JPH0416699B2 - - Google Patents
Info
- Publication number
- JPH0416699B2 JPH0416699B2 JP9770484A JP9770484A JPH0416699B2 JP H0416699 B2 JPH0416699 B2 JP H0416699B2 JP 9770484 A JP9770484 A JP 9770484A JP 9770484 A JP9770484 A JP 9770484A JP H0416699 B2 JPH0416699 B2 JP H0416699B2
- Authority
- JP
- Japan
- Prior art keywords
- furnace
- preheating
- station
- melting
- exhaust gas
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000002844 melting Methods 0.000 claims description 19
- 230000008018 melting Effects 0.000 claims description 19
- 238000010079 rubber tapping Methods 0.000 claims description 6
- 239000002994 raw material Substances 0.000 claims description 3
- 229910000831 Steel Inorganic materials 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 239000000428 dust Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000005266 casting Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 238000009628 steelmaking Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Landscapes
- Furnace Details (AREA)
- Vertical, Hearth, Or Arc Furnaces (AREA)
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は、炉の稼動率を向上せしめると共に電
力原単位を低減させたアーク炉設備に関する。DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to arc furnace equipment that improves the operating rate of the furnace and reduces the electric power consumption rate.
アーク炉による製鋼では原料としてスクラツプ
を装入するが、該スクラツプは装入前溶解中の溶
解炉より排出される排ガスによつて予熱する様に
している。
In steelmaking using an arc furnace, scrap is charged as a raw material, but the scrap is preheated by exhaust gas discharged from the melting furnace during melting before charging.
従来のアーク炉設備では、スクラツプを一旦ス
クラツプバケツトに装入し、その状態で溶解炉か
らの排ガスを所要の温度迄低下させて予熱をし、
次に予熱位置からスクラツプ装入位置迄移動して
スクラツプを溶解炉に装入していたが、期かる従
来のアーク炉設備では以下に述べる欠点があつ
た。 In conventional arc furnace equipment, scrap is once charged into a scrap bucket, and in that state, the exhaust gas from the melting furnace is lowered to the required temperature and preheated.
Next, the scrap was moved from the preheating position to the scrap charging position and charged into the melting furnace, but the conventional arc furnace equipment had the following drawbacks.
(i) 予熱槽がスクラツプバケツトである為高温の
排ガスを導入できず、排ガス温度を調整する装
置が必要であると共に予熱温度をあまり高くす
ることができない。(i) Since the preheating tank is a scrap bucket, high temperature exhaust gas cannot be introduced, a device for adjusting the exhaust gas temperature is required, and the preheating temperature cannot be made very high.
(ii) 予熱槽(スクラツプバケツト)の寿命が短
い。(ii) The life of the preheating tank (scrap bucket) is short.
(iii) 予熱後の排ガスは末だかなりの高温である
為、ガス冷却器を使用し充分低下させた後大気
に放出していた。(iii) Since the exhaust gas after preheating is still quite high in temperature, a gas cooler was used to lower the temperature sufficiently before releasing it into the atmosphere.
(iv) 予熱後のスクラツプはスクラツプバケツトを
装入場所迄移動させて行う為、スクラツプバケ
ツトを支持移動させる為の台車を必要とし、設
備が大規模となると共にスクラツプ装入の時間
がかかる。(iv) Scraping after preheating is carried out by moving the scrap bucket to the charging location, so a trolley is required to support and move the scrap bucket, which increases the scale of the equipment and makes it difficult to charge the scrap. It takes time.
本発明は、上記実情に鑑み、予熱の為の排ガス
温度及び予熱後の排ガス温度を無調整とし冷却器
を省略して設備費を低減させ、予熱温度を高温と
し電力原単位を下げ且工程を短縮して炉の稼動率
の向上を図るものである。
In view of the above circumstances, the present invention eliminates the need to adjust the exhaust gas temperature for preheating and the exhaust gas temperature after preheating, eliminates the need for a cooler, reduces equipment costs, sets the preheating temperature to a high temperature, lowers the power consumption rate, and speeds up the process. This is intended to improve the operating rate of the furnace.
