JPH0364029B2 - - Google Patents
Info
- Publication number
- JPH0364029B2 JPH0364029B2 JP60284698A JP28469885A JPH0364029B2 JP H0364029 B2 JPH0364029 B2 JP H0364029B2 JP 60284698 A JP60284698 A JP 60284698A JP 28469885 A JP28469885 A JP 28469885A JP H0364029 B2 JPH0364029 B2 JP H0364029B2
- Authority
- JP
- Japan
- Prior art keywords
- resin
- composition
- component
- resin composition
- cracks
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000000203 mixture Substances 0.000 claims description 76
- 229920005989 resin Polymers 0.000 claims description 53
- 239000011347 resin Substances 0.000 claims description 53
- 238000002347 injection Methods 0.000 claims description 35
- 239000007924 injection Substances 0.000 claims description 35
- 239000011248 coating agent Substances 0.000 claims description 34
- 238000000576 coating method Methods 0.000 claims description 34
- 239000003795 chemical substances by application Substances 0.000 claims description 33
- 239000011342 resin composition Substances 0.000 claims description 33
- 239000003822 epoxy resin Substances 0.000 claims description 27
- 229920000647 polyepoxide Polymers 0.000 claims description 27
- 238000000034 method Methods 0.000 claims description 23
- 150000001875 compounds Chemical class 0.000 claims description 19
- 229920006337 unsaturated polyester resin Polymers 0.000 claims description 12
- 229920005749 polyurethane resin Polymers 0.000 claims description 10
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 9
- 239000003054 catalyst Substances 0.000 claims description 8
- 229920002554 vinyl polymer Polymers 0.000 claims description 8
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 claims description 7
- 239000000178 monomer Substances 0.000 claims description 7
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims description 7
- 229920001225 polyester resin Polymers 0.000 claims 1
- 239000004645 polyester resin Substances 0.000 claims 1
- 239000003973 paint Substances 0.000 description 13
- 229920005601 base polymer Polymers 0.000 description 12
- 239000000853 adhesive Substances 0.000 description 11
- 230000001070 adhesive effect Effects 0.000 description 11
- 229920001451 polypropylene glycol Polymers 0.000 description 11
- 235000021355 Stearic acid Nutrition 0.000 description 10
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 10
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 10
- 239000008117 stearic acid Substances 0.000 description 10
- 238000002156 mixing Methods 0.000 description 9
- 238000003756 stirring Methods 0.000 description 9
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 8
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 8
- XSTXAVWGXDQKEL-UHFFFAOYSA-N Trichloroethylene Chemical compound ClC=C(Cl)Cl XSTXAVWGXDQKEL-UHFFFAOYSA-N 0.000 description 8
- 239000000463 material Substances 0.000 description 7
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 6
- 238000010276 construction Methods 0.000 description 6
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 6
- 239000007788 liquid Substances 0.000 description 6
- 229920006305 unsaturated polyester Polymers 0.000 description 6
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 5
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 5
- UKLDJPRMSDWDSL-UHFFFAOYSA-L [dibutyl(dodecanoyloxy)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCCCCCC UKLDJPRMSDWDSL-UHFFFAOYSA-L 0.000 description 5
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 5
- 239000012975 dibutyltin dilaurate Substances 0.000 description 5
- -1 etc. Polymers 0.000 description 5
- 239000004570 mortar (masonry) Substances 0.000 description 5
- 238000007665 sagging Methods 0.000 description 5
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 4
- 239000002253 acid Substances 0.000 description 4
- 239000010425 asbestos Substances 0.000 description 4
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 4
- 229910000019 calcium carbonate Inorganic materials 0.000 description 4
- 239000000945 filler Substances 0.000 description 4
- 239000004519 grease Substances 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- 150000007519 polyprotic acids Polymers 0.000 description 4
- 229910052895 riebeckite Inorganic materials 0.000 description 4
- 229920002545 silicone oil Polymers 0.000 description 4
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 4
- WFUGQJXVXHBTEM-UHFFFAOYSA-N 2-hydroperoxy-2-(2-hydroperoxybutan-2-ylperoxy)butane Chemical compound CCC(C)(OO)OOC(C)(CC)OO WFUGQJXVXHBTEM-UHFFFAOYSA-N 0.000 description 3
- KDXKERNSBIXSRK-UHFFFAOYSA-N Lysine Natural products NCCCCC(N)C(O)=O KDXKERNSBIXSRK-UHFFFAOYSA-N 0.000 description 3
- 239000004472 Lysine Substances 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- 150000001412 amines Chemical class 0.000 description 3
- GEMHFKXPOCTAIP-UHFFFAOYSA-N n,n-dimethyl-n'-phenylcarbamimidoyl chloride Chemical compound CN(C)C(Cl)=NC1=CC=CC=C1 GEMHFKXPOCTAIP-UHFFFAOYSA-N 0.000 description 3
- 229920006122 polyamide resin Polymers 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 229920003002 synthetic resin Polymers 0.000 description 3
- 239000000057 synthetic resin Substances 0.000 description 3
- AHDSRXYHVZECER-UHFFFAOYSA-N 2,4,6-tris[(dimethylamino)methyl]phenol Chemical compound CN(C)CC1=CC(CN(C)C)=C(O)C(CN(C)C)=C1 AHDSRXYHVZECER-UHFFFAOYSA-N 0.000 description 2
- BBBUAWSVILPJLL-UHFFFAOYSA-N 2-(2-ethylhexoxymethyl)oxirane Chemical compound CCCCC(CC)COCC1CO1 BBBUAWSVILPJLL-UHFFFAOYSA-N 0.000 description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 2
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 2
- 239000004359 castor oil Substances 0.000 description 2
- 235000019438 castor oil Nutrition 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 239000008199 coating composition Substances 0.000 description 2
- 229910017052 cobalt Inorganic materials 0.000 description 2
- 239000010941 cobalt Substances 0.000 description 2
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 2
- 239000004567 concrete Substances 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 150000002009 diols Chemical class 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 125000003700 epoxy group Chemical group 0.000 description 2
- 238000011049 filling Methods 0.000 description 2
- 238000009472 formulation Methods 0.000 description 2
- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 description 2
- XMHIUKTWLZUKEX-UHFFFAOYSA-N hexacosanoic acid Chemical compound CCCCCCCCCCCCCCCCCCCCCCCCCC(O)=O XMHIUKTWLZUKEX-UHFFFAOYSA-N 0.000 description 2
- IPCSVZSSVZVIGE-UHFFFAOYSA-N hexadecanoic acid Chemical compound CCCCCCCCCCCCCCCC(O)=O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 description 2
- 239000012948 isocyanate Substances 0.000 description 2
- 150000002513 isocyanates Chemical class 0.000 description 2
- 238000004898 kneading Methods 0.000 description 2
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- WWZKQHOCKIZLMA-UHFFFAOYSA-N octanoic acid Chemical compound CCCCCCCC(O)=O WWZKQHOCKIZLMA-UHFFFAOYSA-N 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 239000004014 plasticizer Substances 0.000 description 2
- 229920006395 saturated elastomer Polymers 0.000 description 2
- 235000003441 saturated fatty acids Nutrition 0.000 description 2
- 150000004671 saturated fatty acids Chemical class 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 150000005846 sugar alcohols Polymers 0.000 description 2
- 150000003512 tertiary amines Chemical class 0.000 description 2
- JOXIMZWYDAKGHI-UHFFFAOYSA-N toluene-4-sulfonic acid Chemical compound CC1=CC=C(S(O)(=O)=O)C=C1 JOXIMZWYDAKGHI-UHFFFAOYSA-N 0.000 description 2
- IMNIMPAHZVJRPE-UHFFFAOYSA-N triethylenediamine Chemical compound C1CN2CCN1CC2 IMNIMPAHZVJRPE-UHFFFAOYSA-N 0.000 description 2
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 1
- VILCJCGEZXAXTO-UHFFFAOYSA-N 2,2,2-tetramine Chemical class NCCNCCNCCN VILCJCGEZXAXTO-UHFFFAOYSA-N 0.000 description 1
- FUIQBJHUESBZNU-UHFFFAOYSA-N 2-[(dimethylazaniumyl)methyl]phenolate Chemical compound CN(C)CC1=CC=CC=C1O FUIQBJHUESBZNU-UHFFFAOYSA-N 0.000 description 1
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 1
- JLBJTVDPSNHSKJ-UHFFFAOYSA-N 4-Methylstyrene Chemical compound CC1=CC=C(C=C)C=C1 JLBJTVDPSNHSKJ-UHFFFAOYSA-N 0.000 description 1
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 1
- 239000004342 Benzoyl peroxide Substances 0.000 description 1
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 1
- RPNUMPOLZDHAAY-UHFFFAOYSA-N Diethylenetriamine Chemical class NCCNCCN RPNUMPOLZDHAAY-UHFFFAOYSA-N 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- 235000021353 Lignoceric acid Nutrition 0.000 description 1
