JPH0434464B2 - - Google Patents
Info
- Publication number
- JPH0434464B2 JPH0434464B2 JP26454084A JP26454084A JPH0434464B2 JP H0434464 B2 JPH0434464 B2 JP H0434464B2 JP 26454084 A JP26454084 A JP 26454084A JP 26454084 A JP26454084 A JP 26454084A JP H0434464 B2 JPH0434464 B2 JP H0434464B2
- Authority
- JP
- Japan
- Prior art keywords
- classification
- blade
- classification blade
- mounting plate
- plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000006185 dispersion Substances 0.000 claims description 5
- 239000000843 powder Substances 0.000 description 6
- 239000004568 cement Substances 0.000 description 5
- 239000002245 particle Substances 0.000 description 4
- 239000011362 coarse particle Substances 0.000 description 3
- 239000010419 fine particle Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Landscapes
- Combined Means For Separation Of Solids (AREA)
Description
〔産業上の利用分野〕
本発明は粉体を効率良く分級できるエアセパレ
ータに関する。
〔従来の技術〕
エアセパレータは粉砕プラント全体の効率を向
上させるための重要な機器として、古くからセメ
ント工業、鉄鋼業、化学工業等において数多く使
用されている。しかして近年の各種設備の大型化
はこのような粉砕部門においても例外ではなく、
従つてこれに付属するエアセパレータも当然大型
化が要求されるが、旋回気流中の遠心力が粉子を
分離する原理に基づくエアセパレータは、大型に
なると分離性能が急速に悪くなるという問題がみ
られる。すなわち従来この種のエアセパレータは
分級羽根取付板に取付ける分級羽根の位置が大き
く外側にはみ出し、分級羽根の幅aに対しはみ出
し長さbの関係はb/a>0.5であり、また分級
羽根の高さcに対し、分級羽根の上辺と分級室上
部壁との間隔dの関係はd/c>1である(第3
図)。
〔発明が解決しようとする問題点〕
このため分級羽根旋回域に流入する気流は分級
羽根に対して水平に流入させることが出来ず、そ
のため、製品として回収されるべき微粉の一部が
粉砕機に戻され再度粉砕されるべき粗粉(戻り
粉)中にまぎれこみ、分級効率を悪くしていた
(第3図中矢印)。とくにセメント工業において、
この方式は分級室を小さくせねばならないために
分級室における循環風量が減少し、粉砕量が低下
してブレーン値からみた粉砕効率が低下する等の
欠点を有していた。
本発明は上記の如き欠点を解消し、分級効率の
向上をはかると共に、特にセメントの品質面から
みた粒度構成を改善できるようなエアセパレータ
を提供することを目的とする。
〔問題点を解決するための手段〕
本発明は分級効率を向上させるため分級羽根旋
回域に流入する気流をできるだけ水平になるよう
に、分級羽根と分級羽根取付板との関係位置につ
いて種々検討した結果得られたもので、分級羽根
に整流板を設け上記b/aを1/10以下にし、さら
に好ましくはd/cを1/10以下にすることによつ
てその目的を達成し、本発明を完成した。
本発明を図によつて説明する。
第1図はエアセパレータの要部、すなわち分級
室を示す図である。軸8の回転によつて分散板
2、分級羽根取付板3が回転し、投入口7より分
散板2に落下した分級すべき粉体は遠心力により
分散される。このとき粗粒は細粒に比して大きな
遠心力を受けるために分級室1の側壁に達し重力
によつて側壁に沿つて沈降するが、側壁に達しな
い細粒はその内の比較的粗い粒子が回転する分級
羽根4によつて分離され、粗粒と同様に側壁に沿
つて沈降する。一方粗粒が分離された細粒は上記
気流に乗り分級室上部に到り、かくして粉体は分
級される。
ここで分級羽根取付板3に放射状に複数枚取付
けられている分級羽根4は、その取付け方が分級
羽根取付板3より外側にはみ出させるが、そのは
み出し部分の長さbが分級羽根4の幅aに対し
(b/a)が1/10以下にしてある。また分級羽根
4には整流板5を水平に設ける(第2図)。整流
板5は1枚に限る必要はなく複数枚設けても良
い。設ける位置は整流板5が1枚の場合分級羽根
4の高さのほぼ中間が好適である。これによつて
気流が従来と比べ水平に近く分級羽根旋回域に流
入するようになり分級効率が向上する。
しかしてさらにこの効果を一層向上させるには
分級羽根4の高さcと分級羽根の上辺と分級室上
部壁6との間の間隔dとの間にd/c<1/10の関
係を満足するように分級羽根の高さ、あるいは分
級室上部壁6の高さを調整することによつて達成
される。
本発明のエアセパレータはスターテバント型、
サイクロン型等のエアセパレータに適用できる。
〔実施例〕
分級室径600mmのサイクロン型エアセパレータ
を用い、第1表に示された操作条件でセメントを
分級し、得られた結果を同表に示した。
[Industrial Application Field] The present invention relates to an air separator that can efficiently classify powder. [Prior Art] Air separators have been widely used in the cement industry, steel industry, chemical industry, etc. since ancient times as important equipment for improving the efficiency of the entire crushing plant. However, in recent years, the size of various equipment has increased, and this type of crushing department is no exception.