本発明はターンテーブル上に少なくとも3の炉
を所望の間隔で設置し、該ターンテーブルが間欠
送りし得る機能を具備しており、溶解、出鋼、炉
修、原料装入、予熱の各作業は、それぞれ決めら
れた位置でのみ、行うようにしたアーク炉設備で
あり、さらに、予熱炉は予熱、溶解兼用炉で、溶
解中の炉より発生する排ガスを直接予熱炉に導入
するようになされたものである。
In the present invention, at least three furnaces are installed on a turntable at desired intervals, and the turntable has a function that allows for intermittent feeding, and each operation of melting, tapping, furnace repair, raw material charging, and preheating is performed. is an arc furnace equipment in which melting is performed only at a predetermined location, and the preheating furnace is a dual-purpose furnace for preheating and melting, and the exhaust gas generated from the furnace during melting is introduced directly into the preheating furnace. It is something that
以下図面を参照しつつ本発明の実施例を説明す
る。
Embodiments of the present invention will be described below with reference to the drawings.
ターンテーブル1を施回軸2を中心に施回自在
とし、該施回軸2と同心に敷設した円形レール3
に施回車輪4を介して支承せしめる。該施回車輪
4のうち少なくとも1には施回用駆動装置5を設
けて、ターンテーブル1が走行(回転)できる様
にすると共に所要角度(該実施例では60゜)毎に
停止できる様にしてある。 The turntable 1 can be rotated freely around a rotation axis 2, and a circular rail 3 is installed concentrically with the rotation axis 2.
It is supported via a rotating wheel 4. At least one of the turning wheels 4 is provided with a turning drive device 5 so that the turntable 1 can travel (rotate) and can stop at every required angle (60° in this embodiment). be.
又、前記ターンテーブル1の上面にはブラケツ
ト6により傾動自在に支持された炉7が6組設け
られ、各炉7は傾動シリンダ8により傾動し得る
様になつており、各炉7の施回中心側に給気口9
を設けている。該各炉9はターンテーブル1の分
割回転により常に定まつた位置(ステーシヨン)
に停止する様になつており、6ステーシヨンのう
ち、Aは溶解ステーシヨン、Bは出鋼ステーシヨ
ン、Cはスクラツプ装入ステーシヨン、D〜Fは
予熱ステーシヨンである。 Further, six sets of furnaces 7 supported by brackets 6 so as to be tiltable are provided on the upper surface of the turntable 1, and each furnace 7 can be tilted by a tilting cylinder 8. Air supply port 9 on the center side
has been established. Each furnace 9 is always at a fixed position (station) by the divided rotation of the turntable 1.
Among the six stations, A is a melting station, B is a tapping station, C is a scrap charging station, and D to F are preheating stations.
溶解ステーシヨンAの上方には施回式上蓋10
が設けられ、該上蓋10には電源11に接続され
た電極12が設けられると共に集塵エルボ13が
設けられる。又、予熱ステーシヨンD〜Fの上方
には固定式上蓋14が設けられ、屋根(図示せ
ず)に掛渡した梁15に設けたシリンダ16によ
り吊上下げできる様になつている。該上蓋14の
うちステーシヨンDのものには大気へ排ガスを放
出する為の排気ダクト17が設けられ、ステーシ
ヨンEのものにはステーシヨンDの給気口9と連
通させる連結ダクト18が又ステーシヨンFのも
のにはステーシヨンEの給気口9と連通させる連
結ダクト19がそれぞれ設けられる。更に前記連
結ダクト18,19と給気口9,9とは各炉7が
自在に施回し得る様に所要の隙間を設けている。
又、前記集塵エルボ13とステーシヨンFの給気
口9を連通させる連結ダクト20が設けられ、各
炉7が自在に施回し且施回式上蓋11が施回し得
る様に集廛エルボ13と連結ダクト20、給気口
9と連結ダクト20とは所要の隙間を設けてい
る。図中21は鍋台車である。 Above the melting station A is a rotating top lid 10.
