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JPH0381013B2 - - Google Patents
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JPH0381013B2 - - Google Patents

Info

Publication number
JPH0381013B2
JPH0381013B2 JP17593081A JP17593081A JPH0381013B2 JP H0381013 B2 JPH0381013 B2 JP H0381013B2 JP 17593081 A JP17593081 A JP 17593081A JP 17593081 A JP17593081 A JP 17593081A JP H0381013 B2 JPH0381013 B2 JP H0381013B2
Authority
JP
Japan
Prior art keywords
rust
joint
friction
treatment agent
ferric chloride
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP17593081A
Other languages
Japanese (ja)
Other versions
JPS5877906A (en
Inventor
Saburo Fukui
Masato Yamamoto
Hidemasa Mori
Shigeyoshi Suzuki
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Taiho Kogyo Co Ltd
Ryomei Engineering Co Ltd
Original Assignee
Taiho Kogyo Co Ltd
Ryomei Engineering Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Taiho Kogyo Co Ltd, Ryomei Engineering Co Ltd filed Critical Taiho Kogyo Co Ltd
Priority to JP17593081A priority Critical patent/JPS5877906A/en
Publication of JPS5877906A publication Critical patent/JPS5877906A/en
Publication of JPH0381013B2 publication Critical patent/JPH0381013B2/ja
Granted legal-status Critical Current

Links

Landscapes

  • Lubricants (AREA)
  • Chemical Treatment Of Metals (AREA)

Description

【発明の詳細な説明】[Detailed description of the invention]

