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JPH0369274B2 - - Google Patents
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JPH0369274B2 - - Google Patents

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Publication number
JPH0369274B2
JPH0369274B2 JP61240849A JP24084986A JPH0369274B2 JP H0369274 B2 JPH0369274 B2 JP H0369274B2 JP 61240849 A JP61240849 A JP 61240849A JP 24084986 A JP24084986 A JP 24084986A JP H0369274 B2 JPH0369274 B2 JP H0369274B2
Authority
JP
Japan
Prior art keywords
evaporator
fermentation
heat exchanger
built
fermenter
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP61240849A
Other languages
Japanese (ja)
Other versions
JPS6394963A (en
Inventor
Hisashi Myagawa
Hironori Ishibashi
Hideyuki Michiki
Yoshihisa Shirasaka
Atsushi Yasudo
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SHINNENRYOYU KAIHATSU GIJUTSU KENKYU KUMIAI
Original Assignee
SHINNENRYOYU KAIHATSU GIJUTSU KENKYU KUMIAI
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SHINNENRYOYU KAIHATSU GIJUTSU KENKYU KUMIAI filed Critical SHINNENRYOYU KAIHATSU GIJUTSU KENKYU KUMIAI
Priority to JP61240849A priority Critical patent/JPS6394963A/en
Publication of JPS6394963A publication Critical patent/JPS6394963A/en
Publication of JPH0369274B2 publication Critical patent/JPH0369274B2/ja
Granted legal-status Critical Current

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  • Distillation Of Fermentation Liquor, Processing Of Alcohols, Vinegar And Beer (AREA)
  • Vaporization, Distillation, Condensation, Sublimation, And Cold Traps (AREA)

Description

【発明の詳細な説明】 (産業上の利用分野) この発明はアルコール、エーテルまたはケトン
などの揮発性発酵生産物の効果的、かつ、連続的
生産方法に関する。
DETAILED DESCRIPTION OF THE INVENTION Field of the Invention This invention relates to a process for the efficient and continuous production of volatile fermentation products such as alcohols, ethers or ketones.

(従来の技術) 一般に発酵による揮発性物質の製造方法は、常
温・常圧付近において生産が遂行される利点を有
するが、生産は長時間を要し生産物の濃度は低
い。しかも揮発性物質の濃度が上昇するに従つ
て、生産速度が急激に低下する欠点がある。
(Prior Art) Generally, methods for producing volatile substances by fermentation have the advantage of being able to be produced at room temperature and near normal pressure, but production takes a long time and the concentration of the product is low. Moreover, there is a drawback that the production rate decreases rapidly as the concentration of volatile substances increases.

さらに目的とする発酵生産物の濃度が低いため
に、その濃縮分離に多大のエネルギーを必要とす
る欠点がある。一方、現状では発酵槽における発
酵熱はシヤワークーラー、フラツシユクーラーあ
るいは冷却コイルなどの各種の冷却機より冷却除
去され無為に廃棄されている。
Furthermore, since the concentration of the target fermentation product is low, there is a drawback that a large amount of energy is required for concentration and separation. On the other hand, at present, the fermentation heat in the fermenter is cooled and removed by various coolers such as shower coolers, flash coolers, or cooling coils, and is wasted.

上記欠点を解決するために、これまでに種々の
方法、装置が提案されている。
Various methods and devices have been proposed to solve the above drawbacks.

例えば第1に、米国特許第2440925号に記載の
ようにエタノールの発酵生産に際して発酵槽ある
いは発酵槽と組合せたフラツシユ槽を減圧してエ
タノールに富む蒸気を取り出す方法、及び特公昭
39−26041号記載のように発酵生産による発熱を
減圧蒸発冷却機に発酵液を循環させることにより
除去する方法がある。
For example, firstly, as described in U.S. Pat.
As described in No. 39-26041, there is a method of removing heat generated by fermentation production by circulating the fermentation liquor through a vacuum evaporative cooler.

第2に、省エネルギー的なエタノール発酵製造
法として例えば、発酵槽から一部抜出した液を熱
交換器を通して加熱後、減圧フラツシユ蒸発器に
導きエタノールに富む蒸気を気相に取り出し、こ
れを減圧精留塔に導いて共沸エタノールとし、さ
らにこの精留塔塔頂蒸気をコンプレツサーで断熱
圧縮して精留塔熱源、減圧フラツシユ蒸発器の前
段の熱交換器熱源として利用する方法(ATPAL
法、Chemical.Age、Nov.21、(1980)p.11)が
ある。
Second, as an energy-saving ethanol fermentation production method, for example, a portion of the liquid extracted from the fermenter is passed through a heat exchanger, heated, and then introduced into a vacuum flash evaporator to extract ethanol-rich vapor into the gas phase, which is then purified under reduced pressure. A method in which the vapor at the top of the rectifying column is adiabatically compressed using a compressor and used as a heat source for the rectifying column and a heat source for the heat exchanger before the vacuum flash evaporator (ATPAL).
Law, Chemical.Age, Nov.21, (1980) p.11).

第3に、発酵槽内でエタノール発酵を効率よく
行う方法として例えば、特開昭57−2685号、特公
昭59−43156号などがある。これらの方法は、発
酵槽内の発酵液の一部を抜出し減圧フラツシユ蒸
発器に導き発酵液を利用してエタノール分に富む
蒸気とエタノール分の少ない発酵液に分離し、発
酵液は発酵槽に返送するものである。
Third, methods for efficiently carrying out ethanol fermentation in a fermenter include, for example, Japanese Patent Application Laid-Open No. 57-2685 and Japanese Patent Publication No. 59-43156. In these methods, a part of the fermentation liquor in the fermenter is extracted and introduced into a vacuum flash evaporator, and the fermentation liquor is used to separate into ethanol-rich steam and ethanol-poor fermentation liquor. It will be sent back.

さらにこれに類似する方法として特開昭55−
120791号公報に記載の方法として発酵槽内の発酵
液の一部を抜出して、1段もしくは僅かの段数の
蒸留段に相当する単蒸留ユニツトに供給し蒸留す
る方法がある。
Furthermore, as a method similar to this,
A method described in Japanese Patent No. 120791 includes a method in which a part of the fermented liquid in the fermenter is extracted and supplied to a simple distillation unit corresponding to one or a small number of distillation stages for distillation.

(発明が解決しようとする問題点) しかし、上記第1の例における米国特許第
2440925号の方法は取り出した蒸気をコンデンサ
ーで冷却しており発酵熱は廃棄されている。ま
た、冷却の際常圧まで圧縮する動力が必要であり
コンデンサーの冷却には深冷が必要であるなどの
問題点がある。また、特公昭39−26041号の方法
は発酵液の濃縮を意図しており発酵反応の発熱量
に見合う分の揮発性発酵生産物(及び水)しか得
られないという欠点があつた。
(Problem to be solved by the invention) However, in the first example above, the US patent No.
In the method of No. 2440925, the extracted steam is cooled in a condenser, and the fermentation heat is discarded. Additionally, there are other problems, such as the need for power to compress the condenser to normal pressure during cooling, and the need for deep cooling to cool the condenser. Furthermore, the method of Japanese Patent Publication No. 39-26041 was intended to concentrate the fermentation liquor, and had the disadvantage that only the volatile fermentation products (and water) could be obtained in proportion to the calorific value of the fermentation reaction.