The upper cover 10 is provided with an electrode 12 connected to a power source 11 and a dust collecting elbow 13. Further, a fixed type upper lid 14 is provided above the preheating stations D to F, and can be lifted up and down by a cylinder 16 provided on a beam 15 extending over the roof (not shown). Of the upper lids 14, the one at station D is provided with an exhaust duct 17 for releasing exhaust gas into the atmosphere, and the one at station E is provided with a connecting duct 18 communicating with the air supply port 9 of station D. Each of the devices is provided with a connecting duct 19 that communicates with the air supply port 9 of the station E. Further, a required gap is provided between the connecting ducts 18, 19 and the air supply ports 9, 9 so that each furnace 7 can be freely rotated.
Further, a connecting duct 20 is provided that communicates the dust collection elbow 13 with the air supply port 9 of the station F, so that each furnace 7 can be freely rotated and the rotatable upper cover 11 can be rotated. A required gap is provided between the connecting duct 20, the air supply port 9, and the connecting duct 20. 21 in the figure is a pot truck.
ここで特に図示していないが、前記排気ダクト
17、連結ダクト18,19,20は建屋側から
所要の手段により支持されている。 Although not particularly shown here, the exhaust duct 17 and the connecting ducts 18, 19, and 20 are supported by a necessary means from the building side.
次に上記構成の設備の製鋼工程を説明する。 Next, a steel manufacturing process using the equipment configured as described above will be explained.
先ず操業を開始する際は、スクラツプ装入ステ
ーシヨンCにある炉7にスクラツプを装入し、タ
ーンテーブル1を順次間欠送りしながら、スクラ
ツプを装入する。スクラツプを装入された炉が溶
解ステーシヨンAへ到達すると電極12に通電し
てアークを発生させてスクラツプを溶解させる。
スクラツプの溶解で発生する高温の排ガスは集塵
エルボ13より排気され連結ダクト20によりス
テーシヨンFの炉内に導びかれ、該ステーシヨン
Fの炉中のスクラツプを予熱し、更に連結ダクト
19を通つてステーシヨンEの炉内に給気され
る。同様にしてステーシヨンDの炉内に給気され
た排ガスは排気ダクト17を通つて大気に放出さ
れる。 First, when starting the operation, scraps are charged into the furnace 7 at the scrap charging station C, and the scraps are charged while the turntable 1 is sequentially and intermittently fed. When the furnace loaded with scrap reaches the melting station A, electricity is applied to the electrode 12 to generate an arc and melt the scrap.
High-temperature exhaust gas generated by melting the scrap is exhausted from the dust collection elbow 13 and guided into the furnace of station F through the connecting duct 20, preheating the scrap in the furnace of station F, and then passing through the connecting duct 19. Air is supplied to the furnace of station E. Similarly, the exhaust gas supplied into the furnace of station D is discharged to the atmosphere through the exhaust duct 17.
而して、該排気ガスによりステーシヨンE及び
ステーシヨンDの炉中のスクラツプも予熱され、
且排気ガスは各予熱ステーシヨン通過する毎に温
度が低下し、排気ダクト17を通過する時点では
大気に放出しても充分支障ない温度となつてい
る。 Thus, the scrap in the furnaces of station E and station D is also preheated by the exhaust gas,
The temperature of the exhaust gas decreases each time it passes through each preheating station, and by the time it passes through the exhaust duct 17, it is at a temperature that does not cause any problem even if it is released into the atmosphere.