橋梁、一般鋼構造物等の現地施工に際しては最
近の傾向として構造物の大型化に伴ない、従来の
リベツト工法や溶接工法では特別の注意が必要な
ため、応力の集中する重要な部分に対しては高張
力鋼ボルトによる継手工法が多く採用され、その
使用量もますます増加の傾向にある。 上記したような、高張力鋼ボルトによる継手工
法は、従来のリベツト工法がリベツトのせん断に
よつて接合部応力を伝達しているのに対し、高強
度の高張力鋼ボルトを降伏点付近まで締めつける
ことにより継手部の接合面に生ずる摩擦力によつ
て応力を伝えるものであるため、応力伝達の要素
となる継手部の接合面の摩擦係数は極めて重要な
要素となる。 このため、上記した継手部の接合面にミルスケ
ールや不均一な赤さび、異物等が存在すると、摩
擦係数を極度に低下させることとなり、ひいては
締めつけ強度を弱め、また締めつけ後に於てもゆ
るみを生じ易く、定期的な締め直しを必要とする
ので、通常はグラインダー処理若しくはシヨツト
ブラスト、サンドブラストなどのブラスト処理に
よりミルスケールや赤さび等を除去する必要があ
る。 しかし、逆に、全面に均一に発生密着した軽度
の赤さび面は、上記したグラインダー処理やブラ
スト処理を施した地金面よりも、摩擦係数がかな
り大きいので、通常はグラインダー若しくはブラ
スト処理後、大気中に放置して自然に赤さびが発
生するのを待つたうえで締めつけ施工することが
慣例となつている。 一方、最近の工業界に於ける実状としては、素
材の製作から締めつけ組立に至る期間を大幅に短
縮せざるを得ない状況にある。 また、例え屋外暴露しておいても締めつけまで
に所望の赤さびが発生しない場合も多く、さらに
は、逆に極めて長期にわたる建設現場等に於ては
暴露期間や腐食環境条件によつてコブさび状にま
で進行して所望の赤さびが得られないため、締め
つけ加工前に再度ワイヤブラシ等によつてコブさ
びを除去して適度のさびの程度にまで仕上げなけ
ればならないなど、この種の継手部の接合面の表
面処理に関しては多くの問題が残されているのが
現状である。 このような現状に対し、従来から一部に於ては
グラインダー若しくはブラスト処理後の表面に対
し、海水若しくは食塩水を塗布したうえで屋外暴
露してさびの発生を促進させる方法が採用されて
いるが、それでも所望のさび発生までにはかなり
の期間を必要とするばかりでなく、発生するさび
は均一でなく、むらを生じてしまうなどの欠点が
あつた。 本発明は、上記に鑑み提案されたもので、ボル
ト継手工法における継手部の接合面をグラインダ
ー若しくはブラスト処理した後に塗布することに
より摩擦を向上させる処理剤であつて、0.1wt%
以上の塩化第二鉄と、0.5〜2wt%のアニオン界面
活性剤とを含む水溶液よりなることを特徴とする
摩擦向上処理剤に関するものであり、本発明の摩
擦向上処理剤を前記した海水若しくは食塩水の代
わりに継手部の鋼材に塗布し乾燥することによ
り、極く短時間内に所望適量の均一なさびを発生
させ、ボルト締めすることができるものである。 また、本発明の摩擦向上処理剤をグラインダー
若しくはブラスト処理後の処理面に対し、塗布し
乾燥することにより、極く短時間内にさびを発生
させることができるが、尚且つ生成したさびは、
該金属素地面に対して極めて密着性がよく、自然
環境に於て発生したさびに比べてもむしろ摩擦係
数が大きいため、ひいては接合強度を高めること
ができるものである。 本発明の摩擦向上処理剤において、塩化第二鉄
は0.1wt%以上であるが、少なすぎるとさびが発
生するまでの時間が長く、作業性に支障を生じる
こととなる。実用的には、塗布してから締めつけ
までの許容時間に応じて塩化第二鉄の量を決定す
ればよい。 また、アニオン界面活性剤は、継手部の接合面
の鋼材表面を親水性にして表面に均一なさびを発
生させるために添加するものであり、通常の添加
量は0.5〜2wt%である。 本発明の摩擦向上処理剤は、上記した塩化第二
鉄及びアニオン界面活性剤を水に溶解して作製す
るものであるが、その他、溶剤、添加剤等を加え
るようにしてもよい。 次に、実施例により本発明の摩擦向上処理剤を
説明する。 実施例 1 第1表に示すように塩化第二鉄をFeCl3・6H2
Oとして0.1wt%以上になるように調整し、これ
にさらにアニオン界面活性剤を各々1%づつ添加
したNo.1〜6の水溶液をサンドブラスト処理した
S381製の継手部の接合面に塗布して比較したと
ころ、高濃度の場合は乾燥途中に既にさびが発生
し始めるのが観察され、塩化第二鉄濃度の低下と
共にさび発生の時間が遅くなるが、0.1wt%でも
24時間後にはさびが発生しているのが認められ
た。
When constructing bridges, general steel structures, etc. on-site, the recent trend has been to increase the size of the structures, and conventional riveting and welding methods require special attention. In many cases, joint construction methods using high-tensile steel bolts are often used, and the amount used is also on the rise. The above-mentioned joint method using high-tensile steel bolts uses high-strength steel bolts that are tightened to near their yield point, whereas the conventional riveting method transmits joint stress by shearing the rivets. As a result, stress is transmitted by the frictional force generated on the joint surfaces of the joint, so the friction coefficient of the joint surfaces of the joint, which is an element of stress transmission, is an extremely important factor. For this reason, if mill scale, uneven red rust, foreign matter, etc. are present on the joint surfaces of the above-mentioned joints, the coefficient of friction will be extremely reduced, which will weaken the tightening strength and also cause loosening after tightening. Since it is easy to tighten and requires periodic retightening, it is usually necessary to remove mill scale, red rust, etc. by grinding or blasting such as shot blasting or sandblasting. However, on the other hand, a lightly rusted surface that is uniformly formed over the entire surface has a much larger friction coefficient than the bare metal surface that has been subjected to the above-mentioned grinder treatment or blasting treatment, so it is usually It is customary to leave it inside and wait for rust to develop naturally before tightening it. On the other hand, the current situation in the industrial world is that it is necessary to significantly shorten the period from material production to tightening and assembly. In addition, even if exposed outdoors, the desired red rust often does not develop before tightening, and conversely, at construction sites, etc., which last for an extremely long period of time, depending on the exposure period and corrosive environment conditions, the desired red rust may not develop. Because the rust has progressed to the point where the desired red rust cannot be obtained, the rust must be removed again using a wire brush or the like before tightening and finished to an appropriate level of rust. At present, many problems remain regarding surface treatment of bonding surfaces. In response to this current situation, some conventional methods have been adopted in which seawater or salt water is applied to the surface after grinding or blasting, and the surface is exposed outdoors to promote the formation of rust. However, it still takes a considerable amount of time to produce the desired rust, and the rust produced is not uniform, resulting in irregularities. The present invention has been proposed in view of the above, and is a treatment agent that improves friction by applying it after grinding or blasting the joint surfaces of joints in bolt joint construction method, and comprises 0.1wt%
The present invention relates to a friction improving treatment agent characterized by being composed of an aqueous solution containing the above ferric chloride and 0.5 to 2 wt% of an anionic surfactant, and the friction improving treatment agent of the present invention can be used in seawater or common salt as described above. By applying it to the steel material of the joint instead of water and drying it, a desired amount of uniform rust can be generated within a very short time, and bolts can be tightened. Further, by applying the friction improving treatment agent of the present invention to the treated surface after grinder or blasting treatment and drying it, rust can be generated within a very short time.
It has extremely good adhesion to the metal base surface, and has a coefficient of friction that is even greater than that of rust that occurs in the natural environment, so it is possible to increase the bonding strength. In the friction improving treatment agent of the present invention, the amount of ferric chloride is 0.1 wt% or more, but if it is too small, it will take a long time for rust to develop, which will impede workability. Practically speaking, the amount of ferric chloride may be determined depending on the allowable time from application to tightening. The anionic surfactant is added to make the surface of the steel material on the joint surface of the joint hydrophilic and cause uniform rust to occur on the surface, and the amount usually added is 0.5 to 2 wt%. The friction improving treatment agent of the present invention is prepared by dissolving the above-mentioned ferric chloride and anionic surfactant in water, but other solvents, additives, etc. may be added. Next, the friction improving agent of the present invention will be explained with reference to Examples. Example 1 As shown in Table 1, ferric chloride was converted into FeCl 3 6H 2
The aqueous solutions Nos. 1 to 6 were adjusted to have an O concentration of 0.1 wt% or more, and 1% each of anionic surfactants were added to the solutions, and then sandblasted.
When comparing the application to the joint surfaces of joints made of S381, it was observed that when the concentration was high, rust began to form already during drying, and as the ferric chloride concentration decreased, the time for rust formation slowed. However, even at 0.1wt%
After 24 hours, rust was observed to have formed.

