JPH0424502B2 - - Google Patents
Info
- Publication number
- JPH0424502B2 JPH0424502B2 JP58188750A JP18875083A JPH0424502B2 JP H0424502 B2 JPH0424502 B2 JP H0424502B2 JP 58188750 A JP58188750 A JP 58188750A JP 18875083 A JP18875083 A JP 18875083A JP H0424502 B2 JPH0424502 B2 JP H0424502B2
- Authority
- JP
- Japan
- Prior art keywords
- core material
- concrete
- composite material
- fibers
- structural composite
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
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- Reinforcement Elements For Buildings (AREA)
Description
(a) 発明の技術分野
本発明は、鉄筋コンクリート構造の柱、梁、
壁、床スラブ等の主筋やせん断補強筋のかわりに
使用するに好適な構造用複合材に関する。
(b) 技術の背景
鉄筋コンクリートにおいては、コンクリートは
圧縮力を支持し、鉄筋は引張力を支持する形とな
る。
(c) 従来技術と問題点
第5図は従来の鉄筋コンクリート構造部材の平
面図、第6図は第5図の正面図である。
従来、鉄筋コンクリート構造部材1は、第5図
及び第6図に示すように、コンクリート9中に鉄
製の主筋2やせん断補強筋3が設置されていた
が、火災等に際して、十分な耐久性を持たせるに
は、十分に余裕を持つたコンクリートの被り厚さ
が必要となり、建物の重量化、コンクリートの多
消費が繋がり不都合な点が多い。更に、従来の鉄
筋ではその直径が太くなると加工作業や配筋作業
がその重さや曲げに対する硬さにより作業性が極
端に悪化する欠点がある。
また、特公昭51−53071には、内部にガラス繊
維を外部に炭素繊維を配置して樹脂で硬化させた
構成のコンクリート補強用線材が開示されている
が、単に繊維を樹脂で固めた構成では、、該線材
を主筋、特に剪断補強筋として使用する場合、該
線材を折り曲げた際に、それ自体自己保持性を有
さない繊維を固ている樹脂が破壊され、折り曲げ
部分で座屈してしまう危険性が高い。
(d) 発明の目的
本発明は、前述の欠点を解消すべく、折り曲げ
ても座屈することが無く、軽量で加工作業や配筋
作業が容易で、しかも十分な耐火性を付与するこ
との可能な構造用複合材を提供することを目的と
するものである。
(e) 発明の構成
即ち、本発明は、塑性変形の可能な金属からな
り、表面に凹凸の形成された芯材を有し、前記芯
材にアラミツド繊維の連続糸からなる連続繊維を
前記芯材の軸心方向に設けて構成される。
また、本発明は、塑性変形の可能な金属からな
り、表面に凹凸の形成された芯材を有し、前記芯
材に炭素繊維の連続糸からなる連続繊維を前記芯
材の軸心方向に設けて構成される。
(f) 発明の実施例
以下、図面に基づき、本発明の実施例を、具体
的に説明する。
第1図は本発明による構造用複合材を用いた鉄
筋コンクリート構造部材を示す平面図、第2図は
第1図の正面図、第3図は本発明の構造用複合材
の一実施例を示す図、第4図は本発明の別の実施
例を示す図である。
鉄筋コンクリート構造部材5は、第1図及び第
2図に示すように、4本の主筋6を有しており、
各主筋6にはせん断補強筋7がそれ等主筋6を相
互に接続する形で螺旋状に巻設されている。主筋
6及びせん断補強筋7はコンクリート9に被覆さ
れており、コンクリート9は鉄筋コンクリート複
合部材5に生じる圧縮力を、主筋6及びせん断補
強筋7は鉄筋コンクリート複合部材5に生じる引
張力を支持している。
主筋6及びせん断補強筋7は、第3図に示す本
発明による構造用複合材10から構成されてお
り、構造用複合材10は、図に示すように、適度
な剛性及び曲げ性能を有する鉄等の金属からなる
棒状の芯材11を有している。芯材11の表面に
は凹凸11aが形成されており、いわゆる異形形
状を呈している。また、芯材11にはその軸心方
向である矢印A,B方向に炭素繊維、アラミツド
繊維等の、鉄よりも機械的強度に優れ錆びること
がなく、かつ比重の軽い高性能繊維の連続糸から
なる高性能連続繊維12が多数、芯材11と共に
全体が1本のロープ状(又は組み紐状)に形成さ
れた形で巻き付いている。
鉄筋コンクリート構造部材5は以上のような構
成を有するので、鉄筋コンクリート構造部材5を
打設形成する場合には、まず、構造用複合材10
を主筋6として設置し、次に、設置された主筋6
に、同様な構成の構造用複合材10をせん断補強
筋7として、設置された主筋6間に巻き付ける形
で設置する。このせん断補強筋7の設置に際し
て、構造用複合材10の高性能連続繊維12が極
めて柔軟性に富み、変形が自由におこなえるの
で、鉄製の鉄筋を用いた場合に比してその曲げ加
工は、作業者が手で芯材11を曲げるだけの労力
でほぼ十分である。しかも、芯材11により構造
用複合材10は曲げ加工を行つた状態が保持され
るので(即ち、芯材11が塑性変形することによ
り高性能連続繊維12も共に変形し、更にその変
形状態が維持されるので)、後のコンクリート9
の打設までの間にせん断補強筋7が所定の設置位
置からずれてしまうようなことはない。また、主
筋6の設置に際しても、芯材11の曲げ剛性を適
宜設定することにより、主筋6を鉄筋で構成した
場合と同様に、その設置時に自立した形で設ける
ことができる(当然、その曲げ剛性は、いかなる
場合でも高性能連続繊維12のそれよりは高い)。
なお、コンクリート9の打設後においては、錆
びることのない高性能連続繊維12が鉄筋コンク
リート複合部材5に発生する引張力を支持するの
で、芯材11は、構造用複合材10の設置時に、
高性能連続繊維12と共に自立し得る程度で機械
的強度をそれ程必要とせず、かつコンクリートの
打設後に芯材11が錆びたとしても鉄筋コンクリ
ート複合部材5の強度には全く影響しない。
表1に、高性能連続繊維12としての炭素繊維
とアラミツド繊維の機械的性質を比較して示す。
表1に示すように、高性能連続繊維は、鋼と同程
度のヤング係数(率)を有し、かつその引つ張り
強度は、鋼の数倍にも達する反面、密度は
(a) Technical field of the invention The present invention relates to columns, beams, etc. of reinforced concrete structures.