溶解が完了すると電極を引上げ、ターンテーブ
ル1を60゜施回させ、電極12を予熱ステーシヨ
ンFから送られて来た炉中にセツトすると共に出
鋼ステーシヨンBの炉7を傾動シリンダ8により
傾動させ、溶鋼を鍋台車の鋳鍋に移変える。更に
スクラツプ装入ステーシヨンCへ移動した炉へは
スクラツプ装入する。 When the melting is completed, the electrode is pulled up, the turntable 1 is rotated 60 degrees, the electrode 12 is set in the furnace sent from the preheating station F, and the furnace 7 of the tapping station B is tilted by the tilting cylinder 8. , transfer the molten steel to the casting pot on the pot truck. Furthermore, the furnace moved to scrap charging station C is charged with scrap.
上記した工程を順次繰返すことにより製鋼が連
続的に行える。又、予熱ステーシヨンFへ流入す
る排気ガスは高温であるがスクラツプが装入され
ている容器が炉7である為スクラツプが溶解した
としても何ら支障なく、予熱温度を高められて好
都合である。更に、排気ガスの熱を無駄なく利用
できる。 By sequentially repeating the above steps, steel manufacturing can be performed continuously. Further, although the exhaust gas flowing into the preheating station F is at a high temperature, since the container into which the scraps are charged is the furnace 7, there is no problem even if the scraps are melted, and the preheating temperature can be conveniently increased. Furthermore, the heat of the exhaust gas can be used without waste.
又、上記した様に製鋼の一連の工程が順を追つ
て進行し、ロスタイムがないので設備の稼動率は
飛躍的に向上する。 Further, as described above, the series of steel manufacturing processes progresses in sequence, and there is no loss time, so the operating rate of the equipment is dramatically improved.
尚、ステーシヨンとしては上記した他に炉を修
理する為のステーシヨン即ち炉修ステーシヨンを
設ける等してもよい。 In addition to the above-mentioned stations, a station for repairing the furnace, that is, a furnace repair station may be provided.
以上述べた如く本発明によれば下記の如き優れ
た効果を発揮し得る。
As described above, according to the present invention, the following excellent effects can be exhibited.
(i) ターンテーブル上で溶解、出鋼、予熱、装入
と一連の工程を消化する為、設備が非常にコン
パクトになる。(i) A series of processes including melting, tapping, preheating, and charging are completed on a turntable, making the equipment extremely compact.
(ii) 稼動率が飛躍的に向上する。(ii) The operating rate will improve dramatically.
(iii) 排気ガスの熱を大気に放出し得る程度の温度
迄余熱に利用する為省エネルギー化を図れる。(iii) It is possible to save energy by using the heat of exhaust gas as residual heat until it reaches a temperature that can be released into the atmosphere.
(iv) 又、ガス冷却器が不要となつて設備費が安く
なる。(iv) Also, equipment costs are reduced because a gas cooler is not required.
(v) 予熱も炉で行う為、寿命が長く、非常な高温
でスクラツプの予熱が行え、溶解の電力原単位
を下げることができる。(v) Since preheating is also performed in a furnace, the service life is long, scrap can be preheated at extremely high temperatures, and the electricity consumption rate for melting can be lowered.
第1図は本発明に係る設備の平面図、第2図は
同前立面図である。
1はターンテーブル、5は旋回用駆動装置、7
は炉、18,19,20は連続ダクト、Aは溶解
ステーシヨン、Bは出鋼ステーシヨン、Cはスク
ラツプ装入ステーシヨン、D〜Fは予熱ステーシ
ヨンである。
FIG. 1 is a plan view of the equipment according to the present invention, and FIG. 2 is an elevational view of the same. 1 is a turntable, 5 is a turning drive device, 7
1 is a furnace, 18, 19, and 20 are continuous ducts, A is a melting station, B is a tapping station, C is a scrap charging station, and D to F are preheating stations.
