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JPH0373328B2 - - Google Patents
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JPH0373328B2 - - Google Patents

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Publication number
JPH0373328B2
JPH0373328B2 JP13495285A JP13495285A JPH0373328B2 JP H0373328 B2 JPH0373328 B2 JP H0373328B2 JP 13495285 A JP13495285 A JP 13495285A JP 13495285 A JP13495285 A JP 13495285A JP H0373328 B2 JPH0373328 B2 JP H0373328B2
Authority
JP
Japan
Prior art keywords
polypropylene
melt
hollow
organic liquid
hollow fibers
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP13495285A
Other languages
Japanese (ja)
Other versions
JPS61296113A (en
Inventor
Keinosuke Isono
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kitz Corp
Original Assignee
Kitz Corp
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Filing date
Publication date
Application filed by Kitz Corp filed Critical Kitz Corp
Priority to JP13495285A priority Critical patent/JPS61296113A/en
Publication of JPS61296113A publication Critical patent/JPS61296113A/en
Publication of JPH0373328B2 publication Critical patent/JPH0373328B2/ja
Granted legal-status Critical Current

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Description

【発明の詳細な説明】[Detailed description of the invention]

[産業上の利用分野] 本発明は微孔質の中空繊維とその製造方法並び
に中空繊維を用いた精密瀘過フイルター(除菌フ
イルター)に関する。 [従来の技術] 近年、省エネルギー、工程の簡略化、品質向上
のために食品、発醗、製薬、バイオテクノロジ
ー、化学および電子工業の分野で微孔質を使用し
た瀘過技術が広く実用化され、また微孔質体とし
てポリプロピレン中空繊維の製造が盛んに提案さ
れている。例えば、特公昭和56−52123号公報に
は周壁部に微小な空孔を有するポリプロピレンか
らなる中空糸の製造方法が開示されている。前記
方法によればポリプロピレンを溶融紡糸し、次い
で熱処理を行なつた後、延伸し、しかる後再び熱
処理を行ない多孔質にしている。また特公昭57−
20970号公報には、部分的な相溶性を示す2種の
ポリマーを含有する均一な混合溶融体より、2種
のポリマーが部分的に相溶した状態で存在するフ
イルムを作り、溶媒でどちらか一方のポリマーを
除去し、乾燥した後、延伸して多孔質にしてい
る。更に特公昭57−49248号公報には三次元網目
状組織で構成された膜瀘過型の中空繊維が開示さ
れている。 [発明が解決しようとする問題点] しかしながら、前記先行技術から得られる多孔
質ポリプロピレン中空繊維は次の如き実用上の欠
点や問題点を有していた。すなわち、前記特公昭
56−52123号公報に示される中空繊維は1気圧の
加圧下での透過水の流量が1.1〜2.5gfol(1.88〜
4.2/m2hr)と少なく、精密瀘過の目的には透
過流速が不十分であつた。特公昭57−20970号公
報における中空繊維も60気圧の加圧下で透水量が
582/m2dayと少なく、精密瀘過の目的には透
過流速が不十分であつた。更に特公昭57−49248
号公報の中空繊維は透水量が100mm/Mgで115
/m2hrと比較的多いが、セルロース系の重合体
からなり、耐薬品性が悪く、使用範囲が限られ欠
点があつた。 一方、特開昭55−131028号公報には、ポリオレ
フイ樹脂無機微粉末・有機液状体を混合した後、
溶融成形し、次いで成形物より有機液状体及び無
機微粉末を抽出する微孔性ポリオレフイン多孔物
の製造方法が開示されているが、製造方法は3成
分系の混合物を出発物質としており、ポリオレフ
イン以外の2成分を2工程で抽出除去しなければ
ならず、工程が繁雑となる欠点があつた。 さらに、特開昭59−64640号公報には、結晶性
で熱可塑性ポリマーとある化合物とを溶融ブレン
ドし、溶融ブレンド溶液から、シートを形成し、
冷却して相分離を起こさせた後、延伸し、前記化
合物を除去する微孔質シートの製造方法が開示さ
れている。この製造方法では相分離状態で延伸す
るため、目的の強度を得ようとすれば、前記化合
物の添加量が限られ、高い透過流速は期待できな
い。また中空繊維についての開示がない。 上記精密瀘過(除菌フイルター)用の瀘材とし
て、要求される特性は、 (1) 瀘過精度が高い。 (2) 機械的強度が大きい。 (3) 溶出物が少ない。 (4) 耐薬品性が高い。 (5) オートクレーブ滅菌ができる。 (6) 通過流速が大きい。 (8) 生物化学的に不活性である。 (9) 安定して供給できる。 等である。そこで、本発明は熱加塑性樹脂として
ポリプロピレンを選択することにより、上記特性
のうち(3)、(4)、(5)、(7)、(8)、を満足し、焼結体様
の膜構造であるため、(1)、(2)、を満足し、中空繊
維からフイルター素子を構成するため、素子の単
位体積あたりの通過流速が、従来の平膜型の素子
より遥かに大きいことを特徴とする精密瀘過用の
微孔質ポリプロピレン中空繊維及びその製造方法
を提供することを目的とするものである。また、
本発明は比較的濃度の微粒子を含んだ溶液を103
〜105/m2hrの処理速度で、瀘過精製するに適
する精密瀘過フイルター(除菌フイルター)を提
供することを目的とするものである。 [問題点を解決するための手段] 上記目的を達成するため本発明の第1は、メル
トインデツクス11〜39で結晶化度40%以上のポリ
プロピレンの微細な球晶の集合からなる中空繊維
であつて、該繊維の中空壁が球晶相互の間にでき
る空間で連通された微孔質の中空繊維に関する。
また第2の発明は、メルトインデツクス11〜39で
結晶化度40%以上のポリプロピレン(A)100重量部
に対し、(A)の成形温度以上で(A)に相溶し、かつ実
質的に発揮しない有機液状体(B)を50〜150重量部
を混合・混練して均一な溶融体とし、該溶融体を
二重管状の紡糸口金を有する溶融紡糸装置から冷
却槽内の一定温度に制御された有機液状体(B)の中
に押出し、ポリプロピレン(A)の球晶がブドウ球状
に連結された間隙に有機液状体(B)が存在する中間
構造体を作り、次いで(B)の良溶媒で(A)には不要の
溶媒中に連続的に導き、前記中間構造体より(B)を
除去したのち、定長緊張下で熱処理することによ
り、中空繊維を製造するものである。更に第3の
発明は上記ポリプロピレンの球晶の集合により多
孔質構造で、肉厚が30〜70μ、外径が500μ以下か
らなる中空繊維を瀘過体モジユールとしたことを
特徴とする精密瀘過フイルター(除菌フイルタ
ー)に関する。 本発明による微孔質ポリプロピレン中空繊維
は、下記の諸工程によつて製造される。 (1) メルトインデツクスMI11〜39の結晶化度は
40%以上ポリプロピレン(A)100重量部に対し、
(A)の成形温度以上で(A)に相溶し、実質的に揮発
しない有機液状体(B)を50〜150重量部を混合・
混練し、均一な溶融体を作る。 (2) この溶融体を二重管状の紡子口金を有する溶
融紡糸装置で中空繊維に成形する。紡糸口金か
らでた溶融体は紡糸口金から、冷却槽までの距
離と巻取速度を調節することにより、中空繊維
の外形および肉厚を決定する。この時溶融体を
一旦冷却し、既知の方法にてペレツトとして、
別の溶融装置へ供給してもよい。 (3) 成形された中空繊維は、一定温度に制御され
た有機液状体(B)で満たされている冷却槽を通過
する過程で冷却されることにより、ポリプロピ
レン(A)が結晶化する。ポリプロピレン(A)の結晶
化の進行に伴い、有機液状体(B)は溶融体よりは
じきだされ、ポリプロピレン(A)は温度に対応し
た大きさの球晶を形成し、ポリプロピレン(A)球
晶がブドウ球状に連結された間隙に有機状体(B)
が存在する中間構造体を作る。 (4) 有機液状体を間隙に含むポリプロピレンの微
細な球晶のブドウ球状集合体は、冷却槽で冷却
槽1よりも低温度で冷却固化されることによ
り、構造が強固に固定される。 (5) この構造が固定された中空繊維は、有機液状
体(B)の良溶媒で満たされた抽出槽を通過する過
程、有機液状体を固定分離し、ポリプロピレン
球晶集合体で成る微孔質中空繊維となる (6) この微孔質中空繊維は、(2)で決定された外形
及び肉厚と、(5)で決定された微孔質としての構
造を保持するために定長緊張下にて熱処理され
る。本発明の微孔質中空繊維の製造に適するポ
リプロピレンは、MI:11〜MI:39、好ましく
はMI:15〜MI:30の溶融流動性を示し、少な
くとも約40%以上の結晶化度を有する実質的な
アイソタクチツクポリプロピレンである。MI
が11を下回ると、有機液状体を30重量部以上含
有した均一な溶融体が作れない。また、MIが
39を越えると、ポリプテンあるいは流動パラフ
インを30重量部含有した溶融体では中空繊維状
に溶融成形できない。結晶化度が40%を下回る
と球状結晶体が形成されない。 本発明の微孔質中繊維を製造するために、ポリ
プロピレンと混合するのに適する有機液状体は、
常温で流動性を示し溶融成形時に実質的に揮散し
ないことが必要であり、且つポリプロピレンの成
形温度以上においてポリプロピレンと相溶する物
である。ポリプロピレンと相溶性を有するには非
極性である液状炭化水素であることが望ましい。
具体的には沸点が180℃以上、混合物質の場合は
初留点が180℃以上である。好ましくは沸点又は
初留点が200℃以上である。上記の特性を示す液
状炭化水素としては炭素数が11〜40の範囲の単一
物質又は混合物質である。中でもポリブテンある
いは流動パラフインが最も適する。極性基を有す
る有機液状体では溶融紡糸装置の口金出口で、ポ
リプロピレンと完全に分離してしまい、有機液状
体がふき出す結果となり、中空繊維を引取ること
はできない。炭素数が40以上の場合、冷却初期で
流動性が失われ、ポリプロピレンの球晶の成長を
妨げ、均一な間隙が形成されない。また、炭素数
が11以下では冷却槽に入る前に、部分的に揮散し
てしまい、均一に微孔質とはならない。 溶融体は結晶化度50%以上のポリプロピレン
100重量部に対し、有機液状体を50〜150重量部混
合し、170℃以上に加熱することによつて製造さ
れる。この時、ポピプロピレンの球晶の大きさを
調節する目的で、ソルビトール誘導体からなる造
核剤を0〜1重量部加えてもよい。溶融体の混合
にあたつては既知の混練機、例えば単軸押出機、
2軸押出機、バンバリーミキサー、ルーターニー
ダー等で行なえる。前記溶融体は、混練機能を有
する押出機で混練された場合は、直接ギヤーポン
プ及び紡糸口金供給する。また、溶融体は既知の
方法及び装置を用いて一旦冷却し、ペレツト状に
してから、押出機及びギヤーポンプ及び紡糸口金
からなる溶融紡糸装置へ供給してもよい。ペレツ
ト状に加工するための冷却は水冷等の急冷で行な
うことが好ましい。 溶融紡糸装置の押出機及びダイの温度は、170
〜230℃の間で溶融粘度が2000〜7000Pになるよ
うに調節するのが良い。溶融体はギヤーポンプを
介して定量的におくられ、二重管状の紡糸口金よ
り吐出され、中空繊維状に賦形される。中空繊維