- CQXMAMUUWHYSIY-UHFFFAOYSA-N Lignoceric acid Natural products CCCCCCCCCCCCCCCCCCCCCCCC(=O)OCCC1=CC=C(O)C=C1 CQXMAMUUWHYSIY-UHFFFAOYSA-N 0.000 description 1
- OYHQOLUKZRVURQ-HZJYTTRNSA-N Linoleic acid Chemical compound CCCCC\C=C/C\C=C/CCCCCCCC(O)=O OYHQOLUKZRVURQ-HZJYTTRNSA-N 0.000 description 1
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
- JLTDJTHDQAWBAV-UHFFFAOYSA-N N,N-dimethylaniline Chemical compound CN(C)C1=CC=CC=C1 JLTDJTHDQAWBAV-UHFFFAOYSA-N 0.000 description 1
- 239000005642 Oleic acid Substances 0.000 description 1
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 1
- 235000021314 Palmitic acid Nutrition 0.000 description 1
- LGRFSURHDFAFJT-UHFFFAOYSA-N Phthalic anhydride Natural products C1=CC=C2C(=O)OC(=O)C2=C1 LGRFSURHDFAFJT-UHFFFAOYSA-N 0.000 description 1
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 1
- 108010039491 Ricin Proteins 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- AJDTZVRPEPFODZ-PAMPIZDHSA-J [Sn+4].[O-]C(=O)\C=C/C([O-])=O.[O-]C(=O)\C=C/C([O-])=O Chemical compound [Sn+4].[O-]C(=O)\C=C/C([O-])=O.[O-]C(=O)\C=C/C([O-])=O AJDTZVRPEPFODZ-PAMPIZDHSA-J 0.000 description 1
- JJLKTTCRRLHVGL-UHFFFAOYSA-L [acetyloxy(dibutyl)stannyl] acetate Chemical compound CC([O-])=O.CC([O-])=O.CCCC[Sn+2]CCCC JJLKTTCRRLHVGL-UHFFFAOYSA-L 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- 230000003712 anti-aging effect Effects 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- 235000019400 benzoyl peroxide Nutrition 0.000 description 1
- MRNZSTMRDWRNNR-UHFFFAOYSA-N bis(hexamethylene)triamine Chemical class NCCCCCCNCCCCCCN MRNZSTMRDWRNNR-UHFFFAOYSA-N 0.000 description 1
- 239000004841 bisphenol A epoxy resin Substances 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- JHIWVOJDXOSYLW-UHFFFAOYSA-N butyl 2,2-difluorocyclopropane-1-carboxylate Chemical compound CCCCOC(=O)C1CC1(F)F JHIWVOJDXOSYLW-UHFFFAOYSA-N 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 229910052570 clay Inorganic materials 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 238000006482 condensation reaction Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical compound C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 description 1
- 239000000539 dimer Substances 0.000 description 1
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N diphenyl Chemical group C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 1
- ZZTCPWRAHWXWCH-UHFFFAOYSA-N diphenylmethanediamine Chemical class C=1C=CC=CC=1C(N)(N)C1=CC=CC=C1 ZZTCPWRAHWXWCH-UHFFFAOYSA-N 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- FARYTWBWLZAXNK-WAYWQWQTSA-N ethyl (z)-3-(methylamino)but-2-enoate Chemical compound CCOC(=O)\C=C(\C)NC FARYTWBWLZAXNK-WAYWQWQTSA-N 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000012943 hotmelt Substances 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 1
- 239000011499 joint compound Substances 0.000 description 1
- 235000020778 linoleic acid Nutrition 0.000 description 1
- OYHQOLUKZRVURQ-IXWMQOLASA-N linoleic acid Natural products CCCCC\C=C/C\C=C\CCCCCCCC(O)=O OYHQOLUKZRVURQ-IXWMQOLASA-N 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 229910052751 metal Chemical class 0.000 description 1
- 239000002184 metal Chemical class 0.000 description 1
- WQEPLUUGTLDZJY-UHFFFAOYSA-N n-Pentadecanoic acid Natural products CCCCCCCCCCCCCCC(O)=O WQEPLUUGTLDZJY-UHFFFAOYSA-N 0.000 description 1
- PSZYNBSKGUBXEH-UHFFFAOYSA-N naphthalene-1-sulfonic acid Chemical compound C1=CC=C2C(S(=O)(=O)O)=CC=CC2=C1 PSZYNBSKGUBXEH-UHFFFAOYSA-N 0.000 description 1
- 229920003986 novolac Polymers 0.000 description 1
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 1
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical class OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 1
- 150000003022 phthalic acids Chemical class 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
- 239000010734 process oil Substances 0.000 description 1
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- TUNFSRHWOTWDNC-HKGQFRNVSA-N tetradecanoic acid Chemical compound CCCCCCCCCCCCC[14C](O)=O TUNFSRHWOTWDNC-HKGQFRNVSA-N 0.000 description 1
- FAGUFWYHJQFNRV-UHFFFAOYSA-N tetraethylenepentamine Chemical class NCCNCCNCCNCCN FAGUFWYHJQFNRV-UHFFFAOYSA-N 0.000 description 1
- 230000009974 thixotropic effect Effects 0.000 description 1
- 239000004034 viscosity adjusting agent Substances 0.000 description 1
- 239000011800 void material Substances 0.000 description 1
Landscapes
- Polyurethanes Or Polyureas (AREA)
- Paints Or Removers (AREA)
- Working Measures On Existing Buildindgs (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Description
【発明の詳細な説明】
産業上の利用分野
本発明は、建築物等の壁面に生じた亀裂、空隙
等を補修する方法に関する。DETAILED DESCRIPTION OF THE INVENTION Field of Industrial Application The present invention relates to a method for repairing cracks, voids, etc. occurring in walls of buildings, etc.
従来の技術及びその問題点
従来建築物等の壁面に亀裂、空隙等が生じた場
合には、これらを密閉し、亀裂等の成長を防止す
るために、エポキシ樹脂等の樹脂類の注入による
亀裂、空隙等の密閉及び接着が行なわれている。
このように、亀裂、空隙等に樹脂類を注入する場
合には、注入部分またはその周辺部分から注入し
た樹脂類がもれることを防ぐために、亀裂、空隙
等の上に蓋をした後、樹脂を注入し、注入樹脂が
硬化後、蓋を取り除くという方法が行なわれてい
る。Conventional technology and its problems Conventionally, when cracks, voids, etc. occur in the walls of buildings, etc., in order to seal them and prevent the growth of cracks, etc., cracks are injected with resin such as epoxy resin. , air gaps, etc. are sealed and bonded.
In this way, when injecting resin into cracks, voids, etc., in order to prevent the injected resin from leaking from the injected area or its surroundings, place a lid over the crack, void, etc., and then inject the resin. The method used is to inject the resin and remove the lid after the injected resin has hardened.
このような方法における蓋の材料としては、通
常、速硬化性エポキシ樹脂、各種のホツトメルト
樹脂等が使用されている。しかしながら、このよ
うな樹脂類は、壁面との密着力が非常に強いため
に、施工終了後、蓋としての樹脂類を撤去するこ
とが困難であり、また撤去した場合に、壁面破損
することがある。特に、仕上げ材を施した塗装面
では、塗装面の破損が生じやすく、手直し塗装を
要するという問題が生ずる。 As the material for the lid in such a method, fast-curing epoxy resins, various hot melt resins, etc. are usually used. However, since such resins have a very strong adhesion to the wall surface, it is difficult to remove the resin lid after construction is completed, and if it is removed, the wall surface may be damaged. be. Particularly, when a painted surface is coated with a finishing material, the painted surface is easily damaged, causing the problem of requiring repainting.
また、表面に亀裂等が発生する場合には、内部
はかなり広い範囲に亘つて亀裂が拡がつているこ
とが多いが、樹脂の撤去が困難であることから、
通常、蓋としての樹脂の施工範囲は、亀裂上の狭
い幅に限定される。このため、蓋を施してない部
分にある微小な亀裂やピンホールから注入した樹
脂がもれて周囲の壁面をよごすという問題があ
る。更に、注入樹脂のもれが発生した場合には、
樹脂の注入を停止しなければならないため、亀
裂、空隙等に完全に樹脂を充填することができな
いという欠点もある。 In addition, when cracks occur on the surface, the cracks often spread over a fairly wide area inside, but since it is difficult to remove the resin,
Usually, the application area of the resin as a lid is limited to a narrow width above the crack. For this reason, there is a problem in that the injected resin leaks through minute cracks or pinholes in the uncovered area and stains the surrounding walls. Furthermore, if the injection resin leaks,
Another drawback is that resin injection cannot be completely filled into cracks, voids, etc. because the resin injection must be stopped.
問題点を解決するための手段
本発明者は、上記した如き樹脂注入による亀
裂、空隙等の補修方法における従来技術の問題点
を解消すべく鋭意研究を重ねてきた。その結果、
注入用樹脂類のもれを防止するための蓋として特
定の組成を有する剥離性樹脂組成物による塗膜を
用いることにより、施工終了後に壁面を破損する
ことなく容易に蓋としての塗膜を除去することが
でき、加えて該剥離性樹脂組成物は、容易に常温
での硬化時間を調整できることから、工期の短縮
等を図ることが可能となることを見出した。また
上記剥離性樹脂組成物は、樹脂注入用器具を壁面
へ固定するに際しても、固定接着剤として使用し
得るものであり、施工終了後、壁面を破損するこ
となく固定用器具を容易に除去できることを見出
した。本発明は、これらの知見に基づくものであ
る。Means for Solving the Problems The present inventor has conducted extensive research in order to solve the problems of the prior art in the method of repairing cracks, voids, etc. by resin injection as described above. the result,
By using a paint film made of a removable resin composition with a specific composition as a lid to prevent leakage of injection resins, the paint film as a lid can be easily removed without damaging the wall surface after construction is completed. In addition, the peelable resin composition has been found to be able to easily adjust the curing time at room temperature, thereby making it possible to shorten the construction period. Furthermore, the above-mentioned removable resin composition can be used as a fixing adhesive when fixing a resin injection device to a wall surface, and the fixing device can be easily removed after construction is completed without damaging the wall surface. I found out. The present invention is based on these findings.