上記第2のATPAL法ではエタノールを蒸発さ
せるための熱量を顕熱の形で熱交換器から減圧フ
ラツシユ蒸発器まで運ぶために循環発酵液量が大
となり、熱交換器の必要伝熱面積も大となる欠点
を有している。
In the second ATPAL method mentioned above, the amount of heat for evaporating ethanol is transported in the form of sensible heat from the heat exchanger to the vacuum flash evaporator, so the amount of circulating fermentation liquid is large, and the required heat transfer area of the heat exchanger is also large. It has the following drawbacks.

さらに上記第3の例の場合、発酵槽よりの発酵
液が減圧フラツシユ蒸発器で分離される際、気相
と液相に対するエタノールの平衡溶解度の関係に
より減圧フラツシユ蒸発器出口発酵液中にもかな
りのエタノール分が残留する。この発酵液が発酵
槽に返送されることにより発酵槽中のエタノール
濃度の上昇をきたし、発酵槽に発酵液を返送しな
い場合に比較して発酵速度の低下はさけられな
い。
Furthermore, in the case of the third example above, when the fermented liquor from the fermenter is separated in the vacuum flash evaporator, there is a considerable amount of ethanol in the fermented liquor at the outlet of the vacuum flash evaporator due to the relationship between the equilibrium solubility of ethanol in the gas phase and the liquid phase. of ethanol remains. When this fermentation liquid is returned to the fermenter, the ethanol concentration in the fermenter increases, and the fermentation rate inevitably decreases compared to the case where the fermentation liquid is not returned to the fermenter.

この発酵速度の低下の問題は特開昭55−120791
号公報の方法も同様に有しており、さらにこの方
法は、発酵槽への循環量が多くなり、エネルギー
効率が悪化するという難点がある。
The problem of this decrease in fermentation speed was discussed in Japanese Patent Application Laid-Open No. 55-120791.
The method disclosed in the publication also has the same problem, but this method also has the disadvantage that the amount of circulation to the fermenter increases, resulting in poor energy efficiency.

(問題点を解決するための手段) 本発明者らは上記の従来法の欠点を克服するた
めの種々検討を重ねた結果、熱交換器を内蔵する
蒸発装置中に4〜15理論段に相当する棚段を内蔵
させてその上方から微生物除去後の発酵液を導入
して、発酵液を処理することにより、揮発性の発
酵生産物の回収効率を極めて高くするとともに発
酵液中に残存する揮発性物質の濃度を著しく低減
させ、微生物の活性低下を防止し、所望の揮発性
物質の生産性を高めることができ、さらに発酵熱
を有効利用して所要エネルギーが節約され安定な
運転状態を継続しうることを見い出した。本発明
はこの知見に基づきなされるに至つたものであ
る。
(Means for Solving the Problems) As a result of various studies in order to overcome the drawbacks of the above-mentioned conventional methods, the present inventors have found that an evaporator with a built-in heat exchanger has the equivalent of 4 to 15 theoretical plates. By incorporating a built-in tray and introducing the fermented liquid from above after removing microorganisms to treat the fermented liquid, the recovery efficiency of volatile fermentation products is extremely high, and the volatile content remaining in the fermented liquid is It is possible to significantly reduce the concentration of volatile substances, prevent a decline in the activity of microorganisms, and increase the productivity of desired volatile substances.Furthermore, by effectively utilizing the fermentation heat, the required energy is saved and stable operating conditions are maintained. I found out what I can do. The present invention has been made based on this knowledge.

すなわち本発明は、アルコール、エーテルまた
はケトンから選ばれる揮発性発酵生産物を発酵生
産するに当り、発酵槽から抜き出された、微生物
を除去後の発酵液を、熱交換器及び4〜15理論段
に相当する棚段を内蔵する蒸発装置の棚段上部に
導入し、該発酵液中の揮発性発酵生産物を蒸発さ
せ、該蒸発装置よりの揮発性発酵生産物の蒸気を
断熱圧縮して昇温し、蒸発装置に内蔵された熱交
換器の加熱源としたのち回収するとともに揮発性
発酵生産物を極めて低濃度とした処理後の発酵液
である塔底液を発酵槽に送ることを特徴とする揮
発性発酵生産物の連続的製造方法を提供するもの
である。
That is, in the fermentation production of a volatile fermentation product selected from alcohols, ethers, or ketones, the present invention uses a heat exchanger and a heat exchanger to remove microorganisms from the fermented liquor extracted from a fermenter. It is introduced into the upper part of the tray of an evaporator which has a built-in tray corresponding to the tray, evaporates the volatile fermentation product in the fermentation liquid, and adiabatically compresses the vapor of the volatile fermentation product from the evaporator. After raising the temperature and using it as a heating source for the heat exchanger built into the evaporator, the bottom liquid, which is the fermented liquid after being recovered and treated to reduce the concentration of volatile fermentation products to an extremely low concentration, is sent to the fermentation tank. The present invention provides a continuous method for producing characterized volatile fermentation products.

以下この発明の好ましい実施態様を示す図面を
参照して発明を詳細に説明する。
The invention will be described in detail below with reference to the drawings showing preferred embodiments of the invention.