The present invention relates to a structural composite material suitable for use in place of main reinforcing bars and shear reinforcing bars in walls, floor slabs, etc. (b) Technical background In reinforced concrete, the concrete supports compressive force and the reinforcing steel supports tensile force. (c) Prior art and problems Figure 5 is a plan view of a conventional reinforced concrete structural member, and Figure 6 is a front view of Figure 5. Conventionally, reinforced concrete structural members 1 have iron main bars 2 and shear reinforcing bars 3 installed in concrete 9, as shown in Figs. In order to achieve this, a sufficient thickness of concrete is required, which is disadvantageous in that it increases the weight of the building and consumes more concrete. Furthermore, when the diameter of conventional reinforcing bars increases, the workability of processing and reinforcing bars becomes extremely difficult due to their weight and stiffness against bending. In addition, Japanese Patent Publication No. 51-53071 discloses a concrete reinforcing wire material in which glass fibers are placed inside and carbon fibers are placed outside and hardened with resin. When the wire is used as a main reinforcement, especially a shear reinforcement, when the wire is bent, the resin that hardens the fibers, which do not have self-retention properties, is destroyed and buckles at the bent portion. High risk. (d) Purpose of the Invention In order to eliminate the above-mentioned drawbacks, the present invention provides a material that does not buckle even when bent, is lightweight, easy to process and rebar, and has sufficient fire resistance. The purpose of this project is to provide a structural composite material. (e) Structure of the Invention That is, the present invention has a core material made of a metal capable of plastic deformation and having an uneven surface, and a continuous fiber made of a continuous yarn of aramid fiber is attached to the core material. It is arranged in the axial direction of the material. Further, the present invention has a core material made of a metal capable of plastic deformation and having an uneven surface, and continuous fibers made of continuous yarns of carbon fibers are arranged in the core material in the axial direction of the core material. provided and configured. (f) Embodiments of the invention Hereinafter, embodiments of the invention will be specifically described based on the drawings. Figure 1 is a plan view showing a reinforced concrete structural member using the structural composite material of the present invention, Figure 2 is a front view of Figure 1, and Figure 3 is an embodiment of the structural composite material of the present invention. FIG. 4 is a diagram showing another embodiment of the present invention. The reinforced concrete structural member 5 has four main reinforcements 6, as shown in FIGS. 1 and 2.
