回転させるか、被塗布材の周囲に、被塗布材の
表面に影を生じさせないように複数本の紫外線光
源を設置する必要がある。 In this way, in order to uniformly irradiate the UV paint applied to the outer circumferential surface of a linear or rod-shaped material to be coated, it is necessary to rotate the material to be coated around its axis or to It is necessary to install a plurality of ultraviolet light sources around the coating material so as not to cast shadows on the surface of the material to be coated.
叙上の従来手段にあつて、被塗布材を回転させ
る場合は、ドラム等から巻戻しされる長尺物の線
材等に加えられる当該回転による稔じれを処理す
るために、被塗布材を搬送する装置の構成が複雑
となると共に、設備的にも大がかりで高価になら
ざるを得ず、また被塗布材の周囲に複数本の紫外
線光源を設置する場合は、高価な紫外線光源が多
数必要となるばかりか、消費電力が膨大となつて
効率のよい塗装乾燥を得ることができないと言う
不満があつた。
In the conventional means described above, when the material to be coated is rotated, the material to be coated is transported in order to deal with the twisting caused by the rotation, which is applied to the long wire rod etc. that is rewound from the drum etc. The configuration of the equipment used to do this is complicated, and the equipment must also be large and expensive, and if multiple UV light sources are installed around the material to be coated, a large number of expensive UV light sources are required. Not only that, but there were complaints that the power consumption was enormous, making it impossible to achieve efficient paint drying.
本発明は、上記した従来例における問題点およ
び不満点を解消すべく創案されたもので、単一の
紫外線光源を使用して、被塗布材を回転させるこ
となく、連続してかつ確実にUV塗料塗装の乾燥
硬化を達成することを目的としたものである。 The present invention was devised to solve the problems and dissatisfaction with the conventional examples described above, and uses a single ultraviolet light source to continuously and reliably apply UV light without rotating the material to be coated. The purpose is to achieve dry hardening of paint coatings.
以下、本発明による線材、棒材の塗装乾燥装置
を、本発明の実施例を示す図面を参照しながら説
明する。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS A coating drying apparatus for wire rods and rods according to the present invention will be described below with reference to drawings showing embodiments of the present invention.
本発明による線材、棒材の塗装乾燥装置は、内
面が鏡面をなす楕円筒体形状をした反射鏡の第1
の焦点2軸上に紫外線光源9を配置し、同様に反
射鏡1の第2焦点3軸上にUV塗料を塗布した線
状、または棒状をした被塗布材Hを通過位置させ
るべく構成されている。 The coating drying device for wire rods and bars according to the present invention has a first reflecting mirror in the shape of an elliptical cylinder with a mirror surface.
An ultraviolet light source 9 is disposed on the two focal axes of the reflecting mirror 1, and a linear or rod-shaped material H coated with UV paint is similarly positioned on the three axes of the second focal point of the reflecting mirror 1. There is.
反射鏡1は、その内周面が直線楕円筒体の内周
面と同一形状をしていて、極めて円滑な鏡面を形
成している。 The inner peripheral surface of the reflecting mirror 1 has the same shape as the inner peripheral surface of a linear elliptical cylinder, and forms an extremely smooth mirror surface.
それゆえ、この反射鏡1の内周面である鏡面
は、第1の焦点2と第2の焦点3とを有すること
になり、両焦点2,3は当然のことながら直線状
に形成されることになる。 Therefore, the mirror surface that is the inner peripheral surface of this reflecting mirror 1 has a first focal point 2 and a second focal point 3, and both focal points 2 and 3 are naturally formed in a straight line. It turns out.
第1の焦点2軸上に配置される紫外線光源9
は、直線線光源となつており、その軸心を第1の
焦点2軸に一致させて反射鏡1に対して不動に組
付け固定されている。 Ultraviolet light source 9 arranged on two axes at the first focal point
is a linear light source, and is immovably assembled and fixed to the reflecting mirror 1 with its axis aligned with the two axes of the first focal point.
外表面にUV塗料を塗布した被塗布材Hは、直
線状に保持された状態で、その軸心を第2の焦点
3軸に位置させた状態で、反射鏡1の一端側から
他端側に向つて通過させられる。 The material to be coated H, whose outer surface has been coated with UV paint, is held in a straight line with its axis positioned at the second focal point 3 axes, and is moved from one end of the reflector 1 to the other end. be passed towards.
