JPH0411665B2 - - Google Patents
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- JPH0411665B2 JPH0411665B2 JP16627688A JP16627688A JPH0411665B2 JP H0411665 B2 JPH0411665 B2 JP H0411665B2 JP 16627688 A JP16627688 A JP 16627688A JP 16627688 A JP16627688 A JP 16627688A JP H0411665 B2 JPH0411665 B2 JP H0411665B2
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Description
産業上の利用分野
この発明は、光による黄変や脆化等を生じにく
い改質羊毛とその改質処理方法に関する。
従来の技術
一般に、羊毛は日光に晒されると黄変や脆化を
生じ、ついには分解に至る。このような劣化現象
は日光中の紫外線による羊毛蛋白質の光ラジカル
分解によるところが大きく、またこの分解反応は
熱によつて加速される傾向がある。
そこで、従来より、上記劣化を防止する手段と
して、未加工羊毛(Greasy wool、Washed
wool、Scoured wool等)や加工羊毛(表面スケ
ール処理羊毛や脱スケール羊毛等のいわゆる防縮
加工羊毛)に対して、酸化漂白や還元漂白などの
基本的処理のほか、色素薬剤を付加して生地色も
しくは染色物の淡色やパステルカラーの黄変度合
を予め小さくする方法、ベンゾフエノン系、トリ
アゾール系、ヒンダードアミン系、金属錯体系等
のいわゆる紫外線吸収剤ならびに紫外線遮蔽剤と
称される光安定剤を付与する方法、ヒンダードフ
エノール系、ヒドラジン系、リン系等の酸化防止
剤を含有させる方法が採用されている。
発明が解決しようとする課題
しかしながら、上記従来の劣化防止手段では、
いずれも顕著な効果が得られておらず、日光紫外
線による黄変や脆化を充分に防止できなかつた。
特に、羊毛を例えば自動車シート用繊維材料のよ
うに日光照射の激しいところや熱が加わる用途に
供する場合には、劣化が著しく、耐久性の面より
その改善が大きな課題となつている。また、淡色
やパステルカラーの染色生地では、染料の種類と
その耐光性能を選定しても羊毛自体の黄変による
影響が強く表われるため、早期の変退色が避けら
れないという問題があつた。
この発明は、上記状況に鑑み、本来の羊毛特性
を損うことなく日光および人工光に対する強い耐
光性を付与し、もつて光による黄変や脆化等の度
合が著しく小さい改質羊毛とその改質処理方法を
提供することを目的とする。
課題を解決するための手段
この発明は、上記目的を達成するために、羊毛
をその繊維内部に特定の無機質微粒子もしくはこ
れと特定の重合物を含有させるとことにより、強
い耐光性を付与して黄変や脆化等の劣化を長期に
わたつて防止するものである。
すなわち、この発明に係る改質羊毛は、繊維内
部に酸成分を吸着した平均粒子径0.2μm以下の非
水溶性無機質微粒子が含有されてなるものであ
る。また、この発明に係る羊毛の改質処理方法
は、羊毛に還元処理および酸化処理を含む浴中浸
漬による内部変成処理を施して溶解物を抽出除去
したのち、この羊毛を酸吸着性を有する非水溶性
無機質微粒子が分散された酸性浴中に浸漬するこ
とにより、繊維内部に平均粒子径0.2μm以下の上
記微粒子を含有させることを特徴とするものであ
る。
そして、この発明の前記改質羊毛では、繊維内
部にカチオン系重縮合物が含有された構成、非水
溶性無機質微粒子の羊毛に対する含有量が0.02〜
10重量%である構成、カチオン系重縮合物の羊毛
に対する含有量が0.01〜2重量%である構成、非
水溶性無機質微粒子が、ケイ素とA族元素と
A族元素より選ばれる少なくとも1種の元素の酸
化物を含む含水複合塩化合物からなる構成、をそ
れぞれ好適態様とする。更に、この発明の前記改
質処理方法では、非水溶性無機質微粒子が分散さ
れた酸性浴中にカチオン系重縮合物が溶解された
構成、同上の酸性浴中に染料が溶解され、上記微
粒子を繊維内部に含有させると同時に染色を行う
構成、をそれぞれ好適態様とする。
具体的構成と作用
この発明の改質羊毛において繊維内部に含有す
る非水溶性無機質微粒子は、粒子表面に改質処理
工程等で吸着した酸成分を保持しており、この酸
成分によつて羊毛内部の蛋白質等を安定な酸性域
に維持させ、また羊毛製品の製造および使用中に
アルカリ成分の作用を受けた際に、該アルカリ成
分を上記酸成分によつて中和し、該アルカリ成分
による蛋白質等の繊維内物質の変成にて黄変・脆
化性物質が生成するのを未然に防止するバリヤー
としての作用を果す。従つて、この改質羊毛は、
高い化学的安定性に基づく優れた日光堅牢性を示
し、光による黄変や脆化等の劣化を生じにくいも
のとなる。
上記の非水溶性無機質微粒子の大きさは平均粒
子径0.2μm以下であり、この粒子径が0.2μmより
大きくなると本来の羊毛特性が低下すると共に繊
維内部に安定に保持されにくゝ脱落を生じ易くな
る。また、該微粒子の含有量は羊毛に対して0.02
〜10重量%程度が望ましく、この含有量が過少で
は上記作用効果が充分に発揮されず、逆に過多に
なると羊毛特性の低化を招くことになる。
このような非水溶性無機質微粒子としては、酸
吸着性を有して羊毛品質に悪影響を及ぼさない材
料であればよく、例えば医学分野において服用し
て胃酸等の酸作用を抑える制酸吸着剤として知ら
れる化合物やその類似化合物の微粒子も好適に使
用できる。そして、特に好ましいものとしては、
ケイ素とA族元素とA族元素より選ばれる少
なくとも1種の元素の酸化物を含む含水複合塩化
合物からなる微粒子が挙げられる。
上記含水複合塩化合物は、上記酸化物である
SiO2、B2O3、Al2O3、Ga2O3、In2O3、BeO、
MgO、CaO、SrO、BaO等の2種以上を含む含
水複合酸化物、これら酸化物の1種または2種以
上と共に他の元素の酸化物、上記元素あるいは他
の元素のハロゲン化物、シアン化物、水酸化物、
硫化物、水硫化物、炭酸化物、炭酸水素化物等の
1種または2種以上を含む含水化合物のいずれで
あつてもよいが、これらの中でも特にケイ酸塩化
合物が好適である。そして、これら化合物として
は、融解法の如き乾式法や共沈法を始めとする各
種湿式法にて得られる合成物のほか、例えば種々
のケイ酸塩鉱物のように岩石や粘土等の天然鉱物
として得られるものも使用可能である。
なお、上記の含水複合塩化合物の具体例として
は、
Al2O3・9SiO2・10H2O
2MgO・Al2O3・SiO2・6H2O
KCa4F(Si4O10)2・8H2O(魚眼石)
6MgO・Al2O3・CO2・12H2O
3Na2O・2CaO・TiO2・12H2O
Al2O3・2NaHCO3・3H2O
3MgO・2Al2O3・9H2O
MgO・CaO・Al2O3・3H2O
等が挙げられる。
このような酸吸着性を有する非水溶性無機質微
粒子に吸着される酸成分は、特に限定されず、酢
酸、蟻酸、クエン酸の如き有機酸のほか、硫酸、
塩酸の如き無機酸でもよい。そして、酸成分を上
記微粒子に吸着させるには、酸の水溶液中に上記
微粒子を分散混合すればよい。
一方、この発明の改質羊毛にあつては、特に繊
維内部に上記の無機質微粒子と共にカチオン系重
縮合物を含有するものが好適である。
すなわち、カチオン系重縮合物は、蛋白質等の
繊維内物質に反応付加してその化学的および物理
的活性を抑え、外部の黄変・脆化要因となる物質
や汚染物質の繊維内物質に対する反応付加および
吸着を阻止すると共に、繊維内物質相互を結合強
化させるバインダとしても機能して繊維内部への
不純物侵入を防止する作用を果し、前記無機質微
粒子の作用と相俟つて羊毛の日光堅牢性と物理的
および化学的安定性を著しく向上させ、もつて光
による黄変や脆化等の劣化を長期にわたつて防止
するものである。
このようなカチオン系重縮合物としては、ジシ
アンジアミドとホルマリン等の重縮合物であるジ
シアン系縮合物、ポリアミドやジシアンアミドと
アルキルアミンの重縮合物であるポリアミン系縮
合物、第四級アンモニウム塩重合物の如きポリカ
チオン系重合物等が挙げられる。そして、このカ
チオン系重縮合物の含有量は羊毛に対して0.01〜
2重量%程度が好ましく、少なすぎては前記作用
効果が充分に発揮されず、逆に多すぎてはべたつ
き等を生じて羊毛品質が低下すると共に堅牢度も
却つて悪化することになる。
なお、この発明の改質羊毛は、上述の非水溶性
無機質微粒子およびカチオン系重縮合物のほか
に、必要とあれば熱による黄変を防止するための
酸化防止剤等の既存の種々の添加剤を適宜含有さ
せてもよい。
このような改質羊毛を得る手段は、特に限定さ
れないが、既述したこの発明の改質処理方法によ
れば前記の非水溶性無機質微粒子あるいはこれと
カチオン系重縮合物の作用効果を最大限に発揮す
ることができる。
すなわち、この発明の改質処理方法は、前処理
として還元処理および酸化処理を含む内部変成処
理を施したのち、酸性浴中への浸漬により前記無
機質微粒子またはこれとカチオン系重縮合物を繊
維内部に含有させる本処理を行う方法である。
この処理方法を適用する羊毛としては、前記し
た未加工羊毛および加工羊毛のいずれでもよい
が、好ましくは一般的なスケール処理方法、例え
ば塩素等による酸化処理によつてスケール表面の
疎水性蛋白質であるエピキユーテイクルを変成ま
たは除去して表面を親水性に対する予備処理を行
つたものがよい。
内部変成処理は、浴中浸漬による還元処理と酸
化処理の組み合わせからなり、好適には上記予備
処理の強弱に応じて還元→酸化の2段処理または
酸化→還元→酸化の3段処理を行う。すなわち、
このような内部変成処理により、羊毛内部つまり
スケールのエクソキユーテイクル及びエンドキユ
ーテイクルの残表皮部とコルテツクス部及び細胞
間充填物の一部黄変蛋白質ならびに残脂質が分解
あるいは変成され、溶解物が抽出除去されるとゝ
もに、これに伴つて羊毛内部が粗となり、次の本
処理における無機質微粒子またはこれとカチオン
系重縮合物を含有させるのに好適な強い含浸性及
び化学反応性を有する内部変成羊毛が提供され
る。なお、このような内部変成処理は、従来の一
般的な酸化漂白や還元漂白等の基本的処理が羊毛
繊維の表面部の処理であるのに対し、繊維内部に
