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JPH0354011B2 - - Google Patents
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JPH0354011B2 - - Google Patents

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Publication number
JPH0354011B2
JPH0354011B2 JP62218141A JP21814187A JPH0354011B2 JP H0354011 B2 JPH0354011 B2 JP H0354011B2 JP 62218141 A JP62218141 A JP 62218141A JP 21814187 A JP21814187 A JP 21814187A JP H0354011 B2 JPH0354011 B2 JP H0354011B2
Authority
JP
Japan
Prior art keywords
correction
metal member
amount
bending
comparison
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP62218141A
Other languages
Japanese (ja)
Other versions
JPS6462220A (en
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed filed Critical
Priority to JP21814187A priority Critical patent/JPS6462220A/en
Publication of JPS6462220A publication Critical patent/JPS6462220A/en
Publication of JPH0354011B2 publication Critical patent/JPH0354011B2/ja
Granted legal-status Critical Current

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  • Straightening Metal Sheet-Like Bodies (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)

Description

【発明の詳細な説明】 産業上の利用分野 本発明は、自動車のドアサツシユやガイドレー
ル等の長尺な金属部材の軸線方向を所定形状に折
曲成形することに適用する長尺な金属部材の軸線
曲げ矯正方法に関するものである。
DETAILED DESCRIPTION OF THE INVENTION Field of Industrial Application The present invention relates to a long metal member that is applied to bending the axial direction of a long metal member such as an automobile door sash or a guide rail into a predetermined shape. The present invention relates to a method for correcting axial bending.

従来の技術 従来、被加工部材の曲げ状態を矯正する手段と
しては自動車用フレーム付きドアサブアツセンブ
リの製造工程でロウ付け後のドアフレームの建付
位置を矯正するものが知られている(実開昭61−
92413号)。
BACKGROUND ART Conventionally, as a means for correcting the bent state of a workpiece, a method is known that corrects the installation position of a door frame after brazing in the manufacturing process of a door subassembly with an automobile frame (in practice). 1986-
No. 92413).

この矯正手段は作業開始時にドアフレーム建付
位置の矯正部を測定原点位置まで駆動源で移動さ
せ、それを測定原点位置の検出センサで検知する
ことにより停止させた後、矯正部に設けた建付位
置測定センサでドアフレームの建付位置を測定
し、この測定信号に基づいてドアフレームの矯正
するべき曲げ量を算出し、その曲げ量に応じて矯
正部の駆動源を作動させ、この矯正部でドアフレ
ームを曲げ量だけ押し曲げて矯正した後、矯正部
を復帰させて建付位置測定用センサでドアフレー
ムの建付位置を再度測定し、その測定信号をコン
トローラに送つて次のドアフレームの曲げ量を算
出すると共に、この曲げ量に応じて矯正部を移動
することにより曲げ量がゼロになるまで矯正部を
繰返し動作させるものである。
This correction means uses a drive source to move the correction part at the door frame installation position to the measurement origin position at the start of work, stops it by detecting it with the measurement origin position detection sensor, and then moves the correction part at the correction part. The installation position of the door frame is measured by the attached position measurement sensor, the amount of bending of the door frame to be corrected is calculated based on this measurement signal, and the drive source of the correction section is operated according to the amount of bending, and the correction is performed. After straightening the door frame by pressing the door frame by the bending amount, the correction unit is returned to its original position, and the installation position measurement sensor measures the installation position of the door frame again, and the measurement signal is sent to the controller to move the next door. The amount of bending of the frame is calculated, and the correction section is moved in accordance with the amount of bending, thereby repeatedly operating the correction section until the amount of bending becomes zero.

その矯正手段を適用し、例えば第15図で示す
ような横断面形状を有ししかも第16図で示す如
き軸線曲げ形状を有する自動車用ドアサツシユS
を矯正するときには軸線部分S1を固定し、それか
ら延長する軸線部分S2またはS3が所定の曲げ形状
基準点Oに対してプラス側或いはマイナス側に位
置するか、また、この位置が第17図にも示すよ
うな許容範囲を越えてどの程度であるか等を作業
開始の初回データとして測定し、その上で測定デ
ータに基づいて矯正部を移動させた後は測定原点
と現在の軸線部分S2またはS3の位置との間で次の
曲げ量を測定して曲げ量がねらい値ゼロになるま
で矯正部を繰返し動作させる手順で行わねばなら
ないことになる。
By applying the correction means, for example, a door sash S for an automobile having a cross-sectional shape as shown in FIG. 15 and an axially bent shape as shown in FIG.
When correcting, fix the axis line part S1 , and check whether the axis line part S2 or S3 extending from it is located on the plus side or minus side with respect to the predetermined bending shape reference point O, and whether this position is the 17th As shown in the figure, the extent to which the tolerance is exceeded is measured as initial data before starting work, and after moving the orthodontic part based on the measured data, the measurement origin and the current axis are measured. This means that the next amount of bending must be measured between the position S 2 or S 3 and the correction section must be operated repeatedly until the amount of bending reaches the target value of zero.

発明が解決しようとする問題点 然し、上述した矯正手段を自動車用ドアサツシ
ユ等の軸線曲げ部材に適用するときには矯正ねら
い値に対してプラス、マイナス側の両方より矯正
を行うとこらからデータ類が多量になつて取扱い
が困難であるばかりでなく、材質のバラ付き、ワ
ークの種類、矯正個所、初期セツト位置等も考慮
して曲げ量を求めなければならないからデータが
不明確なものになつてしまう。
Problems to be Solved by the Invention However, when applying the above-mentioned correction means to axial bending members such as automobile door frames, a large amount of data is required since correction is performed from both the plus and minus sides of the correction target value. Not only is it difficult to handle, but the amount of bending must also be determined by taking into account variations in the material, type of workpiece, correction location, initial setting position, etc., resulting in unclear data. .