の形状は、二重管の直径()、溶融体の吐出量
()と、口金から冷却槽(第2図における第1
の冷却槽6)までの距離()と、巻取速度
()との関係で決定できる。本発明のように、
有機液状体を多量に含有する場合は、溶融粘度が
低いため、ポリプロピレン単位の場合に比べ、
()の口金から前記冷却槽までの距離を短めに
することが良い。 一般に、ポリプロピレン繊維の溶融紡糸におい
て、溶融粘度と結晶化の調節ができ上りの繊維・
物性を左右する。ポリプロピレンの場合、結晶化
速度が極めて速いため、冷却の条件が非常に重要
である。延伸効果を期待する従来のポリプロピレ
ン多孔質中空糸の製造の場合、一般に冷却段階で
なるべく結晶化と配向をおさえることが望まし
い。しかし、本発明の場合、延伸工程にて孔を形
成するのではなく、ポリプロピレンの球晶を形成
させ、その間隙、孔とするものであるから、冷却
段階で積極的に、かつ速やかに結晶化を行なうこ
とが重量である。したがつて、冷却槽は、結晶化
速度が重大となる温度に制御されるべきである。
ポリプロピレンは、110℃〜120℃ぐらいで最も結
晶化速度が速いといわれている。有機液状体を含
有する場合は、結晶化速度が最も速い温度が低温
側へ移行する。本発明に適する冷却温度は、有機
液状体の含有量及び造核剤の含有量及び目的とす
る瀘過精密等により異なるが、30℃〜90℃の間で
最も結晶化度が大きい温度を、中心にして±5℃
の温度範囲で制御することが良く、冷却温度が低
すぎたり、高すぎたりした場合、結晶化度は低く
なり、非晶部の海の中に有機液状体が島として存
在することとなり、均一な孔形分布が得られな
い。 また、冷却媒体としては、冷却工程で中空繊維
の形状を保持するために、ポリプロピレンに混合
した有機液状体と同じ、もしくは近いものが望ま
しい。 抽出槽ではポリプロピレンに混合した有機液状
体の良溶媒でポリプロピレンの球晶の間隙に存在
する有機液状体を抽出除去し、実質的ポリプロピ
レンでなる多孔質中空繊維を得る。有機液状体の
良溶媒としては、脂肪族炭化水素系、芳香族炭化
水素系、ハロゲン化炭化水素溶媒及びエーテル、
二硫化炭素等が適当である。抽出に要する時間は
有機液状体の含有量、中空繊維の形状、巻取速度
等により異なるが、でき上つた中空繊維での残存
量が0.1wt%以下、好ましくは0.7%以下になうよ
うに決めるべきである。この際、該良溶媒を満た
した槽の中を中空繊維を走らせるのも良いが、逆
に中空繊維の上からシヤワーでふらしてもよい。 ここで出来た微孔質中空繊維には巻取られるま
での工程の影響により応力が残るため、熱的に不
安定であり、収縮する傾向があるので定長緊張化
で熱処理を行なう。熱処理の温度は50℃〜80℃に
すべきで、好ましくは70℃〜80℃である。時間は
1分間前後で十分である。 以下、図面に基づいて本発明をさらに詳しく説
明する。 本発明の中空繊維は、第1図にモデルで示した
ように、中空壁がポリプロピレン自体の球晶gの
集合体で隔壁が構成されており、あたかも超微粒
子からなる焼結体のような構造を呈している。そ
れ故、空孔率が特別に高い訳ではないが、曲路率
が高いため目ずまりしにくく、透過流速が大きい
瀘材となりうる。さらに、球晶の大きさは同一製
造条件で作られた場合、実質的に均一であり、し
たがつて孔径分布がシヤープな瀘材となりうる。 第2図は中空繊維の製造装置の1例を示す。ポ
リプロピレンと有機液状体との均一な混合溶融体
で出来たペレツトを第2図に示すごとく押出機2
のホツパー1で供給し、押出機を通過する過程で
ペレツトを溶融させ、粘度を2000〜7000Pに調節
して、ギヤーポンプ3を介入して定量的に紡糸口
金4に供給する。溶融体は紡糸口金で中空繊維5
に賦形され、第1の冷却槽6へ押出す。冷却槽6
に満たされた有機液状体は温調機7で、一定温度
を保つように制御されている。次いで第2の冷却
槽8に連続的に送り込み冷却する。冷却の終つた
中空繊維は抽出槽9で有機液状体を抽出除去し、
乾燥機10で定長緊張下で熱固定され、巻取機1
1で巻取られる。 本発明の製造方法によつて、作られた数種の中
空繊維(多径300μ、内径200μ)の表面をさらに
コロナ処理、プラズマ処理、酸化剤処理、界面活
性剤処理などのより表面を親水化し、第3図に示
す繊維束のモジユール15に組立て、精密瀘過フ
イルター除去とする。モジユール15の上下はポ
ツテイング剤18,18が取付けられてハウジン
グ16内にセツトされる。上部のポツテイング剤
ゴムパツキン14を介してハウジング16の上縁
に固定されている。試料液は下部の入口17から
入り、モジユール15を透過し、中空繊維束開口
端13から試料液出口12に送られる。上記精密
瀘過フイルター(除菌フイルター)の瀘過性能を
評価したところ、有機液状体の含有量及び冷却温
度の調節により大腸菌の透過を完全に阻止する精
密フイルター及び縁膿菌の通過を完全に阻止する
精密フイルターが得られることがわかつた。ま
た、これらのモジユールの透過流速は、103〜105
/m2hrの範囲にあつた。 本発明の微孔質ポリプロピレン中空繊維からな
る精密瀘過フイルター(除菌フイルター)は水溶
液中微量の異物及び微生物の完全に除去する目的
で食品、発酵、製薬、バイオテクノロジー、化
学、電子工業の分野での水処理用の精密フイルタ
ー(除菌フイルター)として有用である。また、
親水化処理をしない場合、素材の発水性を利用し
て油分中の水分の除去用のフイルターとして有用
である。 [発明の効果] 本発明の中空繊維はポリプロピレンの微細な球
晶の集合体からなり、球晶相互の間に空間が連通
した多孔質構造の中空壁を有しているので、瀘過
精度が高く、透過流速も大きく精密瀘過フイルタ
ー阻止として好適なものである。また本発明は二
重管状の紡糸口金から冷却槽内の一定温度に制御
された有機液状体(B)の中に押出したのち、脱溶
媒、熱処理して中空繊維としたものであるから、
中空壁を多孔質構造の中空繊維を容易に製造する
ことができる。さらに、本発明の中空繊維でなる
精密瀘過フイルターは、従来のプリーツ型の精密
瀘過フイルターに比べ、単位体積当り瀘過面積が
約3倍にすることができ、高い処理能力を有する
フイルター素材が得られる。さらにポリプロピレ
ン素材の特徴から耐薬品性、オートクレープ性、
化学的及び生物学的活性であるフイルター素子が
得らる。また、前記特性に優れるテフロン性のフ
イルター素子に比べ安価であり、供給が安定して
いる。 以下に例を上げ、本発明をさらに詳しく説明す
る。 比較例 1 密度:0.965g/cm3、MI:13の高密度ポリエチ
レン[三井石油化学工業株式会社製ハイゼツクス
1300J]を100重量部に初留点:286℃、比重
(15/4℃):0.9589、動粘度37.8℃):8.30cStの
流動パラフイン[出光興産株式会社製ダフニーオ
イルCP−15N]を80重量部を、混練用2軸押出
機にて混合混練し、水冷し、ペレツトとしたこの
ペレツトを押出機に投入し、170℃で溶融し、ギ
ヤーポンプで3.0cm3/minを定量的に紡糸口金に
送り込み、外形6mm、スリツト幅1mmの環状スリ
ツトより押し出したが、中空な形状が得られなか
つた。 比較例 2 比較例1で用いた高密度ポリエチレン50重量部
と密度0.91g/cm3、MI:19、結晶化度52%のポ
リプロピレン[出光石油化学株式会社製J−
2000G]を50重量部と、比較例1で用いた流動パ
ラフイン80重量部を比較例1と同様に、混練し溶
融紡糸装置で押出したが、中空な形状は得られな
かつた。 比較例 3 比較例2で用いたポリプロピレン100重量部に、
アタクチツクポリプロピレンを80重量部を比較例
1と同様に混練し、溶融紡糸装置から60℃±5℃
に調整された流動パラフインの冷却槽1に、押し
出し80m/minで巻取つた。冷却槽2には、同じ
く流動パラフインを、押出槽にはフレオン113[旭
硝子製ルレオンソルブR113J]を満たしておい
て、また乾燥機は、外径300μ、肉厚50μであつた
が、透過水量が、150/m2hrと小さかつた。ア
タクチツクポリプロピレンは、ポリプロピレンの
球晶の成長を妨げ、孔径を小さく不規則にしたも
のと考えられる。 比較例 4 比較例2で用いたポリプロピレン100重量部と、
比較例1で用いた流動パラフイン40重量部を比較
例3と同様に混練及び溶融紡糸し、外径280μ、
肉厚56μの中空繊維を得たが、透過水量が200
/m2hrと小さかつた。 比較例 5 密度0.91g/cm2、MI:25、結晶化度44gのポ
リプロピレン[三井石油化学株式会社製ポリプ
ロ、J740]を100重量部と比較例1で用いた流動
パラフイン80重量部を比較例3と同様に混練及び
溶融紡糸し、外径290μ、肉厚53μの中空繊維を得
たが、透過水量が300/m2hrと小さかつた。 比較例 6 比較例2で用いたポリプロピレン100重量部と
固型パラフイン[日本油脂製パラフインワツク
ス]を80重量部を、比較例3と同様に混練及び溶
融紡糸し、外径300μ、肉厚50μの中空繊維を得た
が、透過水量が180/m2と小さかつた。 比較例 7 密度0.91g/cm3、MI:10のポリプロピレン
[三井石油化学株式会社製ポリプロJ640]と比較
例1で用いた流動パラフイン40重量部とを比較例
1と同様に混練したが、ペレツト状に加工できな
かつた。 比較例 8 密度0.91g/cm3、MI:40のポリプロピレン
[三井石油化学株式会社製ポリプロJ900]100重部
と、比較例1で用いた流動パラフイン40重量部と
を比較例1と同様に混練し、溶融紡糸装置で押出
したが、中空な形状は得られなかつた。 比較例 9 比較例2で用いたポリプロピレン100重量部と、
比較例1で用いた流動パラフイン160重量部、比
較例1と同様に混練したが、ペレツト状に加工で
きなかつた。 実施例 1 MI:19以上のポリプロピレン[出光石油化学
株式会社J−2000G]100重量部と初留点286℃ポ
リブテン[出光ポリブテンOH]50重量部とを、
混練2軸押出機にて混練し、水冷しペレツトし
た。このペレツトを押出機に投入し、170℃で溶
融し、ギヤーポンプで3.0cm3/minを定量的に紡
糸口金に送り込み、外径6mm、スリツト幅1mmの
環状スリツトより押出した。これを60℃±5℃に
調節されたボリブテンあるいは冷却槽1に押出
し、80m/minで巻取つた。冷却槽2には冷却槽
6と同じ流動パラフインを、押出槽にはフレオン
113[旭硝子フレオンソルブ113]を満たしておい
た。また、乾燥機は75℃に調節しておいた。ここ
で出来た中空繊維は外径300μ、肉厚50μであり、
透過水量が2000/m2hrであり、空孔率が38%
で、曲路率が111%であつた。 実施例 2〜9 ポリプロピレンと有機液状体及び造核剤の配合
量を表1に組合せて混練し、実施例1と同様に溶
融紡糸を行なつた。得られた中空繊維の性能を表
2に示す。 実施例 10〜11 実施2と同様の配合で混練して出来たペレツト
について、冷却槽1の温度条件と表3のように変
動させ、溶融紡糸を行なつた。得られた中空繊維
の性能を表4に示す。 実施例 12〜13 実施例2と同様の配合で混練してできたペレツ
トについて、熱処理の温度を表5のように変動さ
せ、溶融紡糸を行なつた。得られた中空繊維の性
能を表6に示す。 実施例 16 実施例2で得られた中空繊維を16000本束ね、
外径が幅70mm、長さが250mmの円筒形状のフイル
ター素子を作つた。これをエイエムエフ・インコ
ーポレーデイドのカートリツジ用ハウジング
(IZMP)に組込み、20℃の水を中空繊維の外側
から0.3Kg/cm2の圧力で流したところ、透水量は
30/minであつた。この透水量は、上記ハウジ
ング(IZMP)に装着可能な従来のフイルター素
子の単位体積当り瀘過面積が約3倍になつたため
と考えられる。 実施例 14 実施例2で得られた中空繊維は、瀘過面積が
0.10m2になるようにモジユールを作り、これに
102個/mlの濃度の大腸菌(Eschinia coli)が含
む水を1Kg/cm2に加圧して5瀘過した。ハウフ
イングに残留した2次側瀘過をTSB培地で37℃、
24hr倍養したが、Eschinia coliは存在しなかつ
た。 実施例 15 実施例7で得られた中空繊維で瀘過面積が0.10
m2になるようにモジユールを作り、これに102
個/mlの濃度のPseudomonasを含む水を1Kg/
cm2に加圧して5瀘過した。ハウジングに残留し
た2次側瀘過をTSB倍地で37℃、24hr培養した
が、Paeudomonasは存在しなかつた。