なお、上記説明では、紫外線光源9は、その軸
心を第1の焦点2軸上に位置させ、同様に被塗布
材hは、その軸心を第2の焦点3軸上に位置させ
ると述べたが、紫外線光源9および被塗布材Hの
反射鏡1に対する位置関係は、必ずしも厳格なも
のではなく、紫外線光源9および被塗布材Hの反
射鏡1に対する位置関係は、上記した第1および
第2の焦点2,3の軸上から多少はずれても差支
えない。 In the above description, the ultraviolet light source 9 has its axis located on two axes of the first focal point, and similarly, the material to be coated h has its axis located on three axes of the second focal point. However, the positional relationship of the ultraviolet light source 9 and the material to be coated H with respect to the reflecting mirror 1 is not necessarily strict, and the positional relationship of the ultraviolet light source 9 and the material to be coated H with respect to the reflecting mirror 1 is the same as the above-mentioned first and third embodiments. There is no problem even if the focal point of 2 is slightly off the axis of 2 and 3.
すなわち、紫外線光源9から照射された紫外線
が直接または反射鏡1に反射されて被塗布材Hの
外表面全域に照射されれば良いのであるから、こ
の条件を満足できる範囲内において、紫外線光源
9および被塗布材Hの第1および第2の焦点2,
3軸上からのずれか許容されるのである。 That is, since it is sufficient that the ultraviolet rays emitted from the ultraviolet light source 9 are irradiated directly or reflected by the reflecting mirror 1 to the entire outer surface of the material to be coated H, the ultraviolet light source 9 may be used within a range that satisfies this condition. and first and second focal points 2 of the material H to be coated,
Only deviations from the three axes are allowed.
上記のごとく、反射鏡1は、その内周面である
鏡面が楕円筒体形状をしているので、この鏡面の
第1の焦点2軸上に配置された紫外線光源9から
四方に照射された紫外線は、第2図に示すごと
く、第2の焦点3に四方から集光されることにな
る。
As mentioned above, the reflecting mirror 1 has an elliptical cylindrical mirror surface, which is its inner peripheral surface, so that it is irradiated in all directions by the ultraviolet light source 9 placed on the two axes of the first focal point of the mirror surface. As shown in FIG. 2, the ultraviolet rays are focused on the second focal point 3 from all directions.
このため、この第2の焦点3軸上に、被塗布材
Hを位置させると、この被塗布材Hの外周表面全
域には、前記第1の焦点2上に配置された紫外線
光源9から照射された紫外線が、四方から集光照
射されことになる。それゆえ、外表面にUV塗料
を塗布した被塗布材Hを、この第2の焦点3軸上
に配置位置させること、被塗布材Hの外表面に塗
布されたUV塗料には確実に紫外線光源9からの
紫外線が照射されることになり、これによつて
UV塗料の確実な乾燥、硬化が達成される。 Therefore, when the material to be coated H is positioned on the three axes of the second focal point, the entire outer peripheral surface of the material to be coated H is irradiated by the ultraviolet light source 9 located above the first focal point 2. The resulting ultraviolet rays are concentrated and irradiated from all directions. Therefore, it is necessary to position the material to be coated H whose outer surface is coated with UV paint on the three axes of this second focal point, and to ensure that the UV paint applied to the outer surface of the material to be coated H is provided with an ultraviolet light source. 9 will be irradiated with ultraviolet rays, and this will cause
Reliable drying and curing of UV paint is achieved.
また、この被塗布材H表面に塗布されたUV塗
料の乾燥、硬化は、紫外線光源9から照射されて
集光された紫外線により達成されるこのであるの
で、当然のこととしてUV塗料に照射される紫外
線の光量は大きく、このため強力なUV塗料の乾
燥、硬化が達成されるとになる。 Furthermore, since the drying and curing of the UV paint applied to the surface of the material H is achieved by the concentrated ultraviolet rays irradiated from the ultraviolet light source 9, it is natural that the UV paint is not irradiated with the UV paint. The amount of ultraviolet rays emitted is large, and this results in a strong drying and curing of UV paint.