問題点を解決するための手段 本発明に係る長尺な金属部材の軸線曲げ矯正方
法においては、長尺な直線状の金属素材から曲げ
基準角度に対して基準角度を越えた小さい範囲の
曲げ角度または基準角度に達しない大きな範囲の
曲げ角度のいずれか一方に軸線が曲げ加工された
金属部材を矯正されない所定部分で固定して延長
方向の軸端側を偏位自在にセツトし、この金属部
材のいずれか一方の軸線曲げ角度に応じた初期の
セツト位置と曲げ基準角度の所定位置との間を複
数に区分し、その区分に基いて初回の矯正動作を
開始する際に金属部材の延長方向を支持する矯正
部が金属部材の初期セツト位置である機械原点か
らの位置を確認し、この確認位置に応じて第1の
比較部で所望の曲げ基準角度である矯正ねらい値
に対する比較並びに矯正ねらい値に対する初回矯
正量及びこれに伴う矯正量の加算量を決定し、更
に2回目以降の矯正動作を開始する際に矯正部が
金属部材の初期セツト位置である機械原点からの
位置を確認して第2比較部以降の複数系列で矯正
ねらい値に対する比較及び複数個備える粗ねらい
値に対する比較並びに各粗ねらい値に対する矯正
量の加算量を決定し、その決定値に基づいて金属
部材の固定された所定部分から延長する軸端側を
曲げ基準角度側に向う一方側から数回に亘り移動
変形させて金属部材の軸線を矯正曲げするように
されている。
Means for Solving the Problems In the method for correcting axial bending of a long metal member according to the present invention, a long straight metal material is bent at a bending angle within a small range exceeding the standard bending angle. Alternatively, a metal member whose axis has been bent in one of a large range of bending angles that do not reach the reference angle is fixed at a predetermined portion that is not corrected, and the shaft end side in the extension direction is set so as to be freely deflectable. The area between the initial set position corresponding to either one of the axis bending angles and the predetermined position of the bending reference angle is divided into multiple sections, and the extension direction of the metal member is determined when starting the first straightening operation based on the divisions. The straightening part that supports the metal member confirms its position from the machine origin, which is the initial set position of the metal member, and according to this confirmed position, the first comparison part compares it with the straightening target value, which is the desired bending reference angle, and determines the straightening target. Determine the amount of initial correction for the value and the amount of addition of the correction amount associated with this, and further check the position of the correction part from the machine origin, which is the initial setting position of the metal member, when starting the second and subsequent correction operations. In the plurality of series after the second comparison section, a comparison is made with respect to the correction target value, a comparison is made with a plurality of coarse target values, and the amount of addition of the correction amount to each coarse target value is determined, and the fixation of the metal member is determined based on the determined value. The shaft end side extending from a predetermined portion is moved and deformed several times from one side facing the bending reference angle side, thereby correcting and bending the axial line of the metal member.

また、長尺な直線状の金属素材から曲げ基準角
度に対して基準角度を越えた小さい範囲の曲げ角
度または基準角度に達しない大きな範囲の曲げ角
度のいずれか一方に軸線が曲げ加工された金属部
材を矯正されない所定部分で固定して延長方向の
軸端側を偏位自在にセツトし、この金属部材のい
ずれか一方の軸線曲げ角度に応じた初期のセツト
位置と曲げ基準角度の所定位置との間を複数に区
分し、 その区分に基いて初回の矯正動作を開始する際
には金属部材の延長方向を支持する矯正部が金属
部材の初期セツト位置である機械原点からの位置
を確認と、この確認位置に応じて第1の比較部で
所望の曲げ基準角度である矯正ねらい値に対する
比較並びに矯正ねらい値に対する初回矯正量及び
これに伴う矯正量の加算量を決定すると共に、初
回矯正量とそれに伴う矯正量の加算量と補正量と
の和のうち少なくとも初回矯正量とそれに伴う矯
正量の加算量との和を初回矯正量の総和として記
憶部に記憶させ、 また、第2回目以降の矯正動作を開始する際に
は矯正部が金属部材の初期セツト位置である機械
原点からの位置を確認して第2比較部以降の複数
系列で矯正ねらい値に対する比較及び複数個備え
る粗ねらい値に対する比較並びに各粗ねらい値に
対する矯正量の加算量を決定し、且つ、第2比較
部以降の比較部に設定された複数個の粗ねらい値
で最も機械原点側に設定された比較設定条件と比
較し、その条件が満足されるまで矯正量の総和に
矯正量の加算量を加算して矯正量の総和として記
憶部に改めて記憶させ、 この条件が満足されると、次に機械原点側に設
定された条件よりも矯正ねらい値側で前回の比較
設定条件に最も近い比較設定条件と比較し、その
条件が満足されるまで初回矯正量の加算量よりも
小さい矯正量の加算量が設定されて矯正量の総和
に矯正量の加算量を加算して矯正量の総和として
記憶部に改めて記憶させ、 第1、2またはそれ以降の比較部で設定された
矯正量の加算量を初回矯正量または矯正量の総和
に逐次加算して記憶部に記憶させると共に、第2
比較部以降での矯正量の加算量が比較条件を満足
する毎に金属部材の固定された軸線部分から延長
する軸端側を矯正ねらい値に向つて徐々に接近す
る小さな値で曲げ基準角度に向う一方側から数回
に亘り移動変形させて金属部材の軸線を矯正曲げ
するようにすることが行われている。
In addition, metal whose axis has been bent from a long straight metal material to either a small bending angle that exceeds the standard angle or a large range of bending angles that do not reach the standard angle. The member is fixed at a predetermined portion that will not be corrected, and the shaft end side in the extension direction is set so as to be freely deflectable, and the initial set position and the predetermined position of the bending reference angle are determined according to the bending angle of either axis of this metal member. When starting the first straightening operation based on the division, it is necessary to check the position of the straightening part that supports the extension direction of the metal member from the machine origin, which is the initial set position of the metal member. , In accordance with this confirmation position, the first comparison section compares the correction target value, which is the desired bending reference angle, and determines the initial correction amount and the accompanying correction amount addition amount with respect to the correction target value, and also determines the initial correction amount. and the sum of the additional amount of correction amount and the correction amount accompanying it, at least the sum of the initial correction amount and the additional amount of correction amount accompanying it is stored in the storage unit as the total of the initial correction amount, and from the second time onwards. When starting the straightening operation, the straightening section confirms the position from the machine origin, which is the initial set position of the metal member, and compares it with the straightening target value in multiple series from the second comparison section onwards, and compares it with the rough target value provided. and determine the addition amount of the correction amount for each coarse aim value, and also determine the comparison setting condition set closest to the machine origin among the plural coarse aim values set in the comparison parts after the second comparison part. The addition amount of the correction amount is added to the total amount of correction until the condition is satisfied, and it is stored again in the memory unit as the total amount of correction. When this condition is satisfied, the next step is to move to the machine origin side. A comparison setting condition that is closest to the previous comparison setting condition on the correction target value side than the set condition is compared, and an additional amount of correction amount smaller than the addition amount of the initial correction amount is set until that condition is satisfied. The addition amount of correction amount is added to the total amount of correction, and the addition amount of correction amount is stored again in the storage unit as the total amount of correction, and the addition amount of correction amount set in the first, second, or subsequent comparison section is used as the initial correction amount. Alternatively, the total amount of correction is sequentially added and stored in the storage unit, and the second
Every time the addition of the correction amount after the comparison part satisfies the comparison condition, the shaft end side extending from the fixed axis line part of the metal member is bent at a small value that gradually approaches the correction target value to the standard angle. The metal member is moved and deformed several times from the other side to correct and bend the axis of the metal member.