[Industrial Application Field] The present invention relates to a microporous hollow fiber, a method for producing the same, and a precision filtration filter (sterilization filter) using the hollow fiber. [Conventional technology] In recent years, filtration technology using microporous materials has been widely put into practical use in the fields of food, alcohol production, pharmaceuticals, biotechnology, chemistry, and electronics industries to save energy, simplify processes, and improve quality. Furthermore, the production of polypropylene hollow fibers as a microporous material has been actively proposed. For example, Japanese Patent Publication No. 56-52123 discloses a method for producing hollow fibers made of polypropylene having minute pores in the peripheral wall. According to the method, polypropylene is melt-spun, then heat-treated, stretched, and then heat-treated again to make it porous. Also, special public service in 1987-
Publication No. 20970 discloses that from a homogeneous mixed melt containing two partially compatible polymers, a film in which the two types of polymers exist in a partially compatible state is prepared, and one or the other is treated with a solvent. One of the polymers is removed, dried, and then stretched to make it porous. Furthermore, Japanese Patent Publication No. 57-49248 discloses a membrane filtration type hollow fiber composed of a three-dimensional network structure. [Problems to be Solved by the Invention] However, the porous polypropylene hollow fibers obtained from the prior art have the following practical drawbacks and problems. In other words, the said Tokko Sho
The hollow fiber shown in Publication No. 56-52123 has a flow rate of permeated water of 1.1 to 2.5 gfol (1.88 to
The permeation flow rate was low (4.2/m 2 hr), which was insufficient for the purpose of precision filtration. The hollow fiber in Japanese Patent Publication No. 57-20970 also has a water permeability rate under a pressure of 60 atm.
The permeation flow rate was as low as 582/m 2 day, which was insufficient for the purpose of precision filtration. In addition, special public service Sho 57-49248
The hollow fiber in the publication has a water permeability of 100 mm/Mg and 115
/m 2 hr, but it is made of cellulose polymer and has poor chemical resistance, which limits its range of use. On the other hand, JP-A-55-131028 discloses that after mixing polyolefin resin inorganic fine powder and organic liquid,
A method for producing a microporous polyolefin porous material is disclosed, which involves melt-molding and then extracting an organic liquid and an inorganic fine powder from the molded product. However, the production method uses a three-component mixture as a starting material, and uses materials other than polyolefin. The two components had to be extracted and removed in two steps, which resulted in a disadvantage that the steps were complicated. Furthermore, Japanese Patent Application Laid-Open No. 59-64640 discloses that a crystalline thermoplastic polymer and a certain compound are melt-blended, and a sheet is formed from the melt-blended solution.
A method for producing a microporous sheet is disclosed in which the sheet is cooled to cause phase separation and then stretched to remove the compound. In this manufacturing method, stretching is carried out in a phase-separated state, so if the desired strength is to be obtained, the amount of the compound added is limited, and a high permeation flow rate cannot be expected. Furthermore, there is no disclosure regarding hollow fibers. The characteristics required of the filter material for the above-mentioned precision filtration (sterilization filter) are: (1) High filtration accuracy. (2) High mechanical strength. (3) Less eluate. (4) High chemical resistance. (5) Can be sterilized by autoclave. (6) High flow velocity. (8) Biochemically inert. (9) Stable supply possible. etc. Therefore, by selecting polypropylene as the thermoplastic resin, the present invention satisfies (3), (4), (5), (7), and (8) among the above characteristics, and produces a sintered body-like material. Because it has a membrane structure, it satisfies (1) and (2), and because the filter element is constructed from hollow fibers, the flow rate per unit volume of the element is much higher than that of conventional flat membrane elements. The object of the present invention is to provide a microporous polypropylene hollow fiber for precision filtration and a method for producing the same. Also,
In the present invention, a solution containing fine particles at a relatively high concentration of 10 3
The object of the present invention is to provide a precision filtration filter (sterilization filter) suitable for filtration and purification at a processing rate of ~10 5 /m 2 hr. [Means for Solving the Problems] In order to achieve the above object, the first aspect of the present invention is to use a hollow fiber made of a collection of fine spherulites of polypropylene with a melt index of 11 to 39 and a crystallinity of 40% or more. In particular, the present invention relates to microporous hollow fibers in which hollow walls of the fibers are communicated through spaces formed between spherulites.