第1図は、この発明方法に用いられる発酵装置
の基本的な構成を示すフローシートである。図中
1は、固定化微生物を用いる発酵槽であり、発酵
原料は、ライン9を通つて発酵槽1に供給され微
生物により発酵される。これにより揮発性物質と
非凝縮性ガスが生産される。発酵槽から任意の発
酵段階の発酵液(もろみ)を取り出し、ライン1
1から、内部に棚段2を有する熱交換器内蔵蒸発
器3に循環して、揮発性発酵生産物の蒸気を発生
させる。この場合蒸発器3としては減圧蒸発槽
(フラツシユ槽)が好ましく用いられる。さらに、
この蒸気をライン12から抜き出し圧縮機4によ
り断熱圧縮して昇温させて、ライン13からその
熱交換器5内蔵蒸発器3の加熱源として利用す
る。また、この蒸発器3には棚段2を設け揮発性
発酵生産物の回収率を向上させ、蒸発器3出口の
ライン14中の発酵液の揮発性発酵生産物濃度を
下げる。したがつて、この発酵液をライン14,
15,16を経て発酵槽1に循環する場合に発酵
槽1中の揮発性発酵生産物濃度を高めないように
することが可能となり発酵生産物による発酵阻害
が低減され発酵生産性は向上する。さらに、この
蒸発器3には不足する加熱源をおぎなうため蒸発
器に内蔵した熱交換器の補助加熱部5aに蒸気、
温水などを供給してもよく、または、直接蒸気を
吹き込むことができる。これにより、発酵の変動
にかかわらず、十分な蒸気の発生と蒸発器3の安
定運転を行うことが出来る。
FIG. 1 is a flow sheet showing the basic configuration of a fermentation apparatus used in the method of this invention. In the figure, 1 is a fermenter using immobilized microorganisms, and fermentation raw materials are supplied to the fermenter 1 through a line 9 and fermented by the microorganisms. This produces volatile substances and non-condensable gases. Take out the fermented liquid (mash) at any fermentation stage from the fermenter and transfer it to line 1.
1 to an evaporator 3 with built-in heat exchanger having trays 2 inside to generate vapor of the volatile fermentation product. In this case, a reduced pressure evaporation tank (flash tank) is preferably used as the evaporator 3. moreover,
This steam is extracted from line 12 and adiabatically compressed by compressor 4 to raise its temperature, and is used as a heating source for evaporator 3 with built-in heat exchanger 5 from line 13. Further, this evaporator 3 is provided with a shelf 2 to improve the recovery rate of volatile fermentation products and to reduce the concentration of volatile fermentation products in the fermentation liquor in the line 14 at the outlet of the evaporator 3. Therefore, this fermentation liquid is transferred to line 14,
When circulating to the fermenter 1 via 15 and 16, it is possible to prevent the concentration of volatile fermentation products in the fermenter 1 from increasing, thereby reducing fermentation inhibition by fermentation products and improving fermentation productivity. Furthermore, in order to compensate for the insufficient heat source in the evaporator 3, steam is added to the auxiliary heating section 5a of the heat exchanger built into the evaporator.
Hot water or the like may be supplied, or steam may be blown directly. Thereby, sufficient steam can be generated and the evaporator 3 can be operated stably regardless of fluctuations in fermentation.

発酵により生成した非凝縮ガスの大部分はライ
ン10を通つて排出される。発酵生産物である揮
発性物質は、凝縮されてライン17から回収され
る。
Most of the non-condensable gas produced by fermentation is discharged through line 10. The fermentation products, volatile substances, are condensed and recovered via line 17.

一方、発酵生産物である揮発性物質蒸発後の発
酵液は上述の如く発酵槽1に戻されるが、また、
一部はライン18を通つて排出される。必要によ
つては、この発酵液を次の発酵槽に供給すること
も可能である。
On the other hand, the fermentation liquid after volatile substances evaporation, which is a fermentation product, is returned to the fermenter 1 as described above, but also,
A portion is discharged through line 18. If necessary, it is also possible to supply this fermentation liquid to the next fermenter.

第2図は本発明方法の他の実施態様のフローシ
ートであり、蒸発器3を加熱蒸発槽としこの蒸発
器3の後段に発酵液中の揮発性物質を減圧下で蒸
発させ揮発性物質の回収と同時に、発酵液(もろ
み)の温度を発酵に適する温度まで下げることが
できる減圧蒸発槽(例えばフラツシユ槽)6を設
けてある。さらに蒸発した揮発性物質を回収する
ためにコンデンサー7が設けられている。これに
より、蒸発器3の圧力を高くして運転可能となる
ため蒸発する気体体積が減少し、蒸発器3の径を
小さくすることが出来る。この実施態様の場合、
蒸発器3は主として発酵生産物である揮発性物質
の分離を目的とし、減圧蒸発槽6は主として発酵
液の温度を適温にまで下げる目的を有する。蒸発
器3に内蔵する熱交換器としては発酵液中の熱に
対して不安定な原料成分への影響が少ない流下薄
膜式熱交換器8が好ましくは用いられる。同図に
おいて第1図と同じ符号は同じものを示す。なお
19は減圧蒸発槽6からの蒸気をコンデンサー7
に送るライン、20は減圧蒸発槽6から取りした
発酵液をライン15,16を経て発酵槽1に戻す
ためのライン、21,22はコンデンサー7から
の非凝縮性ガス及び凝縮液の排出ラインである。
FIG. 2 is a flow sheet of another embodiment of the method of the present invention, in which the evaporator 3 is a heating evaporation tank, and the volatile substances in the fermentation liquid are evaporated under reduced pressure in the downstream stage of the evaporator 3. A reduced-pressure evaporation tank (for example, a flash tank) 6 is provided that can lower the temperature of the fermented liquor (mash) to a temperature suitable for fermentation at the same time as recovery. Furthermore, a condenser 7 is provided to recover evaporated volatile substances. As a result, the evaporator 3 can be operated at a higher pressure, so the volume of gas to be evaporated is reduced, and the diameter of the evaporator 3 can be reduced. For this embodiment,
The purpose of the evaporator 3 is mainly to separate volatile substances that are fermentation products, and the purpose of the reduced pressure evaporator 6 is mainly to lower the temperature of the fermented liquor to an appropriate temperature. As the heat exchanger built into the evaporator 3, a falling thin film heat exchanger 8 is preferably used, which has less influence on raw material components that are unstable to heat in the fermentation liquid. In this figure, the same reference numerals as in FIG. 1 indicate the same things. In addition, 19 is a condenser 7 for steam from the reduced pressure evaporation tank 6.
20 is a line for returning the fermentation liquor taken from the vacuum evaporation tank 6 to the fermentation tank 1 via lines 15 and 16, and 21 and 22 are discharge lines for non-condensable gas and condensate from the condenser 7. be.

第3図は、基本的には第2図の場合と同様であ
るが、発酵槽の微生物として凝集性微生物また
は、浮遊性微生物を用いる場合のフローシートで
ある。発酵槽1からライン11により取り出した
発酵液中には微生物が含まれるため、これを分離
し発酵槽1に戻すために分離器23が設けられて
いる。この分離器23の具体例としては、遠心分
離器、沈降分離器、ろ過器などが挙げられる。微
生物を除去された発酵液はライン27から蒸発器
3に送られる。分離された微生物はライン24,
25を通つて大部分が発酵槽1に戻されるが、必
要によつてはライン26から取り出して回収利用
することも可能である。そのほかの構成は、第1
図もしくは第2図と同じであり、第1図又は第2
図と同符号は同じものを示す。
FIG. 3 is basically the same as the case of FIG. 2, but is a flow sheet when flocculent microorganisms or planktonic microorganisms are used as the microorganisms in the fermenter. Since the fermented liquid taken out from the fermenter 1 through the line 11 contains microorganisms, a separator 23 is provided to separate the microorganisms and return them to the fermenter 1. Specific examples of the separator 23 include a centrifugal separator, a sedimentation separator, a filter, and the like. The fermented liquid from which microorganisms have been removed is sent from line 27 to evaporator 3. The isolated microorganisms are in line 24,
Most of it is returned to the fermenter 1 through line 25, but if necessary, it can be taken out through line 26 and recycled. Other configurations are as follows:
Figure 1 or Figure 2 is the same as Figure 1 or Figure 2.
The same reference numerals as in the figure indicate the same thing.