及ぶ強い処理である点で異なつている。
酸化処理は、酸化変成物や溶解物の抽出と、前
段で還元処理を経た場合の残留還元剤除去を行う
もので、過酸化水素、さらし粉、次亜塩素酸ナト
リウム、亜塩素酸ナトリウム、塩素化シアヌル酸
塩等の酸化作用を有する薬剤と水とによつて酸化
浴を作成し、この浴中に羊毛を浸漬することによ
つて行う。この場合、使用水及び浴容器はともに
金属イオンを生じないものを使用し、かつ浴液の
撹拌は解離成分の再付着や羊毛の損傷を避けるた
めに緩やかに行うことはいうまでもない。また、
浴中には、酸化剤の羊毛中への浸透を促進かつ均
一化する目的でポリオキシエチレンアルキルフエ
ノール系等の非イオン界面活性剤からなる浸透剤
を羊毛重量に対して1.0〜2.0重量%程度添加した
り、羊毛に対する金属イオンの吸着を防止する目
的でリン酸塩系重合物等からなる金属封鎖剤を同
じく0.1〜1重量%程度添加する等、必要に応じ
て種々の添加剤を適宜加えることができる。な
お、浴比、処理温度、処理時間、PH、酸化剤添加
量等の処理条件は使用する酸化剤の種類によつて
異なる。
過酸化水素による酸化処理では、5〜20ml/
程度の過酸化水素を使用し、浴比1:20〜50程度
において処理時間2.5〜3時間程度で行うが、羊
毛の余分な損傷を抑制するためにPHを開始時の
4.0〜4.5程度の酸性域より最終的にPH7ないしこ
れに近い酸性域に至るように段階的に上昇させ、
また処理温度も開始時の低温(常温)より徐々に
昇温して最終的に80℃程度となるように調整する
ことが好ましい。なお、羊毛中への酸化剤の均一
浸透、さらに溶解物や変性物の解離抽出の促進の
ために、各PH調整時、PH維持中、最終PH調整後等
において羊毛を浴から静かに取り上げる2〜3分
程度の浴切りを行うことが推奨される。
塩素系酸化剤による酸化処理では、酸化剤添加
量を有効塩素量換算で羊毛重量に対して0.2〜8
重量%程度とし、浴比1:20〜50程度で処理開始
より終了までのPHを6.8〜7程度、温度15〜20℃
に維持し、処理時間5〜10時間程度で行うのが良
い。この場合、浴切りは前記同様に行えばよい。
酸化処理終了後には、水洗もしくは湯洗を数回
行つて水切りする。
還元処理は、還元変成物や溶解物の抽出と、前
段で酸化処理を経た場合の非抽出変性物質つまり
酸化物及び過酸化物等の中和と固定を行うもの
で、還元剤と必要に応じて前記浸漬剤等の添加剤
と水とで還元浴を作成し、この浴中に羊毛を浸漬
することによつて行う。この場合も金属イオンを
生じない水及び浴容器を使用し、浴液の撹拌を緩
やかに行うことはいうまでもない。
使用する還元剤としては、亜硫酸ナトリウム、
亜硫酸水素ナトリウム、デクロリン〔Zn(OH)
HSO2CH2O〕、ロンガリツトC(NaHSO3・
CH2O・2H2O)等が挙げられ、その添加量は羊
毛重量に対して1〜5重量%程度とするのがよ
い。
還元処理条件としては、浴比1:20〜50程度、
開始から終了までのPH2.5〜3.0程度とし、処理温
度を開始時の低温(常温)より最終的に80℃程度
になるまで段階的または連続的に昇温させ、処理
時間0.5〜2時間程度とすればよい。また、この
処理中には前記酸化処理と同様に数回の浴切りを
行うことが望ましい。
還元処理後には除冷を経て、水洗もしくは湯洗
を数回行つて水切りする。
なお、このような内部変成処理は上記の酸化処
理と還元処理を組み合わせた2段あるいは3段の
処理からなるが、劣化防止効果を良好に発揮させ
る上で最終段の処理を酸化処理とすることが望ま
しい。
かくして内部変成処理を施した羊毛は、次に酸
性浴中での浸漬によつて前記の無機質微粒子もし
くはこれとカチオン系重縮合物を繊維内部に含有
させる本処理に供する。
処理浴は、無機質微粒子の水分散液に酢酸等の
酸の稀釈液を添加して酸性浴とする。これによつ
て該微粒子の粒子表面に酸成分が吸着保持され
る。
こゝで、上記無機質微粒子はその粒度を平均粒
子径0.2μm以下のものに選定する必要があるが、
予め粒度選定を行う以外に簡易な手段として、粗
粒を含む粉末を水中に添加して撹拌後に静置し、
粗大粒子を沈降させて上澄液を採取し、この上澄
液に酸を加えてPH調整し、要すればカチオン系重
縮合物を加えて充分に分散撹拌したのち静置する
方法がある。すなわち、この静置によつて一部沈
澱物が底に沈積し、液自体は平均粒子径0.2μm以
下、通常0.1μm以下のコロイド状微粒子が分散し
た非常に均一で安定した分散コロイド溶液となる
から、この溶液を処理浴として用いればよい。
処理液のPHは例えば酢酸を用いる場合3.5〜4.5
程度であるが、酢酸の上記吸着による変動がある
ため、少しずつ時間をおいて酢酸追加とPH測定を
繰り返しながら行うのがよい。
処理は上記分散コロイド溶液を浴として、内部
変成処理後の羊毛を浴比1:20〜50程度で浸漬す
ることによつて行われる。この時、処理温度は初
期の低温(常温)より段階的または連続的に昇温
させて最終的に90℃程度まで上げることが望まし
い。処理時間は撹拌の強度等で異なるが、通常20
〜120分間程度である。
この処理後、除冷を経て水洗もしくは湯洗を数
回行う。しかして得られる羊毛は、粒子表面に酸
成分を吸着した前記無機質微粒子もしくはこれと
カチオン系重縮合物が繊維内部に含有され、光に
よる酸化分解に対して非常に強い抵抗性を持つも
のである。
なお、かくして無機質微粒子もしくはこれとカ
チオン系重縮合物を含有させた羊毛は、必要とあ
れば、さらに熱による黄変を防止するために酸化
防止剤を含有させる処理等の補助的処理を施して
もよい。
また、前処理の内部変成処理と本処理との間も
しくは本処理と同時に通常の方法による染色工程
を組み入れることが可能である。本処理と同時に
染色を行うには、染色液と本処理用の前記分散コ
ロイド溶液とを予め別に作成し、この二液の混合
液を処理浴としてPHおよび温度調整しつゝ内部変
成処理後の羊毛を浸漬すればよい。この同時処理
によれば染色・改質の処理操作が大幅に簡略化さ
れ、処理時間も短縮するという利点がある。
実施例
以下、この発明を実施例によつて具体的に説明
する。なお、以下においてowwとあるのは対羊
毛重量、ml/及びg/は対浴量濃度である。
実施例 1
予め表面スケールを塩素で酸化処理したカムバ
ツク種羊毛の番手2/32梳毛糸をパイル素材に用
いたパイル織物生地を、1%owwの中性洗剤
(花王石鹸社製スコアロール#700)を溶解した浴
中で浴比1:30、処理温度40℃にて10分間浸漬し
てソーピング処理を行つた。次に、この羊毛生地
を次の順序で内部変成処理した。
(1) 酸化処理
常温軟水に90%酢酸を0.10〜0.15ml/添加
してPHを4.0〜4.5に調整したのち、ポリオキシ
エチレンアルキルフエノール型浸透剤(明成化
学工業社製メイセリンH−170)1.5%owwとリ
ン酸塩系重合物からなる金属封鎖剤(明成化学
工業社製マイネツクスSP)1%owwを加え、
更に35%過酸化水素水を15ml/となるように
加えて酸化浴を作成した。この酸化浴中に羊毛
生地を浴比1:30で浸漬し、緩やかな撹拌を行
いながら常温(30℃)以下より処理を開始し、
0.5%アンモニア水を5回に分けて添加してPH
を最終6.8まで段階的に上昇させるとゝもに、
処理温度を最終80℃まで徐々に昇温させ、2時
間30分〜3時間で処理を終えた。なお、この処
理中、各PH調整時5回とそれ以外の5回、各2
〜3分の浴切りを行つた。また最終のPH6.8、
温度80℃での処理は20分間とし、この間にも浴
切りを行つた。
(2) 水洗
20〜30℃にて2回行つた。
(3) 還元処理
常温軟水に88%蟻酸を3〜4ml/加えてPH
を5.5〜3.0に調整し、浸透剤メイセリンH−
170(前出)1%owwとデクロリン5g/を
加えて還元浴を作成した。この還元浴中に常温
下で前記の酸化処理後の羊毛生地浴比1:30で
浸漬し、緩やかに撹拌を行つたち、徐々に60℃
まで昇温させるとゝもに、この間に5回の浴切
りを行い、60℃にて15分間維持したのち更に昇
温し、80℃で30分間維持し、続いて30℃まで除
冷して処理を終えた。
(4) 湯洗
60℃にて2回行つた。
(5) 水洗
常温にて1回行つた。
(6) 酸化処理
(1)と全く同様にして酸化処理を行つた。
(7) 湯洗
60℃にて2回行つた。
(8) 水洗
常温にて1回行つた。
この内部変成処理を経た羊毛生地について、以
下のように無機質微粒子とカチオン系重縮合物に
よる本処理を施した。
すなわち、まず化学式Al2O3・9SiO2・10H2O
の合成ケイ酸アルミニウム(軽質)粉末10gと軟
水990mlを容器に取り、撹拌した後、約10時間静
置して、粒径の大きいものは沈澱させて除き、こ
の上澄液を取り出した。この上澄液中の粒径は
1.5μm以下となつた。
この溶液(上澄液)に、酢酸(90%)の5%水
稀釈溶液0.45〜0.50ml/を分散撹拌しながら、
徐々に加えて吸着せしめ、溶液のPHがPH=4.0に
なるよう調整した。PH調整は吸着分量があるの
で、しばらく時間をおいて何回か酢酸追加とPH測
定を繰り返しながら調整を行つた。
酢酸がケイ酸アルミニウム粒子の表面に吸着し
てPHが安定すれば調整が完了する。この場合、酢
酸稀釈溶液の添加量は9〜10mlとなつた。
次に、第4級アンモニウム塩水溶性縮重合物
(日華化学工業社製のネオフイツクスRP−70)を
羊毛重量の3%加えてよく分散撹拌せしめた。こ
の溶液を約5時間以上静置したところ、一部沈澱
物は底に沈積し、溶液自体は非常に均一で安定し
た分散コロイド溶液となつた。コロイドの粒径は
0.1μm以下で、さらに小さい50Åまでのケイ酸ア
ルミニウム微粒子が分散している。
この浴(溶液)に、先に内部変成処理を行つた
羊毛を浴比1:30で投入して改質処理を開始し
た。処理は均一性に注意して、良く撹拌しながら
行い、処理開始時の常温下で10分間維持し、続い
て20分間で50℃まで昇温してこの温度で15分間維
持したのち、20分間で90℃まで昇温してこの温度
で15分間維持し、最後に15分間で常温まで除冷す
る温度時間条件で処理を終えた。
この処理後に常温での水洗を2回行い、脱水、
乾燥を経て改質羊毛生地を得た。そして、更にこ
の羊毛生地に10〜20%濃度の酸化防止剤(明成化
学工業社製のAF−24)を含む水溶液をパデイン
グによりPick−Up25〜50%で処理し、乾燥した。
得られた羊毛は、無機質微粒子含有量が約0.16重
量%、カチオン系重合物含有量が約0.2〜0.3重量