A shear reinforcing bar 7 is spirally wound around each main reinforcing bar 6 so as to connect the main bars 6 to each other. The main reinforcement 6 and shear reinforcement 7 are covered with concrete 9, and the concrete 9 supports the compressive force generated in the reinforced concrete composite member 5, and the main reinforcement 6 and shear reinforcement 7 support the tensile force generated in the reinforced concrete composite member 5. . The main reinforcing bars 6 and the shear reinforcing bars 7 are made of a structural composite material 10 according to the present invention shown in FIG. It has a rod-shaped core material 11 made of metal such as. Irregularities 11a are formed on the surface of the core material 11, giving it a so-called irregular shape. In addition, the core material 11 has continuous threads of high-performance fibers, such as carbon fibers and aramid fibers, which have better mechanical strength than iron, do not rust, and have a light specific gravity in the directions of arrows A and B, which are the axial directions of the core material 11. A large number of high-performance continuous fibers 12 are wound together with the core material 11 in the form of a single rope (or braid). Since the reinforced concrete structural member 5 has the above configuration, when pouring and forming the reinforced concrete structural member 5, first, the structural composite material 10 is
is installed as the main reinforcement 6, and then the installed main reinforcement 6
A structural composite material 10 having a similar configuration is installed as shear reinforcing bars 7 so as to be wrapped between the installed main bars 6. When installing the shear reinforcing bars 7, the high-performance continuous fibers 12 of the structural composite material 10 are extremely flexible and can be deformed freely, so the bending process is easier than when using iron reinforcing bars. It is almost sufficient for the worker to simply bend the core material 11 by hand. Moreover, since the structural composite material 10 is maintained in the bent state by the core material 11 (that is, when the core material 11 is plastically deformed, the high-performance continuous fibers 12 are also deformed, and the deformed state is ), after concrete 9
There is no possibility that the shear reinforcing bars 7 will be displaced from the predetermined installation position until the concrete is placed. Furthermore, when installing the main reinforcement 6, by appropriately setting the bending rigidity of the core material 11, it can be installed in an independent form, similar to when the main reinforcement 6 is made of reinforcing steel (of course, the bending The stiffness is in any case higher than that of high performance continuous fibers 12). Note that after the concrete 9 is placed, the high-performance continuous fibers 12 that do not rust support the tensile force generated in the reinforced concrete composite member 5.
It does not require much mechanical strength as it can stand on its own together with the high-performance continuous fibers 12, and even if the core material 11 rusts after concrete is placed, the strength of the reinforced concrete composite member 5 is not affected at all. Table 1 shows a comparison of the mechanical properties of carbon fiber and aramid fiber as the high-performance continuous fiber 12.