この発明において蒸発装置としては減圧蒸発
槽、加熱蒸発槽などの蒸発器が適宜組合わせて用
いられるが、このうち少なくとも一槽中に熱交換
器と棚段を設ける。なお、加熱蒸発槽を用いる場
合は第2図又は第3図に示すようにその後段に減
圧蒸発槽を接続し、該減圧蒸発槽で蒸発処理後の
発酵液の温度を低下させてから発酵槽に送るのが
好ましい。
In this invention, as the evaporator, evaporators such as a reduced pressure evaporation tank and a heated evaporation tank are used in appropriate combinations, and at least one of these evaporators is provided with a heat exchanger and a tray. In addition, when using a heating evaporation tank, as shown in Figure 2 or 3, a vacuum evaporation tank is connected to the subsequent stage, and the temperature of the fermented liquor after evaporation is lowered in the vacuum evaporation tank, and then the fermentation tank is heated. It is preferable to send it to

この発明の方法において、第1図に示すような
実施態様の場合、蒸発器3として熱交換器内蔵減
圧蒸発槽を用い、減圧下で運転されるが、その減
圧度は発酵反応の種類とその時の発酵槽の発酵温
度などによつて異なるが、通常20〜720mmHg・
abs、好ましくは20〜200mmHg・absの範囲であ
る。
In the method of the present invention, in the embodiment shown in FIG. 1, a reduced pressure evaporation tank with a built-in heat exchanger is used as the evaporator 3 and is operated under reduced pressure, but the degree of reduced pressure depends on the type of fermentation reaction and the time. Although it varies depending on the fermentation temperature of the fermenter, it is usually 20 to 720 mmHg・
abs, preferably in the range of 20 to 200 mmHg·abs.

また第2図もしくは第3図に示すような実施態
様の場合、蒸発器3として加熱蒸発槽が用いら
れ、圧力0.8〜1.2atmにおいては温度75〜105℃ま
たは圧力1.2〜10atmにおいては温度95〜180℃の
範囲内が最も好ましい蒸発の圧力および温度条件
である。この場合、つぎに減圧蒸発槽6において
残余の揮発性物質が蒸発させられて回収され、そ
の温度が降下する。この時の減圧蒸発槽6の減圧
程度は発酵温度と関連するが20〜720mmHg・abs、
好ましくは20〜200mmHg・absの範囲内である。
Further, in the case of the embodiment shown in FIG. 2 or 3, a heating evaporation tank is used as the evaporator 3, and the temperature is 75 to 105°C when the pressure is 0.8 to 1.2 atm, or the temperature is 95 to 105°C when the pressure is 1.2 to 10 atm. The most preferred evaporation pressure and temperature conditions are within the range of 180°C. In this case, the remaining volatile substances are then evaporated and recovered in the reduced pressure evaporation tank 6, and the temperature thereof is lowered. The degree of pressure reduction in the vacuum evaporator tank 6 at this time is related to the fermentation temperature, but is 20 to 720 mmHg・abs,
Preferably it is within the range of 20 to 200 mmHg·abs.

この発明において使用される棚段の型式は特に
制限はないが、加熱蒸発槽、減圧蒸発槽などの底
部液中の揮発性物質の濃度を低下させるものであ
り、この目的が達成されるものであれば特に制限
がなく用いることができる。したがつて、棚段と
しては多孔板、バブルキヤツプトレイなどの棚段
及びこれに相当する性能を有する充填塔型式のも
のも包含する。
There is no particular restriction on the type of tray used in this invention, but it is one that reduces the concentration of volatile substances in the bottom liquid of a heating evaporation tank, a vacuum evaporation tank, etc., and this purpose is achieved. If so, it can be used without any particular restrictions. Therefore, the shelf includes a perforated plate, a bubble cap tray, etc., and a packed column type having equivalent performance.

この発明において、蒸発装置の棚段は、4〜15
理論段とするか又は充填塔型式の場合その理論段
に相当する充填高さを有する充填層とする。棚段
が4理論段未満では揮発性物質の濃度を十分に下
げるのが容易でなく、15理論段を越えても特にそ
の効果が変わらないが装置コストが増大し、ま
た、長期のうちにスケール等の付着による塔内圧
力損失が大きくなり、運転に不都合を生じること
がある。蒸発装置に供給された発酵液中の揮発性
発酵生産物は棚段または充填層内を流下する間に
気相側へ蒸発除去されるが、蒸発装置下部の加熱
部を通過して底部に到達した時、発酵液中の揮発
性生産物の濃度は、好ましくは0.1〜1.0wt%まで
低下する。この発酵液は、直接、又は減圧蒸発槽
(フラツシユ槽)が設置されている場合は、減圧
蒸発槽を経由して、全部または一部が原発酵槽ま
たは他の発酵槽へ供給される。こうして蒸発装置
の蒸発処理を終えて発酵槽へ供給される発酵液中
の揮発性生産物の濃度は十分低く供給先発酵槽に
おける発酵反応への阻害の影響を減少させること
ができる。
In this invention, the number of shelves of the evaporator is 4 to 15.
A theoretical plate or, in the case of a packed column type, a packed bed having a packing height corresponding to the theoretical plate. If the number of plates is less than 4 theoretical plates, it is not easy to reduce the concentration of volatile substances sufficiently, and even if the number of plates exceeds 15 theoretical plates, the effect will not change, but the equipment cost will increase, and it will not be possible to scale up in the long term. The pressure loss inside the tower increases due to the adhesion of such substances, which may cause operational inconveniences. Volatile fermentation products in the fermentation liquid supplied to the evaporator are evaporated and removed to the gas phase while flowing down the tray or packed bed, but they pass through the heating section at the bottom of the evaporator and reach the bottom. When this is done, the concentration of volatile products in the fermentation liquid is preferably reduced to 0.1-1.0 wt%. This fermentation liquid is supplied in whole or in part to the original fermenter or another fermenter directly or, if a reduced pressure evaporator (flash tank) is installed, via the reduced pressure evaporator. In this way, the concentration of volatile products in the fermentation liquid supplied to the fermenter after completing the evaporation process in the evaporator is sufficiently low to reduce the effect of inhibition on the fermentation reaction in the destination fermenter.

この発明において発酵生産物である揮発性物質
を除去した発酵液を発酵槽へ送るがこの発酵槽は
原発酵槽でも他の発酵槽でもよい。また、発酵槽
及び蒸発装置の組合わせは2組又はそれ以上直列
又は並列に組立てられていてもよい。
In this invention, the fermented liquid from which volatile substances have been removed, which is a fermentation product, is sent to a fermenter, and this fermenter may be an original fermenter or another fermenter. Furthermore, two or more combinations of fermenters and evaporators may be assembled in series or in parallel.