【表】 また、上記試験は屋内に放置して観察したが、
屋外放置でも略々同等の効果が得られることが判
明した。 実施例 2 実施例1に於る継手部の接合面を、高張力鋼ボ
ルト(90Kg/mm2)を用いて締めつけ施行したうえ
で摩擦係数を測定し、未処理及び自然発生のさび
と比較したところ、表2に示すようにNo.1の0.1
%では自然発生の適度のさび面よりもやや摩擦係
数が低いが、No.3,5,6の1.0%程度以上にな
ると自然発生の適度のさび面よりも高い摩擦係数
が得られており、またこれらの値は建築学界が規
定している摩擦係数0.45を大きく上回つているこ
とが観察された。
[Table] In addition, in the above test, the test was conducted indoors and observed.
It was found that almost the same effect can be obtained even when left outdoors. Example 2 The joint surface of the joint in Example 1 was tightened using high-tensile steel bolts (90Kg/mm 2 ), and the friction coefficient was measured and compared with untreated and naturally occurring rust. However, as shown in Table 2, 0.1 of No. 1
%, the friction coefficient is slightly lower than that of a naturally occurring moderately rusted surface, but when it is about 1.0% or more for Nos. 3, 5, and 6, a friction coefficient higher than that of a naturally occurring moderately rusted surface is obtained. It was also observed that these values far exceeded the friction coefficient of 0.45 specified by the architectural academia.