As shown in Table 1, high-performance continuous fibers have a Young's modulus (modulus) comparable to that of steel, and their tensile strength is several times that of steel, but their density is
【表】
1/4〜1/5と極めて軽量である。従つて、金属製の
芯材と高性能連続繊維を適宜組み合わせることに
より、従来の鉄筋と同じ強度で、しかも軽量な構
造用複合材10を容易に形成することが出来る。
また、芯材11の表面に凹凸11aを設けるこ
とにより、構造用複合材10とコンクリート9と
の一体性を十分に確保することが出来る。このよ
うに、高性能連続繊維12と芯材11間の設置形
態を種々工夫することによりコンクリート9と複
合材10との十分な一体化が確保される。
なお、上述の実施例は、高性能連続繊維12を
ロープ状に、芯材11と共に形成した場合につい
て述べたが、高性能連続繊維12の芯材11に対
する設置態様は種々のものが考えられ、例えば、
第4図に示すように、芯材11の周囲に高性能連
続繊維12を巻き付ける形としてもよいことは勿
論である。
更に、上述の実施例は本発明による構造用複合
材10を鉄筋コンクリート複合部材5の構築用に
用いた場合について述べたが、本発明による構造
用複合材10は鉄筋コンクリート複合部材5の建
築用に限らず、プレキヤストコンクリート打設時
のPC鋼線、PC鋼棒の代用として、また吊り橋の
支持ロープとしても用いることが可能である。
また、設置時における作作業性が良くし、高性
能連続繊維12の設置時における不用意な損傷を
有効的に防止するため等の目的で、構造用複合材
10の表面を樹脂等でコーテイングしておくこと
も有効である。
(g) 発明の効果
以上、説明したように、本発明によれば、塑性
変形の可能な鉄等の金属からなり、表面に凹凸の
形成された芯材11を有し、前記芯材にアラミツ
ド繊維の連続糸からなる高性能連続繊維12等の
連続繊維を矢印A,B方向等の前記芯材の軸心方
向に設けて構成したので、鉄よりもはるかに軽量
でかつ機械的強度の高い構造用複合材10の提供
が可能となる。
しかも、芯材11により、従来の鉄筋の場合と
同様に、構造用複合材10単独での自立及び変形
状態の保持が可能となるばかりか、連続繊維は曲
げや切断加工が容易なので、鉄筋の代用として極
めて軽量で強度が高く、更に作業性、施工性の良
好な構造用複合材10の提供が可能となる。
また、芯材が塑性変形の可能な金属から構成さ
れるので、芯材により構造用複合材に靭性が付与
され、屈曲加工を行なつても、単に繊維を樹脂で
固めた場合のように座屈するようなことが無く、
高度の工作性を発揮することが可能となる。
更に、芯材の表面には、凹凸が形成されている
ので、アラミツド繊維の連続糸からなる連続繊維
にありがちな表面の平滑さによるコンクリート9
との付着不良の発生を該凹凸により未然に防止す
ることが出来、機械的強度が高くしかも軽量で付
着性に富んだ、構造用複合材の提供が可能とな
る。
また連続繊維として炭素繊維を用いた場合に
は、鉄に比して高温における機械的強度の劣化が
少ない(即ち、耐火性が良好である)ので、構造
用複合材10をコンクリートの引張力支持部材と
して鉄筋に換えて用いた場合にはコンクリート9
の被り厚さを従来の鉄筋構造に比して薄くするこ
とが出来、建物の軽量化が可能になり、資材の節
約にもなる。
なお、芯材11として中空パイプ状の部材を使
用して、その内部に水等の冷却水を通水すること
により、連続繊維として耐火性に多少問題の有る
材料を用いても、十分に安全性を確保することが
出来る。[Table] Extremely lightweight at 1/4 to 1/5. Therefore, by appropriately combining a metal core material and high-performance continuous fibers, it is possible to easily form a structural composite material 10 that has the same strength as conventional reinforcing bars and is lightweight. Further, by providing the unevenness 11a on the surface of the core material 11, the integrity of the structural composite material 10 and the concrete 9 can be sufficiently ensured. In this way, sufficient integration of the concrete 9 and the composite material 10 can be ensured by variously devising the installation form between the high-performance continuous fibers 12 and the core material 11. In addition, although the above-mentioned example described the case where the high-performance continuous fiber 12 was formed in the shape of a rope together with the core material 11, various ways of installing the high-performance continuous fiber 12 with respect to the core material 11 can be considered. for example,
Of course, as shown in FIG. 4, high-performance continuous fibers 12 may be wound around the core material 11. Furthermore, although the above-mentioned embodiment describes the case where the structural composite material 10 according to the present invention is used for constructing the reinforced concrete composite member 5, the structural composite material 10 according to the present invention is limited to the use for constructing the reinforced concrete composite member 5. It can also be used as a substitute for PC steel wires and bars when placing precast concrete, and as a support rope for suspension bridges. In addition, the surface of the structural composite material 10 is coated with a resin or the like for the purpose of improving workability during installation and effectively preventing accidental damage during installation of the high-performance continuous fiber 12. It is also effective to keep (g) Effects of the Invention As explained above, according to the present invention, the core material 11 is made of a plastically deformable metal such as iron and has an uneven surface, and the core material is made of aramid. Continuous fibers such as high-performance continuous fibers 12 made of continuous fibers are provided in the axial direction of the core material such as in the directions of arrows A and B, so it is much lighter than iron and has high mechanical strength. It becomes possible to provide the structural composite material 10. Moreover, the core material 11 not only allows the structural composite material 10 to stand on its own and maintain its deformed state as in the case of conventional reinforcing bars, but also because continuous fibers are easy to bend and cut. As a substitute, it is possible to provide a structural composite material 10 that is extremely lightweight, has high strength, and has good workability and construction properties. In addition, since the core material is made of a metal that can be plastically deformed, the core material imparts toughness to the structural composite material, and even when bending is performed, it does not sit as if the fibers were simply hardened with resin. Never give in,
It becomes possible to demonstrate a high degree of workability. Furthermore, since the surface of the core material has irregularities, it is difficult to make concrete 9 due to the smoothness of the surface, which is typical of continuous fibers made of continuous aramid fibers.