この発明において、使用される蒸発装置に内蔵
する熱交換器の型式としては特に制限はなく、通
常の多管式のものが用いられるが発酵液中の熱に
対し、不安定な原料成分への影響が少ないような
効率のよい熱交換器も適宜選択される。例えば、
流下薄膜式、薄膜式(水平管型)のような構造の
ものが好ましい。
In this invention, there are no particular restrictions on the type of heat exchanger built into the evaporator used, and a normal multi-tube type may be used, but it may An efficient heat exchanger that has little influence is also selected as appropriate. for example,
A structure such as a falling thin film type or a thin film type (horizontal tube type) is preferable.

この発明において、発酵槽の発酵液中の発酵生
産物である揮発性物質の濃度の変化によつて、蒸
発器より蒸発する蒸気中の揮発性物質の濃度の変
化をきたし、この蒸気の凝縮する温度が元来の設
計値より変化する場合がある。ここで、熱交換器
の伝熱のために必要な温度差が小さくなつた場
合、蒸発器における発酵液の加熱及び揮発性物質
を含む蒸気の凝縮が十分に行われない恐れがあ
る。
In this invention, changes in the concentration of volatile substances that are fermentation products in the fermentation liquid in the fermenter cause changes in the concentration of volatile substances in the vapor evaporated from the evaporator, and the condensation of this vapor The temperature may change from the original design value. Here, if the temperature difference required for heat transfer in the heat exchanger becomes small, there is a possibility that heating of the fermented liquid and condensation of vapor containing volatile substances in the evaporator will not be performed sufficiently.

そこで不足する加熱源をおぎなうため蒸発器内
蔵熱交換器に補助加熱部を設けるか、及び/又は
蒸気を直接蒸発器内に吹き込み補助熱源を供給す
ることによつて、十分な蒸発と蒸発器の安定な運
転を行うことができる。特に発酵槽へ発酵液を返
送する場合、返送先の発酵槽の発酵速度の低下を
防ぐため、蒸発器出口発酵液中には揮発性物質が
残留しないように安定運転することが重要であ
る。
In order to compensate for the insufficient heating source, an auxiliary heating section is provided in the heat exchanger with a built-in evaporator, and/or steam is directly blown into the evaporator to supply an auxiliary heat source, thereby ensuring sufficient evaporation and heating of the evaporator. Stable operation is possible. Particularly when returning the fermented liquor to the fermenter, it is important to operate stably so that no volatile substances remain in the fermented liquor at the evaporator outlet in order to prevent a decrease in the fermentation rate in the destination fermenter.

この発明の方法において、上記の蒸発装置を用
いる点以外は通常の発酵法に準じて行うことがで
きる。すなわち、アルコール、エーテル、ケトン
などの揮発性物質を生産するに際し、原料物質を
発酵させる微生物として固定化微生物、凝集性微
生物または浮遊性微生物などが使用されて発酵さ
せられ、所望発酵段階で微生物は発酵液から分離
される。
The method of the present invention can be carried out in accordance with a conventional fermentation method except for using the above-mentioned evaporator. That is, when producing volatile substances such as alcohols, ethers, and ketones, immobilized microorganisms, flocculent microorganisms, or planktonic microorganisms are used as microorganisms to ferment raw materials, and the microorganisms are fermented at the desired fermentation stage. Separated from the fermentation liquid.

この発明において用いられる微生物としては、
各種酵母例えばサツカロマイセス セレビシエ
(Saccharomyces cerevisiae)、サツカロマイセ
ス ウバラム(Saccharomyces uvaram)など、
あるいは細菌例えばサイモモナス モビリス
(Zymomonas mobilis)などが挙げられる。
The microorganisms used in this invention include:
Various yeasts such as Saccharomyces cerevisiae, Saccharomyces uvaram, etc.
Alternatively, bacteria such as Zymomonas mobilis may be mentioned.

この発明において、前記のように蒸発装置に導
入する、発酵槽より抜き出された発酵液は、微生
物除去後のものであるが、これは実質的に微生物
を含有しないものという意味であり、通常の分離
手段例えば遠心分離、膜分離、固定化法、もしく
は沈降分離により微生物を分離したものという意
味である。このような分離手段では微生物を完全
に除去するのは困難であり、5gdry cell/以
下の濃度で残存することがある。また上記のよう
に固定化微生物を用いた場合には抜出された発酵
液は特に分離手段に付さなくてもよいがこのよう
な場合も、この発明の、微生物を除去後の発酵液
に相当する。
In this invention, the fermented liquor extracted from the fermenter and introduced into the evaporator as described above is one after removing microorganisms, but this means that it does not substantially contain microorganisms, and usually Microorganisms are separated by means of separation such as centrifugation, membrane separation, immobilization, or sedimentation. It is difficult to completely remove microorganisms using such separation means, and microorganisms may remain at a concentration of 5 g dry cell/or less. In addition, when immobilized microorganisms are used as described above, the extracted fermentation liquid does not need to be subjected to any separation means, but even in such a case, the fermentation liquid after removing the microorganisms according to the present invention may be used. Equivalent to.

微生物として凝集性微生物または浮遊性微生物
を使用した場合は、例えば遠心分離、ろ過または
沈降分離などの分離手段に付して分離される。分
離された微生物は発酵槽へ返還され、微生物が分
離された後の発酵液は棚段および熱交換器内蔵の
蒸発装置に供給されて加熱され、あるいは減圧さ
れて発酵生産物である揮発性物質と非凝縮性ガス
が蒸発させられ、揮発性物質は回収される。この
蒸発手段において加熱時には微生物は発酵液に含
有されていないため加熱の圧力および温度の条件
設定は任意に行うことができる。
When flocculent microorganisms or planktonic microorganisms are used as microorganisms, they are separated by separation means such as centrifugation, filtration, or sedimentation. The separated microorganisms are returned to the fermenter, and the fermented liquid after the microorganisms have been separated is supplied to an evaporation device with a built-in tray and heat exchanger, where it is heated or depressurized to release volatile substances, which are fermentation products. and non-condensable gases are evaporated and volatile substances are recovered. In this evaporation means, since microorganisms are not contained in the fermentation liquid during heating, the heating pressure and temperature conditions can be set arbitrarily.

(発明の効果) 従来、発酵液中の揮発性物質の蒸発量は気液平
衡の関係において定まり、発酵液中に残留する揮
発性物質の濃度は高い。したがつて、この発酵液
が原発酵槽または他の発酵槽へ供給されるので、
この発酵槽における揮発性生産物の濃度が高くな
り発酵への阻害の影響が現われ、発酵槽の生産性
(効率)の低下を招くことになる。
(Effects of the Invention) Conventionally, the amount of evaporation of volatile substances in a fermentation liquid is determined by the relationship of vapor-liquid equilibrium, and the concentration of volatile substances remaining in the fermentation liquid is high. Therefore, since this fermentation liquid is supplied to the original fermenter or other fermenters,
The concentration of volatile products in the fermenter becomes high and has an inhibiting effect on fermentation, leading to a decrease in the productivity (efficiency) of the fermenter.