In addition, the second invention provides for 100 parts by weight of polypropylene (A) having a melt index of 11 to 39 and a crystallinity of 40% or more, which is compatible with (A) at a molding temperature of (A) or higher, and is substantially Mix and knead 50 to 150 parts by weight of organic liquid (B) that does not exhibit the desired properties to a uniform melt, and transfer the melt to a constant temperature in a cooling tank from a melt-spinning device having a double-tubular spinneret. Extrusion into a controlled organic liquid (B) to create an intermediate structure in which the organic liquid (B) exists in the interstices where polypropylene (A) spherulites are connected in the shape of grape spheres, and then (B) is extruded. Hollow fibers are produced by continuously introducing the intermediate structure into a solvent that is a good solvent and is unnecessary for (A), removing (B) from the intermediate structure, and then heat-treating it under constant tension. Furthermore, a third invention is a precision filtration device characterized in that the filter body module is a hollow fiber having a porous structure formed by an aggregation of polypropylene spherulites, a wall thickness of 30 to 70 μm, and an outer diameter of 500 μm or less. Regarding filters (sterilizing filters). The microporous polypropylene hollow fiber according to the present invention is manufactured by the following steps. (1) The crystallinity of melt index MI11-39 is
40% or more per 100 parts by weight of polypropylene (A),
Mix 50 to 150 parts by weight of an organic liquid (B) that is compatible with (A) and does not substantially volatilize at the molding temperature of (A) or higher.
Knead to make a homogeneous melt. (2) This melt is formed into hollow fibers using a melt spinning device having a double-tubular spinneret. The outer shape and wall thickness of the hollow fibers are determined by adjusting the distance from the spinneret to the cooling tank and the winding speed of the melt coming out of the spinneret. At this time, the melt is once cooled and made into pellets using a known method.
It may also be fed to a separate melting device. (3) The formed hollow fibers are cooled while passing through a cooling tank filled with an organic liquid (B) controlled at a constant temperature, thereby crystallizing the polypropylene (A). As the crystallization of polypropylene (A) progresses, the organic liquid (B) is repelled from the melt, and polypropylene (A) forms spherulites of a size corresponding to the temperature, and polypropylene (A) spherulites form. An organic body (B) is located in the gap where the grape spheres are connected.
Create an intermediate structure in which . (4) The spherical aggregate of fine spherulites of polypropylene containing an organic liquid in the interstices is cooled and solidified in the cooling tank at a lower temperature than that in cooling tank 1, so that the structure is firmly fixed. (5) Hollow fibers with a fixed structure are created by passing through an extraction tank filled with a good solvent for organic liquid (B), fixing and separating the organic liquid into micropores made of polypropylene spherulite aggregates. (6) This microporous hollow fiber is subjected to constant tension in order to maintain the external shape and wall thickness determined in (2) and the microporous structure determined in (5). Heat treated below. Polypropylene suitable for producing the microporous hollow fibers of the present invention exhibits a melt flowability of MI: 11 to MI: 39, preferably MI: 15 to MI: 30, and has a crystallinity of at least about 40%. Substantially isotactic polypropylene. MI
If it is less than 11, a uniform melt containing 30 parts by weight or more of the organic liquid cannot be produced. Also, MI
If it exceeds 39, a melt containing 30 parts by weight of polyptene or liquid paraffin cannot be melt-molded into a hollow fiber shape. When the degree of crystallinity is less than 40%, no spherical crystals are formed. Organic liquids suitable for mixing with polypropylene to produce the microporous medium fibers of the present invention include:
It is necessary that it exhibits fluidity at room temperature, does not substantially volatilize during melt molding, and is compatible with polypropylene at temperatures higher than the molding temperature of polypropylene. In order to be compatible with polypropylene, a nonpolar liquid hydrocarbon is desirable.
Specifically, the boiling point is 180°C or higher, and in the case of a mixed substance, the initial boiling point is 180°C or higher. Preferably, the boiling point or initial boiling point is 200°C or higher. The liquid hydrocarbon exhibiting the above characteristics is a single substance or a mixture of carbon atoms in the range of 11 to 40. Among them, polybutene or liquid paraffin is most suitable. An organic liquid having a polar group will completely separate from the polypropylene at the outlet of the spinneret of the melt spinning device, resulting in the organic liquid spewing out and making it impossible to take off the hollow fibers. When the number of carbon atoms is 40 or more, fluidity is lost in the early stage of cooling, which impedes the growth of polypropylene spherulites and prevents the formation of uniform gaps. Furthermore, if the number of carbon atoms is 11 or less, it will partially volatilize before entering the cooling tank, and it will not become uniformly microporous. The melt is polypropylene with a crystallinity of 50% or more.
It is produced by mixing 50 to 150 parts by weight of an organic liquid to 100 parts by weight and heating the mixture to 170°C or higher. At this time, 0 to 1 part by weight of a nucleating agent consisting of a sorbitol derivative may be added for the purpose of adjusting the size of the popipropylene spherulites. For mixing the melt, a known kneader such as a single screw extruder,