作 用 この長尺な金属部材の軸線曲げ矯正方法では曲
げ基準角度に対して小さいか或いは大きい曲げ角
に予め長尺な直線状の金属素材を軸線曲げし、そ
のいずれか一方側からのみ矯正変形を行うから矯
正量の演算並びに手段を簡略化できるばかりでな
く、この矯正量は初期のセツト位置と曲げ基準角
度の所定位置との間を複数に区分して各区分毎に
決定し、その決定値に基いて金属部材の固定され
た所定部分から延長する軸端部分から延長する軸
端側を曲げ基準角度に向けて数回に亘り移動させ
て変形し、しかも所定の曲げ基準角度に向うに従
つて予め設定した寸法区分を通過する毎に増加矯
正量を減じて微小範囲で移動変形させるよう設定
されているから精度の高い軸線の矯正を行い得る
ようになる。
Function: In this method for correcting axial bending of a long metal member, a long straight metal material is axially bent in advance to a bending angle that is smaller or larger than the bending standard angle, and the correction deformation is performed only from one side. This not only simplifies the calculation and means for calculating the amount of correction, but also allows the amount of correction to be determined by dividing the area between the initial set position and the predetermined position of the bending reference angle into multiple sections, and determining the amount for each section. Based on the value, the shaft end extending from the shaft end extending from a fixed predetermined portion of the metal member is moved and deformed several times toward the bending reference angle, and furthermore, the shaft end side extending from the shaft end portion extending from the fixed predetermined portion of the metal member is deformed several times toward the bending reference angle. Therefore, each time it passes through a predetermined dimension division, the incremental correction amount is reduced and the movement and deformation is performed within a minute range, so that highly accurate axial correction can be performed.

実施例 以下、第1〜14図を参照して説明すれば、次
の通りである。
Embodiments The following description will be made with reference to FIGS. 1 to 14.

この軸線曲げ矯正方法は長尺な直線状の金属素
材から自動車用のドアサツシユやガイドレール等
の長尺な金属部材を所定形状に軸線曲げ成形する
に適用するものであり、その具体例としてドアサ
ツシユを例示すると、このドアサツシユは第1図
で示すように長尺な直線状の金属素材から中間辺
の軸線部分S1を中心に左右に延長する軸線部分
S2,S3を曲げ加工機(図示せず)で曲げ加工した
ものを用いることにより製造される。その際に、
所定の曲げ基準角線Oに対して基準角度αを越え
た小さな範囲の曲げ角度β1,β2…または基準角度
αに達しない大きな範囲のいずれか一方にまとめ
て各軸線部分S2,S3を軸線曲げする。この軸曲げ
加工に従つて、第1図中には軸線部分S2が基準角
度αを越えた小さな範囲の曲げ角度β1,β2…、即
ちマイナス側に曲げて示されており、それは第2
図で示す白抜き部分の許容範囲以外は全て斜線描
写したマイナス側に超加曲げされたものになつて
いる。
This axial bend correction method is applied to the axial bending of long linear metal members such as automobile door frames and guide rails into a predetermined shape. For example, as shown in Fig. 1, this door sash is made of a long straight metal material with an axis extending left and right around the axis S1 at the middle side.
It is manufactured by bending S 2 and S 3 using a bending machine (not shown). At that time,
With respect to a predetermined bending reference angle line O, bending angles β 1 , β 2 in a small range that exceed the reference angle α or in a large range that does not reach the reference angle α are combined into each axis line portion S 2 , S 3 is bent along the axis. According to this axial bending process, the axial line portion S 2 is shown bent in a small range of bending angles β 1 , β 2 . 2
All parts other than the allowable range shown in the white part shown in the figure are extremely bent in the negative direction as indicated by diagonal lines.

この前加工を行つた金属部材Sに対し、第3〜
5図で示す矯正装置を適用することにより軸線部
分S1またはS2の曲げ矯正を行う。その矯正装置は
金属部材Sをいずれも同じ位置にセツトするべく
軸線部分S1に付けた基準点1やこれと共に金属部
材Sの曲げ加工前に先端部より一定長さ位置に付
着するマークに合せて金属部材Sを挟持するクラ
ンプ2を備えるものであり、このクランプ2はエ
アー圧または油圧等の駆動シリンダ2aで金属部
材Sの矯正されない軸線部分S1を長手方向に沿つ
て挟持できるようになつている。そのセツト位置
から金属部材Sの軸線部分S2,S3の左右に突出す
る位置にはサーボ、パルス、ステツピング等の駆
動モータ3で動作する駆動機構部が配置されてお
り、この駆動モータ3はカツプリング4aで連結
したボールねじ軸4を回動し、ガイドレール5に
沿つて矯正部テーブル6を所定方向に移動させる
ようになつている。ボールねじ軸4は受け台4
b,4cで軸支され、また、ガイドレール5は左
右端をブラケツト5a,5bに夫々固定支持し或
いはボルトで基板に直接固定することにより取付
けられている。矯正部テーブル6の移動路側部に
は原点及びオーバーラン防止用のアクチユエータ
ドツグ6aが装備され、また、反対側の側部には
パルスジエネレータ7が配置されている。このパ
ルスジエネレータ7は矯正部テーブル6に取付け
た金具6bと端末を連結したワイヤー7aの移動
量が摺接駒7bを介して伝達されることによりワ
イヤー7aの移動量を検知するものであり、ワイ
ヤー7aは溝付きの案内駒7c,7dで回転可能
に張設支持されている。また、アクチユエータド
ツグ6aを装備した側には原点検出アクチユエー
タ8とオーバーラン防止用アクチユエータ9a,
9bが配設されている。テーブル6上に搭載する
矯正部10は第4,5図で示すように金属部材S
の軸線部分S2,S3を受止め載置可能な略L字状の
ものでなり、その下部側はテーブル6に固定され
たカムフオロアー11の軸を中心として首振り自
在なようにスラストベアリング11aを介在させ
てカムフオロア11をセツトボルト11b,11
cで固定することにより矯正部テーブル6に取付
けられている。その矯正部10には垂直部分の上
下端側に投光器、受光器等の位置検出用センサー
12a,12bを備えて金属部材Sの位置を検出
する。また、ボールねじ軸4を軸受けする保持具
13の位置はパルスジエネレータ7からの信号を
処理して検出できるよう構成されている。
For the metal member S that has been previously processed, the third to
By applying the straightening device shown in FIG. 5, the bending of the axial portion S 1 or S 2 is straightened. The straightening device sets the metal members S in the same position by aligning them with a reference point 1 attached to the axis S 1 and with a mark attached at a certain length from the tip of the metal member S before bending the metal member S. The clamp 2 is equipped with a clamp 2 that clamps the metal member S, and the clamp 2 is capable of clamping the uncorrected axial line portion S1 of the metal member S along the longitudinal direction using a drive cylinder 2a such as an air pressure or hydraulic pressure cylinder. ing. A drive mechanism section operated by a drive motor 3 such as a servo, pulse, or stepping motor is disposed at a position projecting from the set position to the left and right of the axial line portions S 2 and S 3 of the metal member S. A ball screw shaft 4 connected by a coupling ring 4a is rotated to move a correction unit table 6 in a predetermined direction along a guide rail 5. The ball screw shaft 4 is a cradle 4
The guide rail 5 is mounted by fixing and supporting the left and right ends on brackets 5a and 5b, respectively, or directly fixing it to a board with bolts. An actuator dog 6a for the origin and overrun prevention is provided on the side of the movement path of the correction unit table 6, and a pulse generator 7 is provided on the opposite side. This pulse generator 7 detects the amount of movement of the wire 7a, whose end is connected to a metal fitting 6b attached to the orthodontic table 6, as the amount of movement of the wire 7a is transmitted via the sliding piece 7b. The wire 7a is rotatably stretched and supported by grooved guide pieces 7c and 7d. Also, on the side equipped with the actuator dog 6a, an origin detection actuator 8 and an overrun prevention actuator 9a,
9b is provided. The correction unit 10 mounted on the table 6 is a metal member S as shown in FIGS.
The lower part of the thrust bearing 11a is designed to be able to swing freely around the axis of the cam follower 11 fixed to the table 6. Set the cam follower 11 with the set bolts 11b, 11
It is attached to the orthodontic unit table 6 by fixing it with c. The correction unit 10 is provided with position detection sensors 12a and 12b such as a light emitter and a light receiver at the upper and lower ends of the vertical portion to detect the position of the metal member S. Further, the position of the holder 13 that supports the ball screw shaft 4 can be detected by processing the signal from the pulse generator 7.