これに対し、この発明方法によれば発酵槽の生
産性の低下を招かない範囲で返送することによ
り、原発酵槽に供給する発酵原料の濃度をあげる
ことが可能になる。ひいては発酵工程全体よりの
廃液の量の減少に結びつき、廃液処理費用の大幅
な節減が可能となる。
On the other hand, according to the method of the present invention, it is possible to increase the concentration of the fermentation raw material supplied to the original fermenter by returning it within a range that does not cause a decrease in the productivity of the fermenter. This in turn leads to a reduction in the amount of waste liquid from the entire fermentation process, making it possible to significantly reduce waste liquid treatment costs.

この発明の方法によれば発酵熱を有効利用して
所要エネルギーが節約され安定な運転状態を継続
させることができる。
According to the method of the present invention, the required energy is saved by effectively utilizing the fermentation heat, and stable operating conditions can be maintained.

この発明において、棚段及び熱交換器内蔵蒸発
器で蒸発除去された揮発性発酵生産的に富む蒸気
は、断熱的に圧縮され、温度、圧力を上昇させら
れた後、前記蒸発器の内蔵熱交換器の加熱源とし
て使用されて、自らはその蒸発器中で冷却されて
液化する。すなわち発酵熱は完全に発酵生産物の
蒸発に利用される。断熱圧縮後の揮発性の発酵生
産物に富む蒸気は発酵槽中の発酵液の温度より3
〜20℃昇温している。この方法により、蒸発器に
おける、蒸発のための新たな熱源はほとんど不要
となる。すなわち従来より少量の熱で揮発性発酵
生産物の蒸発回収が可能となる。また逆にいえば
発酵生産物である揮発性物質に富む蒸気を冷却、
液化するための冷却水などの冷却源を必要としな
いため、冷却システムが節減されるなどの大きな
利点をもつ。
In this invention, the volatile fermentation-rich steam removed by evaporation in the evaporator with a built-in tray and heat exchanger is adiabatically compressed and raised in temperature and pressure, and then heated by the built-in heat of the evaporator. It is used as a heating source for the exchanger and is cooled and liquefied in its evaporator. That is, the fermentation heat is completely utilized for evaporation of the fermentation product. After adiabatic compression, the vapor rich in volatile fermentation products is
The temperature has increased by ~20℃. With this method, an additional heat source for evaporation in the evaporator is hardly required. In other words, volatile fermentation products can be evaporated and recovered using less heat than before. Conversely, it cools the steam rich in volatile substances, which is a fermentation product.
It does not require a cooling source such as cooling water to liquefy, so it has great advantages such as saving on the cooling system.

(実施例) 次にこの発明の方法を実施例および比較例によ
りさらに具体的に説明する。
(Examples) Next, the method of the present invention will be explained in more detail with reference to Examples and Comparative Examples.

実施例 1 第1図に従つてエタノール発酵を行つた。酵母
をアルギン酸カルシウムで包み込んで球状のゲル
とした固定化酵母400を発酵槽1に充填し、ラ
イン9,16を通つて全糖濃度35.3wt%の原料を
114.4Kg/hで供給した。発酵温度は32℃とした。
発酵にともない発生する炭酸ガス、ライン10よ
り14.4Kg/hで排出された。一方、エタノール
5.1wt%を含む発酵液(酵母濃度0.5gdry cell/
)は、299.5Kg/hで抜き出されライン11を
通つて実段10段を有する高さ6m、径700mmの蒸
発器(フラツシユ槽)3におくられた。発酵液か
らエタノールを蒸発分離するために、はじめ蒸発
器内蔵熱交換器の補助加熱部に蒸気を5Kg/hで
供給した。蒸発器3から蒸発したエタノールを含
んだ蒸気は、圧縮機4により断熱圧縮され蒸発器
3に戻され加熱源として利用されるため蒸発量は
次第に増え、52.5Kg/hで一定となつた。なおこ
のときエタノール濃度は28.5wt%となつた。蒸発
器内の温度は32℃から34℃、圧力は40mmHg・abs
に保たれ安定運転出来た。
Example 1 Ethanol fermentation was carried out according to FIG. Immobilized yeast 400, which is made into a spherical gel by enveloping yeast in calcium alginate, is packed into fermenter 1, and the raw material with a total sugar concentration of 35.3wt% is passed through lines 9 and 16.
It was supplied at a rate of 114.4Kg/h. The fermentation temperature was 32°C.
Carbon dioxide gas generated during fermentation was discharged from line 10 at a rate of 14.4 kg/h. On the other hand, ethanol
Fermentation liquid containing 5.1wt% (yeast concentration 0.5g dry cell/
) was extracted at a rate of 299.5 kg/h and sent through a line 11 to an evaporator (flash tank) 3 with a height of 6 m and a diameter of 700 mm, which has 10 stages. In order to evaporate and separate ethanol from the fermentation liquid, steam was first supplied at 5 kg/h to the auxiliary heating section of the heat exchanger with a built-in evaporator. The ethanol-containing vapor evaporated from the evaporator 3 was adiabatically compressed by the compressor 4, returned to the evaporator 3, and used as a heating source, so the amount of evaporation gradually increased and became constant at 52.5 kg/h. At this time, the ethanol concentration was 28.5 wt%. The temperature inside the evaporator is 32℃ to 34℃, the pressure is 40mmHg・abs
was maintained and stable operation was possible.

圧縮機4出口の蒸気の温度は60℃、圧力は72mm
Hg・absとなり、蒸発器3に導びかれ凝縮され35
℃のエタノール水溶液となり52.5Kg/hで回収さ
れた。
Steam temperature at compressor 4 outlet is 60℃, pressure is 72mm
It becomes Hg/abs, which is led to evaporator 3 and condensed 35
It became an ethanol aqueous solution at ℃ and was recovered at a rate of 52.5 kg/h.

一方、蒸発器3出口の発酵液は247Kg/hでラ
イン14を通つて抜き出され、ライン15,16
を通つて199.5Kg/hで発酵槽に戻され、残りは
ライン18を通つて47.5Kg/hで排出された。こ
の発酵液中に含まれるエタノール濃度は0.16wt%
となつた。このようにエタノール濃度が低い発酵
液が発酵槽に戻されるため発酵槽内エタノール濃
度が低く抑えられ、エタノール発酵速度は35g/
−発酵槽・hが得られ発酵生産性の向上がはか
られた。
On the other hand, the fermented liquid at the outlet of evaporator 3 is extracted through line 14 at 247 kg/h, and is drawn out through line 15 and 16.
through line 18 at 199.5 kg/h and the remainder was discharged through line 18 at 47.5 kg/h. The ethanol concentration contained in this fermentation liquid is 0.16wt%
It became. In this way, the fermentation liquor with low ethanol concentration is returned to the fermenter, so the ethanol concentration in the fermenter is kept low, and the ethanol fermentation rate is 35g/
- Fermentation tank h was obtained and fermentation productivity was improved.