This can be done using a twin-screw extruder, Banbury mixer, router kneader, etc. When the melt is kneaded in an extruder having a kneading function, it is directly supplied to a gear pump and a spinneret. Alternatively, the melt may be cooled and pelletized using known methods and equipment, and then fed to a melt spinning apparatus consisting of an extruder, gear pump, and spinneret. Cooling for processing into pellets is preferably carried out by rapid cooling such as water cooling. The temperature of the extruder and die of the melt spinning equipment is 170
It is best to adjust the melt viscosity to 2000-7000P at a temperature of ~230°C. The melt is quantitatively pumped through a gear pump, discharged from a double-tubular spinneret, and shaped into hollow fibers. The shape of the hollow fiber is determined by the diameter of the double tube (), the discharge amount of the melt (), and the distance from the mouthpiece to the cooling tank (Fig.
It can be determined based on the relationship between the distance () to the cooling tank 6) and the winding speed (). As in the present invention,
When containing a large amount of organic liquid, the melt viscosity is low compared to the case of polypropylene units.
It is preferable to shorten the distance from the cap ( ) to the cooling tank. Generally, in melt spinning polypropylene fibers, the melt viscosity and crystallization can be controlled.
Affects physical properties. In the case of polypropylene, the crystallization rate is extremely fast, so cooling conditions are very important. In the case of conventional production of polypropylene porous hollow fibers in which stretching effects are expected, it is generally desirable to suppress crystallization and orientation as much as possible during the cooling stage. However, in the case of the present invention, instead of forming holes in the drawing process, polypropylene spherulites are formed and the gaps and holes are formed between them, so crystallization occurs actively and quickly during the cooling step. It is a weight to do. Therefore, the cooling bath should be controlled at a temperature where the crystallization rate is critical.
Polypropylene is said to have the fastest crystallization rate at about 110°C to 120°C. When an organic liquid is contained, the temperature at which the crystallization rate is fastest shifts to the lower temperature side. The cooling temperature suitable for the present invention varies depending on the content of the organic liquid, the content of the nucleating agent, the intended filtration precision, etc.; ±5℃ around center
It is best to control the temperature within the range of A good pore shape distribution cannot be obtained. Further, as the cooling medium, in order to maintain the shape of the hollow fibers during the cooling process, it is desirable to use a cooling medium that is the same as or similar to the organic liquid mixed with polypropylene. In the extraction tank, the organic liquid present in the gaps between the polypropylene spherulites is extracted and removed using a good solvent of the organic liquid mixed with polypropylene, thereby obtaining porous hollow fibers made essentially of polypropylene. Good solvents for organic liquids include aliphatic hydrocarbons, aromatic hydrocarbons, halogenated hydrocarbon solvents, and ethers.
Carbon disulfide etc. are suitable. The time required for extraction varies depending on the content of the organic liquid, the shape of the hollow fibers, the winding speed, etc., but the amount remaining in the finished hollow fibers should be 0.1 wt% or less, preferably 0.7% or less. You should decide. At this time, it is good to run the hollow fibers through a tank filled with the good solvent, but it is also possible to run the hollow fibers over the hollow fibers with a shower. The microporous hollow fibers produced here retain stress due to the effects of the process up to winding, making them thermally unstable and prone to shrinkage, so heat treatment is performed by constant length tensioning. The temperature of heat treatment should be between 50°C and 80°C, preferably between 70°C and 80°C. A time of around 1 minute is sufficient. Hereinafter, the present invention will be explained in more detail based on the drawings. As shown in the model in Fig. 1, the hollow fiber of the present invention has a hollow wall composed of an aggregate of spherulites g of polypropylene itself, and has a structure similar to that of a sintered body made of ultrafine particles. It shows. Therefore, although the porosity is not particularly high, the curvature ratio is high, so it is difficult to clog and can be used as a filter material with a high permeation flow rate. Furthermore, the size of the spherulites is substantially uniform when produced under the same manufacturing conditions, and therefore a filter material with a sharp pore size distribution can be obtained. FIG. 2 shows an example of a hollow fiber manufacturing apparatus. Pellets made of a homogeneous mixed melt of polypropylene and organic liquid are fed into an extruder 2 as shown in Fig. 2.
The pellets are fed through a hopper 1, and while passing through an extruder, the pellets are melted, the viscosity is adjusted to 2,000 to 7,000 P, and a gear pump 3 is used to quantitatively feed the pellets to a spinneret 4. The melt is made into hollow fibers 5 using a spinneret.
and extruded into the first cooling tank 6. Cooling tank 6