この矯正装置を用いては基準点1に合せてクラ
ンプ2で軸線部分S1を挟持して金属部材Sをセツ
トした後、軸線部分S2,S3を矯正部10で数回に
亘つて移動変形させることにより所定の曲げ基準
角線まで矯正する。その矯正にあたつては第6図
で示すようにエアー押しトライで試験的に求めた
値区分に応じて初期セツト位置と曲げ基準角度の
所定位置との間を第7図で示すように複数の区域
A1、A2、A3…Ao(以下、「AV値」と略称する。)
に区分し、この区分毎に初回矯正量(以下、
「BV値」と略称する。)を設定すると共に、粗ね
らい値C1、C2、C3…(以下、「CV値」と略称す
る。)に機械的原点側に近い方から設定されたCV
値を一段づつ通過するのに従つて少しづつ矯正量
の加算値を減少した矯正量を設定する。但し、
CV値は位置検出サンサー12a,12bが検知
する上または下限のねらい値の(±)方向に設定
し、それが(±)の範囲内にあるときはCV値は
適用されない。これらは第7図でも示す如く曲げ
基準角度の所定値(以下、「矯正ねらい値」と略
称する。)をAV値→A12と設定し、それに対して
第6図で示すようにCV値は軸線部分S2,S3をプ
ラス方向に曲げ加工した場合、即ち矯正オーバー
に対する公差値=C3−A12に、またマイナス方向
に曲げ加工した場合、矯正不足に対する公差値=
C2−A12になるよう設定する。また、その設定さ
れた各BV値に対し矯正量の増加分を設定する
(以下、「BVD値」と略称する。)。また、各CV値
に対して矯正量の増加分を設定する(以下、
「DV値」と略称する。)。この際にBVD値>DV値
であり、しかもDV値は対応するCV値が原点側
に向うほど大きくして矯正ねらい値に近くなるほ
ど小さい値に設定する。これらAV,BV,
BVD,DV,CV値を整理すると第7図で示すよ
うな折線グラフとして表わすことができ、それを
矯正データとして用いる。この矯正データを用い
るに際し、原点検出アクチユエータ8による機械
原点確認位置を基準に金属部材Sの軸線部分S2
S3をセンサー12a,12bにより感知した位置
と矯正ねらい値との位置関係を比較するときは
AV値による比較部とCV値による比較部の2系
列を設定する。
Using this straightening device, after setting the metal member S by clamping the axial line part S1 with the clamp 2 in alignment with the reference point 1, the axial line parts S2 and S3 are moved several times by the straightening part 10. By deforming, the bending is corrected to a predetermined reference angle line. In order to correct this, as shown in Fig. 6, there are multiple positions between the initial set position and the predetermined position of the bending reference angle, as shown in Fig. area of
A 1 , A 2 , A 3 ...A o (hereinafter abbreviated as "AV value")
For each category, the initial correction amount (hereinafter referred to as
It is abbreviated as “BV value”. ), and also set the rough aim values C 1 , C 2 , C 3 ... (hereinafter abbreviated as "CV values") starting from the one closest to the mechanical origin.
The correction amount is set by decreasing the added value of the correction amount little by little as the value is passed one step at a time. however,
The CV value is set in the (±) direction of the upper or lower target value detected by the position detection sensor 12a, 12b, and when it is within the (±) range, the CV value is not applied. As shown in Fig. 7, the predetermined value of the bending reference angle (hereinafter referred to as the "correction target value") is set as AV value → A 12 , and as shown in Fig. 6, the CV value is When the axis line portions S 2 and S 3 are bent in the positive direction, that is, the tolerance value for over-correction = C 3 - A 12 , and when the axis portions are bent in the negative direction, the tolerance value for under-correction =
Set so that C 2 − A 12 . Further, an increase in the amount of correction is set for each of the set BV values (hereinafter abbreviated as "BVD value"). Also, set the amount of correction increase for each CV value (hereinafter,
It is abbreviated as "DV value". ). At this time, the BVD value is greater than the DV value, and the DV value is set to a larger value as the corresponding CV value approaches the origin, and a smaller value as the corresponding CV value approaches the correction target value. These AV, BV,
When the BVD, DV, and CV values are organized, they can be expressed as a line graph as shown in Figure 7, which is used as correction data. When using this correction data, the axis line portion S 2 of the metal member S is determined based on the mechanical origin confirmation position by the origin detection actuator 8
When comparing the positional relationship between the position of S 3 detected by sensors 12a and 12b and the correction target value,
Two series are set: a comparison section based on AV values and a comparison section based on CV values.