%であり、日光による黄変や脆化に対する著しい
防止効果を示した。
実施例 2
羊毛トツプの段階で表面スケールが塩素で酸化
処理されたメリノ種羊毛の番手2/48の梳毛糸を
糸かせ状態とし、これを浴比1:40において実施
例1と同様にソーピング処理した。次にこの梳毛
糸を次の順序で内部変成処理した。
(1) 酸化処理
軟水に有効塩素12%の次亜塩素酸ナトリウム
4%owwと浸透剤メイセリンH−170(前出)
1%owwと添加混合し、PH6.7〜8.0の酸化浴を
作成した。この浴中に上記の梳毛糸を浴比1:
30で浸漬し、処理温度15〜20℃において緩やか
に撹拌しながら10時間処理した。
(2) 水洗
常温で3回行つたのち、水切りした。
(3) 酸処理
上記水洗後の梳毛糸を、常温軟水に88%蟻酸
3%owwを添加してPH2.8〜3.3とした浴中に浴
比1:30で浸漬し、緩やかな撹拌を行いつゝ25
℃にて30分間処理した。
(4) 水洗
常温にて2回行つた。
(5) 還元処理
常温軟水に68%硫酸0.1%owwと浸透剤メイ
セリンH−170(前出)1%owwとロンガリツ
トC4%owwと添加混合し、PH4.5〜5.0の還元浴
を作成した。この浴中に前記酸化処理後の梳毛
糸を浴比1:30で浸漬し、20〜25℃にて緩やか
に撹拌しながら2時間処理した。
(6) 水洗
常温にて2回行つた。
(7) 酸処理
上記水洗後の梳毛糸を、常温軟水に68%硫酸
0.2%owwを添加してPH2〜3とした浴中で、
浴比1:30にて常温下1〜2分の浸漬処理を行
つた。
(8) 水洗
常温で2回行つた。
(9) 酸化処理
実施例1における(1)の酸化処理と全く同様に
して行つた。
(10) 水洗
常温で2回行つた。
この内部変成処理を経た梳毛糸について、無機
質微粒子として化学式2MgO・Al2O3・SiO2・
6H2Oのケイ酸アルミ酸マグネシウム粉末を10
g/の割合で用いるとゝもに、カチオン系重縮
合物として第4級ポリアンモニウム塩縮合物
(Bayer社製レボゲンFWN)3%owwを用いた
以外は実施例1と同様にして、制酸吸着剤とカチ
オン系重合物による本処理を施した。
この処理後に常温での水洗を2回行つたのち、
実施例1と同様の酸化防止剤の処理を行つた。
得られた梳毛糸は、無機質微粒子の含有量約
0.75重量%、カチオン系重縮合物の含有量約0.4
〜0.6重量%であり、日光による黄変や脆化に対
する耐性に優れ、かつ糸引張強度も処理前に比較
して約10%向上していた。
実施例 3
パイル素材として、予め表面処理された防縮羊
毛であるメリノ種羊毛の番手2/48梳毛糸を用い
たパイル織物生地を実施例1と同じように内部変
成処理を行つたのち、次の方法で染色し、その後
実施例1と同様の無機質微粒子とカチオン系重縮
合物による処理を行い、更に実施例1と同様の酸
化防止剤の処理を行つた。
Acidol Grey MG(BaSF社製) :120%
Acidol Borduex MB(同上) :0.006%
Uniperol SE−S(同上) :2%
Eulysin S(同上) :0.5%
硫酸アンモニウム :3%
上記各浴中濃度のレサイプにて浴比1:30にお
いてBoil(煮沸)−30分間の染色を行つた。この染
色物は淡色の綺麗なグレー色で、標準濃度な
〔STANDARD DEPTH1/4〕であつた。
また、最終的に得られた染色物は、無機質微粒
子の含有量約0.30重量%、カチオン系重縮合物の
含有量約0.4〜0.6重量%であり、淡色であるにも
かゝわらず日光に対して非常に堅牢で変退色しに
くいものであつた。
実施例 4
羊毛トツプの段階で予めスケール処理された防
縮羊毛であるメリノ種の番手2/48の梳毛糸を綛
状態で、実施例1の(3)〜(8)と同様にして、還元→
酸化の2段の内部変成処理を行つたのち、以下の
ように無機質微粒子およびカチオン系重縮合物に
よる本処理と染色とを同時に行つた。
(1) 染色と本処理
Anthrasol Blue IBC :0.20%
〃Yellow IRK :0.04%
〃Red IFBB :0.09%
Eganal UN(以上Hoechst社製) :1%
Albegal B(CIBA−GEIGY社製) :1.5%
酢酸アンモニウム :4%
上記各濃度組成の染色用水溶液と、無機質微
粒子としてケイ酸アルミ酸マグネシウム粉末
(実施例2と同じ)を用いてかつPH6.5〜6.8と
した以外は実施例1と同様にして調整した改質
分散コロイド溶液とを、混合重合比2:1で混
合し、この混合液中に内部変成処理後の梳毛糸
を浴比1:30で浸漬し、常温下で20分間維持
し、続いて45分間で98℃まで昇温して10分経過
時点で酢酸を追加してPH4.0〜4.5に調整し、更
に30分間沸騰させて処理を終えた。
(2) 発色
チオシアン酸アンモニウム :1.2%oww
重クロム酸カリウム :1.0%oww
硫酸(66°Be) :10ml/
上記成分濃度の浴を作成し、この浴中に前記
染色および本処理後の梳毛糸を浴比1:30で浸
漬し、処理温度を常温から最終85〜90℃まで
徐々に昇温させ、この最終温度で30分間維持し
たのち除冷し、充分に水洗を行つて発色を完了
した。
(3) 中和
稀釈アンモニウム水にてPH7.3〜7.8に調整し
た弱アルカリ性浴中に、上記発色後の梳毛糸を
浴比1:30で常温にて10分間浸漬して中和を行
つた。
(4) 漂白処理
染色ならびに発色加工時の羊毛黄変を除去す
るために、通常の方法によつて過酸化水素によ
る漂白処理を浴比1:30にて行つた。
以上の各処理を経たのち、水洗、脱水、乾燥を
行つて得られた梳毛糸に、酸化防止剤AF−24(前
出)の10%水溶液をスプレー処理し、乾燥させて
極淡色グレー標準濃度〔STANDARD DEPTH
1/8〕の梳毛糸染色物を得た。
この染色物は極淡色であるが、極めて強い日光
堅牢性を保持し、黄変と脆化に著しく強い抑制防
止作用があり、日光による変色、退色と強力劣化
が著しく小さいものであつた。なお、染色物の無
機質微粒子の含有量は約0.18重量%、カチオン系
重合物の含有量は約0.1〜0.15重量%であつた。
実施例 5
本処理においてカチオン系重縮合物を用いなか
つた以外は、実施例1と同様にして改質した羊毛
生地を得た。
実施例 6
本処理において無機質微粒子として化学式
Al2O3・2NaHCO3・3H2Oの粉末を同量使用した
以外は、実施例2と同様にして改質した梳毛糸を
得た。この場合、無機質微粒子の含有量は0.18重
量%であつた。
実施例の評価
かくして得られた実施例1、3、5の織物地と
実施例2、4、6の羊毛糸について黄変と脆化の
抑制防止度合いを評価測定した。
また、実施例3および実施例4の染色物につい
ては変退色度合い及び変退色と脆化の抑制防止度
合いをそれぞれ評価測定した。
そして、それぞれを、従来法(ベンゾフエノン
系の光安定剤を含有させる処理法)で処理したも
のと対比した。
〔黄変評価〕
紫外線カーボンアークフエードオメーターにて
ブラツクパネル温度(B・P・T)を高温85度に
設定し、先の実施例1、3、5の織物試料裏に厚
さ10mmのスラブウレタンを充填して200時間光照
射した。
光照射後、照射部分の黄変度を未照射試料と比
較した。尚、参考比較の為に従来法試料も同時に
評価測定を行つた。なお、従来法試料としては、
紫外線吸収剤の付加処理のみを行つたものを用い
た。
黄変度測定には分光光度計「測色機
Macbeth 2020」を使用した。光源はD光源であ
る。
黄変度は黄色度指数Y.I.(Yellowness Index)
Y.I.=(128X−106Z)/Yで表わした。なお、
X、Y、Zは三刺激値である。
黄変評価結果は下記第1表のとおりである。
INDUSTRIAL APPLICATION FIELD This invention relates to modified wool that is less likely to cause yellowing or brittleness due to light, and a modification treatment method thereof. Prior Art In general, when wool is exposed to sunlight, it yellows and becomes brittle, eventually leading to decomposition. This deterioration phenomenon is largely due to photoradical decomposition of wool proteins by ultraviolet rays in sunlight, and this decomposition reaction tends to be accelerated by heat. Therefore, as a means to prevent the above-mentioned deterioration, we have traditionally used unprocessed wool (Greasy wool, Washed wool).
In addition to basic treatments such as oxidative bleaching and reductive bleaching, dyeing agents are added to the processed wool (so-called anti-shrunk wool, such as surface scale treated wool and descaled wool). Alternatively, a method of reducing the degree of yellowing of pale or pastel colors of dyed products in advance, applying so-called ultraviolet absorbers such as benzophenone type, triazole type, hindered amine type, metal complex type, etc. and light stabilizer called ultraviolet shielding agent. Methods of containing antioxidants such as hindered phenol, hydrazine, and phosphorus antioxidants have been adopted. Problems to be Solved by the Invention However, with the above conventional deterioration prevention means,