即ち、本発明は、以下に示す壁面補修方法を提
供するものである。 That is, the present invention provides the following wall surface repair method.
a イソシアネート基含有化合物、水酸基含有
化合物、硬化促進剤及び剥離性付与剤を含有す
るポリウレタン樹脂組成物、
b エポキシ樹脂、硬化剤及び剥離性付与剤を含
有するエポキシ樹脂組成物、並びに
c 不飽和ポリエステル樹脂、ビニルモノマー、
硬化促進剤、触媒及び剥離性付与剤を含有する
不飽和ポリエステル樹脂組成物
から選ばれた剥離性樹脂組成物を亀裂及び/又は
空隙発生部に塗布し、塗膜を形成させた後、
補修用樹脂を注入することを特徴とする壁面補
修方法。a polyurethane resin composition containing an isocyanate group-containing compound, a hydroxyl group-containing compound, a curing accelerator, and a release agent, b an epoxy resin composition containing an epoxy resin, a curing agent, and a release agent, and c unsaturated polyester. resin, vinyl monomer,
A releasable resin composition selected from unsaturated polyester resin compositions containing a curing accelerator, a catalyst, and a releasability imparting agent is applied to cracks and/or voids to form a coating film, and then used for repair. A wall repair method characterized by injecting resin.
a イソシアネート基含有化合物、水酸基含有
化合物、硬化促進剤及び剥離性付与剤を含有す
るポリウレタン樹脂組成物、
b エポキシ樹脂、硬化剤及び剥離性付与剤を含
有するエポキシ樹脂組成物、並びに
c 不飽和ポリエステル樹脂、ビニルモノマー、
硬化促進剤、触媒及び剥離性付与剤を含有する
不飽和ポリエステル樹脂組成物
から選ばれた剥離性樹脂組成物を亀裂及び/又は
空隙発生部に塗布し、塗膜を形成させ、該組成物
塗布前又は塗布後に、該組成物を用いて補修用樹
脂注入用器具を壁面に固定し、塗膜形成後、補修
用樹脂を注入することを特徴とする壁面補修方
法。a polyurethane resin composition containing an isocyanate group-containing compound, a hydroxyl group-containing compound, a curing accelerator, and a release agent, b an epoxy resin composition containing an epoxy resin, a curing agent, and a release agent, and c unsaturated polyester. resin, vinyl monomer,
A peelable resin composition selected from unsaturated polyester resin compositions containing a curing accelerator, a catalyst, and a peelability imparting agent is applied to cracks and/or voids to form a coating film, and the composition is applied. A method for repairing a wall surface, which comprises fixing a repair resin injection device to a wall surface using the composition before or after coating, and injecting the repair resin after forming a coating film.
本発明では、剥離性樹脂組成物としては、常温
において硬化時間を任意に調整し得る樹脂組成物
であつて、壁面に対する適度の付着性を有するも
のを用いる。このような樹脂組成物のベースポリ
マーとしては、ポリウレタン樹脂、エポキシ樹
脂、不飽和ポリエステル樹脂等が適当であり、柔
軟度を調整し易い点ではポリウレタン樹脂が特に
好ましい。またエポキシ樹脂や不飽和ポリエステ
ル樹脂等の剛性のある樹脂を用いる場合には、主
鎖をポリウレタンのようなソフトセグメントで変
性したものを用いることが好ましい。 In the present invention, the peelable resin composition used is a resin composition whose curing time can be arbitrarily adjusted at room temperature and which has appropriate adhesion to wall surfaces. Suitable base polymers for such resin compositions include polyurethane resins, epoxy resins, unsaturated polyester resins, etc., and polyurethane resins are particularly preferred in terms of ease of adjusting flexibility. Further, when using a rigid resin such as an epoxy resin or an unsaturated polyester resin, it is preferable to use one whose main chain is modified with a soft segment such as polyurethane.
好ましいポリウレタン樹脂としては、水酸基2
〜3個を含有する分子量400〜77000程度のポリオ
キシプロピレングリコール単独又はポリオキシエ
チレングリコールとの共重合体等の水酸基含有成
分と、精製トリレンジイソシアネート、粗製トリ
レンジイソシアネート、精製ジフエニルメタンジ
イソシアネート、粗製ジフエニルメタンジイソシ
アネート又はこれらと上記水酸基含有物質とのイ
ソシアネート末端プレポリマー等のイソシアネー
ト基含有成分とかなら成るものを例示できる。 As a preferable polyurethane resin, hydroxyl group 2
A hydroxyl group-containing component such as polyoxypropylene glycol alone or a copolymer with polyoxyethylene glycol having a molecular weight of about 400 to 77,000 containing ~3 and purified tolylene diisocyanate, crude tolylene diisocyanate, purified diphenylmethane diisocyanate, Examples include crude diphenylmethane diisocyanate or an isocyanate group-containing component such as an isocyanate-terminated prepolymer of these and the above-mentioned hydroxyl group-containing substance.
好ましいエポキシ樹脂としては、ビスフエノー
ルA系、ビスフエノールF系、ノボラツク系、臭
素化ビフエニル系等のグリシジルエーテル系エポ
キシ樹脂を例示できる。 Preferred epoxy resins include glycidyl ether type epoxy resins such as bisphenol A type, bisphenol F type, novolak type and brominated biphenyl type.
また、好ましい不飽和ポリエステル樹脂として
は、不飽和多塩基酸として無水マレイン酸、飽和
多塩基酸としてフタル酸類、多価アルコールとし
てプロピレングリコール、エチレングリコール等
を用いて得られるエステル化重縮合体を例示でき
る。 Examples of preferred unsaturated polyester resins include esterified polycondensates obtained using maleic anhydride as the unsaturated polybasic acid, phthalic acids as the saturated polybasic acid, propylene glycol, ethylene glycol, etc. as the polyhydric alcohol. can.
本発明で用いる樹脂組成物では、硬化時間を調
整するために樹脂の種類に応じて以下の硬化剤、
触媒等を配合することが必要である。 In the resin composition used in the present invention, the following curing agents are used depending on the type of resin in order to adjust the curing time.
It is necessary to blend a catalyst etc.
ポリウレタン樹脂では、硬化時間の調整を行な
うには、イソシアネート基含有化合物と水酸基含
有化合物の種類及び量に応じて、硬化促進剤とし
て各種の3級アミンや金属塩、好ましくは、ジブ
チル錫ジラウレート、ジブチル錫ジマレエート、
ジブチル錫アセテート、オクチル酸錫、オクチル
酸鉛等の錫、鉛の脂肪酸を配合する。硬化促進剤
の添加量は、ベースポリマー100重量部に対して
0.05〜3.0重量部程度とすればよい。ここでベー
スポリマー量は、イソシアネート基含有成分と水
酸基含有成分の合計量をいう。 For polyurethane resins, in order to adjust the curing time, various tertiary amines or metal salts are used as curing accelerators, preferably dibutyltin dilaurate or dibutyl, depending on the type and amount of the isocyanate group-containing compound and the hydroxyl group-containing compound. tin dimaleate,
Contains tin and lead fatty acids such as dibutyltin acetate, tin octylate, and lead octylate. The amount of curing accelerator added is based on 100 parts by weight of the base polymer.
The amount may be approximately 0.05 to 3.0 parts by weight. Here, the base polymer amount refers to the total amount of the isocyanate group-containing component and the hydroxyl group-containing component.
エポキシ樹脂の場合には、硬化時間は、添加す
る硬化剤の種類及び量により調節することができ
る。硬化剤としては、通常用いられている各種ア
ミン類を使用でき、使用量は、ベースポリマー
100重量部に対して10〜100重量部程度とすればよ
い。好ましい硬化剤としては、ジエチレントリア
ミン、トリエチレンテトラミン、テトラエチレン
ペンタミン、ビスヘキサメチレントリアミン、ポ
リメチレンジアミン、ジアミノジフエニルメタ
ン、これら化合物とエポキシ樹脂とのアミンアダ
クト又はリノール酸やオレイン酸から得られるダ
イマー酸との反応によるポリアミド樹脂等を例示
でき、また、その他低温硬化性に優れるポリメル
カプタン組成物も使用できる。 In the case of epoxy resins, the curing time can be adjusted by the type and amount of curing agent added. As a curing agent, various commonly used amines can be used, and the amount used depends on the base polymer.
The amount may be about 10 to 100 parts by weight per 100 parts by weight. Preferred curing agents include diethylenetriamine, triethylenetetramine, tetraethylenepentamine, bishexamethylenetriamine, polymethylenediamine, diaminodiphenylmethane, amine adducts of these compounds with epoxy resins, or dimers obtained from linoleic acid and oleic acid. Examples include polyamide resins produced by reaction with acids, and other polymercaptan compositions having excellent low-temperature curability can also be used.