その作動系統は第8図に示されており、初回矯
正に先立つてAV値による比較を開始する前に初
回であるか2回目以降かを判定させ、AV値によ
る比較またはCV値による比較かを選択する。原
点より矯正部10が移動開始して金属部材Sに接
したとき位置検出センサー12a,12bが軸線
部分S2,S3を感知する(以下、「FRC」と略称す
る。)と、その位置を記憶して比較部へ移る。比
較部では初回の比較か或いは2回以降の比較かを
判定しAV値(またはCV値)を比較選択して金
属部材を矯正したときに発生する矯正ねらい値に
対する矯正オーバーを事前に防止する。この比較
操作はA1≧FRCを満足しない場合に、次のA2
FRC、&A3≧FRC…と順次に進む。また、満足
した場合にはAV値比較部に初回を通過したこと
を記憶させてフラグセツトする。この際にFRC
はAV値のAK-1<FRC≦AKを満足する位置関係
にあるから、それに対応する初回矯正量BV値が
選択される。また、2回目よりCV値のC1に向つ
て矯正を進めるために矯正量の加算値となる
BVD値を選択する。これにより初期に設定され
た補正量を含めて矯正量が決定される。即ち、
AK-1<FRC≦AK区分を満足するFRCに対する矯
正量=(BV値)+(FRC)+(補正量)が決定され
る。その計算結果は、総和として記憶すると共に
更にプリセツトする。また、矯正部10の移動は
常にパルスジエネレータ7を介してチエツクされ
ており、、プリセツト値まで駆動モータ3は作動
し続ける。その作動で移動距離がプリセツトの値
になると、駆動モータ3を停止させて少し時間を
持つた後に戻り動作開始させる。この際に矯正部
10の位置を記憶するカウンターは矯正方向へア
ツプカウントされ、また戻り方向へダウンカウン
トされるようなつている。矯正部10が金属部材
Sの軸線部分S2,S3から離反したことを位置検出
センサー12a,12bが検出すると、戻り動作
は停止させて少し時間を持つた後に再度矯正方向
に移動を開始する。それに伴つて、矯正部10の
位置を記憶するカウンターはアツプカウントされ
るようになる。
The operating system is shown in Figure 8. Prior to the first correction, before starting the comparison using the AV value, it is determined whether it is the first time or the second time or later, and it is determined whether the comparison is based on the AV value or the CV value. select. When the correction unit 10 starts moving from the origin and comes into contact with the metal member S, the position detection sensors 12a and 12b detect the axis portions S 2 and S 3 (hereinafter abbreviated as "FRC"), and the position is detected. Memorize it and move on to the comparison section. The comparison section determines whether it is the first comparison or the second or later comparison, compares and selects the AV value (or CV value), and prevents in advance the over-correction of the correction target value that occurs when the metal member is corrected. If this comparison operation does not satisfy A 1 ≧ FRC, then A 2
FRC, &A 3 ≧FRC…Proceed sequentially. Furthermore, if it is satisfied, the AV value comparison section stores the fact that it has passed the first time and sets a flag. At this time, FRC
is in a positional relationship that satisfies the AV value A K-1 <FRC≦A K , so the corresponding initial correction amount BV value is selected. In addition, from the second time onward, the amount of correction will be added in order to advance the correction toward the CV value of C 1 .
Select BVD value. In this way, the correction amount is determined including the initially set correction amount. That is,
A K-1 <FRC≦A Correction amount for FRC satisfying the A K category = (BV value) + (FRC) + (correction amount) is determined. The calculation result is stored as a summation and further preset. Furthermore, the movement of the correction section 10 is constantly checked via the pulse generator 7, and the drive motor 3 continues to operate up to the preset value. When the moving distance reaches the preset value by this operation, the drive motor 3 is stopped and after a short period of time, the return operation is started. At this time, a counter that stores the position of the correction section 10 is configured to count up in the correction direction and count down in the return direction. When the position detection sensors 12a and 12b detect that the correction part 10 has separated from the axial line portions S2 and S3 of the metal member S, the return operation is stopped and after a short period of time, the movement in the correction direction is started again. . Along with this, the counter that stores the position of the correction section 10 starts to count up.

なお、矯正部10は矯正部テーブル6に対して
首振り自在なので、矯正部テーブル6の前進、後
退移動中は金属部材Sに対してある一定の線また
は面接触を保つて金属部材Sの移動に追随する。
従つて、矯正部10は金属部材Sに対して作動中
に安定した矯正力を作用することができる。
Note that since the correction unit 10 can swing freely relative to the correction unit table 6, the metal member S is moved while maintaining a certain line or surface contact with the metal member S while the correction unit table 6 is moving forward or backward. Follow.
Therefore, the correction section 10 can apply a stable correction force to the metal member S during operation.

2回目からの矯正では位置検出センサー12
a,12bが金属部材Sの軸線部分S2,S3を感知
すると、その位置(FRC)を記憶して比較部の
選択を行う。その選択は初回でフラグがセツトさ
れているので、それで判別することができる。2
回目ではCV値との比較が開始されてC1≧FRCで
条件が満足される場合に、初回で選択された
BVD値が前回の総和(計算結果)に加算される
ことにより総和として再び保存される。また、2
回目以降の矯正動作はCV値のC1に向つて条件が
合わなくなるまで、初回に選択されたBVD値の
矯正量の増加分として順次に加算されていくこと
になる。従つて、矯正量を変化させて直接に矯正
ねらい値(AV値のA12)に接近させるのではな
く、粗の矯正ねらい値であるCV値のC1に向つて
矯正動作を進めることにより、材質乃至特性のバ
ラ付き、断面形状のバラ付き、加工工程からのバ
ラ付き等があつて矯正量に対する矯正結果に不確
定要素からのバラ付きが含まれていても、公差を
オーバーせずにC1<FRC≦C2の条件を満足する
に十分な寸法位置関係を寄せられるようになる。
なお、金属部材の材質乃至特性のバラ付きによる
矯正量の増減は外部の転換器、サムスイツチ等を
用いてコード化された符号付きの補正量として設
定し、それを初回矯正量の演算時に演算要素とし
て用いれば材質乃至特性のバラ付きに伴う矯正量
の変化を補正できることにより、ロツト毎に材質
の特性が大きく変化しても矯正操作に用いる種々
のデーター(例えばAV,BV,CV…等の値)を
大幅に入れ換えずに済むようにできる。
In the second and subsequent corrections, the position detection sensor 12
When a and 12b sense the axial line portions S 2 and S 3 of the metal member S, they memorize the position (FRC) and select a comparison portion. Since the flag is set the first time the selection is made, it can be determined based on that flag. 2
In the first time, the comparison with the CV value is started, and if the condition is satisfied with C 1 ≧ FRC, it is selected in the first time.
The BVD value is added to the previous total (calculation result) and saved again as a total. Also, 2
In the subsequent correction operations, the increments of the correction amount for the BVD value selected at the first time are sequentially added until the conditions are no longer met toward the CV value C1 . Therefore, instead of changing the correction amount to directly approach the correction target value (AV value A 12 ), by proceeding with the correction operation toward the CV value C 1 which is the rough correction target value, Even if there are variations in the material or properties, variations in the cross-sectional shape, variations from the processing process, etc., and the correction results for the correction amount include variations from uncertain factors, C can be achieved without exceeding the tolerance. 1 <FRC≦C It becomes possible to obtain sufficient dimensional and positional relationships to satisfy the condition 2 .
Incidentally, the increase or decrease in the amount of correction due to variations in the material or characteristics of the metal member is set as a coded correction amount using an external converter, thumb switch, etc., and this is used as the calculation element when calculating the initial amount of correction. By using it as ) can be avoided without major replacement.