Claims (1)
の間隔で設置し、該ターンテーブルが間欠送りし
得る機能を具備しており溶解位置、出鋼位置、原
料装入位置、予熱位置が、それぞれ決められた位
置であり、これら決められた位置に前記各炉を停
止し得る様にしたことを特徴とするアーク炉設
備。 2 予熱炉は、予熱炉、溶解炉兼用炉であつて、
溶解中の炉より発生する排ガスを直接予熱炉に導
入するようにされた特許請求の範囲1項に記載の
アーク炉設備。 3 予熱炉が2以上であり、それぞれの予熱炉は
排ガスダクトで連絡されている特許請求の範囲2
項に記載のアーク炉設備。[Claims] 1. At least three furnaces are installed on a turntable at desired intervals, and the turntable is equipped with a function that enables intermittent feeding, and the melting position, tapping position, raw material charging position, and preheating The arc furnace equipment is characterized in that the positions are respectively determined positions, and each of the furnaces can be stopped at these determined positions. 2. The preheating furnace is a preheating furnace and a melting furnace, and
The arc furnace equipment according to claim 1, wherein exhaust gas generated from the furnace during melting is directly introduced into the preheating furnace. 3. Claim 2, wherein there are two or more preheating furnaces, and each preheating furnace is connected by an exhaust gas duct.
Arc furnace equipment as described in section.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP9770484A JPS60243480A (en) | 1984-05-16 | 1984-05-16 | Arc furnace facility |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP9770484A JPS60243480A (en) | 1984-05-16 | 1984-05-16 | Arc furnace facility |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS60243480A JPS60243480A (en) | 1985-12-03 |
| JPH0416699B2 true JPH0416699B2 (en) | 1992-03-24 |
Family
ID=14199307
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP9770484A Granted JPS60243480A (en) | 1984-05-16 | 1984-05-16 | Arc furnace facility |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS60243480A (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS62102994U (en) * | 1985-12-19 | 1987-06-30 | ||
| JP4924793B2 (en) * | 2005-12-21 | 2012-04-25 | 大同特殊鋼株式会社 | Arc electric furnace equipment |
-
1984
- 1984-05-16 JP JP9770484A patent/JPS60243480A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS60243480A (en) | 1985-12-03 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| JP2002538295A (en) | Continuous electric furnace steelmaking for preheating, melting, refining and casting the charge | |
| US4898227A (en) | Plant to convert a metallic charge into semifinished products | |
| EP1181492B1 (en) | Electric arc furnace and method for continuous charging | |
| CN217499300U (en) | Movable steel slag reduction modification system | |
| JP2861794B2 (en) | Melting furnace with raw material preheating tank | |
| JPH0416699B2 (en) | ||
| US3331681A (en) | Method of making steel | |
| CN115870460A (en) | Automatic casting, demolding and transferring system for silicon-based alloy submerged arc furnace | |
| CN109365763A (en) | Equipment and method for repairing rolls by hot plasma casting | |
| US5533043A (en) | Installation for producing liquid metal by melting scrap iron | |
| JPS616582A (en) | Arc furnace equipment | |
| JPH0755362A (en) | Method of charging scrap | |
| JPS62188715A (en) | Scrap melting equipment | |
| JPH07151470A (en) | Continuous scrap charging equipment | |
| JPH08136138A (en) | DC arc furnace | |
| JPS591612A (en) | Operating method of arc furnace | |
| GB2270929A (en) | Continuous automatic steel making method and facility | |
| JP3106075B2 (en) | Multipurpose oxygen gas burner device | |
| KR200267439Y1 (en) | The Apparatus for Preheating Ferro Alloy | |
| JP3814768B2 (en) | Arc furnace operation method | |
| JPS6346379A (en) | Method and device for continuously supplying steel-making furnace | |
| JPH07802B2 (en) | Method and apparatus for double melting of scrap | |
| JP2603421B2 (en) | Electric furnace with preheating shaft furnace | |
| JPS5836047B2 (en) | Continuous steel manufacturing method | |
| CN115029487A (en) | Mobile steel slag reduction modification system and treatment method |