The unevenness can prevent the occurrence of poor adhesion with the material, making it possible to provide a structural composite material that has high mechanical strength, is lightweight, and has excellent adhesion. Furthermore, when carbon fiber is used as the continuous fiber, the mechanical strength deteriorates less at high temperatures than iron (that is, it has good fire resistance), so the structural composite material 10 supports the tensile force of concrete. Concrete 9 when used in place of reinforcing bars as a member
The thickness of the steel reinforcement can be made thinner than that of conventional steel structures, making it possible to reduce the weight of buildings and save on materials. In addition, by using a hollow pipe-like member as the core material 11 and passing cooling water such as water through the core material 11, it is sufficiently safe even if a material with some fire resistance problems is used as a continuous fiber. It is possible to ensure sex.
第1図は本発明による構造用複合材を用いた鉄
筋コンクリート構造部材を示す平面図、第2図は
第1図の正面図、第3図は本発明の構造用複合材
の一実施例を示す図、第4図は本発明の別の実施
例を示す図、第5図は従来の鉄筋コンクリート構
造部材の平面図、第6図は第5図の正面図であ
る。
10……構造用複合材、11……芯材、12…
…高性能連続繊維、A,B……軸心方向。
Figure 1 is a plan view showing a reinforced concrete structural member using the structural composite material of the present invention, Figure 2 is a front view of Figure 1, and Figure 3 is an embodiment of the structural composite material of the present invention. 4 is a diagram showing another embodiment of the present invention, FIG. 5 is a plan view of a conventional reinforced concrete structural member, and FIG. 6 is a front view of FIG. 5. 10... Structural composite material, 11... Core material, 12...
...High performance continuous fiber, A, B...Axis direction.
Claims (1)
の形成された芯材を有し、 前記芯材にアラミツド繊維の連続糸からなる連
続繊維を前記芯材の軸心方向に設けて構成した構
造用複合材。 2 塑性変形の可能な金属からなり、表面に凹凸
の形成された芯材を有し、 前記芯材に炭素繊維の連続糸からなる連続繊維
を前記芯材の軸心方向に設けて構成した構造用複
合材。[Scope of Claims] 1. A core material made of a plastically deformable metal and having an uneven surface, wherein continuous fibers made of continuous aramid fibers are attached to the core material in the axial direction of the core material. Structural composite material constructed by providing. 2. A structure made of a metal capable of plastic deformation and having a core material with unevenness formed on the surface, and in which continuous fibers made of continuous threads of carbon fiber are provided in the axial direction of the core material. Composite materials.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP18875083A JPS6080646A (en) | 1983-10-07 | 1983-10-07 | Structural composite material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP18875083A JPS6080646A (en) | 1983-10-07 | 1983-10-07 | Structural composite material |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS6080646A JPS6080646A (en) | 1985-05-08 |
| JPH0424502B2 true JPH0424502B2 (en) | 1992-04-27 |
Family
ID=16229113
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP18875083A Granted JPS6080646A (en) | 1983-10-07 | 1983-10-07 | Structural composite material |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS6080646A (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS63247457A (en) * | 1987-04-02 | 1988-10-14 | 株式会社 メツクラボラトリ−ズ | Concrete reinforcing bar material |
| US5263287A (en) * | 1991-07-16 | 1993-11-23 | The Bilco Company | Roofing membrane flashing |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5153071U (en) * | 1974-10-21 | 1976-04-22 |
-
1983
- 1983-10-07 JP JP18875083A patent/JPS6080646A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS6080646A (en) | 1985-05-08 |
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