The organic liquid filled with the organic liquid is controlled by a temperature controller 7 to maintain a constant temperature. Then, it is continuously fed into the second cooling tank 8 and cooled. After cooling, the hollow fibers are subjected to extraction and removal of organic liquid in an extraction tank 9.
It is heat-set under constant length tension in a dryer 10, and then taken to a winder 1.
It is wound up at 1. The surfaces of several types of hollow fibers (300μ in diameter, 200μ in inner diameter) produced by the manufacturing method of the present invention are further made hydrophilic by corona treatment, plasma treatment, oxidizing agent treatment, surfactant treatment, etc. , the fiber bundle is assembled into a module 15 shown in FIG. 3, and the precision filtration filter is removed. Potting agents 18, 18 are attached to the top and bottom of the module 15, and the module 15 is set in the housing 16. It is fixed to the upper edge of the housing 16 via an upper potting agent rubber gasket 14. The sample liquid enters from the lower inlet 17, passes through the module 15, and is sent to the sample liquid outlet 12 from the open end 13 of the hollow fiber bundle. When we evaluated the filtration performance of the above precision filtration filter (sterilization filter), we found that the precision filter completely blocks the passage of Escherichia coli and P. aeruginosa by adjusting the organic liquid content and cooling temperature. It has been found that a precision filter can be obtained that blocks this. Also, the permeation flow rate of these modules is 10 3 to 10 5
/m 2 hr. The precision filtration filter (sterilization filter) made of microporous polypropylene hollow fibers of the present invention is used in the fields of food, fermentation, pharmaceuticals, biotechnology, chemistry, and electronic industries for the purpose of completely removing trace amounts of foreign substances and microorganisms in aqueous solutions. It is useful as a precision filter (sterilization filter) for water treatment. Also,
When not subjected to hydrophilic treatment, it is useful as a filter for removing water from oil by utilizing the water-repelling properties of the material. [Effects of the Invention] The hollow fibers of the present invention are made of an aggregate of fine polypropylene spherulites, and have hollow walls with a porous structure in which spaces communicate between the spherulites, so that the filtration accuracy is improved. It has a high permeation flow rate and is suitable as a precision filtration filter. Furthermore, in the present invention, the hollow fibers are made by extruding from a double tubular spinneret into an organic liquid (B) controlled at a constant temperature in a cooling tank, followed by solvent removal and heat treatment.
Hollow fibers with hollow walls having a porous structure can be easily produced. Furthermore, the precision filtration filter made of hollow fibers of the present invention can have a filtration area approximately three times larger per unit volume than conventional pleated precision filters, making it a filter material with high throughput. is obtained. Furthermore, due to the characteristics of polypropylene material, it has chemical resistance, autoclave resistance,
A filter element is obtained that is chemically and biologically active. In addition, it is cheaper than Teflon filter elements, which have the above-mentioned excellent properties, and is stable in supply. The present invention will be explained in more detail with reference to examples below. Comparative Example 1 High-density polyethylene with density: 0.965 g/cm 3 and MI: 13 [High-Zex manufactured by Mitsui Petrochemical Industries, Ltd.]
1300J] to 100 parts by weight of liquid paraffin [Daphne Oil CP-15N manufactured by Idemitsu Kosan Co., Ltd.] with initial boiling point: 286℃, specific gravity (15/4℃): 0.9589, kinematic viscosity (37.8℃): 8.30cSt. 2 parts were mixed and kneaded in a twin-screw extruder for kneading, cooled with water, and made into pellets.The pellets were put into an extruder, melted at 170°C, and quantitatively transferred to a spinneret at 3.0 cm 3 /min using a gear pump. Although the material was fed and extruded through an annular slit with an outer diameter of 6 mm and a slit width of 1 mm, a hollow shape could not be obtained. Comparative Example 2 50 parts by weight of the high-density polyethylene used in Comparative Example 1 and polypropylene with a density of 0.91 g/cm 3 , MI: 19, and crystallinity of 52% [J- manufactured by Idemitsu Petrochemical Co., Ltd.
2000G] and 80 parts by weight of the liquid paraffin used in Comparative Example 1 were kneaded and extruded using a melt spinning device in the same manner as in Comparative Example 1, but no hollow shape was obtained. Comparative Example 3 To 100 parts by weight of the polypropylene used in Comparative Example 2,
80 parts by weight of atactic polypropylene was kneaded in the same manner as in Comparative Example 1, and the mixture was heated at 60°C ± 5°C in a melt spinning device.
It was extruded and wound up at a rate of 80 m/min in a liquid paraffin cooling tank 1 adjusted to the following conditions. The cooling tank 2 was also filled with liquid paraffin, and the extrusion tank was filled with Freon 113 [Lureon Solv R113J, manufactured by Asahi Glass].The dryer had an outer diameter of 300 μm and a wall thickness of 50 μm, but the amount of permeated water was It was small at 150/m 2 hr. It is thought that the atactic polypropylene hinders the growth of polypropylene spherulites, making the pore diameter small and irregular. Comparative Example 4 100 parts by weight of the polypropylene used in Comparative Example 2,