また、エポキシ樹脂の場合には、必要に応じて
硬化調整剤として、トリエチレンジアミン、2−
(ジメチルアミノメチル)フエノール、2,4,
6−トリス(ジメチルアミノメチル)フエノール
等の3級アミンをベースポリマー100重量部に対
して20重量部程度まで用いることができるが、多
くの場合は、硬化剤をエポキシ基含有組成物に対
する反応活性度によつ選び硬化時間を調整する。
尚、エポキシ樹脂の場合には、ベースポリマー量
は、エポキシ基含有成分と、硬化剤として用いる
アミン含有成分との合計量をいう。 In the case of epoxy resin, triethylenediamine, 2-
(dimethylaminomethyl)phenol, 2,4,
Tertiary amines such as 6-tris(dimethylaminomethyl)phenol can be used up to about 20 parts by weight based on 100 parts by weight of the base polymer, but in many cases, the curing agent is not reactive with epoxy group-containing compositions. Adjust the curing time depending on the time.
In the case of an epoxy resin, the base polymer amount refers to the total amount of the epoxy group-containing component and the amine-containing component used as a curing agent.
不飽和ポリエステル樹脂を用いる場合には、架
橋用のビニルモノマー、硬化促進剤、及び硬化触
媒を添加することによつて硬化時間を調整するこ
とができる。ビニルモノマーとしては、スチレン
が最も多く使用されるが、メチルスチレン、ビニ
ルトルエン、ビニルアセテート、メチルメタクリ
レート等も使用できる。硬化促進剤としては、ジ
メチルアニリン、ナフテン酸コバルト、p−トル
エンスルホン酸、ナフタレンスルホン酸等を使用
できる。触媒としては、ベンゾイルパーオキサイ
ド、メチルエチルケトンンパーオキサイド等を使
用できる。ビニルモノマーの使用量は、不飽和ポ
リエステル100重量部に対して、10〜100重量部程
度とすればよい。硬化促進剤は、ベースポリマー
100重量部に対して、0.3〜5重量部程度、触媒は
ベースポリマー100重量部に対して0.3〜5重量部
程度とすればよい。不飽和ポリエステルの場合に
は、ベースポリマー量は、不飽和多塩基酸、飽和
多塩基酸と多価アルコールとの縮合反応により得
られる不飽和ポリエステル及びビニル化合物の合
計量をいう。 When using an unsaturated polyester resin, the curing time can be adjusted by adding a vinyl monomer for crosslinking, a curing accelerator, and a curing catalyst. As the vinyl monomer, styrene is most often used, but methylstyrene, vinyltoluene, vinyl acetate, methyl methacrylate, etc. can also be used. As the curing accelerator, dimethylaniline, cobalt naphthenate, p-toluenesulfonic acid, naphthalenesulfonic acid, etc. can be used. As the catalyst, benzoyl peroxide, methyl ethyl ketone peroxide, etc. can be used. The amount of the vinyl monomer used may be about 10 to 100 parts by weight per 100 parts by weight of the unsaturated polyester. Curing accelerator is base polymer
The amount of the catalyst may be about 0.3 to 5 parts by weight per 100 parts by weight of the base polymer. In the case of an unsaturated polyester, the base polymer amount refers to the total amount of an unsaturated polybasic acid, an unsaturated polyester obtained by a condensation reaction of a saturated polybasic acid, and a polyhydric alcohol, and a vinyl compound.
また、本発明で用いる剥離性樹脂組成物では、
硬化物を適度な剥離性とするために剥離性付与剤
を配合する。剥離性付与剤としては、シリコーン
系合成油、フツ素系合成油、融点50〜90℃程度の
C14〜C30の飽和脂肪酸等を例示でき、単独又は適
宜組み合わせて使用できる。飽和脂肪酸として
は、例えばミリスチン酸、パルミチン酸、ステア
リン酸、ノンデチル酸、アラヒン酸、リグノセリ
ン酸、セロチン酸、メリシン酸等を示すことがで
きる。剥離性付与剤の添加量は、注入樹脂のもれ
を防止でき、かつ施工終了後容易に剥離できるよ
うな適度な付着性の硬化物が得られるような量と
することが必要であり、通常は、ベースポリマー
100重量部に対して、剥離性付与剤0.1〜30重量部
程度とすればよい。 Moreover, in the peelable resin composition used in the present invention,
A releasability imparting agent is added to give the cured product appropriate releasability. As a release agent, silicone-based synthetic oil, fluorine-based synthetic oil, melting point of about 50 to 90℃ is used.
Examples include C14 to C30 saturated fatty acids, which can be used alone or in appropriate combinations. Examples of the saturated fatty acids include myristic acid, palmitic acid, stearic acid, nondecylic acid, arahinic acid, lignoceric acid, cerotic acid, melisic acid, and the like. The amount of releasability imparting agent added must be such that it can prevent leakage of the injected resin and provide a cured product with appropriate adhesion that can be easily peeled off after completion of construction. is the base polymer
The release agent may be added in an amount of about 0.1 to 30 parts by weight per 100 parts by weight.
本発明で用いる剥離性樹脂組成物には、更に必
要に応じて、可塑性、充填材、タレ止め剤などを
配合することができる。可塑剤としては、フタル
酸エステル、その他のエステル、各種のプロセス
オイル等が硬化物の柔軟度やプレミツクスの稠度
の調整のために用いられ、ベースポリマー100重
量部に対して、100重量部程度まで配合できる。
充填材としては、各種炭酸カルシウム、タルク、
クレー等が、プレミツクスの稠度調整や作業性改
善のために用いられ、ベースポリマー100重量部
に対して200重量部程度まで配合できる。タレ止
め剤としては、無水硅酸、水添ひまし油、アマイ
ド系タレ止め剤、アスベスト系タレ止め剤等が作
業性改善ののために用いられ、ベースポリマー
100重量部に対して、20重量部程度まで配合でき
る。 The peelable resin composition used in the present invention may further contain plasticizers, fillers, anti-sagging agents, and the like, if necessary. As plasticizers, phthalate esters, other esters, various process oils, etc. are used to adjust the flexibility of cured products and the consistency of premixes, and up to about 100 parts by weight per 100 parts by weight of the base polymer. Can be mixed.
As fillers, various types of calcium carbonate, talc,
Clay and the like are used to adjust the consistency of premixes and improve workability, and can be blended in amounts up to about 200 parts by weight per 100 parts by weight of the base polymer. As anti-sagging agents, silicic anhydride, hydrogenated castor oil, amide-based anti-sagging agents, asbestos-based anti-sagging agents, etc. are used to improve workability.
Up to about 20 parts by weight can be added to 100 parts by weight.
更に、上記剥離性組成物には、必要に応じて、
老化防止剤、着色顔料等を適宜配合することがで
き、また、作業性改善のために従来公知の粘度調
整剤を配合することもできる。 Furthermore, the above-mentioned peelable composition may contain, if necessary,
Anti-aging agents, coloring pigments, etc. can be blended as appropriate, and conventionally known viscosity modifiers can also be blended to improve workability.
本発明補修方法では、まず、壁面及び亀裂、空
隙等の内部の汚れや付着物を常法に従つて除去し
た後、剥離性樹脂組成物を亀裂及び/又は空隙上
に塗布する。剥離性樹脂組成物を塗布する前に、
補修用樹脂の注入位置に、注入器具を接着剤等で
固定しておいてもよく、また塗布後に注入用器具
を設置することもできる。注入用器具の固定に用
いる接着剤は、従来用いられているエポキシ樹脂
等の接着剤でもよいが、上記した剥離性樹脂組成
物を注入用器具の固定用接着剤として用いる場合
には、施工終了後、壁面を破損することなく容易
に注入用器具を除去できるので有利である。 In the repair method of the present invention, first, dirt and deposits on the wall surface and inside cracks, voids, etc. are removed according to a conventional method, and then a removable resin composition is applied onto the cracks and/or voids. Before applying the release resin composition,
An injection device may be fixed to the injection position of the repair resin with an adhesive or the like, or the injection device may be installed after application. The adhesive used for fixing the injection device may be a conventionally used adhesive such as epoxy resin, but when the above-mentioned releasable resin composition is used as the adhesive for fixing the injection device, it is possible to Advantageously, the injection device can then be easily removed without damaging the wall surface.