前回の矯正動作でC1<FRC≦C2が条件を満足
すると、それ以降の比較はCV値のC2と比較さ
れ、条件が満足する場合には矯正量の増加分
BVD値より小さい増加分DV値がCV値に対応し
て選択されることにより矯正量は(DV値)+(総
和)となる。また、それ以降はFRCにはC2
FRCの条件に合わなくなるまでDV値が加算され
るので、矯正量の変化は第9図で示すようにな
る。その結果でC2≧FRCの条件に合わなくなる
と、次はCV値のC3と比較されることになるとこ
ろから第8図で示すようにC2<FRC≦C3の条件
が満足する場合にはOKとなり、また、FRC>C3
の場合にはプラス公差をオーバーしたことになる
ためNGとする。従つて、CV値のC2がマイナス
方向の公差を示し、C3がプラス方向の公差とな
つている。また、第10図で示すように粗ねらい
値に数区分したCV値を用いると(c1≧、c2≧、
c3≧、c4≧)、矯正ねらい値に近づくに従つて少
しづつ変化させることが可能となるため、金属部
材Sが含む多くの条件のバラ付きに対して矯正精
度を十分に維持できる。この場合、第8図で示す
作動系統図はCV値による比較部が拡張されると
ころから第11図に示す如き作動系統図となり、
また、そのときのAV,BV,BVD,DV,CV値
は第12図に示す通りとなる。この他に、精度を
上げる目的から粗ねらい値であるCV値の使用例
としては第13図に示す作動系統図を適用でき、
この例では粗ねらい値の区分及び加算量の関係を
速度制御時に用いるスロープダウン方式と同様に
粗ねらい値の巾及び加算量を調整して徐々に減ず
ることにより矯正ねらい値に接近させている。ま
た、プラス方向の公差はAV値のA13が用いられ
ている。その際、DV,CV値(他の関係は変化
なしとする)は第14図で示すように設定されて
いる。このようにすれば、矯正ねらい値に対する
精度を更に確実にして精度を倍化できると同時
に、同じロツト内での材質、特性の小さなバラ付
きで生ずるような第7図で示すX−Y軸関係の変
化を十分に吸収して安定した矯正結果が得られる
ようになる。
If the previous correction operation satisfies the condition C 1 < FRC ≦ C 2 , subsequent comparisons are made with the CV value C 2 , and if the condition is satisfied, the increase in the amount of correction is
By selecting an increment DV value smaller than the BVD value corresponding to the CV value, the correction amount becomes (DV value) + (total sum). Also, after that, FRC has C 2
Since the DV value is added until the FRC condition is no longer met, the change in the amount of correction becomes as shown in FIG. 9. If the result does not meet the condition of C 2 ≧FRC, then it will be compared with the CV value C 3.As shown in Figure 8, if the condition of C 2 <FRC≦C 3 is satisfied. is OK, and FRC>C 3
In this case, the positive tolerance is exceeded, so it is rejected. Therefore, C 2 of the CV value represents a tolerance in the negative direction, and C 3 represents a tolerance in the positive direction. Furthermore, as shown in Fig. 10, if CV values are divided into several rough target values (c 1 ≧, c 2 ≧,
c 3 ≧, c 4 ≧), it is possible to change it little by little as it approaches the correction target value, so that the correction accuracy can be maintained sufficiently against variations in many conditions that the metal member S includes. In this case, the operation system diagram shown in FIG. 8 becomes the operation system diagram as shown in FIG. 11 since the comparison section based on the CV value is expanded.
Moreover, the AV, BV, BVD, DV, and CV values at that time are as shown in FIG. In addition, the operation system diagram shown in Fig. 13 can be applied as an example of using the CV value, which is a rough aim value, for the purpose of improving accuracy.
In this example, the width of the rough aim value and the addition amount are adjusted to gradually reduce the relationship between the coarse aim value classification and the addition amount, similar to the slope down method used in speed control, so that the correction aim value is approached. Furthermore, the AV value A13 is used as the tolerance in the positive direction. At this time, the DV and CV values (other relationships remain unchanged) are set as shown in FIG. 14. In this way, the accuracy of the correction target value can be further ensured and the accuracy can be doubled, and at the same time, the X-Y axis relationship shown in Fig. 7, which can occur due to small variations in materials and characteristics within the same lot, can be improved. This will allow stable correction results to be obtained by fully absorbing changes in

なお、上述した実施例は線形状の矯正動作のみ
を説明したが、矯正動作開始と同時に金属部材を
部分的に支えるバーまたはクランプ部を面形状の
矯正部位に面圧が加わるように上または下方側寄
りセツトし、また、線形状の矯正動作中にガイド
可能にして線形状の矯正動作に合せて上下方向に
移動制御することにより面圧を制御すれば面形状
も共に矯正できるようになる。
In addition, although the above-mentioned embodiment explained only the linear correction operation, at the same time as the correction operation starts, the bar or clamp part that partially supports the metal member is moved upward or downward so as to apply surface pressure to the planar correction area. The surface shape can also be corrected by setting it closer to the side and controlling the surface pressure by making it guideable during the linear correction operation and controlling the movement in the vertical direction in accordance with the linear correction operation.

発明の効果 以上の如く、本発明に係る長尺な金属部材の軸
線曲げ矯正方法に依れば、不確定要素によるバラ
付きが金属部材にあつても十分に満足できる精度
で矯正が行えるばかりでなく、金属部材の矯正す
る軸線部分が曲げ基準角度に対していずれか一方
の軸線ま曲げ角度範囲に予め曲げ加工されている
から矯正データを簡単に設定でき、しかもその矯
正データはねらい値の変化に対してプラス方向ま
たはマイナス方向に平行移動させることにより他
の被矯正物である金属部材の矯正データとして一
部利用できるために作業能率を極めて向上するこ
とができるようになる。
Effects of the Invention As described above, according to the method for correcting axial bending of a long metal member according to the present invention, even if the metal member has variations due to uncertain factors, the correction can be performed with sufficient accuracy. The axial part of the metal member to be corrected is pre-bent to one of the axial bending angle ranges with respect to the bending standard angle, so the correction data can be easily set, and the correction data can also be used to change the target value. By moving it in parallel in a positive or negative direction, it can be partially used as correction data for other objects to be corrected, ie, metal members, so that work efficiency can be greatly improved.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は本発明に係る方法で矯正する金属部材
の軸線曲げ形状を示す説明図、第2図は同超加軸
線曲げ金属部材の分布を示す棒線グラフ、第3〜
5図は本発明に係る方法を実施する矯正装置の説
明図、第6図は本発明に係る方法で用いる矯正デ
ータの設定条件を図表化して示す説明図、第7図
は同矯正データに基づく数回の矯正量を連続させ
て示す折線グラフ、第8図は同データに基づく演
算動作のフローチヤートを示す説明図、第9,1
0図は矯正による変形量を微小範囲で行う量をス
トロークで示す説明図、第11図はCV値の比較
部を拡張した場合の拡張部のみを示す作動系統
図、第12図は第11図に示す作動系統図を用い
た場合のAV,BV,BVD,DV,CV値を図表化
して示す説明図、第13図は精度を上げる目的か
らCV値の比較部変形使用例を変形した部分での
み示す作動系統図、第14図は第13図に示す作
動系統図を用いた場合のDV,CV値(他の関係
は変化なしとする)を図表化して示す説明図、第
15図は長尺な金属部材を示す断面図、第16図
は従来例に係る方法で矯正する金属部材の軸線曲
げ形状を示す説明図、第17図は同金属部材で生
ずる軸線曲げのバラ付き分布を示す棒線グラフで
ある。 S:金属部材、S1:位置決めセツトする軸線部
分、S2,S3:矯正曲げする軸線部分、α:曲げ基
準角度、β1,β2…:基準角度を越えまたは達しな
い範囲の曲げ角度。
FIG. 1 is an explanatory diagram showing the axially bent shape of a metal member to be straightened by the method according to the present invention, FIG. 2 is a bar graph showing the distribution of the super-extended axially bent metal member,
Fig. 5 is an explanatory diagram of a correction device that implements the method according to the present invention, Fig. 6 is an explanatory diagram showing in a diagram the setting conditions of correction data used in the method according to the present invention, and Fig. 7 is an explanatory diagram based on the correction data. A line graph showing the amount of correction several times in succession, Fig. 8 is an explanatory diagram showing a flowchart of the calculation operation based on the same data, Fig. 9, 1
Figure 0 is an explanatory diagram showing the amount of deformation due to correction in a minute range in strokes, Figure 11 is an operation system diagram showing only the expansion part when the CV value comparison part is expanded, and Figure 12 is an illustration of the operation system shown in Figure 11. An explanatory diagram that graphically shows the AV, BV, BVD, DV, and CV values when using the operation system diagram shown in Figure 13. Figure 13 is a modified example of the CV value comparison section for the purpose of improving accuracy. Fig. 14 is an explanatory diagram that graphically shows the DV and CV values (assuming no change in other relationships) when the operating system diagram shown in Fig. 13 is used, and Fig. 15 is a long diagram. 16 is an explanatory diagram showing the axial bending shape of the metal member corrected by the conventional method, and FIG. 17 is a bar showing the uneven distribution of axial bending that occurs in the same metal member. It is a line graph. S: Metal member, S 1 : Axis line part to be set for positioning, S 2 , S 3 : Axis line part to be corrected and bent, α: Bending reference angle, β 1 , β 2 ...: Bending angle within the range exceeding or not reaching the reference angle .

