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JPH043882B2 - - Google Patents
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JPH043882B2 - - Google Patents

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Publication number
JPH043882B2
JPH043882B2 JP9396986A JP9396986A JPH043882B2 JP H043882 B2 JPH043882 B2 JP H043882B2 JP 9396986 A JP9396986 A JP 9396986A JP 9396986 A JP9396986 A JP 9396986A JP H043882 B2 JPH043882 B2 JP H043882B2
Authority
JP
Japan
Prior art keywords
adhesive
base material
surface material
unsaturated polyester
polyester resin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP9396986A
Other languages
Japanese (ja)
Other versions
JPS62259802A (en
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed filed Critical
Priority to JP9396986A priority Critical patent/JPS62259802A/en
Publication of JPS62259802A publication Critical patent/JPS62259802A/en
Publication of JPH043882B2 publication Critical patent/JPH043882B2/ja
Granted legal-status Critical Current

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  • Finished Plywoods (AREA)
  • Veneer Processing And Manufacture Of Plywood (AREA)
  • Chemical And Physical Treatments For Wood And The Like (AREA)

Description

【発明の詳細な説明】[Detailed description of the invention]

(産業上の利用分野) 本発明は基材と熱硬化性樹脂を含浸させた表面
剤とを接着剤により熱圧着して耐クラツク性に優
れた化粧合板を製造する方法に関する。 (従来の技術及びその問題点) 化粧合板は木質の基材に接着剤を塗布し、その
上面に熱硬化性樹脂を含浸した表面材を熱圧着さ
せて製造される。 通常基材と表面材と接着する接着剤は、熱硬化
性樹脂を主剤とするものが多く、この熱硬化性樹
脂を主剤とした接着剤を用いると、熱圧着時の熱
により接着剤が硬化するまでの間に接着剤の粘度
が著しく低下してしまう。しかも熱硬化する間は
所定圧力で押圧されているので粘度が低下すれば
熱硬化する前に基材の導管に吸収されたり基材の
表面から流出してしまう。よつて基材と表面材間
は不均一な接着剤層が形成されることとなつて基
材と表面材との接着が十分に得られない。しかも
木材の吸湿、脱湿に起因する膨張、収縮は表面材
自体にクラツクを発生させる原因となつていた。
その為各種揺変剤や充填剤を加えることにより接
着剤の粘度を高めてある程度の粘度低下を押えて
いたが、熱圧着する状態下では接着剤の流出等に
よる不均一層の形成を解消することはできず、又
塗布量を多くしても同様に均一な接着剤層を形成
することはできなかつた。その為依然として接着
不良やクラツクを生じている。 (問題点を解決するための手段) 本発明は接着剤層を水性ビニルウレタン系接着
剤と不飽和ポリエステル樹脂に有機過酸化物及び
硬化促進剤を添加してなる接着剤の二層により形
成し、均一な接着層を基材と表面材間に形成する
ものである。 (問題点を解決するための作用) 本発明の製造方法は、基材と表面材間に介在す
る接着層を二層に形成し且つ均一な接着剤層を構
成するものである。すなわち基材の表面に塗布さ
れる下層の接着剤は、水性ビニルウレタン系接着
剤としての接着性と粘弾性を有し、一方上層の不
飽和ポリエステル樹脂に有機過酸化物及び硬化促
進剤を添加して成る接着剤は熱圧着時に所定の接
着性を発揮するものである。よつて水性ビニルウ
レタン系接着剤の存在により不飽和ポリエステル
樹脂に有機過酸化物及び硬化促進剤を添加して成
る接着剤の導管等への浸入や流出が防止され全体
として均一な接着層が形成されるものである。 (実施例) 先ず表面材に樹脂含浸、所謂WPC処理を行う。
WPC処理に用いられる樹脂液は、不飽和ポリエ
ステル樹脂に有機過酸化物及び硬化促進剤を添加
させたものである。すなわち所定圧力のもとで上
記樹脂液を表面剤に注入し、ブロー及び液切りを
行なう。 一方基材の接着すべき面には水性ビニルウレタ
ン系接着剤を塗布し乾燥する。水性ビニルウレタ
ン系接着剤は、例えばポリビニルアルコールを含
む水性接着剤にポリイソシアネート化合物を添加
しウレタン結合により架橋させたものである。水
性接着剤として用いるエマルジヨン・ラテツクス
類では酢酸ビニル、エチレン酢ビ・アクリル共重
合体、スチレンブタジエン・アクリロニトリルブ
タジエン、メチルメタクリレート、塩ビ酢ビ等が
あげられる。又尿素樹脂等のアミノ系縮合型樹
脂、メチルセルローズ等の繊維素系樹脂等も使用
できる。架橋剤のポリイソシアネートではフエニ
ルメタンポリイソシアネート、トリレンジイソシ
アネート等が使用できる。 上記の水性ビニルウレタン系接着剤を所定厚に
塗布した後、乾燥させ、又不飽和ポリエステル樹
脂に有機過酸化物及び硬化促進剤を添加してなる
接着剤を所定厚塗布する。 次いで上記した表面材を上記接着層の上面に配
置し、前記基材と熱圧着させる。斯かる熱圧着時
において水性ビニルウレタン系接着剤が下層に、
不飽和ポリエステル樹脂に有機過酸化物及び硬化
促進剤を添加して成る接着剤層が上層に形成され
ているので基材の導管等には上層の接着剤が流れ
込むことなく、又流出することもない。よつて均
一の接着剤層によつて表面材は基板上に接合され
る。 この様に均一の接着層が形成された結果、木材
の吸湿、脱湿に起因する膨張・吸収は生ぜず、よ
つて表面材自体にクラツク等を発生させることは
ない。 上記不飽和ポリエステル樹脂を主剤とする接着
剤に添加する有機過酸化物及び硬化促進剤は、特
にその組合わせを制限されるものでなく、例えば
ケトンパーオキサオド、ハイドロパーオキサイド
と金属石鹸(例えばナフテン酸コバルト、オクト
エ酸バナジル)又はケトンパーオキサイドと第3
級アミン(例えばジメチルアニリン、N・n−ジ
エチルアニリン)等がある。又表面材に含浸させ
た熱硬化性樹脂液も特に制限されることなく、不
飽和ポリエステル樹脂、メラミン樹脂、フタル酸
ジアル樹脂、フエニール樹脂等を用いることが可
能である。 次に本発明に係る実施例及び比較例を示す。 実施例 1 表面材を不飽和ポリエステルを主剤とする樹脂
液(表1にその配合割合を示す)に浸漬し、3〜
20mHgの減圧下で含浸させる。一方ラワン合板
の基材に表2から成る水性ビニルウレタン系接着
剤を塗布し、次いで不飽和ポリエステル樹脂を主
剤とする接着剤(表1の配合割合と同じ)を100
g/m2の割合で塗布し20℃で5時間静置した後表
面材を重ね合わせ、120℃、6Kg/cm2の条件下で