【表】 以上のように、ボルト締め施工に際して、グラ
インダー若しくはブラスト処理によりミルスケー
ルを除去した後、本発明の摩擦向上処理剤をボル
ト継手工法における継手部の接合面に塗布、乾燥
することにより、金属素地面に対し極めて密着性
の良いさびを急速に且つ均一に発生させることが
できる。 また、本発明の摩擦向上処理剤中の塩化第二鉄
の量を調整することによつて、さびが発生する時
間を設定することができ、従来のように過剰なさ
びをワイヤブラシ等により削り取る作業も必要と
しない。 さらに、本発明の摩擦向上処理剤によつて得ら
れるさび面は、自然に生成したさび面よりも高い
摩擦係数を有するので、締めつけに際しては作業
が容易となり、接合強度を高め、締めつけ後にお
けるボルトナツトのゆるみを防止することがで
き、施工後に於る定期的な締め直しが不要となる
などの利点があり、産業上極めて有益なものであ
る。
[Table] As described above, during bolt tightening construction, after removing mill scale by grinder or blasting, the friction improving treatment agent of the present invention is applied to the joint surface of the joint in the bolted joint method and dried. Rust with extremely good adhesion to the metal base surface can be rapidly and uniformly generated. In addition, by adjusting the amount of ferric chloride in the friction improving treatment agent of the present invention, the time for rust to occur can be set, and excessive rust can be scraped off with a wire brush or the like as in the conventional method. No work required. Furthermore, since the rusted surface obtained by the friction improving treatment agent of the present invention has a higher coefficient of friction than a naturally generated rusted surface, it becomes easier to tighten, increases the joint strength, and improves the strength of bolts and nuts after tightening. It has the advantage of being able to prevent loosening and eliminating the need for periodic retightening after construction, making it extremely useful industrially.

Claims (1)

【特許請求の範囲】 1 ボルト継手工法における継手部の接合面をグ
ラインダー若しくはブラスト処理した後に塗布す
ることにより摩擦を向上させる処理剤であつて、 0.1wt%以上の塩化第二鉄と、0.5〜2wt%のア
ニオン界面活性剤とを含む水溶液よりなることを
特徴とする摩擦向上処理剤。
[Scope of Claims] 1. A treatment agent that improves friction by applying it after grinding or blasting the joint surface of a joint in a bolt joint construction method, which comprises 0.1 wt% or more of ferric chloride, and 0.5 to 0.5 wt% of ferric chloride. A friction improving treatment agent comprising an aqueous solution containing 2wt% of an anionic surfactant.
JP17593081A 1981-11-02 1981-11-02 Bolt connection method Granted JPS5877906A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP17593081A JPS5877906A (en) 1981-11-02 1981-11-02 Bolt connection method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP17593081A JPS5877906A (en) 1981-11-02 1981-11-02 Bolt connection method

Publications (2)

Publication Number Publication Date
JPS5877906A JPS5877906A (en) 1983-05-11
JPH0381013B2 true JPH0381013B2 (en) 1991-12-26

Family

ID=16004732

Family Applications (1)

Application Number Title Priority Date Filing Date
JP17593081A Granted JPS5877906A (en) 1981-11-02 1981-11-02 Bolt connection method

Country Status (1)

Country Link
JP (1) JPS5877906A (en)

Also Published As

Publication number Publication date
JPS5877906A (en) 1983-05-11

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