40 parts by weight of the liquid paraffin used in Comparative Example 1 was kneaded and melt-spun in the same manner as in Comparative Example 3.
A hollow fiber with a wall thickness of 56 μm was obtained, but the amount of permeated water was 200 μm.
It was small at /m 2 hr. Comparative Example 5 Comparative Example: 100 parts by weight of polypropylene [Polypro, J740 manufactured by Mitsui Petrochemical Co., Ltd.] with a density of 0.91 g/cm 2 , MI: 25, and crystallinity of 44 g and 80 parts by weight of the liquid paraffin used in Comparative Example 1. The fibers were kneaded and melt-spun in the same manner as in 3 to obtain hollow fibers with an outer diameter of 290 μm and a wall thickness of 53 μm, but the amount of permeated water was as small as 300/m 2 hr. Comparative Example 6 100 parts by weight of the polypropylene used in Comparative Example 2 and 80 parts by weight of solid paraffin [Paraffin Wax manufactured by NOF Co., Ltd.] were kneaded and melt-spun in the same manner as in Comparative Example 3 to obtain an outer diameter of 300μ and a wall thickness of 50μ. Hollow fibers were obtained, but the amount of permeated water was as small as 180/m 2 . Comparative Example 7 Polypropylene with a density of 0.91 g/cm 3 and MI: 10 [Polypro J640 manufactured by Mitsui Petrochemicals Co., Ltd.] and 40 parts by weight of the liquid paraffin used in Comparative Example 1 were kneaded in the same manner as in Comparative Example 1, but pellets were mixed. It could not be processed into a shape. Comparative Example 8 100 parts by weight of polypropylene [Polypro J900 manufactured by Mitsui Petrochemicals Co., Ltd.] with a density of 0.91 g/cm 3 and MI: 40 and 40 parts by weight of the liquid paraffin used in Comparative Example 1 were kneaded in the same manner as in Comparative Example 1. The material was then extruded using a melt spinning device, but a hollow shape could not be obtained. Comparative Example 9 100 parts by weight of the polypropylene used in Comparative Example 2,
160 parts by weight of the liquid paraffin used in Comparative Example 1 was kneaded in the same manner as in Comparative Example 1, but it could not be processed into pellets. Example 1 100 parts by weight of polypropylene with MI: 19 or more [Idemitsu Petrochemical Co., Ltd. J-2000G] and 50 parts by weight of polybutene with an initial boiling point of 286°C [Idemitsu Polybutene OH],
The mixture was kneaded using a twin-screw extruder, cooled with water, and pelletized. The pellets were put into an extruder, melted at 170°C, fed quantitatively into a spinneret at a rate of 3.0 cm 3 /min using a gear pump, and extruded through an annular slit with an outer diameter of 6 mm and a slit width of 1 mm. This was extruded into a polybutene or cooling tank 1 controlled at 60°C±5°C, and wound up at 80 m/min. Cooling tank 2 contains the same liquid paraffin as cooling tank 6, and extrusion tank contains Freon.
113 [Asahi Glass Freonsolve 113] has been filled. In addition, the dryer was adjusted to 75°C. The hollow fibers produced here have an outer diameter of 300μ and a wall thickness of 50μ.
Permeated water amount is 2000/m 2 hr, porosity is 38%
The curve ratio was 111%. Examples 2 to 9 The blending amounts of polypropylene, organic liquid, and nucleating agent as shown in Table 1 were combined and kneaded, and melt spinning was performed in the same manner as in Example 1. Table 2 shows the performance of the obtained hollow fibers. Examples 10 to 11 Melt spinning was performed on pellets prepared by kneading the same formulation as in Example 2 under varying temperature conditions of cooling bath 1 as shown in Table 3. Table 4 shows the performance of the obtained hollow fibers. Examples 12 to 13 Pellets prepared by kneading with the same composition as in Example 2 were melt-spun by varying the heat treatment temperature as shown in Table 5. Table 6 shows the performance of the obtained hollow fibers. Example 16 16,000 hollow fibers obtained in Example 2 were bundled,
A cylindrical filter element with an outer diameter of 70 mm in width and 250 mm in length was made. When this was assembled into AMF Incorporated's cartridge housing (IZMP) and water at 20°C was flowed from the outside of the hollow fiber at a pressure of 0.3 kg/ cm2 , the amount of water permeation was
It was heated at 30/min. This amount of water permeation is thought to be due to the fact that the filtration area per unit volume of the conventional filter element that can be attached to the housing (IZMP) is approximately three times greater. Example 14 The hollow fiber obtained in Example 2 had a filtration area of
Make a module so that it is 0.10m 2 and attach it to this
Water containing Eschinia coli at a concentration of 10 2 cells/ml was pressurized to 1 kg/cm 2 and filtered 5 times. The secondary filtrate remaining in the Houfing was heated in TSB medium at 37°C.
Although the cells were cultured for 24 hours, Eschinia coli was not present. Example 15 The hollow fiber obtained in Example 7 had a filtration area of 0.10.
Make a module so that it is m 2 , and add 10 2 to this
1 kg/ml of water containing Pseudomonas at a concentration of Pseudomonas/ml.
It was pressurized to cm 2 and filtered 5 times. The secondary filtrate remaining in the housing was cultured in TSB medium at 37°C for 24 hours, but Paeudomonas was not present.