比較例 1 第1図と同様の装置で蒸発器3に内蔵する棚段
2をはぶき実施例1と同様の運転条件でエタノー
ル発酵を行つたところ、蒸発器3出口の発酵液中
のエタノール濃度が2.0wt%と上昇し、この発酵
液が発酵槽に戻されるために発酵槽1出口のエタ
ノール濃度が実施例1の5.1wt%から6.3wt%とな
り実施例1に比較して発酵生産性が約40%低下し
た。実施例1と同量のエタノールを生産するため
には固定化酵母の量を700必要とした。また、
回収されたエタノール濃度は27.1wt%となり実施
例1と比較すると低い値となつた。このように棚
段がついていない場合は発酵生産性の低下がおこ
る欠点がある。
Comparative Example 1 Ethanol fermentation was carried out under the same operating conditions as in Example 1 using a device similar to that shown in FIG. Since this fermentation liquid is returned to the fermenter, the ethanol concentration at the exit of fermenter 1 changes from 5.1wt% in Example 1 to 6.3wt%, and compared to Example 1, the fermentation productivity is approximately 2.0wt%. It decreased by 40%. In order to produce the same amount of ethanol as in Example 1, the amount of immobilized yeast was required to be 700. Also,
The recovered ethanol concentration was 27.1 wt%, which was a lower value compared to Example 1. As described above, when there are no shelves, there is a drawback that fermentation productivity is reduced.

比較例 2 実施例1と同様の装置を用い、圧縮機4で圧縮
した蒸気を蒸発器3の加熱源として用いず、補助
加熱器5aの加熱源としての蒸気のみを使用し実
施例1と同様の52.5Kg/hの蒸発量を得るために
は約50Kg/hの蒸気が必要であつた。なお、発酵
槽1、蒸発器3の運転条件は、実施例1と同様と
し、真空ポンプにより蒸発器内を減圧に維持し
た。この結果、補助加熱の蒸気量と圧縮機所要動
力との合計で比較して実施例1では、比較例2に
比べ30%のエネルギーを消費する程度であつた。
さらに比較例2では、真空ポンプ入口、または出
口の蒸気からエタノールを回収するために新たに
コンデンサーと冷却用ユーテイリテーが必要とな
るため装置コスト、エネルギーコストもともに増
大する欠点がある。
Comparative Example 2 Same as Example 1 except that the same device as Example 1 was used, the steam compressed by the compressor 4 was not used as the heating source for the evaporator 3, and only the steam was used as the heating source for the auxiliary heater 5a. Approximately 50 kg/h of steam was required to obtain a evaporation amount of 52.5 kg/h. The operating conditions of the fermenter 1 and the evaporator 3 were the same as in Example 1, and the inside of the evaporator was maintained at reduced pressure by a vacuum pump. As a result, when comparing the total amount of steam for auxiliary heating and the required power for the compressor, Example 1 consumed about 30% of the energy compared to Comparative Example 2.
Furthermore, Comparative Example 2 requires a new condenser and cooling utility to recover ethanol from the vapor at the inlet or outlet of the vacuum pump, which has the disadvantage of increasing both equipment cost and energy cost.

実施例 2 第2図にしたがつてエタノール発酵を行つた。
発酵槽1の条件は、実施例1と同様とした。ライ
ン9,16を通つて全糖濃度35.3wt%の糖蜜を
114.4Kg/hで供給した。発酵に伴い発生する炭
酸ガスは、ライン10より14.4Kg/hで排出され
た。一方、エタノール5.2wt%を含む発酵液(酵
母濃度は実施例1と同じ)は、299.7Kg/hで抜
き出されライン11を通つて実段10段を有する蒸
発器3におくられた。蒸発器内蔵熱交換器の補助
加熱部に蒸気を3.5Kg/hで供給し、発生する蒸
気を圧縮機4で断熱圧縮することにより熱回収を
行つた。これにより蒸発量は35.3Kg/hとなつ
た。また、そのエタノール濃度は40.3wt%となつ
た。蒸発器内の温度は88℃から93℃、圧力は600
mmHg・absに保たれた。この運転条件では蒸発器
3は、実施例1と高さは、同じで直径は約1/5と
なつた。圧縮機4出口の温度は120℃、圧力は
1015mmHg・absとなり、蒸発器3に導かれ95℃の
エタノール水溶液が35.3Kg/hで回収された。蒸
発器出口の発酵液は264.4Kg/hでライン14を
通つて抜き出され、真空ポンプにより40mmHg・
absにたもたれた減圧蒸発槽(フラツシユ槽)6
に導かれ、減圧下でフラツシユさせられ残つてい
るエタノールを蒸発させると同時に温度が34℃ま
で下げられた。フラツシユ蒸気はコンデンサー7
で冷却後、エタノール水溶液として24.6Kg/hで
回収された。また、エタノール濃度は2.6wt%で
あつた。
Example 2 Ethanol fermentation was carried out according to FIG.
The conditions of the fermenter 1 were the same as in Example 1. Molasses with a total sugar concentration of 35.3wt% is passed through lines 9 and 16.
It was supplied at a rate of 114.4Kg/h. Carbon dioxide gas generated during fermentation was discharged from line 10 at a rate of 14.4 kg/h. On the other hand, a fermentation liquid containing 5.2 wt% ethanol (yeast concentration was the same as in Example 1) was extracted at a rate of 299.7 kg/h and sent through line 11 to evaporator 3 having 10 stages. Steam was supplied at 3.5 kg/h to the auxiliary heating section of the heat exchanger with a built-in evaporator, and the generated steam was adiabatically compressed by the compressor 4 to recover heat. As a result, the amount of evaporation was 35.3Kg/h. Moreover, the ethanol concentration was 40.3wt%. The temperature inside the evaporator is 88℃ to 93℃, the pressure is 600℃
It was maintained at mmHg・abs. Under these operating conditions, the evaporator 3 had the same height as in Example 1, but the diameter was about 1/5. The temperature at the compressor 4 outlet is 120℃, and the pressure is
The ethanol aqueous solution at 95°C was recovered at a rate of 35.3 kg/h. The fermented liquid at the evaporator outlet is extracted through line 14 at a rate of 264.4 kg/h, and is pumped at 40 mmHg by a vacuum pump.
Reduced pressure evaporation tank (flash tank) leaning on abs 6
The solution was flashed under reduced pressure to evaporate the remaining ethanol and the temperature was lowered to 34°C. Flush steam is condenser 7
After cooling, it was recovered as an ethanol aqueous solution at a rate of 24.6 kg/h. Moreover, the ethanol concentration was 2.6 wt%.