亀裂及び/又は空隙上に塗布する剥離性樹脂組
成物と、注入用器具の固定に用いる剥離性樹脂組
成物とは、同一の組成のものでもよいが、注入用
器具固定用の組成物は、固定用器具重量によるズ
レを防ぐために、充填材、タレ止め剤等を加え
て、プレミツクス状態において、チキソトロピツ
クな性状であり、かつ適度な稠度とし、更に注入
用器具の固定時間を短縮するために硬化時間調整
剤を多めに加えたものが好ましい。また、例え
ば、ポリウレタン樹脂を用いる場合には、注入用
器具固定用にはイソシアネート成分として、活性
の大きいジフエニルメタンジイソシアネートを用
いることが好ましい。亀裂及び/又は空隙上の塗
付用としては、補修用樹脂の注入時にクラツクの
状態を観察できるように、充填材等の塗膜を不透
明化する材料を添加しないことが好ましく、ま
た、広い範囲に該組成物を塗布することが必要な
場合には、充分な可使時間が得られるように、硬
化時間調整の使用量を少なくすることが好まし
い。また、例えばポリウレタン樹脂を用いる場合
には、塗布用組成物にはマイルドな活性のトリレ
ンジイソシアネートを配合することが好ましい。 The removable resin composition applied to cracks and/or voids and the removable resin composition used for fixing the injection device may have the same composition, but the composition for fixing the injection device may have the same composition. In order to prevent shifting due to the weight of the fixing device, we add fillers, anti-sagging agents, etc. to make it thixotropic and have an appropriate consistency in the premix state, and furthermore, to shorten the fixation time of the injection device, we harden it. Preferably, a large amount of time adjusting agent is added. For example, when a polyurethane resin is used, it is preferable to use highly active diphenylmethane diisocyanate as the isocyanate component for fixing the injection device. For coating on cracks and/or voids, it is preferable not to add materials that make the coating film opaque, such as fillers, so that the condition of the crack can be observed when injecting the repair resin, and it is preferable to apply it over a wide range. When it is necessary to apply the composition to a container, it is preferable to reduce the amount used to adjust the curing time so that a sufficient pot life can be obtained. Furthermore, when using a polyurethane resin, for example, it is preferable to blend mildly active tolylene diisocyanate into the coating composition.
剥離性樹脂組成物を塗布する範囲は、亀裂及
び/又は空隙の発生状態に応じて適宜調整すれば
よく、亀裂等が広範囲に亘る場合には、亀裂等の
発生部面に塗布すればよい。塗布方法は、施工性
の点からハケ塗り、スプレーによる方法が好まし
い。塗膜厚は、壁面の状態、塗膜形成ポリマーの
種類により異なるが通常0.5〜2.0nm程度とすれば
よい。本発明では前記した剥離性樹脂組成物を用
いて配合組成を適宜調整することによつて塗膜の
硬化時間を任意に設定できる。従つて、従来の溶
剤タイプの樹脂のように塗膜の乾燥に長時間を要
することなく、例えば塗布後、2、3時間経過後
に補修用樹脂の注入を開始することもできる。 The range in which the peelable resin composition is applied may be adjusted as appropriate depending on the state of occurrence of cracks and/or voids, and in the case where cracks, etc. are widespread, it may be applied to the areas where cracks, etc. occur. From the viewpoint of workability, brushing and spraying are preferred as the application method. The thickness of the coating film varies depending on the condition of the wall surface and the type of polymer forming the coating film, but it is usually about 0.5 to 2.0 nm. In the present invention, the curing time of the coating film can be arbitrarily set by appropriately adjusting the blending composition using the above-described peelable resin composition. Therefore, unlike conventional solvent-type resins, it does not take a long time to dry the coating film, and injection of the repair resin can be started, for example, 2 to 3 hours after application.
塗膜形成後、亀裂及び/又は空隙の部分に補修
用樹脂を注入する。注入樹脂は通常この分野で使
用されているものでよく、例えば、エポキシ樹
脂、不飽和ポリエステル等が使用できる。透明又
は半透明の塗膜で蓋をした場合には、亀裂又は空
隙中への樹脂の注入状態が観察できるのて施工が
容易となる。 After the coating is formed, a repair resin is injected into the cracks and/or voids. The injection resin may be one commonly used in this field, such as epoxy resin, unsaturated polyester, etc. When the lid is covered with a transparent or translucent coating, the state of resin injection into the cracks or voids can be observed, making construction easier.
注入は常法に従つて行えばよく、例えば、簡便
なものではグリスポンプ等が用いられるが、細い
空隙等の場合には、時間をかけて徐々に樹脂を注
入する必要があるため、第1図に示すような方式
の注入工具が用いられることがある。第1図に示
す工具は、樹脂を充填した蛇腹状の伸縮容器1を
合成樹脂製の透明なケース2内に収納し、伸縮容
器1をばね3で加圧すると共に伸縮容器1の注出
筒4をケース2の先端に設けたノズル5に接続
し、ケース2のノズル5を壁面6に接着した取付
座金7に接続する構造であり、ばね3の圧力で伸
縮容器1内の樹脂を押出し、亀裂8に注入する。 Injection can be carried out according to conventional methods; for example, a simple method such as a grease pump is used, but in the case of narrow gaps etc., it is necessary to gradually inject the resin over time, so the first method is used. An injection tool of the type shown in the figure is sometimes used. The tool shown in FIG. 1 stores a bellows-shaped telescopic container 1 filled with resin in a transparent case 2 made of synthetic resin, pressurizes the telescopic container 1 with a spring 3, and presses a spout tube 4 of the telescopic container 1. The nozzle 5 of the case 2 is connected to a nozzle 5 provided at the tip of the case 2, and the nozzle 5 of the case 2 is connected to a mounting washer 7 glued to a wall surface 6. Inject into 8.
充填した樹脂が硬化した後、塗膜を剥離し、注
入用プラグを除去する。塗膜は容易に剥離するこ
とができるので壁面を破損することはない。ま
た、注入用プラグの固定用に剥離性樹脂組成物を
用いる場合には、注入用プラグの除去に際して
も、壁面をほとんど破損することがないのでより
好ましい。従つて塗膜剥離後は、必要に応じて亀
裂又は空隙の発生部分のみ仕上げ処理をすればよ
い。 After the filled resin has hardened, the coating is peeled off and the injection plug is removed. The paint film can be easily peeled off, so it will not damage the wall surface. Further, when a removable resin composition is used for fixing the injection plug, it is more preferable because the wall surface is hardly damaged even when the injection plug is removed. Therefore, after peeling off the paint film, it is only necessary to perform finishing treatment on the areas where cracks or voids have occurred, if necessary.
本発明方法が適用できる壁面は、特に制限はな
く、コンクリート面、モルタル面、コンクリート
又はモルタル上のアクリル系シリン塗装面又はア
クリル系、ウレタン系等の弾性塗装面、陶磁器等
によるタイル面等を例示できる。 There are no particular restrictions on the wall surfaces to which the method of the present invention can be applied, and examples include concrete surfaces, mortar surfaces, acrylic syringe painted surfaces on concrete or mortar, elastic painted surfaces such as acrylic and urethane, and tile surfaces made of ceramic etc. can.
発明の効果
本発明方法により、下記の如き優れた効果が奏
される。Effects of the Invention The method of the present invention provides the following excellent effects.
本発明で用いる剥離性樹脂組成物では、樹脂
組成や硬化促進剤の種類、量を調整することに
よつて常温での塗膜の硬化時間を適度に設定で
き、従つて塗膜の乾燥のために長時間放置する
必要がなく、補修作業の工期を短縮できる。ま
た、剥離性樹脂組成物を作業現場で容易に調整
できる。 In the peelable resin composition used in the present invention, by adjusting the resin composition and the type and amount of the curing accelerator, the curing time of the coating film at room temperature can be set appropriately. There is no need to leave it unattended for a long time, which shortens the period of repair work. Furthermore, the removable resin composition can be easily adjusted at the work site.
剥離性樹脂組成物による塗膜は適度な密着力
及び強度を有するので、樹脂の注入圧による塗
膜の破損や剥離がなく亀裂、空隙等からの注入
樹脂のもれを防止できる。 Since the coating film made of the peelable resin composition has appropriate adhesion and strength, the coating film will not be damaged or peeled off due to resin injection pressure, and leakage of the injected resin from cracks, voids, etc. can be prevented.
塗膜の剥離が容易であり、壁面を損傷しな
い。特に、吹付け仕上材などによる塗装面に有
効である。 The paint film is easy to peel off and does not damage the wall surface. It is particularly effective for surfaces painted with spray finishing materials.
広範囲に塗膜形成させた場合にも容易に剥離
できるので、微小な亀裂やピンホールからの注
入樹脂のもれを防止するために広範囲に亘つて
剥離性樹脂組成物を塗布できる。 Since it can be easily peeled off even when a coating film is formed over a wide area, the peelable resin composition can be applied over a wide area in order to prevent leakage of the injected resin from minute cracks or pinholes.
透明又は半透明の塗膜を形成する剥離性樹脂
組成物を用いる場合には、注入樹脂の充填状態
を容易に確認できる。 When using a peelable resin composition that forms a transparent or translucent coating film, the filling state of the injected resin can be easily confirmed.
タイル面などの目地セメント部とタイル部と
の段差がある場合にも、剥離性樹脂組成物は均
一に塗布可能であり、注入樹脂のもれを完全に
防止できる。 Even when there is a difference in level between the joint cement part and the tile part, such as on a tile surface, the peelable resin composition can be applied uniformly, and leakage of the injected resin can be completely prevented.
補修用樹脂注入用器具を剥離性樹脂組成物で
定する場合には、該器具の除去に際しても壁面
を破損することがほとんどない。 When a repair resin injection device is made of a removable resin composition, there is almost no damage to the wall surface when the device is removed.
実施例
実施例を以下に示して本発明を更に詳細に説明
する。EXAMPLES The present invention will be explained in more detail with reference to Examples below.
実施例 1
モルタルにアクリル系リシン吹付材を施したマ
ンヨン外壁において、幅0.5〜0.8mm、深さ50〜
150mmのクラツクが横3m、縦5mの範囲で発明し
ている部分について、以下に示す方法で補修工事
を行なつた。Example 1 On the outer wall of Manyon, where mortar was sprayed with acrylic lysine, the width was 0.5 to 0.8 mm, and the depth was 50 to 50 mm.