【表】【table】

【表】【table】

【表】【table】 【図面の簡単な説明】[Brief explanation of drawings]

第1図本発明中空繊維における中空壁のモデル
を示す図、第2図は中空繊維を製造する装置の概
略側面図、第3図は本発明精密瀘過フイルターの
断面図である。 2……押出機、3……ギヤーポンプ、4……紡
糸口金、5……中空繊維、6,8……冷却槽、9
……押出機、10……乾燥機、11……巻取機、
15……モジユール。
FIG. 1 is a diagram showing a model of the hollow wall in the hollow fiber of the present invention, FIG. 2 is a schematic side view of an apparatus for manufacturing the hollow fiber, and FIG. 3 is a sectional view of the precision filtration filter of the present invention. 2... Extruder, 3... Gear pump, 4... Spinneret, 5... Hollow fiber, 6, 8... Cooling tank, 9
...extruder, 10 ... dryer, 11 ... winder,
15...module.

Claims (1)

【特許請求の範囲】 1 メルトインデツクス11〜39で、結晶化度40%
以上のポリプロピレン微細な球晶の集合からなる
中空繊維であつて、該繊維の中空壁が球晶相互の
間にできる空間で連通された焼結体様の微孔質と
されていることを特長とする中空繊維。 2 肉圧が30〜70μで外径が500μ以下である特許
請求の範囲第1項記載の中空繊維。 3 メルトインデツクス11〜39で結晶化度40%以
上のポリプロピレン(A)100重量部に対し、(A)の成
形温度以上で(A)に相溶し、かつ実質的に発揮しな
い有機液状体(B)を50〜150重量部を混合・混練し
て均一な溶融体とし、該溶融体二重管状の紡糸口
金を有する溶融紡糸装置から冷却槽内の一定温度
に制御された有機液状体(B)の中に押出し、ポリプ
ロピレン(A)の球晶がブドウ球状に連結された間隙
に有機液状体(B)が存在する中間構造体をつくり、
次いで(B)の良溶媒で、(A)には不溶の溶媒中に連続
的に導き、前記中間構造体より(B)を除去したの
ち、定長緊張下で、熱処理することを特徴とする
中空繊維の製造方法。 4 有機液状体は、炭素数12〜40の液状炭化水素
である特許請求の範囲第3項記載の中空繊維の製
造方法。 5 球状結晶体の大きさは有機液状体の温度を制
御することにより、該結晶体相互の間にできる空
間の大きさを制御することを特徴とする特許請求
の範囲第3項の中空繊維製造方法。 6 溶融体を作る時に、ポリプロピレンの球晶の
大きさを調節する目的で、ソルビトール誘導体か
らなる造核剤を0〜1重量部添加することを特徴
とする特許請求の範囲第3項記載の中空繊維の製
造方法。 7 冷却槽中の有機液状体は、30℃〜90℃(それ
ぞれ±5℃)の温度範囲に制御されている特許請
求の範囲第1項または第5項の何れかの項に記載
の中空繊維の製造方法。 8 熱処理の前後で実質的に長さの変化がないよ
うに、定長緊張下で熱処理することを特徴とする
特許請求の範囲第3項記載の中空繊維の製造方
法。 9 定長緊張下で、50℃〜80℃の温度範囲で熱固
定を行なう特許請求の範囲第8項記載の中空繊維
の製造方法。 10 メルトインデツクス11〜39で、結晶化度40
%以上のポリプロピレンの微細な球晶の集合から
なり、かつ肉厚が30〜70μで外径が500μ以下で微
孔質中空壁構造をなす中空繊維を瀘過体モジユー
ルとしたことを特徴とする精密瀘過フイルター。 11 瀘過体モジユールは、102個/mlの濃度の
大腸菌を透過流速103〜105/m2hrで流したとき
に大腸菌を通過させないために、瀘過面積が0.10
m2とされている特許請求の範囲第10項の記載の
精密瀘過フイルター。 12 瀘過体モジユールは、102個/mlの濃度の
縁膿菌(Pseudomonas)を含む水を1Kg/cm2
加圧して、5瀘過する時、二次側に縁膿菌が通
過しないで、かつ透過流速が103〜105/m2hrで
あるように瀘過面積が0.10m2とされている特許請
求の範囲第10項記載の精密瀘過フイルター。
[Claims] 1. Melt index 11-39, crystallinity 40%
A hollow fiber consisting of a collection of fine polypropylene spherulites as described above, characterized in that the hollow walls of the fibers are microporous like a sintered body, with the hollow walls communicating through spaces created between the spherulites. hollow fiber. 2. The hollow fiber according to claim 1, which has a wall thickness of 30 to 70μ and an outer diameter of 500μ or less. 3. An organic liquid that is compatible with (A) at a molding temperature of (A) or higher and does not exhibit any substantial effect on 100 parts by weight of polypropylene (A) with a melt index of 11 to 39 and a crystallinity of 40% or higher. 50 to 150 parts by weight of (B) are mixed and kneaded to form a uniform melt, and the melt is passed through a melt spinning device having a double-tube spinneret into an organic liquid ( B) to create an intermediate structure in which the organic liquid (B) exists in the gaps where the polypropylene (A) spherulites are connected in the shape of grape spheres.
Next, the intermediate structure is continuously introduced into a solvent that is a good solvent for (B) but is insoluble in (A), and after removing (B) from the intermediate structure, heat treatment is performed under constant tension. Method for producing hollow fibers. 4. The method for producing hollow fibers according to claim 3, wherein the organic liquid is a liquid hydrocarbon having 12 to 40 carbon atoms. 5. Hollow fiber manufacturing according to claim 3, wherein the size of the spherical crystals is controlled by controlling the temperature of the organic liquid to control the size of the space formed between the crystals. Method. 6. The hollow space according to claim 3, wherein 0 to 1 part by weight of a nucleating agent consisting of a sorbitol derivative is added for the purpose of adjusting the size of the polypropylene spherulites when preparing the melt. Fiber manufacturing method. 7. The hollow fiber according to claim 1 or 5, wherein the organic liquid in the cooling tank is controlled to a temperature range of 30°C to 90°C (each ±5°C). manufacturing method. 8. The method for producing hollow fibers according to claim 3, characterized in that the heat treatment is performed under constant length tension so that there is substantially no change in length before and after the heat treatment. 9. The method for producing hollow fibers according to claim 8, wherein heat setting is carried out in a temperature range of 50°C to 80°C under constant length tension. 10 Melt index 11-39, crystallinity 40
% or more of polypropylene, and has a wall thickness of 30 to 70μ and an outer diameter of 500μ or less, and has a microporous hollow wall structure as a filter module. Precision filtration filter. 11 The filtration module has a filtration area of 0.10 to prevent E. coli from passing through when E. coli at a concentration of 10 2 cells/ml is passed through at a permeation flow rate of 10 3 to 10 5 /m 2 hr.
A precision filtration filter according to claim 10, wherein m2 . 12 The filtration body module prevents Pseudomonas from passing through to the secondary side when water containing Pseudomonas at a concentration of 10 2 particles/ml is pressurized to 1Kg/cm 2 and filtered 5 times. The precision filtration filter according to claim 10, wherein the filtration area is 0.10 m 2 so that the permeation flow rate is 10 3 to 10 5 /m 2 hr.
JP13495285A 1985-06-20 1985-06-20 Hollow yarn, production thereof and precise filtration filter using same Granted JPS61296113A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP13495285A JPS61296113A (en) 1985-06-20 1985-06-20 Hollow yarn, production thereof and precise filtration filter using same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP13495285A JPS61296113A (en) 1985-06-20 1985-06-20 Hollow yarn, production thereof and precise filtration filter using same

Publications (2)

Publication Number Publication Date
JPS61296113A JPS61296113A (en) 1986-12-26
JPH0373328B2 true JPH0373328B2 (en) 1991-11-21

Family

ID=15140403

Family Applications (1)

Application Number Title Priority Date Filing Date
JP13495285A Granted JPS61296113A (en) 1985-06-20 1985-06-20 Hollow yarn, production thereof and precise filtration filter using same

Country Status (1)

Country Link
JP (1) JPS61296113A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100443148C (en) * 2001-10-04 2008-12-17 东丽株式会社 Hollow fiber membrane and its manufacturing method

Families Citing this family (4)

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Publication number Priority date Publication date Assignee Title
KR940002379B1 (en) * 1987-01-20 1994-03-24 데루모 가부시끼가이샤 Polypropylene porous membrane and its manufacturing method
JP2012187550A (en) * 2011-03-11 2012-10-04 Ube Nitto Kasei Co Ltd Small-diameter degassing tube and method for producing the same
JP5883229B2 (en) * 2011-03-11 2016-03-09 宇部エクシモ株式会社 Method for producing ultra-fine porous tube
WO2023027052A1 (en) * 2021-08-23 2023-03-02 東レ株式会社 Hollow fiber microporous membrane, and gas separation membrane module with same built thereinto

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100443148C (en) * 2001-10-04 2008-12-17 东丽株式会社 Hollow fiber membrane and its manufacturing method

Also Published As

Publication number Publication date
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