None of them had a significant effect and could not sufficiently prevent yellowing and embrittlement caused by sunlight and ultraviolet rays.
Particularly, when wool is used in applications where it is exposed to intense sunlight or heat, such as for example as a fiber material for automobile seats, it deteriorates significantly, and improving its durability is a major issue. In addition, dyed fabrics in light or pastel colors are strongly influenced by the yellowing of the wool itself, even if the type of dye and its light resistance are selected, so early discoloration and fading cannot be avoided. In view of the above-mentioned circumstances, the present invention aims to provide modified wool that has strong light resistance against sunlight and artificial light without impairing its original wool properties, and has significantly reduced yellowing and brittleness caused by light. The purpose is to provide a modification treatment method. Means for Solving the Problems In order to achieve the above object, the present invention imparts strong light resistance to wool by incorporating specific inorganic fine particles or a specific polymer thereof into the inside of the wool fibers. This prevents deterioration such as yellowing and brittleness over a long period of time. That is, the modified wool according to the present invention contains water-insoluble inorganic fine particles having an average particle diameter of 0.2 μm or less that have adsorbed acid components inside the fibers. Further, in the wool modification treatment method according to the present invention, the wool is subjected to internal modification treatment by immersion in a bath including reduction treatment and oxidation treatment to extract and remove dissolved substances, and then the wool is treated with a non-woven material having acid adsorption properties. It is characterized in that the fine particles having an average particle diameter of 0.2 μm or less are contained inside the fibers by immersing the fibers in an acidic bath in which water-soluble inorganic fine particles are dispersed. The modified wool of the present invention has a structure in which a cationic polycondensate is contained inside the fiber, and the content of water-insoluble inorganic fine particles in the wool is 0.02 to 1.
10% by weight of the cationic polycondensate, the content of the cationic polycondensate relative to wool is 0.01 to 2% by weight, and the water-insoluble inorganic fine particles are at least one kind selected from silicon, group A elements, and group A elements. A configuration consisting of a hydrous complex salt compound containing an oxide of an element is a preferred embodiment. Further, in the modification treatment method of the present invention, a cationic polycondensate is dissolved in an acidic bath in which water-insoluble inorganic fine particles are dispersed, and a dye is dissolved in the same acidic bath, and the fine particles are dissolved in the above-mentioned acidic bath. A preferred embodiment is a configuration in which dyeing is carried out at the same time as the dye is contained inside the fiber. Specific structure and action The water-insoluble inorganic fine particles contained inside the fibers of the modified wool of this invention retain acid components adsorbed in the modification process etc. on the particle surface, and this acid component makes the wool It maintains internal proteins, etc. in a stable acidic range, and when it is affected by alkaline components during the manufacture and use of wool products, the alkaline components are neutralized by the above acid components, and the alkaline components are It acts as a barrier to prevent the formation of yellowing and brittle substances due to the denaturation of proteins and other intrafiber substances. Therefore, this modified wool is
It exhibits excellent sunlight fastness based on high chemical stability, and is resistant to deterioration such as yellowing and embrittlement due to light. The size of the water-insoluble inorganic fine particles mentioned above is an average particle size of 0.2 μm or less, and if the particle size becomes larger than 0.2 μm, the original wool properties will deteriorate and it will be difficult to be stably retained inside the fiber, resulting in shedding. It becomes easier. In addition, the content of the fine particles is 0.02% relative to wool.