15分間熱圧着を行つた。上記の様にして得られた
化粧合板は均一の接着剤層を有し、又該化粧合板
の平面剥離テストを行つたところ、基材破壊を起
こし、その高接着性が認められた。又この化粧合
板に昭和47年農林省告示第1650号に規定する寒熱
繰り返しB試験を実施したが、80℃2時間、−20
℃2時間の処理を2回繰り返してもクラツクはま
つたく発生しなかつた。 比較例 1 ポリエステル樹脂(オレスターRP1033三井東
圧製)を110重量部、炭酸カルシウム5重量部、
アエロジル5重量部、過酸化ベンゾル2重量部を
配合した接着剤をラワン合板に200g/m2の割合
で塗布し、実施例で使用した表面材と同一の表面
材を重ね合わせ、120℃、6Kg/cm2の条件下で15
分間熱圧着した。これにより得られた化粧合板の
接着層は均一となつておらず、又寒熱繰り返しB
試験を実施したところ、8℃2時間、−20℃2時
間の処理を1サイクル行つた丈で表面材にクラツ
クを生じた。 比較例 2 実施例で使用した不飽和ポリエステル樹脂を主
剤とする接着剤(表1の配合割合と同じ)を熱圧
着用接着剤としてラワン合板に200g/m2の割合
で塗布し、実施例で使用した表面材と同一の表面
材を重ね合わせて120℃、6Kg/cm2の条件下で15
分間熱圧着を行つた。得られた化粧合板の接着層
には気泡が発生しており、且つ不均一な接着層を
呈していた。この化粧合板に寒熱繰り返し試験を
実施したところ80℃2時間、−20℃2時間の処理
を1サイクル行つたのみで表面材にクラツクを生
じた。 (効果) 以上の実施例に基づいて詳細に説明した様に、
本発明によれば予め基材に水性ビニルウレタン系
接着剤を塗布し、この接着剤上に不飽和ポリエス
テル樹脂に有機過酸化物及び硬化促進剤を添加し
て成る接着剤を塗布して基材と表面材とを熱圧着
する為、均一な接着剤層により接着性と耐クラツ
ク性に優れた化粧合板を得ることができる。
(Industrial Application Field) The present invention relates to a method for producing decorative plywood with excellent crack resistance by thermocompression bonding a base material and a surface agent impregnated with a thermosetting resin using an adhesive. (Prior Art and its Problems) Decorative plywood is manufactured by applying an adhesive to a wooden base material and thermocompressing a surface material impregnated with a thermosetting resin onto the top surface. Adhesives that normally bond base materials and surface materials are often based on thermosetting resins, and when adhesives based on thermosetting resins are used, the adhesive hardens due to the heat during thermocompression bonding. During this time, the viscosity of the adhesive decreases significantly. Moreover, since the resin is pressed at a predetermined pressure during thermosetting, if the viscosity decreases, it will be absorbed into the conduit of the base material or flow out from the surface of the base material before thermosetting. Therefore, an uneven adhesive layer is formed between the base material and the surface material, and sufficient adhesion between the base material and the surface material cannot be obtained. Moreover, the expansion and contraction of wood due to moisture absorption and dehumidification causes cracks in the surface material itself.
For this reason, various thixotropic agents and fillers have been added to increase the viscosity of the adhesive to suppress the decrease in viscosity to some extent, but this eliminates the formation of uneven layers due to adhesive leakage under conditions of thermocompression bonding. Moreover, even if the coating amount was increased, a uniform adhesive layer could not be formed. As a result, poor adhesion and cracks still occur. (Means for Solving the Problems) In the present invention, the adhesive layer is formed of two layers: a water-based vinyl urethane adhesive and an adhesive made by adding an organic peroxide and a curing accelerator to an unsaturated polyester resin. , a uniform adhesive layer is formed between the base material and the surface material. (Operations for Solving Problems) The manufacturing method of the present invention forms a two-layer adhesive layer interposed between a base material and a surface material, and constitutes a uniform adhesive layer. In other words, the lower layer adhesive applied to the surface of the base material has the adhesiveness and viscoelasticity of a water-based vinyl urethane adhesive, while the upper layer unsaturated polyester resin has an organic peroxide and a curing accelerator added to it. The adhesive formed by this exhibits a predetermined adhesive property during thermocompression bonding. Therefore, the presence of the water-based vinyl urethane adhesive prevents the adhesive, which is made by adding an organic peroxide and a curing accelerator to an unsaturated polyester resin, from entering or flowing out into conduits, etc., and forms a uniform adhesive layer as a whole. It is something that will be done. (Example) First, the surface material is impregnated with resin, so-called WPC treatment.