Repair work was carried out using the method shown below for a 150mm crack area that was 3m wide and 5m long.
即ち、まず、クラツク発生範囲の壁面及びクラ
ツク内部の汚れを圧搾空気によつて吹飛ばし、良
く清掃した後、クラツク長さ300mm毎に樹脂注入
用プラグを下記(a)に示す配合及び製造方法で得ら
れた組成物により固定した。 That is, first, the dirt on the wall surface and inside of the crack in the area where the crack occurs is blown away with compressed air, and after thoroughly cleaning the crack, plugs for resin injection are placed at every 300 mm of the crack length using the formulation and manufacturing method shown in (a) below. It was fixed with the obtained composition.
次いで下記(b)に示す配合及び製造方法により得
られた組成物をクラツク発生範囲全面に約1mm厚
に塗布し、30分間放置して硬化塗膜を形成させ
た。塗膜形成後の壁面の断面図を第2図に示す。
図において9が壁面、10が下記(b)の組成物によ
る塗膜、11がクラツク、12が空隙、13がプ
ラグ、14が下記(a)の接着剤、15がグリスポン
プである。 Next, a composition obtained by the formulation and manufacturing method shown in (b) below was applied to a thickness of about 1 mm over the entire area where cracks occurred, and left to stand for 30 minutes to form a cured coating. FIG. 2 shows a cross-sectional view of the wall surface after the coating film has been formed.
In the figure, 9 is a wall surface, 10 is a coating film made of the composition (b) below, 11 is a crack, 12 is a gap, 13 is a plug, 14 is an adhesive (a) below, and 15 is a grease pump.
次いでグリスポンプを用いて注入用プラグから
エポキシ樹脂をクラツク中に注入した。注入作業
は塗膜上からクラツクへの樹脂の充填状態を観察
しながら行なつた。充填したエポキシ樹脂が硬化
後、塗膜を剥離し、注入用プラグを接着剤ごと取
外した。注入したエポキシ樹脂の塗膜外及び塗膜
下のクラツク周辺部へのもれはなく、また塗膜及
び接着剤の剥離は容易であり、壁面を破損するこ
となく作業を完了した。このため同質のリシン吹
付け材をクラツク補修部に沿つて塗布するだけで
良好な仕上がり状態が得られた。 Epoxy resin was then injected into the crack through the injection plug using a grease pump. The injection work was carried out while observing the filling state of the resin from the top of the coating film into the crack. After the filled epoxy resin had hardened, the coating was peeled off and the injection plug was removed along with the adhesive. There was no leakage of the injected epoxy resin to the outside of the paint film or the area around the cracks under the paint film, and the paint film and adhesive were easily peeled off, and the work was completed without damaging the wall surface. Therefore, a good finish was obtained simply by applying the same quality lysine spraying material along the crack repaired area.
(a) プラグ固定用組成物
下記A成分における各化合物を窒素気流中で95
℃4時間混合撹拌しながら反応させて、
NCOを2.2%含む粘稠透明液体であるプレポリマ
ーを得た。(a) Plug fixing composition Each compound in component A below was dissolved at 95% in a nitrogen stream.
The mixture was reacted with stirring at ℃ for 4 hours to obtain a prepolymer which was a viscous transparent liquid containing 2.2% NCO.
A 成分
Γ ポリプロピレングリコール(MW4700、トリ
オール) 50重量部
Γ ポリプロピレングリコール(MW3000、ジオ
ール) 50 〃
Γ ジフエニルメタンジイソシアネート
16.3 〃
次いで下記B成分の各化合物を撹拌しながら、
90℃に加熱し、ステアリン酸が溶解した後、撹拌
しながら常温まで冷却して、均一な白色ペースト
状混合物を得た。A Component Γ Polypropylene glycol (MW4700, triol) 50 parts by weight Γ Polypropylene glycol (MW3000, diol) 50 〃 Γ Diphenylmethane diisocyanate
16.3 Next, while stirring each compound of component B below,
After heating to 90°C to dissolve stearic acid, the mixture was cooled to room temperature while stirring to obtain a homogeneous white paste mixture.
B 成分
Γ ポリプロピレングリコール(MW4700、トリ
オール) 100重量部
Γ ジブチル錫ジラウレート 0.5 〃
Γ ステアリン酸処理コロイダル炭酸カルシウム
109 〃
Γ ステアリン酸 10 〃
上記方法で得られたA成分及びB成分をA成
分:B成分=1:1.5(重量比)で混合した結果、
可使時間10分、硬化時間40分の組成物が得られ
た。尚、この組成物の硬化物は硬度35(JIS
K630l、A型硬度計)であつた。B Component Γ Polypropylene glycol (MW4700, triol) 100 parts by weight Γ Dibutyltin dilaurate 0.5 〃 Γ Stearic acid-treated colloidal calcium carbonate
109 〃 Γ Stearic acid 10 〃 As a result of mixing the A component and B component obtained by the above method at a ratio of A component: B component = 1:1.5 (weight ratio),
A composition with a pot life of 10 minutes and a curing time of 40 minutes was obtained. The cured product of this composition has a hardness of 35 (JIS
K630l, type A hardness tester).
(b) 塗膜用組成物
下記A成分における各化合物を窒素気流中で95
℃で5時間混合撹拌しながら反応させて、
NCO2.3%の粘稠透明液体であるプレポリマーを
得た。(b) Composition for coating film Each compound in component A below was dissolved at 95% in a nitrogen stream.
React with stirring at ℃ for 5 hours,
A prepolymer which is a viscous transparent liquid with 2.3% NCO was obtained.
A 成分
Γ ポリプロピレングリコール(MW4700、トリ
オール) 100重量部
Γ 2.4/2.6:80/20トリレジンイソシアネート
11 〃
次いで、下記B成分の各化合物をプラネタリー
ミキサー(井上製作所製)で撹拌しながら、90℃
に加熱し、ステアリン酸が溶解した後、撹拌しな
がら、常温まで冷却し、均一な半透明状液体を得
た。A Component Γ Polypropylene glycol (MW4700, triol) 100 parts by weight Γ 2.4/2.6:80/20 triresin isocyanate
11 〃 Next, each compound of component B below was heated to 90℃ while stirring with a planetary mixer (manufactured by Inoue Seisakusho).
After the stearic acid was dissolved, the mixture was cooled to room temperature while stirring to obtain a uniform translucent liquid.
B 成分
Γ ポリプロピレングリコール(MW3000、トリ
オール) 70重量部
Γ ポリプロピレングリコール(MW3000、ジオ
ール) 30 〃
Γ ジブチル錫ジラウレート 0.4 〃
Γ ステアリン酸 3 〃
上記方法で得られたA成分及びB成分をA成
分:B成分=1:0.5(重量比)で混合した結果、
可使時間3時間、硬化時間7時間の組成物が得ら
れた。尚、この組成物の硬化物は、硬度30(JIS
K6301、A型硬度計)であつた。B Component Γ Polypropylene glycol (MW3000, triol) 70 parts by weight Γ Polypropylene glycol (MW3000, diol) 30 〃 Γ Dibutyltin dilaurate 0.4 〃 Γ Stearic acid 3 〃 The A component and B component obtained by the above method were combined into A component: B As a result of mixing components at a ratio of 1:0.5 (weight ratio),
A composition with a pot life of 3 hours and a curing time of 7 hours was obtained. The cured product of this composition has a hardness of 30 (JIS
K6301, type A hardness tester).
上記(a)により得られた組成物を用いて、JIS A
−5536 4.1に準ずる試験条件で常態における引張
接着強度を測定したところ、5.2Kg/cm2であつた。
また、上記(b)により得られた組成物を、ホコリ等
の汚れを除去した石綿ボードに50mm幅、1mm厚に
塗布し、塗膜が十分に硬化した後、180゜剥離接着
強度を測定したところ1.2Kg/5cmであつた。 Using the composition obtained in (a) above, JIS A
-5536 When the tensile adhesive strength in the normal state was measured under test conditions similar to 4.1, it was 5.2 Kg/cm 2 .
In addition, the composition obtained in (b) above was applied to a 50 mm width and 1 mm thickness on an asbestos board from which dust and other stains had been removed, and after the coating film was sufficiently cured, the 180° peel adhesive strength was measured. The weight was 1.2Kg/5cm.
実施例 2
陶磁器タイルによる住宅の外壁で幅0.4mmのク
ラツクが1000mm×500mmの範囲に亘つて発生して
いる部分について補修工事を行なつた。Example 2 Repair work was carried out on a portion of the exterior wall of a house made of ceramic tiles where cracks with a width of 0.4 mm had occurred over an area of 1000 mm x 500 mm.
補修方法は、下記(c)に示す組成物をプラグ固定
用組成物とし、下記(d)に示す組成物を塗膜形成用
組成物として用いる他は実施例1と同様とした。 The repair method was the same as in Example 1, except that the composition shown in (c) below was used as the plug fixing composition, and the composition shown in (d) below was used as the coating film forming composition.
樹脂硬化後、塗膜及びプラグを除去したところ
エポキシ樹脂のもれはなく、壁面の破損もなかつ
た。 When the paint film and plug were removed after the resin had hardened, there was no leakage of the epoxy resin and no damage to the wall surface.