A content of about 10% by weight is desirable; if the content is too low, the above-mentioned effects will not be fully exhibited, while if it is too high, the wool properties will deteriorate. Such water-insoluble inorganic fine particles may be any material that has acid adsorption properties and does not adversely affect the quality of wool.For example, it can be used in the medical field as an antacid adsorbent to suppress the effects of acids such as stomach acid. Fine particles of known compounds or similar compounds thereof can also be suitably used. And, as a particularly preferable one,
Examples include fine particles made of a hydrous complex salt compound containing silicon, an oxide of at least one element selected from group A elements, and group A elements. The above-mentioned hydrated complex salt compound is the above-mentioned oxide.
SiO2 , B2O3 , Al2O3 , Ga2O3 , In2O3 , BeO ,
Hydrous composite oxides containing two or more of MgO, CaO, SrO, BaO, etc., oxides of one or more of these oxides and other elements, halides and cyanides of the above elements or other elements, hydroxide,
It may be any hydrous compound containing one or more of sulfides, hydrosulfides, carbonates, hydrogen carbonates, etc., but among these, silicate compounds are particularly preferred. These compounds include synthetic materials obtained by dry methods such as the melting method and various wet methods such as the coprecipitation method, as well as natural minerals such as rocks and clays such as various silicate minerals. It is also possible to use those obtained as In addition, specific examples of the above-mentioned hydrous complex salt compounds include Al 2 O 3・9SiO 2・10H 2 O 2MgO・Al 2 O 3・SiO 2・6H 2 O KCa 4 F(Si 4 O 10 ) 2・8H 2 O (Fisheye) 6MgO・Al 2 O 3・CO 2・12H 2 O 3Na 2 O・2CaO・TiO 2・12H 2 O Al 2 O 3・2NaHCO 3・3H 2 O 3MgO・2Al 2 O 3・Examples include 9H 2 O MgO, CaO, Al 2 O 3 , 3H 2 O, and the like. The acid components adsorbed by such water-insoluble inorganic particles having acid adsorption properties are not particularly limited, and include organic acids such as acetic acid, formic acid, and citric acid, as well as sulfuric acid,
An inorganic acid such as hydrochloric acid may also be used. In order to cause the acid component to be adsorbed onto the fine particles, the fine particles may be dispersed and mixed in an aqueous acid solution. On the other hand, for the modified wool of the present invention, it is particularly preferable that the wool contains a cationic polycondensate together with the above-mentioned inorganic fine particles inside the fiber. In other words, cationic polycondensates react and add to substances in fibers such as proteins to suppress their chemical and physical activity, and prevent external substances that cause yellowing and embrittlement and pollutants from reacting with substances in fibers. In addition to preventing addition and adsorption, it also functions as a binder that strengthens the bonds between substances within the fibers, preventing impurities from entering the fibers, and in combination with the action of the inorganic fine particles, improves the sunlight fastness of wool. It significantly improves physical and chemical stability and prevents deterioration such as yellowing and embrittlement caused by light over a long period of time. Such cationic polycondensates include dicyanide condensates, which are polycondensates of dicyandiamide and formalin, polyamine condensates, which are polyamides, dicyanamides, and alkyl amines, and quaternary ammonium salt polymers. Examples include polycationic polymers such as. The content of this cationic polycondensate is from 0.01 to wool.
It is preferably about 2% by weight; if it is too small, the above-mentioned effects will not be fully exhibited, and if it is too large, it will become sticky, resulting in poor wool quality and even worse fastness. In addition to the water-insoluble inorganic fine particles and cationic polycondensate mentioned above, the modified wool of the present invention may contain various existing additives such as antioxidants to prevent yellowing due to heat, if necessary. A suitable agent may be included. The means for obtaining such modified wool is not particularly limited, but according to the modification treatment method of the present invention described above, the action and effect of the water-insoluble inorganic fine particles or the cationic polycondensate thereof can be maximized. can be demonstrated. That is, in the modification treatment method of the present invention, after carrying out an internal modification treatment including reduction treatment and oxidation treatment as a pretreatment, the inorganic fine particles or a cationic polycondensate thereof are introduced into the inside of the fiber by immersion in an acidic bath. This is a method of carrying out this treatment in which the The wool to which this treatment method is applied may be either the above-mentioned unprocessed wool or processed wool, but it is preferable to remove hydrophobic proteins on the scale surface by a general scale treatment method, for example, by oxidation treatment with chlorine or the like. Preferably, the surface is pretreated to make it hydrophilic by denaturing or removing epicuteicles. The internal transformation treatment consists of a combination of a reduction treatment by immersion in a bath and an oxidation treatment, and preferably a two-stage treatment of reduction → oxidation or a three-stage treatment of oxidation → reduction → oxidation is performed depending on the strength of the preliminary treatment. That is,
Through this internal denaturation treatment, some of the yellowed proteins and residual lipids in the cortex and intercellular packing are decomposed or denatured, and the residual epidermis and cortex of the exocuteicle and endocuteicle in the wool, scale, and residual lipids are decomposed or denatured. As the substances are extracted and removed, the inside of the wool becomes coarse and has strong impregnating properties and chemical reactivity suitable for containing inorganic fine particles or cationic polycondensates with them in the next main treatment. An internally modified wool is provided. Note that this type of internal modification treatment is different in that it is a strong treatment that extends to the inside of the fiber, whereas conventional basic treatments such as general oxidation bleaching and reduction bleaching treat the surface of the wool fiber. It's on. Oxidation treatment extracts oxidized products and dissolved substances and removes residual reducing agents after reduction treatment in the previous stage. Hydrogen peroxide, bleaching powder, sodium hypochlorite, sodium chlorite, chlorination This is carried out by preparing an oxidizing bath with water and an agent having an oxidizing effect such as cyanurate, and immersing the wool in this bath. In this case, it goes without saying that both the water used and the bath container should be of a type that does not generate metal ions, and the bath solution should be stirred slowly to avoid redeposition of dissociated components and damage to the wool. Also,
In the bath, a penetrant consisting of a nonionic surfactant such as polyoxyethylene alkylphenol is added in an amount of about 1.0 to 2.0% by weight based on the weight of the wool, in order to promote and uniformize the penetration of the oxidizing agent into the wool. Add various additives as necessary, such as adding about 0.1 to 1% by weight of a sequestering agent made of a phosphate polymer, etc., for the purpose of preventing the adsorption of metal ions to wool. be able to. Note that processing conditions such as bath ratio, processing temperature, processing time, pH, and amount of oxidizing agent added vary depending on the type of oxidizing agent used. In oxidation treatment with hydrogen peroxide, 5 to 20 ml/
The treatment time is about 2.5 to 3 hours at a bath ratio of about 1:20 to 50 using hydrogen peroxide.
Gradually raise the pH from the acidic range of about 4.0 to 4.5 to reach an acidic range of 7 or close to this,
Further, it is preferable to adjust the treatment temperature so that the temperature is gradually raised from a low temperature (room temperature) at the start to a final temperature of about 80°C. In addition, in order to uniformly penetrate the oxidizing agent into the wool and promote the dissociation and extraction of dissolved and denatured substances, the wool should be gently removed from the bath at each pH adjustment, during pH maintenance, and after the final pH adjustment. It is recommended that you bathe for about 3 minutes. In oxidation treatment using a chlorine-based oxidizing agent, the amount of oxidizing agent added is 0.2 to 8% of the wool weight in terms of effective chlorine amount.
% by weight, bath ratio of about 1:20 to 50, pH of about 6.8 to 7 from start to finish of treatment, temperature of 15 to 20℃.
It is best to maintain the temperature at a constant temperature and perform the treatment for about 5 to 10 hours. In this case, the bath may be drained in the same manner as described above. After the oxidation treatment is completed, wash with water or hot water several times and drain. Reduction treatment involves the extraction of reduced denatured products and dissolved substances, as well as the neutralization and fixation of unextracted denatured substances, such as oxides and peroxides, which were obtained through oxidation treatment in the previous stage. A reducing bath is prepared using additives such as the above-mentioned dipping agent and water, and the wool is immersed in this bath. In this case as well, it goes without saying that water and a bath container that do not generate metal ions are used, and that the bath liquid is stirred slowly. The reducing agent used is sodium sulfite,
Sodium bisulfite, dechlorin [Zn(OH)
HSO 2 CH 2 O], Rongarit C (NaHSO 3
CH 2 O.2H 2 O), etc., and the amount added is preferably about 1 to 5% by weight based on the weight of wool. The reduction treatment conditions include a bath ratio of about 1:20 to 50;
The pH from start to finish is about 2.5 to 3.0, and the treatment temperature is raised stepwise or continuously from the low temperature at the start (room temperature) to the final temperature of about 80℃, and the treatment time is about 0.5 to 2 hours. And it is sufficient. Also, during this treatment, it is desirable to drain the bath several times as in the oxidation treatment. After the reduction treatment, it is slowly cooled, washed with water or hot water several times, and then drained. In addition, such internal metamorphosis treatment consists of two or three stages of treatment that combines the above-mentioned oxidation treatment and reduction treatment, but in order to achieve a good deterioration prevention effect, it is recommended that the final stage treatment be oxidation treatment. is desirable. The wool thus subjected to the internal modification treatment is then subjected to a main treatment in which the above-mentioned inorganic fine particles or a cationic polycondensate thereof are incorporated into the fibers by immersion in an acidic bath. The treatment bath is made into an acidic bath by adding a diluted solution of an acid such as acetic acid to an aqueous dispersion of inorganic fine particles. As a result, the acid component is adsorbed and retained on the particle surface of the fine particles. Here, it is necessary to select the particle size of the above-mentioned inorganic fine particles to have an average particle size of 0.2 μm or less,
In addition to selecting the particle size in advance, a simple method is to add powder containing coarse particles to water, stir it, and then let it stand.