さらに、被塗布材Hは、反射鏡1の第2の焦点
3軸上に位置するだけで四方から紫外線が照射さ
れるので、被塗布材Hの外周面全域に紫外線を照
射させるために、被塗布材Hを自転させたり、ま
たは被塗布材Hの周囲に複数の紫外線光源を装置
する必要がなく、単に1つの紫外線光源9を設け
ると共に、被塗布材Hをその軸心に沿つて直線移
動させるだけで良いので装置全体の構造が簡単で
あると共に、その取扱いおよびい動作が簡単なも
のとなる。 Furthermore, since the material to be coated H is irradiated with ultraviolet rays from all directions simply by being located on the second focus three axes of the reflecting mirror 1, it is necessary to irradiate the entire outer peripheral surface of the material H with ultraviolet rays. There is no need to rotate the material H to be coated or install multiple ultraviolet light sources around the material H to be coated, and simply provide one ultraviolet light source 9 and move the material H to be coated linearly along its axis. Since it is only necessary to do this, the structure of the entire device is simple, and its handling and operation are also simple.
図示実施例の場合、反射鏡1は、その楕円断面
形状の長軸方向に起立させると共に、両焦点2,
3軸を水平にさせた姿勢となつて匡体4内に配置
固定されており、さらにこの反射鏡1は、その楕
円断面形状の短軸に沿つて上下に上部反射鏡1a
と下部反射鏡1bとに2等分割されて、両反射鏡
1a,1b間に間隙を形成させた状態で匡体4内
に固定保持されている。
In the illustrated embodiment, the reflecting mirror 1 is erected in the long axis direction of its elliptical cross-sectional shape, and has both focal points 2,
The reflector 1 is arranged and fixed in the case 4 with its three axes horizontal, and furthermore, the reflector 1 has an upper reflector 1a arranged vertically along the short axis of its elliptical cross-sectional shape.
and a lower reflecting mirror 1b, and are fixedly held in the casing 4 with a gap formed between both reflecting mirrors 1a and 1b.
上部反射鏡1aの第1の焦点2軸上には、この
第1の焦点2軸に中心軸を一致させた状態で紫外
線光源9としての高圧水銀灯が配置固定されてい
る
上部反射鏡1aの上端部には、匡体4の天板に
固定された冷却用ダクト5が開口しており、匡体
4の天板上に設けられた送風機から送り込まれて
くる冷却用空気を紫外線光源9としての高圧水銀
灯に吹き付け、もつてこの高圧水銀灯を冷却する
ようにしている。 A high-pressure mercury lamp as an ultraviolet light source 9 is arranged and fixed on the two axes of the first focal point of the upper reflecting mirror 1a with its central axis aligned with the two axes of the first focal point.The upper end of the upper reflecting mirror 1a A cooling duct 5 fixed to the top plate of the enclosure 4 is open at the top of the enclosure 4, and the cooling air sent from the blower installed on the top plate of the enclosure 4 is used as an ultraviolet light source 9. It is sprayed onto high-pressure mercury lamps to cool them down.
この送風機の設けられた匡体4の天板上には、
排風機も設けられており、匡体4内に送り込まれ
た冷却用空気と匡体4内からの排気を達成するよ
うにしている。 On the top plate of the enclosure 4 where this blower is installed,
An exhaust fan is also provided to achieve cooling air sent into the housing 4 and exhaust from the housing 4.
すなわち、送風機から匡体4内に送り込まれた
冷却用空気は、冷却用ダクト5を通つて紫外線光
源9に吹き付けられて、この紫外線光源9を冷却
し、次いで上部反射鏡1aと下部反射鏡1bとの
間に形成された間隙および反射鏡1の両端面か
ら、反射鏡1外に流出し、そのまま排風機で匡体
4外に排出されるのである。 That is, the cooling air sent into the enclosure 4 from the blower passes through the cooling duct 5 and is blown onto the ultraviolet light source 9 to cool the ultraviolet light source 9, and then the upper reflector 1a and the lower reflector 1b. It flows out of the reflecting mirror 1 through the gap formed between the reflecting mirror 1 and both end faces of the reflecting mirror 1, and is directly discharged to the outside of the casing 4 by the exhaust fan.
叙上構成にあつては、紫外線光源9と被塗布材
3とが同一空間内に対峠するが、通常当該空間に
は上述の如く冷却用空気が供給されるので、嫌気
性UV塗料の場合には酸素により重合反応が妨害
されるため嫌気性UV塗料でない一般のUV塗料
の場合に使用するを良しとする。 In the above configuration, the ultraviolet light source 9 and the material to be coated 3 are located opposite each other in the same space, but since cooling air is normally supplied to this space as described above, in the case of anaerobic UV paint, Since the polymerization reaction is hindered by oxygen, it is recommended to use it with general UV paints that are not anaerobic UV paints.