(c) プラグ固定用組成物
下記A成分における各化合物を窒素気流中で95
℃4時間混合撹拌しながら反応させて、NCOを
2.25%含む粘稠透明液体であるプレポリマーを得
た。(c) Plug fixing composition Each compound in component A below was dissolved at 95% in a nitrogen stream.
℃ for 4 hours with stirring to remove NCO.
A prepolymer was obtained which was a viscous transparent liquid containing 2.25%.
A 成分
Γ ポリプロピレングリコール(MW4700、トリ
オール) 100重量部
Γ ジフエニルメタンジイソシアネート
16.8 〃
次いで下記B成分の各化合物をプラネタリーミ
キサーで約1時間均一になるまで撹拌混合し、白
色ペースト状組成物を得た。A Component Γ Polypropylene glycol (MW4700, triol) 100 parts by weight Γ Diphenylmethane diisocyanate
16.8 Next, each compound of component B below was stirred and mixed using a planetary mixer for about 1 hour until uniform, to obtain a white paste composition.
B 成分
Γ ポリプロピレングリコール(MW4700、トリ
オール) 100重量部
Γ ジブチル錫ジラウレート 0.5 〃
Γ 重質炭酸カルシウム 178 〃
Γ シリコーンオイル(商標:シリコーンオイル
L−45、日本ユニカ(株)) 2
上記方法で得られたA成分及びB成分をA成
分:B成分=1:2(重量比)で混合した結果、
可使時間10分、硬化時間30分の組成物が得られ
た。尚、この組成物の硬化物は、硬度45
(JISK630l、A型硬度計)であつた。B Component Γ Polypropylene glycol (MW4700, triol) 100 parts by weight Γ Dibutyltin dilaurate 0.5 〃 Γ Heavy calcium carbonate 178 〃 Γ Silicone oil (Trademark: Silicone Oil L-45, Nippon Unica Co., Ltd.) 2 Obtained by the above method As a result of mixing the A component and B component at a ratio of A component: B component = 1:2 (weight ratio),
A composition with a pot life of 10 minutes and a curing time of 30 minutes was obtained. The cured product of this composition has a hardness of 45
(JISK630l, type A hardness tester).
(d) 塗膜用組成物
下記A成分における各化合物を窒素気流中で95
℃5時間混合撹拌しながら反応させて、NCO
2.3%の粘稠透明液体であるプレポリマーを得た。(d) Composition for coating film Each compound in component A below was dissolved at 95% in a nitrogen stream.
℃ for 5 hours with stirring, NCO
A 2.3% viscous transparent liquid prepolymer was obtained.
A 成分
Γ ポリプロピレングリコール(MW4700、トリ
オール) 100重量部
Γ 2.4/2.6:80/20トリレンジイソシアネート
11 〃
次いで、下記B成分の各化合物をプラネタリー
ミキサー(井上製作所製)で約1時間になるまで
混合撹拌し、透明液体を得た。A Component Γ Polypropylene glycol (MW4700, triol) 100 parts by weight Γ 2.4/2.6:80/20 tolylene diisocyanate
11 Next, the following compounds of component B were mixed and stirred using a planetary mixer (manufactured by Inoue Seisakusho) for about 1 hour to obtain a transparent liquid.
B 成分
Γ ポリプロピレングリコール(MW4700、トリ
オール) 100重量部
Γ ジブチル錫ジラウレート 1.2 〃
Γ シリコーンオイル(商標:シリコーンオイル
L−45、日本ユニカ(株)) 2.0 〃
上記方法で得られたA成分及びB成分をA成
分:B成分=1:0.7(重量比)で混合した結果、
可使時間1時間、硬化時間3時間の組成物が得ら
れた。尚、この組成物の硬化物は、硬度27(JIS
K630l、A型硬度計)であつた。B Component Γ Polypropylene glycol (MW4700, triol) 100 parts by weight Γ Dibutyltin dilaurate 1.2 〃 Γ Silicone oil (trademark: Silicone Oil L-45, Nippon Unica Co., Ltd.) 2.0 〃 Component A and B obtained by the above method As a result of mixing A component: B component = 1:0.7 (weight ratio),
A composition with a pot life of 1 hour and a curing time of 3 hours was obtained. The cured product of this composition has a hardness of 27 (JIS
K630l, type A hardness tester).
実施例 3
モルタルにアクリル系リシン吹付材を施したマ
ンシヨンン外壁において、幅0.3〜0.6mm、深さ30
〜80mmのクラツクが横2m、縦3mの範囲で発生し
ている部分について補修工事を行なつた。Example 3 On the outer wall of an apartment building where mortar was applied with acrylic lysine spraying material, the width was 0.3 to 0.6 mm and the depth was 30 mm.
Repair work was carried out on an area where a ~80mm crack had occurred in an area of 2m wide and 3m high.
補修方法は、下記(e)に示す組成物をプラグ固定
用組成物とし、下記(f)に示す組成物を塗膜形成用
組成物として用いる他は、実施例1と同様とし
た。 The repair method was the same as in Example 1, except that the composition shown in (e) below was used as the plug fixing composition, and the composition shown in (f) below was used as the coating film forming composition.
樹脂硬化後、塗膜及びプラグを除去したとこ
ろ、エポキシ樹脂のもれはなく、壁面の破損もな
かつた。 When the paint film and plug were removed after the resin had hardened, there was no leakage of the epoxy resin and no damage to the wall surface.
(e) プラグ固定用組成物
A 成分
Γ ビスフエノールA系 74重量部
エポキシ樹脂*
Γ 2−エチルヘキシルグリシジルエーテル**
7.4 〃
Γ 短繊維アスベスト 3.8 〃
Γ シリカ(325メツシユ) 9.8 〃
Γ ステアリン酸 5.0 〃
*商標:エピコート828、シエル化学製
**商標:カリドリアアスベストRG−144、ユ
ニオンカーバイド製
B 成分
Γ ポリアミド系樹脂* 37重量部
Γ 2,4,6トリス(ジメチルアミノメチル)
フエノール 3〃
*商標:トーマイド245、富士化成製アミノ価400
1500〜3000cps(25℃)
上記A成分及びB成分を各々別にプラネタリー
ミキサーで均一になるまで撹拌混練した後、A成
分/B成分=100/40(重量比)となるように混合
し、均一に混練りして、可使時間15分、硬化時間
30分の組成物を得た。尚この組成物の硬化物は硬
度75(JIS K7215デユロメータD硬さ)であつた。(e) Plug fixing composition A Component Γ Bisphenol A-based 74 parts by weight epoxy resin * Γ 2-ethylhexyl glycidyl ether **
7.4 〃 Γ Short fiber asbestos 3.8 〃 Γ Silica (325 mesh) 9.8 〃 Γ Stearic acid 5.0 〃 *Trademark: Epicote 828, manufactured by Ciel Chemical **Trademark: Calidria Asbestos RG-144, manufactured by Union Carbide B Component Γ Polyamide resin * 37 parts by weight Γ 2,4,6 Tris (dimethylaminomethyl)
Phenol 3〃 *Trademark: Tomide 245, Fuji Kasei amino value 400
1500 to 3000 cps (25℃) The above A component and B component are stirred and kneaded separately in a planetary mixer until uniform, and then mixed so that A component/B component = 100/40 (weight ratio). Knead to give a pot life of 15 minutes and a curing time of 15 minutes.
The composition was obtained in 30 minutes. The hardness of the cured product of this composition was 75 (JIS K7215 durometer D hardness).
(f) 塗布用組成物
A 成分
Γ ビスフエノールA系エポキシ樹脂* 80重量部
Γ 2−エチルヘキシルグリシジルエーテル
10 〃
Γ ステアリン酸 10 〃
*商標:エピコート828、シエル化学製
上記A成分をプラネタリーミキサーを用いて混
合しながら100℃まで昇温し、直ちに常温まで冷
却し、均一になるまで混合して淡黄色半透明ペー
ストを得た。(f) Coating composition A Component Γ Bisphenol A epoxy resin * 80 parts by weight Γ 2-ethylhexyl glycidyl ether
10 〃 Γ Stearic acid 10 〃 *Trademark: Epicote 828, manufactured by Shell Chemical The above A component was heated to 100℃ while mixing using a planetary mixer, immediately cooled to room temperature, and mixed until homogeneous to make a pale A yellow translucent paste was obtained.
B 成分
Γ ポリアミド系樹脂* 40重量部
Γ 2,4,6トリス(ジメチルアミノメチル)
フエノール 3 〃
*商標:トーマイド245、富士化成製
上記B成分をプラネタリーミキサーで均一に混
合した後、A成分/B成分=100/43(重量比)の
混合比で均一に混練りした結果、可使時間13分、
硬化時間25分の組成物が得られた。尚この組成物
の硬化物は硬度70(JIS K7215デユロメータD硬
さ)であつた。B Component Γ Polyamide resin * 40 parts by weight Γ 2,4,6 Tris (dimethylaminomethyl)
Phenol 3 〃 *Trademark: Tomide 245, manufactured by Fuji Kasei After uniformly mixing the above B component with a planetary mixer, the result was uniformly kneaded at a mixing ratio of A component/B component = 100/43 (weight ratio). pot life 13 minutes,
A composition with a curing time of 25 minutes was obtained. The hardness of the cured product of this composition was 70 (JIS K7215 durometer D hardness).