There is a method in which coarse particles are precipitated, a supernatant liquid is collected, an acid is added to this supernatant liquid to adjust the pH, and if necessary, a cationic polycondensate is added, the mixture is thoroughly dispersed and stirred, and then left to stand still. In other words, by standing still, some of the precipitate settles to the bottom, and the liquid itself becomes a very uniform and stable dispersed colloidal solution in which colloidal fine particles with an average particle size of 0.2 μm or less, usually 0.1 μm or less are dispersed. Therefore, this solution may be used as a treatment bath. For example, when using acetic acid, the pH of the processing solution is 3.5 to 4.5.
However, since there are fluctuations due to the above-mentioned adsorption of acetic acid, it is best to repeat the addition of acetic acid and the PH measurement at small intervals. The treatment is carried out by immersing the wool after the internal modification treatment in the above dispersed colloidal solution as a bath at a bath ratio of about 1:20 to 50. At this time, it is desirable that the processing temperature be raised stepwise or continuously from an initial low temperature (room temperature) to a final temperature of about 90°C. The processing time varies depending on the intensity of stirring, etc., but it is usually 20
It takes about 120 minutes. After this treatment, it is slowly cooled and then washed with water or hot water several times. The wool obtained in this way contains the above-mentioned inorganic fine particles with acid components adsorbed on the particle surface or a cationic polycondensate of these particles inside the fibers, and has extremely strong resistance to oxidative decomposition by light. . Furthermore, if necessary, the wool containing inorganic fine particles or a cationic polycondensate thereof may be further subjected to auxiliary treatment such as treatment to contain an antioxidant to prevent yellowing due to heat. Good too. Further, it is possible to incorporate a dyeing process by a conventional method between the pretreatment internal metamorphosis treatment and the main treatment or simultaneously with the main treatment. To carry out staining at the same time as the main treatment, prepare the dyeing solution and the above-mentioned dispersed colloid solution for the main treatment separately in advance, and use the mixed solution of these two solutions as a treatment bath, adjusting the pH and temperature. Just soak the wool. This simultaneous treatment has the advantage of greatly simplifying the dyeing and modification treatment operations and shortening the treatment time. EXAMPLES The present invention will be specifically described below with reference to Examples. In addition, in the following, oww is the wool weight, and ml/ and g/ are the bath concentration. Example 1 A pile fabric made of 2/32 worsted Camback wool yarn whose surface scale had been previously oxidized with chlorine was washed with 1% OWW neutral detergent (Score Roll #700 manufactured by Kao Soap Co., Ltd.). Soaping treatment was carried out by immersing the specimen in a bath containing 1:30 and a treatment temperature of 40° C. for 10 minutes. Next, this wool fabric was subjected to internal modification treatment in the following order. (1) Oxidation treatment After adjusting the pH to 4.0 to 4.5 by adding 0.10 to 0.15 ml of 90% acetic acid to soft water at room temperature, a polyoxyethylene alkylphenol type penetrant (Meiselin H-170 manufactured by Meisei Chemical Industry Co., Ltd.) 1.5 % oww and 1% oww of a metal sequestering agent (Meinex SP manufactured by Meisei Kagaku Kogyo Co., Ltd.) consisting of a phosphate polymer.
Further, 15 ml of 35% hydrogen peroxide solution was added to prepare an oxidation bath. The wool fabric was immersed in this oxidation bath at a bath ratio of 1:30, and the treatment was started at room temperature (30°C) or below while gently stirring.
Add 0.5% ammonia water in 5 times to adjust the pH.
Increasing it step by step to a final value of 6.8,
The treatment temperature was gradually raised to a final temperature of 80° C., and the treatment was completed in 2 hours and 30 minutes to 3 hours. During this process, 5 times for each PH adjustment and 2 times for each other 5 times.
I took a bath for ~3 minutes. Also final PH6.8,
The treatment at a temperature of 80°C was for 20 minutes, during which time the bath was drained. (2) Washing with water was carried out twice at 20 to 30°C. (3) Reduction treatment: Add 3-4ml of 88% formic acid to soft water at room temperature to adjust the pH.
was adjusted to 5.5 to 3.0, and the penetrating agent Meiselin H-
A reduction bath was prepared by adding 170 (supra) 1% oww and 5 g/dechlorin. The wool fabric after the oxidation treatment was immersed in this reducing bath at room temperature at a bath ratio of 1:30, and gradually heated to 60°C while stirring gently.
At the same time, during this time, the bath was drained five times, and the temperature was maintained at 60℃ for 15 minutes, then the temperature was further increased, maintained at 80℃ for 30 minutes, and then slowly cooled to 30℃. Finished processing. (4) Hot water washing was carried out twice at 60℃. (5) Washing with water Washed once at room temperature. (6) Oxidation treatment Oxidation treatment was performed in exactly the same manner as in (1). (7) Hot water washing was carried out twice at 60℃. (8) Washing with water Washed once at room temperature. The wool fabric that had undergone this internal modification treatment was subjected to the main treatment using inorganic fine particles and a cationic polycondensate as described below. That is, first, the chemical formula Al 2 O 3・9SiO 2・10H 2 O
10 g of synthetic aluminum silicate (light) powder and 990 ml of soft water were placed in a container, stirred, and allowed to stand for about 10 hours. Larger particles were precipitated and removed, and the supernatant liquid was taken out. The particle size in this supernatant is
It became less than 1.5μm. In this solution (supernatant liquid), disperse 0.45 to 0.50 ml of a 5% diluted solution of acetic acid (90%) in water while stirring.
It was gradually added and adsorbed, and the pH of the solution was adjusted to 4.0. Since pH adjustment depends on the adsorption amount, the adjustment was carried out by repeating the addition of acetic acid and the pH measurement several times after a while. Adjustment is completed when acetic acid is adsorbed on the surface of aluminum silicate particles and the pH becomes stable. In this case, the amount of diluted acetic acid solution added was 9 to 10 ml. Next, 3% of the weight of the wool was added with a water-soluble condensation product of quaternary ammonium salt (Neofix RP-70, manufactured by NICCA CHEMICAL INDUSTRIES, INC.), and the mixture was thoroughly dispersed and stirred. When this solution was allowed to stand for about 5 hours or more, some of the precipitates settled on the bottom, and the solution itself became a very uniform and stable dispersed colloidal solution. The particle size of colloid is
Aluminum silicate fine particles with a diameter of 0.1 μm or less and even smaller up to 50 Å are dispersed. Wool that had previously been subjected to an internal modification treatment was put into this bath (solution) at a bath ratio of 1:30 to start the modification treatment. The treatment was carried out with good stirring, paying attention to uniformity, and maintained at room temperature for 10 minutes at the start of treatment, then raised to 50℃ over 20 minutes, maintained at this temperature for 15 minutes, and then for 20 minutes. The treatment was completed under temperature and time conditions in which the temperature was raised to 90°C, maintained at this temperature for 15 minutes, and finally cooled down to room temperature for 15 minutes. After this treatment, rinse with water at room temperature twice, dehydrate,
After drying, a modified wool fabric was obtained. Further, this wool fabric was treated with an aqueous solution containing an antioxidant (AF-24 manufactured by Meisei Kagaku Kogyo Co., Ltd.) at a concentration of 10 to 20% by padding with a Pick-Up of 25 to 50%, and dried.