Claims (1)

【特許請求の範囲】 1 長尺な直線状の金属素材から曲げ基準角度に
対して基準角度を越えた小さい範囲の曲げ角度ま
たは基準角度に達しない大きな範囲の曲げ角度の
いずれか一方に軸線が曲げ加工された金属部材を
矯正されない所定部分で固定して延長方向の軸端
側を偏位自在にセツトし、この金属部材のいずれ
か一方の軸線曲げ角度に応じた初期のセツト位置
と曲げ基準角度の所定位置との間を複数に区分
し、その区分に基いて初回の矯正動作を開始する
際に金属部材の延長方向を支持する矯正部が金属
部材の初期セツト位置である機械原点からの位置
を確認し、この確認位置に応じて第1の比較部で
所望の曲げ基準角度である矯正ねらい値に対する
比較並びに矯正ねらい値に対する初回矯正量及び
これに伴う矯正量の加算量を決定し、更に第2回
目以降の矯正動作を開始する際に矯正部が金属部
材の初期セツト位置である機械原点からの位置を
確認して第2比較部以降の複数系列で矯正ねらい
値に対する比較及び複数個備える粗ねらい値に対
する比較並びに各粗ねらい値に対する矯正量の加
算量を決定し、その決定値に基づいて金属部材の
固定された所定部分から延長する軸端側を曲げ基
準角度側に向う一方側から数回に亘り移動変形さ
せて金属部材の軸線を矯正曲げするようにしたこ
とを特徴とする長尺な金属部材の軸線曲げ矯正方
法。 2 上記金属部材の固定される軸線部分を他の軸
線部分のセツト位置よりも上または下方側にセツ
トし、金属部材の線形状の矯正動作に合せて面形
状も矯正するようにしたところの特許請求の範囲
第1項記載の長尺な金属部材の軸線曲げ矯正方
法。 3 上記いずれか一方の曲げ角度に軸線曲げした
金属部材を中間辺となる軸線部分で固定し、その
金属部材の左右に延長する各軸端側を夫々別々に
矯正するようにしたところの特許請求の範囲第1
項記載の長尺な金属部材の軸線曲矯正方法。 4 長尺な直線状の金属素材から曲げ基準角度に
対して基準角度を越えた小さい範囲の曲げ角度ま
たは基準角度に達しない大きな範囲の曲げ角度の
いずれか一方に軸線が曲げ加工された金属部材を
矯正されない所定部分で固定して延長方向の軸端
側を偏位自在にセツトし、この金属部材のいずれ
か一方の軸線曲げ角度に応じた初期のセツト位置
と曲げ基準角度の所定位置との間を複数に区分
し、 その区分に基いて初回の矯正動作を開始する際
に金属部材の延長方向を支持する矯正部が金属部
材の初期セツト位置である機械原点からの位置を
確認し、この確認位置に応じて第1の比較部で所
望の曲げ基準角度である矯正ねらい値に対する比
較並びに矯正ねらい値に対する初回矯正量及びこ
れに伴う矯正量の加算量を決定すると共に、初回
矯正量とそれに伴う矯正量の加算量と補正量との
和のうち少なくとも初回矯正量とそれに伴う矯正
量の加算量との和を初回矯正量の総和として記憶
部に記憶させ、 第2回目以降の矯正動作を開始する際に矯正部
が金属部材の初期セツト位置である機械原点から
の位置を確認して第2比較部以降の複数系列で矯
正ねらい値に対する比較及び複数個備える粗ねら
い値に対する比較並びに各粗ねらい値に対する矯
正量の加算量を決定し、且つ、第2比較部以降の
比較部に設定された複数個の粗ねらい値で最も機
械原点側に設定された比較設定条件と比較し、そ
の条件が満足されるまで矯正量の総和に矯正量の
加算量を加算して矯正量の総和として記憶部に改
めて記憶させ、 上記条件が満足されると、次に機械原点側に設
定された条件よりも矯正ねらい値側で前回の比較
設定条件に最も近い比較設定条件と比較し、その
条件が満足されるまで初回矯正量の加算量よりも
小さい矯正量の加算量が設定されて矯正量の総和
に矯正量の加算量を加算して矯正量の総和として
記憶部に改めて記憶させ、 第1、2またはそれ以降の比較部で設定された
矯正量の加算量を初回矯正量または矯正量の総和
に逐次加算して記憶部に記憶させると共に、第2
比較部以降での矯正量の加算量が比較条件を満足
する毎に金属部材の固定された軸線部分から延長
する軸端側を矯正ねらい値に向つて徐々に接近す
る小さな値で曲げ基準角度に向う一方側から数回
に亘り移動変形させて金属部材の軸線を矯正曲げ
するようにしたことを特徴とする長尺な金属部材
の軸線曲げ矯正方法。 5 上記金属部材の材質乃至特性のバラ付きによ
る矯正量の増減を外部の転換器、サムスイツチ等
でコード化された符号付き補正量として設定し、
それを初回矯正量の演算時に演算要素として用い
て矯正量の変化を補正するようにしたところの特
許請求の範囲第4項記載の長尺な金属部材の軸線
曲げ矯正方法。 6 上記金属部材の固定される軸線部分を他の軸
線部分のセツト位置よりも上または下方側にセツ
トし、金属部材の線形状の矯正動作に合せて面形
状も矯正するようにしたところの特許請求の範囲
第4項記載の長尺な金属部材の軸線曲げ矯正方
法。 7 上記いずれか一方の曲げ角度に軸線曲げした
金属部材を中間辺となる軸線部分で固定し、その
金属部材の左右に延長する各軸端側を夫々別々に
矯正するようにしたところの特許請求の範囲第4
項記載の長尺な金属部材の軸線曲げ矯正方法。
[Scope of Claims] 1.A long straight metal material is bent with respect to the reference angle, and the axis is either within a small range of bending angles exceeding the reference angle or within a large range of bending angles that do not reach the reference angle. The bent metal member is fixed at a predetermined portion that is not straightened, and the shaft end side in the extension direction is set so as to be freely deflectable, and the initial set position and bending standard are determined according to the bending angle of either axis of this metal member. When starting the first straightening operation based on the division, the straightening part that supports the extending direction of the metal member is divided into a plurality of sections between the predetermined position of the angle and the initial set position of the metal member, which is the machine origin. The position is confirmed, and in accordance with this confirmed position, a first comparison unit compares it with a correction target value which is a desired bending reference angle, and determines the initial correction amount and the accompanying addition amount of the correction amount with respect to the correction target value, Furthermore, when starting the second and subsequent straightening operations, the straightening section confirms the position from the machine origin, which is the initial set position of the metal member, and compares it with the straightening target value in multiple series starting from the second comparison section. Comparison with the prepared rough aim value and determining the addition amount of correction for each rough aim value, and bending the shaft end side extending from a fixed predetermined part of the metal member based on the determined value, one side facing the reference angle side. A method for correcting axial bending of a long metal member, characterized in that the axial line of the metal member is corrected and bent by moving and deforming the metal member several times. 2. A patent in which the axial portion of the metal member to which it is fixed is set above or below the set position of the other axial portions, and the surface shape is also corrected in accordance with the linear shape correction operation of the metal member. A method for correcting axial bending of a long metal member according to claim 1. 3. A patent claim in which a metal member whose axis has been bent to one of the above bending angles is fixed at the axis line portion serving as the intermediate side, and each of the shaft end sides extending left and right of the metal member is separately corrected. range 1