実施例 4
モルタルにアクリル系リシン吹付材を施した店
舗外壁において、幅0.5〜0.7mm深さ50〜85mmのク
ラツクが横2.5m、縦4mの範囲で発生している部
分について補修工事を行なつた。補修方法は、下
記(g)に示す組成物を固定用組成物とし、下記(h)に
示す組成物を塗膜形成用組成物として用いる他は
実施例1と同様とした。Example 4 Repair work was carried out on the exterior wall of a store with mortar coated with acrylic ricin spray material, where cracks measuring 0.5 to 0.7 mm in width and 50 to 85 mm in depth had occurred in an area of 2.5 m in width and 4 m in height. Ta. The repair method was the same as in Example 1, except that the composition shown in (g) below was used as the fixing composition, and the composition shown in (h) below was used as the coating film forming composition.
樹脂硬化後、塗膜及びプラグを除去したとこ
ろ、エポキシ樹脂のもれはなく、壁面の破損もな
かつた。 When the paint film and plug were removed after the resin had hardened, there was no leakage of the epoxy resin and no damage to the wall surface.
(g) プラグ固定用組成物
Γ 不飽和ポリエステル樹脂* 60重量部
Γ スチレンモノマー 25 〃
Γ 水素添加ひまし油 8 〃
Γ ステアリン酸 5 〃
Γ ナフテン酸コバルト(6%コバルト含有)
2 〃
Γ 重質炭酸カルシウム 50 〃
* プロピレングリコール/無水マレイン酸/無
水フタル酸=1.1/0.5/0.5(モル比)の混合物を
不活性ガス雰囲気中で80〜200℃まで段階的に加
熱撹拌しながら、脱水反応させて得られた不飽和
ポリエステル樹脂
上記組成物をプラネタリーミキサーを用いて、
80℃で均一になるまで撹拌した後、常温まで冷却
して淡黄色ペーストを得た。この組成物100重量
部に対し、メチルエチルケトンパーオキサイド
1.0重量部を加え、均一に混練りした結果、硬化
時間約20分の組成物が得られた。この組成物の硬
度は78(JIS K7215デユロメータD硬さ)であつ
た。(g) Plug fixing composition Γ Unsaturated polyester resin * 60 parts by weight Γ Styrene monomer 25 〃 Γ Hydrogenated castor oil 8 〃 Γ Stearic acid 5 〃 Γ Cobalt naphthenate (contains 6% cobalt)
2 〃 Γ Heavy calcium carbonate 50 〃 * A mixture of propylene glycol/maleic anhydride/phthalic anhydride = 1.1/0.5/0.5 (molar ratio) was heated and stirred stepwise from 80 to 200°C in an inert gas atmosphere. Using a planetary mixer, the unsaturated polyester resin obtained by dehydrating the above composition,
After stirring at 80°C until uniform, the mixture was cooled to room temperature to obtain a pale yellow paste. Methyl ethyl ketone peroxide per 100 parts by weight of this composition.
As a result of adding 1.0 part by weight and uniformly kneading, a composition with a curing time of about 20 minutes was obtained. The hardness of this composition was 78 (JIS K7215 durometer D hardness).
(h) 塗膜形成用組成物
Γ 不飽和ポリエステル樹脂((g)と同じ)
70重量部
Γ スチレンモノマー 20 〃
Γ ナフテン酸コバルト(6%コバルト含有)
1.5 〃
Γ ステアリン酸 15 〃
上記組成物をプラネタリーミキサーを用いて、
80℃で均一になるまで撹拌混合し、常温まで冷却
して淡黄色半透明ペーストを得た。この組成物
100重量部に対し、メチルエチルケトンパーオキ
サイド0.7重量部を混合し、均一に混練りした結
果、硬化時間約30分の組成物が得られた。この組
成物の硬度は75(JIS K7215デユロメータD硬さ)
であつた。(h) Paint film forming composition Γ Unsaturated polyester resin (same as (g))
70 parts by weight Γ Styrene monomer 20 〃 Γ Cobalt naphthenate (contains 6% cobalt)
1.5 〃 Γ Stearic acid 15 〃 The above composition was mixed using a planetary mixer,
The mixture was stirred and mixed at 80°C until uniform, and cooled to room temperature to obtain a pale yellow translucent paste. This composition
As a result of mixing 0.7 parts by weight of methyl ethyl ketone peroxide with 100 parts by weight and kneading the mixture uniformly, a composition having a curing time of about 30 minutes was obtained. The hardness of this composition is 75 (JIS K7215 durometer D hardness)
It was hot.
第1図は、樹脂注入工具の一例の断面図、第2
図は、本発明の一実施態様を表わす断面図であ
る。
1は注入樹脂用伸縮用器、2は合成樹脂製ケー
ス、3はバネ、4は注出筒、5は合成樹脂製ケー
スのノズル、6は壁面、7は取付座金、、8は亀
裂、9は壁面、10はストリツパブルペイントに
よる塗膜、11は亀裂、12は空隙、13はプラ
グ、14は接着剤、15はグリスポンプである。
Figure 1 is a sectional view of an example of a resin injection tool, Figure 2 is a cross-sectional view of an example of a resin injection tool;
The figure is a sectional view showing one embodiment of the present invention. 1 is an extensible container for injection resin, 2 is a synthetic resin case, 3 is a spring, 4 is a pouring tube, 5 is a nozzle of a synthetic resin case, 6 is a wall surface, 7 is a mounting washer, 8 is a crack, 9 10 is a wall surface, 10 is a coating film made of strippable paint, 11 is a crack, 12 is a gap, 13 is a plug, 14 is an adhesive, and 15 is a grease pump.
Claims (1)
有化合物、硬化促進剤及び剥離性付与剤を含有
するポリウレタン樹脂組成物、 b エポキシ樹脂、硬化剤及び剥離性付与剤を含
有するエポキシ樹脂組成物、並びに c 不飽和ポリエステル樹脂、ビニルモノマー、
硬化促進剤、触媒及び剥離性付与剤を含有する
不飽和ポリエステル樹脂組成物 から選ばれた剥離性樹脂組成物を亀裂及び/又は
空隙発生部に塗布し、塗膜を形成させた後、補修
用樹脂を注入することを特徴とする壁面補修方
法。 2 a イソシアネート基含有化合物、水酸基含
有化合物、硬化促進剤及び剥離性付与剤を含有
するポリウレタン樹脂組成物、 b エポキシ樹脂、硬化剤及び剥離性付与剤を含
有するエポキシ樹脂組成物、並びに c 不飽和ポリエステル樹脂、ビニルモノマー、
硬化促進剤、触媒及び剥離性付与剤を含有する
不飽和ポリエステル樹脂組成物 から選ばれた剥離性樹脂組成物を亀裂及び/又は
空隙発生部に塗布し、塗膜を形成させ、該組成物
塗布前又は塗布後に、該組成物を用いて補修用樹
脂注入用器具を壁面に固定し、塗膜形成後、補修
用樹脂を注入することを特徴とする壁面補修方
法。[Scope of Claims] 1 a. A polyurethane resin composition containing an isocyanate group-containing compound, a hydroxyl group-containing compound, a curing accelerator, and a release agent; b. An epoxy resin composition containing an epoxy resin, a curing agent, and a release agent. products, and c unsaturated polyester resins, vinyl monomers,
A releasable resin composition selected from unsaturated polyester resin compositions containing a curing accelerator, a catalyst, and a releasability imparting agent is applied to cracks and/or voids to form a coating film, and then used for repair. A wall repair method characterized by injecting resin. 2 a. A polyurethane resin composition containing an isocyanate group-containing compound, a hydroxyl group-containing compound, a curing accelerator, and a releasability imparting agent, b. An epoxy resin composition containing an epoxy resin, a curing agent, and a releasability imparting agent, and c. Unsaturated. polyester resin, vinyl monomer,
A peelable resin composition selected from unsaturated polyester resin compositions containing a curing accelerator, a catalyst, and a peelability imparting agent is applied to cracks and/or voids to form a coating film, and the composition is applied. A method for repairing a wall surface, which comprises fixing a repair resin injection device to a wall surface using the composition before or after coating, and injecting the repair resin after forming a coating film.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP60284698A JPS62146364A (en) | 1985-12-17 | 1985-12-17 | Method for repairing wall surface |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP60284698A JPS62146364A (en) | 1985-12-17 | 1985-12-17 | Method for repairing wall surface |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS62146364A JPS62146364A (en) | 1987-06-30 |
| JPH0364029B2 true JPH0364029B2 (en) | 1991-10-03 |
Family
ID=17681815
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP60284698A Granted JPS62146364A (en) | 1985-12-17 | 1985-12-17 | Method for repairing wall surface |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS62146364A (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2007009672A (en) * | 2005-05-31 | 2007-01-18 | Cemedine Co Ltd | Crack repair method |
| JP5657420B2 (en) * | 2011-02-17 | 2015-01-21 | 大泰化工株式会社 | Coating film peeling method and coating film masking material |
| US12146009B2 (en) | 2018-06-05 | 2024-11-19 | Resonac Corporation | Radically polymerizable putty-like resin composition, sealing agent and crack repairing method |
-
1985
- 1985-12-17 JP JP60284698A patent/JPS62146364A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS62146364A (en) | 1987-06-30 |
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