The obtained wool had an inorganic fine particle content of about 0.16% by weight and a cationic polymer content of about 0.2 to 0.3% by weight, and showed a remarkable effect in preventing yellowing and brittleness caused by sunlight. Example 2 Worsted yarn of Merino wool with a count of 2/48 whose surface scale was oxidized with chlorine at the wool top stage was made into a skein, and this was soaped in the same manner as in Example 1 at a bath ratio of 1:40. did. Next, this worsted yarn was subjected to an internal modification treatment in the following order. (1) Oxidation treatment For soft water, use 4% OWW of sodium hypochlorite with 12% effective chlorine and penetrant Meiselin H-170 (mentioned above)
It was added and mixed with 1% oww to create an oxidation bath with a pH of 6.7 to 8.0. In this bath, add the above worsted yarn in a bath ratio of 1:
The sample was immersed at 30° C. and treated for 10 hours at a treatment temperature of 15 to 20° C. with gentle stirring. (2) Washing with water After washing three times at room temperature, the water was drained. (3) Acid treatment The above-washed worsted yarn was immersed in a bath at a bath ratio of 1:30 by adding 3% OWW of 88% formic acid to room temperature soft water at a bath ratio of 1:30, and gently stirred. Tsu25
It was treated at ℃ for 30 minutes. (4) Washing with water was carried out twice at room temperature. (5) Reduction treatment A reduction bath with a pH of 4.5 to 5.0 was prepared by adding and mixing 68% sulfuric acid 0.1% oww, penetrating agents Meiselin H-170 (mentioned above) 1% oww, and Rongarit C 4% oww to soft water at room temperature. The oxidized worsted yarn was immersed in this bath at a bath ratio of 1:30 and treated at 20 to 25°C for 2 hours with gentle stirring. (6) Water washing was carried out twice at room temperature. (7) Acid treatment The worsted wool yarn after washing is soaked in room temperature soft water with 68% sulfuric acid.
In a bath with the addition of 0.2% oww to a pH of 2 to 3,
Immersion treatment was performed at room temperature for 1 to 2 minutes at a bath ratio of 1:30. (8) Water washing was carried out twice at room temperature. (9) Oxidation treatment The oxidation treatment (1) in Example 1 was carried out in exactly the same manner. (10) Washing with water was carried out twice at room temperature. The worsted yarn that has undergone this internal metamorphosis treatment has the chemical formula 2MgO・Al 2 O 3・SiO 2・
6H2O Magnesium Aluminum Silicate Powder 10
An antacid was prepared in the same manner as in Example 1, except that 3% oww of quaternary polyammonium salt condensate (Levogen FWN manufactured by Bayer) was used as the cationic polycondensate. This treatment was performed using an adsorbent and a cationic polymer. After this treatment, after washing with water at room temperature twice,
The same antioxidant treatment as in Example 1 was performed. The obtained worsted yarn has a content of inorganic fine particles of approximately
0.75% by weight, cationic polycondensate content approximately 0.4
It was ~0.6% by weight, and had excellent resistance to yellowing and embrittlement due to sunlight, and the yarn tensile strength was also improved by about 10% compared to before treatment. Example 3 As a pile material, a pile fabric using 2/48 worsted yarn of merino wool, which is pre-surface-treated shrink-proof wool, was subjected to internal transformation treatment in the same manner as in Example 1, and then subjected to the following process. After dyeing using the same method as in Example 1, the material was treated with inorganic fine particles and a cationic polycondensate in the same manner as in Example 1, and further treated with an antioxidant in the same manner as in Example 1. Acidol Gray MG (manufactured by BaSF): 120% Acidol Borduex MB (same as above): 0.006% Uniperol SE-S (same as above): 2% Eulysin S (same as above): 0.5% Ammonium sulfate: 3% Recipe with the above concentrations in each bath Dyeing was carried out at a bath ratio of 1:30 for 30 minutes at a boil. This dyed product was a beautiful light gray color and had a standard density [STANDARD DEPTH 1/4]. Furthermore, the final dyed product has a content of inorganic fine particles of about 0.30% by weight and a content of cationic polycondensates of about 0.4-0.6% by weight, and although it is light in color, it is resistant to sunlight. However, it was very durable and resistant to discoloration and fading. Example 4 Merino type worsted yarn of 2/48 count, which is a shrink-proof wool that has been scaled in advance at the wool top stage, was reduced in the same manner as in (3) to (8) of Example 1 →
After carrying out two-stage internal modification treatment of oxidation, the main treatment with inorganic fine particles and cationic polycondensate and dyeing were carried out simultaneously as described below. (1) Staining and main treatment Anthrasol Blue IBC: 0.20% Yellow IRK: 0.04% Red IFBB: 0.09% Eganal UN (manufactured by Hoechst): 1% Albegal B (manufactured by CIBA-GEIGY): 1.5% Ammonium acetate : 4% Prepared in the same manner as in Example 1, except that the dyeing aqueous solution with the above concentration composition and magnesium aluminosilicate powder (same as in Example 2) was used as the inorganic fine particles, and the pH was adjusted to 6.5 to 6.8. The modified dispersed colloidal solution was mixed at a mixing polymerization ratio of 2:1, and the worsted yarn after internal modification treatment was immersed in this mixture at a bath ratio of 1:30, maintained at room temperature for 20 minutes, and then The temperature was raised to 98°C in 45 minutes, and after 10 minutes, acetic acid was added to adjust the pH to 4.0 to 4.5, and the treatment was completed by boiling for another 30 minutes. (2) Color development Ammonium thiocyanate: 1.2%oww Potassium dichromate: 1.0%oww Sulfuric acid (66°Be): 10ml/Create a bath with the above component concentrations, and place the combed yarn after the dyeing and main treatment in this bath. was immersed in a bath ratio of 1:30, the treatment temperature was gradually raised from room temperature to a final temperature of 85-90°C, maintained at this final temperature for 30 minutes, then slowly cooled, and thoroughly washed with water to complete color development. . (3) Neutralization Neutralization was carried out by immersing the colored combed yarn in a slightly alkaline bath adjusted to pH 7.3 to 7.8 with diluted ammonium water at a bath ratio of 1:30 for 10 minutes at room temperature. . (4) Bleaching treatment In order to remove the yellowing of the wool during dyeing and coloring processing, bleaching treatment with hydrogen peroxide was carried out in a bath ratio of 1:30 using a conventional method. After each of the above treatments, the worsted yarn obtained by washing, dehydrating, and drying is sprayed with a 10% aqueous solution of the antioxidant AF-24 (mentioned above) and dried to a very light gray standard density. [STANDARD DEPTH
A dyed worsted yarn with a weight of 1/8] was obtained. Although this dyed product was very light in color, it maintained extremely strong sunlight fastness, had a very strong inhibitory effect against yellowing and brittleness, and was extremely resistant to discoloration, fading, and strength deterioration due to sunlight. The content of the inorganic fine particles in the dyed product was about 0.18% by weight, and the content of the cationic polymer was about 0.1 to 0.15% by weight. Example 5 A modified wool fabric was obtained in the same manner as in Example 1, except that no cationic polycondensate was used in this treatment. Example 6 In this treatment, chemical formula as inorganic fine particles
A modified worsted yarn was obtained in the same manner as in Example 2, except that the same amount of Al 2 O 3 .2NaHCO 3 .3H 2 O powder was used. In this case, the content of inorganic fine particles was 0.18% by weight. Evaluation of Examples The woven fabrics of Examples 1, 3, and 5 and the wool yarns of Examples 2, 4, and 6 thus obtained were evaluated and measured for the degree of suppression of yellowing and embrittlement. Furthermore, the dyed products of Examples 3 and 4 were evaluated and measured for the degree of discoloration and fading, and the degree of suppression and prevention of discoloration and fading and embrittlement. Then, each was compared with that treated by a conventional method (a treatment method containing a benzophenone-based light stabilizer). [Yellowing evaluation] The black panel temperature (B/P/T) was set to a high temperature of 85 degrees using an ultraviolet carbon arc fade meter, and a 10 mm thick slab was placed on the back of the fabric samples of Examples 1, 3, and 5. It was filled with urethane and exposed to light for 200 hours. After light irradiation, the degree of yellowing of the irradiated area was compared with that of the unirradiated sample. For reference comparison, conventional method samples were also evaluated and measured at the same time. In addition, as conventional method samples,
A sample that had only been treated with an ultraviolet absorber was used. A spectrophotometer (colorimeter) is used to measure yellowing.
Macbeth 2020” was used. The light source is a D light source. The degree of yellowing was expressed as a yellowness index (YI): YI = (128X-106Z)/Y. In addition,
X, Y, Z are tristimulus values. The yellowing evaluation results are shown in Table 1 below.
実施例2、4、6の羊毛糸試料について、黄変
評価方法と同様に、200時間、300時間それぞれ光
照射を行つた後、糸引張強力を測定して、未照射
試料の糸引張強力に対する比を、強力保持率とし
て百分率で表して評価した。結果を第2表に示
す。
The wool yarn samples of Examples 2, 4, and 6 were irradiated with light for 200 hours and 300 hours in the same manner as the yellowing evaluation method, and then the yarn tensile strength was measured, and the yarn tensile strength was compared to that of the unirradiated sample. The ratio was evaluated as tenacity retention expressed as a percentage. The results are shown in Table 2.
黄変評価方法と同様に、紫外線カーボアークフ
エードオメーターにてB・P・T温度85℃、10mm
ウレタンを充填して照射時間20時間、300時間光
照射の後、変退色グレースケール5段階判定にて
評価した。
結果を第3表に示す。この場合の従来例は実施
例3と同様の染色処理を行つたものである
Same as yellowing evaluation method, B/P/T temperature 85℃, 10mm using ultraviolet carbon arc fade-o-meter.