被塗布材Hは第2の焦点3軸上を走行移動させ
るだけでよい。 The material to be coated H only needs to be moved along the three axes of the second focal point.
なお、図中6は匡体4の天板上に設けられた紫
外線光源9に対する電力供給端子である。 Note that 6 in the figure is a power supply terminal for the ultraviolet light source 9 provided on the top plate of the casing 4.
本発明装置により処理される被塗布材Hとして
は、着色電線が考えられるが、電線以外にも線
状、棒状となつた材料に対してもUV塗料の乾
燥、硬化を達成でき、単なる塗膜成形だけでなく
マク印刷の乾燥、さらにはスライドガラス用グラ
スフアイバーのUV塗料による成形にも利用でき
るものである。 Colored electric wires can be considered as the coated material H treated by the apparatus of the present invention, but drying and curing of UV paint can also be achieved on linear or rod-shaped materials other than electric wires, and it is possible to dry and harden UV paints on materials other than electric wires, such as mere coating films. It can be used not only for molding, but also for drying macro printing, and even for molding glass fibers for slide glasses with UV paint.
以上の説明から明らかなごとく、本発明は、単
一の紫外線発生源からの紫外線を被塗布材の全周
にわたつてほぼ均一に照射することができるの
で、高価な紫外線発生源の使用数を大幅に少なく
することができ、これによつて装置全体を安価に
製作することができると共に、冷却等の付属設備
が少なくてすむので小型化および取扱いの簡単化
を達成でき、さらに発生した紫外線を効率良く被
塗布材に照射できるので、効率の良いUV塗料の
乾燥硬化動作を得ることができる等多くの優れた
効果を発揮するものである。
As is clear from the above description, the present invention can irradiate the coated material almost uniformly with ultraviolet rays from a single ultraviolet generating source, thereby reducing the number of expensive ultraviolet generating sources used. This makes it possible to manufacture the entire device at a low cost, and requires less accessory equipment such as cooling, making it more compact and easier to handle. Since it can efficiently irradiate the material to be coated, it exhibits many excellent effects such as efficient drying and curing of UV paint.
第1図は、本発明装置の一実施例を示す縦断正
面図である。第2図は、本発明装置の動作原理を
説明するための説明図である。
符号の説明1……反射鏡、2……第1の焦点、
3……第2の焦点、9……紫外線光源、H……被
塗布材。
FIG. 1 is a longitudinal sectional front view showing an embodiment of the apparatus of the present invention. FIG. 2 is an explanatory diagram for explaining the operating principle of the apparatus of the present invention. Explanation of symbols 1...Reflector, 2...First focal point,
3... Second focal point, 9... Ultraviolet light source, H... Material to be coated.
Claims (1)
1の第1の焦点2軸上に紫外線光源9を配置し、
前記反射鏡1の第2の焦点3軸上に紫外線硬化性
塗料を塗布した線材、棒材等の被塗布材Hを通過
位置させる線材、棒材の塗装乾燥装置。1. An ultraviolet light source 9 is arranged on the two axes of the first focal point of a reflecting mirror 1 having an ellipsoidal cylinder shape with a mirrored inner surface,
A coating drying device for wire rods, rods, etc., in which a coated material H, such as a wire rod or rod, coated with an ultraviolet curable paint is passed through and positioned on the second focal point 3 axes of the reflecting mirror 1.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP21657189A JPH02111475A (en) | 1989-08-23 | 1989-08-23 | Coating and drying device for wire rod and bar |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP21657189A JPH02111475A (en) | 1989-08-23 | 1989-08-23 | Coating and drying device for wire rod and bar |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP6052879A Division JPS55152567A (en) | 1979-05-18 | 1979-05-18 | Coating and drying apparatus for wire and bar |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH02111475A JPH02111475A (en) | 1990-04-24 |
| JPH0349625B2 true JPH0349625B2 (en) | 1991-07-30 |
Family
ID=16690510
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP21657189A Granted JPH02111475A (en) | 1989-08-23 | 1989-08-23 | Coating and drying device for wire rod and bar |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH02111475A (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3422253B2 (en) | 1998-04-30 | 2003-06-30 | ウシオ電機株式会社 | High pressure discharge lamp |
| JP6660317B2 (en) * | 2017-01-31 | 2020-03-11 | Hoya Candeo Optronics株式会社 | Light irradiation device |
-
1989
- 1989-08-23 JP JP21657189A patent/JPH02111475A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPH02111475A (en) | 1990-04-24 |
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