A method for straightening an axial line curve of a long metal member as described in 2. 4 A metal member whose axis is bent from a long straight metal material to either a small bending angle that exceeds the standard bending angle or a large bending angle that does not reach the standard angle. is fixed at a predetermined portion that is not corrected, and the shaft end side in the extension direction is set so as to be freely deflectable, and the initial set position and the predetermined position of the bending reference angle are determined according to the bending angle of either axis of this metal member. When starting the first straightening operation based on the division, the position of the straightening part that supports the extension direction of the metal member from the machine origin, which is the initial set position of the metal member, is confirmed, and this In accordance with the confirmation position, the first comparison section compares the correction target value, which is the desired bending reference angle, and determines the initial correction amount and the accompanying correction amount addition amount to the correction target value, and also determines the initial correction amount and the corresponding addition amount. Of the sum of the additional amount of correction amount and the amount of correction, at least the sum of the initial correction amount and the additional amount of correction amount accompanying it is stored in the storage unit as the total of the initial correction amount, and the second and subsequent correction operations are performed. When starting, the straightening section confirms the position from the machine origin, which is the initial set position of the metal member, and performs comparison with the straightening target value, comparison with the plurality of coarse target values, and each rough Determine the amount of addition of the correction amount to the target value, and compare it with the comparison setting condition set closest to the machine origin among the plural coarse target values set in the comparison units after the second comparison unit, and determine the condition. The addition amount of correction amount is added to the total amount of correction until the above condition is satisfied, and the addition amount of correction amount is added to the total amount of correction and is stored again in the storage unit. When the above condition is satisfied, the next condition set on the machine home side is The correction target value side is also compared with the comparison setting condition that is closest to the previous comparison setting condition, and until that condition is satisfied, an additional amount of correction amount that is smaller than the addition amount of the initial correction amount is set, and the total amount of correction is Add the additional amount of correction amount to and store it in the storage unit again as the total amount of correction, and add the additional amount of correction amount set in the first, second or subsequent comparison section to the initial amount of correction or the total amount of correction. is sequentially added to and stored in the storage unit, and the
Every time the addition of the correction amount after the comparison part satisfies the comparison condition, the shaft end side extending from the fixed axis line part of the metal member is bent at a small value that gradually approaches the correction target value to the standard angle. A method for correcting axial bending of a long metal member, characterized in that the axial line of the metal member is corrected and bent by moving and deforming the metal member several times from one side. 5. Set the increase or decrease in the correction amount due to variations in the material or characteristics of the metal member as a signed correction amount encoded with an external converter, thumb switch, etc.
5. A method for correcting axial bending of a long metal member as claimed in claim 4, wherein this is used as a calculation element when calculating the initial correction amount to correct changes in the correction amount. 6 A patent in which the axial portion of the metal member to which it is fixed is set above or below the set position of the other axial portions, and the surface shape is also corrected in accordance with the linear shape correction operation of the metal member. A method for correcting axial bending of a long metal member according to claim 4. 7. A patent claim in which a metal member whose axis has been bent to one of the above bending angles is fixed at the axis line portion that is the intermediate side, and each of the shaft end sides extending left and right of the metal member is separately corrected. range 4th
A method for correcting axial bending of a long metal member as described in 2.
JP21814187A 1987-08-31 1987-08-31 Method for straightening axial line bend of long-sized metal member Granted JPS6462220A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP21814187A JPS6462220A (en) 1987-08-31 1987-08-31 Method for straightening axial line bend of long-sized metal member

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP21814187A JPS6462220A (en) 1987-08-31 1987-08-31 Method for straightening axial line bend of long-sized metal member

Related Child Applications (1)

Application Number Title Priority Date Filing Date
JP13983290A Division JPH0694048B2 (en) 1990-05-31 1990-05-31 Axis straightening device for long metal members

Publications (2)

Publication Number Publication Date
JPS6462220A JPS6462220A (en) 1989-03-08
JPH0354011B2 true JPH0354011B2 (en) 1991-08-16

Family

ID=16715282

Family Applications (1)

Application Number Title Priority Date Filing Date
JP21814187A Granted JPS6462220A (en) 1987-08-31 1987-08-31 Method for straightening axial line bend of long-sized metal member

Country Status (1)

Country Link
JP (1) JPS6462220A (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07102405B2 (en) * 1989-03-24 1995-11-08 株式会社三ツ葉電機製作所 Bending correction method for parts
JPH08255B2 (en) * 1990-10-05 1996-01-10 株式会社三ツ葉電機製作所 Bending correction method for parts
JP4023795B2 (en) * 2002-05-20 2007-12-19 ユーケーテック株式会社 Parts inspection and correction equipment

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6336921A (en) * 1986-07-29 1988-02-17 Chuo Electric Mfg Co Ltd Bend straightening device

Also Published As

Publication number Publication date
JPS6462220A (en) 1989-03-08

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