After filling with urethane and irradiating with light for 20 hours and 300 hours, evaluation was made on a 5-level grayscale scale of discoloration and fading. The results are shown in Table 3. In this case, the conventional example was the same dyeing process as in Example 3.
【表】
一方、第1図に実施例2で用いた処理前の羊毛
の、第2図に同実施例の処理後の羊毛の、それぞ
れ電子顕微鏡写真による繊維断面図を示す。両図
の比較から、この発明の羊毛は未処理のものに比
べて断面が緻密であつて細胞間領域に無機質微粒
子およびカチオン系縮合物が付加されていること
が判る。
発明の効果
この発明の改質羊毛は、繊維内部に特定の非水
溶性無機質微粒子が含有されていることから、極
めて強い耐光性を有して長期にわたり黄変や脆化
等の劣化を生じず、淡色やパステルカラーの染色
生地においても変退色を生じにくいという非常に
優れた耐劣化性能を発揮する。
そして、繊維内部に上記無機質微粒子と共にカ
チオン系重縮合物を含有させた構成では、上記の
耐劣化性能が更に向上する利点がある。また上記
無機質微粒子の含有量を羊毛に対して0.02〜10重
量%とする構成、ならびにカチオン系重縮合物の
含有量を同0.01〜2重量%とする構成では、それ
ぞれの作用が本来の羊毛特性を低下させることな
く充分に発揮される。更に無機質微粒子として、
ケイ素とA族元素とA族元素より選ばれる少
なくとも1種の元素の酸化物を含む含水複合塩化
合物を使用することにより、前記の耐劣化性能が
特に良好となる。
一方、この発明の改質処理方法によれば、内部
変成を行う特定の前処理を施した後に酸性浴中で
前記無機質微粒子を含有させる本処理を行うた
め、該微粒子がその作用効果を最大限に発揮しう
る状態で繊維内部に効率よく含有され、かつ前処
理段階で繊維内部の黄変・脆化性物質が変成なら
びに溶解除去され、最も理想的な耐劣化性能を有
するこの発明の改質羊毛が得られる。
そして、上記酸性浴中にカチオン系重縮合物を
溶解させることにより、繊維内部に上記無機質微
粒子と共に該重縮合物を含有する前記のこの発明
の改質羊毛が容易に得られる。また上記酸性浴中
に染料を溶解することにより、改質処理と染色と
を同時に行うことができ、工程簡略化に伴い省力
化と処理時間の短縮が可能となる。[Table] On the other hand, FIG. 1 shows fiber cross-sectional views of the wool before the treatment used in Example 2, and FIG. 2 shows the fiber cross-sections of the wool after the treatment of Example 2, taken by electron micrographs. A comparison between the two figures shows that the wool of the present invention has a denser cross-section than the untreated wool, and has inorganic fine particles and cationic condensates added to the intercellular regions. Effects of the Invention The modified wool of this invention contains specific water-insoluble inorganic fine particles inside the fiber, so it has extremely strong light resistance and does not cause deterioration such as yellowing or brittleness over a long period of time. It exhibits excellent deterioration resistance and is resistant to discoloration and fading even on dyed fabrics in light and pastel colors. Further, in a structure in which the cationic polycondensate is contained together with the inorganic fine particles inside the fiber, there is an advantage that the above-mentioned deterioration resistance performance is further improved. In addition, in a configuration in which the content of the above-mentioned inorganic fine particles is 0.02 to 10% by weight based on the wool, and in a configuration in which the content of the cationic polycondensate is 0.01 to 2% by weight, each effect has an inherent characteristic of wool. It is fully demonstrated without reducing the performance. Furthermore, as inorganic fine particles,
By using a hydrous composite salt compound containing silicon, an oxide of at least one element selected from group A elements, and group A elements, the above-mentioned deterioration resistance performance becomes particularly good. On the other hand, according to the modification treatment method of the present invention, the main treatment of containing the inorganic fine particles in an acidic bath is performed after a specific pretreatment for internal transformation, so that the fine particles can maximize their action and effect. The modified material of this invention is efficiently contained inside the fiber in a state where it can exhibit the desired properties, and the yellowing and brittle substances inside the fiber are denatured and dissolved and removed in the pretreatment stage, resulting in the most ideal deterioration resistance performance. Obtains wool. By dissolving the cationic polycondensate in the acidic bath, the modified wool of the present invention containing the polycondensate together with the inorganic fine particles inside the fiber can be easily obtained. Further, by dissolving the dye in the acidic bath, the modification treatment and dyeing can be performed simultaneously, which simplifies the process and enables labor saving and shortening of processing time.
第1図はこの発明の実施例2に用いた未処理の
羊毛の繊維断面形状を示す倍率1500倍の電子顕微
鏡写真、第2図は同実施例による処理後の羊毛の
繊維断面形状を示す同倍率の電子顕微鏡写真であ
る。
FIG. 1 is an electron micrograph at a magnification of 1500 times showing the fiber cross-sectional shape of untreated wool used in Example 2 of the present invention, and FIG. This is a magnified electron micrograph.
Claims (1)
m以下の非水溶性無機質微粒子が含有されてなる
改質羊毛。 2 非水溶性無機質微粒子と共にカチオン系重縮
合物が含有されてなる請求項1記載の改質羊毛。 3 非水溶性無機質微粒子が羊毛に対して0.02〜
10重量%含有されてなる請求項1または2記載の
改質羊毛。 4 カチオン系重縮合物が羊毛に対して0.01〜2
重量%含有されてなる請求項2または3に記載の
改質羊毛。 5 非水溶性無機質微粒子が、ケイ素とA族元
素とA族元素より選ばれる少なくとも1種の元
素の酸化物を含む含水複合塩化合物からなる請求
項1〜4のいずれかに記載の改質羊毛。 6 羊毛に還元処理および酸化処理を含む浴中浸
漬による内部変成処理を施して溶解物を抽出除去
したのち、この羊毛を酸吸着性を有する非水溶性
無機質微粒子が分散された酸性浴中に浸漬するこ
とにより、繊維内部に平均粒子径0.2μm以下の上
記微粒子を含有させることを特徴とする羊毛の改
質処理方法。 7 非水溶性無機質微粒子が分散された酸性浴中
にカチオン系重縮合物が溶解されてなる請求項6
記載の羊毛の改質処理方法。 8 非水溶性無機質微粒子が分散された酸性浴中
に染料が溶解され、該微粒子を繊維内部に含有さ
せると同時に染色を行う請求項6または7記載の
羊毛の改質処理方法。[Claims] 1. Average particle diameter of 0.2μ with acid component adsorbed inside the fiber.
Modified wool containing water-insoluble inorganic fine particles of less than m. 2. The modified wool according to claim 1, which contains a cationic polycondensate together with water-insoluble inorganic fine particles. 3 Water-insoluble inorganic fine particles are 0.02 to wool
The modified wool according to claim 1 or 2, containing 10% by weight. 4 The cationic polycondensate is 0.01 to 2
The modified wool according to claim 2 or 3, wherein the modified wool contains % by weight. 5. The modified wool according to any one of claims 1 to 4, wherein the water-insoluble inorganic fine particles are composed of a hydrous complex salt compound containing silicon, an oxide of at least one element selected from group A elements, and group A elements. . 6 After the wool is subjected to internal modification treatment by immersion in a bath including reduction treatment and oxidation treatment to extract and remove dissolved substances, the wool is immersed in an acidic bath in which water-insoluble inorganic fine particles having acid adsorption properties are dispersed. A method for modifying wool, characterized in that the above-mentioned fine particles having an average particle diameter of 0.2 μm or less are contained inside the fibers by doing so. 7. Claim 6, wherein the cationic polycondensate is dissolved in an acidic bath in which water-insoluble inorganic fine particles are dispersed.
The described wool modification treatment method. 8. The method for modifying wool according to claim 6 or 7, wherein the dye is dissolved in an acidic bath in which water-insoluble inorganic fine particles are dispersed, and dyeing is carried out at the same time as the fine particles are contained inside the fiber.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP16627688A JPH0284529A (en) | 1988-07-04 | 1988-07-04 | Modified wool and its modification treatment method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP16627688A JPH0284529A (en) | 1988-07-04 | 1988-07-04 | Modified wool and its modification treatment method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH0284529A JPH0284529A (en) | 1990-03-26 |
| JPH0411665B2 true JPH0411665B2 (en) | 1992-03-02 |
Family
ID=15828379
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP16627688A Granted JPH0284529A (en) | 1988-07-04 | 1988-07-04 | Modified wool and its modification treatment method |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0284529A (en) |
-
1988
- 1988-07-04 JP JP16627688A patent/JPH0284529A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0284529A (en) | 1990-03-26 |
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