Therefore, the attached air separator is naturally required to be larger, but air separators based on the principle that centrifugal force in swirling airflow separates powder have the problem that separation performance deteriorates rapidly as the size increases. Be looked at. In other words, in conventional air separators of this type, the position of the classification blade attached to the classification blade mounting plate protrudes greatly outward, and the relationship between the width a of the classification blade and the protrusion length b is b/a>0.5, and the position of the classification blade attached to the classification blade mounting plate is large. The relationship between the height c and the distance d between the upper side of the classification blade and the upper wall of the classification chamber is d/c>1 (third
figure). [Problem to be solved by the invention] For this reason, the airflow flowing into the rotating area of the classification blades cannot be made to flow horizontally to the classification blades. The particles were mixed into the coarse powder (returned powder) that was returned to the factory and ground again, impairing the classification efficiency (arrow in Fig. 3). Especially in the cement industry,
This system has the disadvantage that the classification chamber must be made smaller, which reduces the amount of circulating air in the classification chamber, reduces the amount of grinding, and reduces the grinding efficiency in terms of the Blaine value. SUMMARY OF THE INVENTION An object of the present invention is to provide an air separator which can eliminate the above-mentioned drawbacks, improve classification efficiency, and improve particle size structure particularly from the viewpoint of cement quality. [Means for Solving the Problems] In order to improve the classification efficiency, the present invention has made various studies on the relative position of the classification blade and the classification blade mounting plate so that the airflow flowing into the classification blade rotation area is as horizontal as possible. As a result, the object is achieved by providing a current plate on the classification blade to reduce the above b/a to 1/10 or less, and more preferably to reduce d/c to 1/10 or less, and the present invention completed. The present invention will be explained using figures. FIG. 1 is a diagram showing the main part of the air separator, that is, the classification chamber. The rotation of the shaft 8 rotates the dispersion plate 2 and the classification blade mounting plate 3, and the powder to be classified that falls onto the dispersion plate 2 from the inlet 7 is dispersed by centrifugal force. At this time, the coarse particles receive a larger centrifugal force than the fine particles, so they reach the side wall of the classification chamber 1 and settle along the side wall due to gravity, but the fine particles that do not reach the side wall are relatively coarse. The particles are separated by rotating classification vanes 4 and settle along the side walls in the same way as coarse particles. On the other hand, the fine particles from which the coarse particles have been separated ride the airflow and reach the upper part of the classification chamber, and the powder is thus classified. Here, the plurality of classification blades 4 attached radially to the classification blade mounting plate 3 are attached so that they protrude outward from the classification blade mounting plate 3, and the length b of the protruding portion is the width of the classification blade 4. (b/a) is set to less than 1/10 of a. Further, a current plate 5 is provided horizontally on the classification blade 4 (FIG. 2). The number of current plates 5 is not limited to one, and a plurality of plates may be provided. When there is only one rectifier plate 5, it is preferable to provide the rectifier plate approximately in the middle of the height of the classification blade 4. As a result, the airflow flows into the swirling region of the classification blades more horizontally than in the past, improving classification efficiency. However, in order to further improve this effect, the relationship d/c<1/10 is satisfied between the height c of the classification blade 4 and the distance d between the upper side of the classification blade and the upper wall 6 of the classification chamber. This is achieved by adjusting the height of the classification blade or the height of the upper wall 6 of the classification chamber so as to achieve this. The air separator of the present invention is a Sturtevant type,
Applicable to cyclone type air separators, etc. [Example] Using a cyclone type air separator with a classification chamber diameter of 600 mm, cement was classified under the operating conditions shown in Table 1, and the obtained results are shown in the same table.