一方、フラツシユ蒸発後の発酵液はライン20
からライン15を通つて199.7Kg/hで発酵槽1
に戻され、残つた発酵液はライン18を通つて
40.1Kg/hで排出された。また、その発酵液のエ
タノール濃度は0.5wt%となつた。
On the other hand, the fermented liquid after evaporating from the flask is on line 20.
Fermenter 1 at 199.7Kg/h through line 15.
The remaining fermented liquor is returned to the tank through line 18.
It was discharged at a rate of 40.1Kg/h. Moreover, the ethanol concentration of the fermentation liquid was 0.5wt%.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は本発明方法に用いられる発酵装置の基
本的な構成を示すフローシートであり、第2図及
び第3図はそれぞれ他例の実施態様のフローシー
トである。 符号の説明、1……発酵槽、2……棚段、3…
…蒸発器、4……圧縮機、5……熱交換器、6…
…減圧蒸発槽、7……コンデンサー、8……流下
薄膜式熱交換器。
FIG. 1 is a flow sheet showing the basic configuration of a fermentation apparatus used in the method of the present invention, and FIGS. 2 and 3 are flow sheets of other embodiments, respectively. Explanation of symbols, 1... Fermentation tank, 2... Shelf, 3...
...Evaporator, 4...Compressor, 5...Heat exchanger, 6...
...Reduced pressure evaporation tank, 7... Condenser, 8... Falling film heat exchanger.

Claims (1)

【特許請求の範囲】 1 アルコール、エーテルまたはケトンから選ば
れる揮発性発酵生産物を発酵生産するに当り、発
酵槽から抜き出された、微生物を除去後の発酵液
を、熱交換器及び4〜15理論段に相当する棚段を
内蔵する蒸発装置の棚段上部に導入し、該発酵液
中の揮発性発酵生産物を蒸発させ、該蒸発装置よ
りの揮発性発酵生産物の蒸気を断熱圧縮して昇温
し、蒸発装置に内蔵された熱交換器の加熱源とし
たのち回収するとともに揮発性発酵生産物を極め
て低濃度とした処理後の発酵液である塔底液を発
酵槽に送ることを特徴とする揮発性発酵生産物の
連続的製造方法。 2 蒸発装置の内蔵熱交換器を2つ以上に分割
し、それぞれの加熱源として、1方には、蒸発装
置で蒸発された揮発性発酵生産物を含む蒸気を断
熱圧縮して使用し、他方には温水及び/又は蒸気
などを補助熱源として使用する特許請求の範囲第
1項記載の方法。 3 蒸発装置が(a)減圧蒸発槽又は(b)加熱蒸発槽と
その後段に接続した減圧蒸発槽との組合わせから
なる特許請求の範囲第1項記載の方法。 4 (a)の減圧蒸発槽又は(b)の加熱蒸発槽が熱交換
器及び棚段を内蔵する特許請求の範囲第3項記載
の方法。 5 (a)の減圧蒸発槽が20〜200mmHg・abs、25〜
65℃に保持される特許請求の範囲第4項記載の方
法。 6 (b)の加熱蒸発槽が0.8〜1.2atm、75〜105℃又
は1.2〜10atm、95〜180℃に保持され、後段の減
圧蒸発槽が20〜200mmHg・abs、25〜65℃に保持
される特許請求の範囲第4項記載の方法。 7 蒸発装置に内蔵された熱交換器が流下薄膜型
である特許請求の範囲第1項記載の方法。 8 蒸発装置に内蔵する棚段が多孔板式、バブル
キヤツプトレイ式または充填塔式である特許請求
の範囲第1項記載の方法。
[Claims] 1. In fermentation production of a volatile fermentation product selected from alcohol, ether or ketone, the fermented liquid extracted from the fermenter and after removing microorganisms is transferred to a heat exchanger and It is introduced into the upper part of the tray of an evaporator which has a built-in tray corresponding to 15 theoretical plates, and the volatile fermentation product in the fermentation liquid is evaporated, and the vapor of the volatile fermentation product from the evaporator is adiabatically compressed. The temperature is raised and used as a heating source for the heat exchanger built into the evaporator, and then the bottom liquid, which is the fermentation liquid after treatment to reduce the concentration of volatile fermentation products, is sent to the fermentation tank. A method for continuously producing a volatile fermentation product, characterized in that: 2 The built-in heat exchanger of the evaporator is divided into two or more parts, and as a heat source for each, one uses adiabatically compressed steam containing volatile fermentation products evaporated in the evaporator, and the other uses The method according to claim 1, wherein hot water and/or steam is used as an auxiliary heat source. 3. The method according to claim 1, wherein the evaporator comprises (a) a reduced pressure evaporation tank or (b) a combination of a heated evaporation tank and a reduced pressure evaporation tank connected to its subsequent stage. 4. The method according to claim 3, wherein the vacuum evaporator (a) or the heating evaporator (b) includes a built-in heat exchanger and trays. 5 The vacuum evaporator in (a) is 20~200mmHg・abs, 25~
The method according to claim 4, wherein the temperature is maintained at 65°C. 6 The heating evaporation tank in (b) is maintained at 0.8 to 1.2 atm, 75 to 105 °C or 1.2 to 10 atm, 95 to 180 °C, and the subsequent vacuum evaporation tank is maintained at 20 to 200 mmHg・abs, 25 to 65 °C. The method according to claim 4. 7. The method according to claim 1, wherein the heat exchanger built into the evaporator is of a falling film type. 8. The method according to claim 1, wherein the trays built into the evaporator are of a perforated plate type, a bubble cap tray type, or a packed column type.
JP61240849A 1986-10-09 1986-10-09 Continuous production of volatile fermentation product Granted JPS6394963A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP61240849A JPS6394963A (en) 1986-10-09 1986-10-09 Continuous production of volatile fermentation product

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP61240849A JPS6394963A (en) 1986-10-09 1986-10-09 Continuous production of volatile fermentation product

Publications (2)

Publication Number Publication Date
JPS6394963A JPS6394963A (en) 1988-04-26
JPH0369274B2 true JPH0369274B2 (en) 1991-10-31

Family

ID=17065623

Family Applications (1)

Application Number Title Priority Date Filing Date
JP61240849A Granted JPS6394963A (en) 1986-10-09 1986-10-09 Continuous production of volatile fermentation product

Country Status (1)

Country Link
JP (1) JPS6394963A (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4734697B2 (en) * 1999-09-07 2011-07-27 日立金属株式会社 Surface treatment equipment

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SE432441B (en) * 1979-02-27 1984-04-02 Alfa Laval Ab PROCEDURE FOR PREPARING ETHANOL BY CONTINUOUS SPRAYING OF A CARBOHYDRATE-SUBSTRATE, WHICH A DRINK WITH RELATIVE HIGH RATE OF SOLID SUBSTANCE RECOVERY

Also Published As

Publication number Publication date
JPS6394963A (en) 1988-04-26

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