本発明により最近の大型化したエアセパレータ
に見られる分離性能の低下を克服し、分級効率の
向上、セメント等の品質面に影響する粒度構成の
改善が達成されるという利点のほか、粉砕系電力
原単位の低減等経済面での利益も大きく工業的に
利するところ極めて大きい。
The present invention overcomes the deterioration in separation performance seen in recent large-sized air separators, improves classification efficiency, and improves the particle size structure that affects the quality of cement, etc. There are also great economic benefits such as reduction in unit consumption, and the industrial benefits are extremely large.
第1図は本発明のエアセパレータの分級室の一
実施例を示す断面図であり、第2図は分級羽根取
付板に設けた分級羽根及び整流板の関係位置を示
す平面図である。第3図は従来のエアセパレータ
における分級羽根取付の断面図である。
1……分級室、2……分散板、3……分級羽根
取付板、4……分級羽根、5……整流板、6……
分級室上部壁、7……投入口、8……軸。
FIG. 1 is a sectional view showing an embodiment of the classification chamber of the air separator of the present invention, and FIG. 2 is a plan view showing the relative positions of the classification blades and the rectifying plate provided on the classification blade mounting plate. FIG. 3 is a sectional view of the attachment of the classification blades in a conventional air separator. 1... Classifying chamber, 2... Dispersion plate, 3... Classifying blade mounting plate, 4... Classifying blade, 5... Rectifying plate, 6...
Upper wall of classification chamber, 7...input port, 8...shaft.
Claims (1)
軸と、一体的に回転する分散板、分級羽根取付板
および分級羽根を有するエアセパレータにおい
て、該分級羽根を該分級羽根取付板に取付けるに
当り、該分級羽根が該取付板より外側にはみ出し
た部分の長さが該分級羽根の幅の1/10以下であ
り、かつ該分級羽根に整流板を水平に設けること
を特徴とするエアセパレータ。 2 分級室の中心に回転可能に支持された垂直な
軸と、一体的に回転する分散板、分級羽根取付板
および分級羽根を有するエアセパレータにおい
て、該分級羽根を該分級羽根取付板に取付けるに
当り、該分級羽根が該取付板より外側にはみ出し
た部分の長さが該分級羽根の幅の1/10以下であ
り、かつ該分級羽根に整流板を水平に設けると共
に、該分級羽根の上辺と分級室上部壁との間隔が
該分級羽根の高さの1/10以下であることを特徴と
するエアセパレータ。[Claims] 1. In an air separator having a vertical axis rotatably supported at the center of the classification chamber, a dispersion plate, a classification blade mounting plate, and a classification blade that rotate integrally, the classification blade is When installing the classification blade on the blade mounting plate, the length of the part of the classification blade that protrudes outside the mounting plate must be 1/10 or less of the width of the classification blade, and a rectifier plate must be installed horizontally on the classification blade. An air separator featuring: 2. In an air separator having a vertical shaft rotatably supported at the center of the classification chamber, a dispersion plate, a classification blade mounting plate, and a classification blade that rotate integrally, the classification blade is attached to the classification blade mounting plate. The length of the part of the classification blade protruding outward from the mounting plate is 1/10 or less of the width of the classification blade, and a rectifying plate is provided horizontally on the classification blade, and the upper side of the classification blade is An air separator characterized in that the distance between the classification blade and the upper wall of the classification chamber is 1/10 or less of the height of the classification blade.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP26454084A JPS61141977A (en) | 1984-12-17 | 1984-12-17 | Air separator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP26454084A JPS61141977A (en) | 1984-12-17 | 1984-12-17 | Air separator |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS61141977A JPS61141977A (en) | 1986-06-28 |
| JPH0434464B2 true JPH0434464B2 (en) | 1992-06-08 |
Family
ID=17404681
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP26454084A Granted JPS61141977A (en) | 1984-12-17 | 1984-12-17 | Air separator |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS61141977A (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW200929282A (en) * | 2007-12-18 | 2009-07-01 | Sunonwealth Electr Mach Ind Co | Winding structure for motor |
-
1984
- 1984-12-17 JP JP26454084A patent/JPS61141977A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS61141977A (en) | 1986-06-28 |
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