The resin liquid used in WPC processing is made by adding an organic peroxide and a curing accelerator to an unsaturated polyester resin. That is, the resin liquid is injected into the surface agent under a predetermined pressure, and blowing and draining are performed. On the other hand, a water-based vinyl urethane adhesive is applied to the surface of the base material to be bonded and dried. The water-based vinyl urethane adhesive is, for example, a water-based adhesive containing polyvinyl alcohol to which a polyisocyanate compound is added and crosslinked through urethane bonds. Examples of emulsion latexes used as water-based adhesives include vinyl acetate, ethylene vinyl acetate/acrylic copolymer, styrene butadiene/acrylonitrile butadiene, methyl methacrylate, vinyl chloride/vinyl acetate, and the like. Also usable are amino condensation resins such as urea resins, cellulose resins such as methyl cellulose, and the like. As the polyisocyanate crosslinking agent, phenylmethane polyisocyanate, tolylene diisocyanate, etc. can be used. After the aqueous vinyl urethane adhesive described above is applied to a predetermined thickness, it is dried, and an adhesive prepared by adding an organic peroxide and a curing accelerator to an unsaturated polyester resin is applied to a predetermined thickness. Next, the surface material described above is placed on the upper surface of the adhesive layer and bonded to the base material by thermocompression. During such thermocompression bonding, the water-based vinyl urethane adhesive is placed on the bottom layer,
Since the adhesive layer made of unsaturated polyester resin with organic peroxide and curing accelerator is formed on the upper layer, the adhesive on the upper layer does not flow into the conduit of the base material, nor does it leak out. do not have. The surface material is then bonded to the substrate by means of a uniform adhesive layer. As a result of the formation of a uniform adhesive layer in this manner, no expansion or absorption occurs due to moisture absorption or desorption of the wood, and therefore no cracks or the like occur in the surface material itself. The combination of the organic peroxide and curing accelerator added to the adhesive based on the unsaturated polyester resin is not particularly limited, and examples include ketone peroxide, hydroperoxide and metal soap (e.g. cobalt naphthenate, vanadyl octoate) or ketone peroxide and
grade amines (for example, dimethylaniline, N.n-diethylaniline), etc. Further, the thermosetting resin liquid with which the surface material is impregnated is not particularly limited, and unsaturated polyester resin, melamine resin, dial phthalate resin, phenyl resin, etc. can be used. Next, Examples and Comparative Examples according to the present invention will be shown. Example 1 A surface material was immersed in a resin solution containing unsaturated polyester as the main ingredient (the blending ratio is shown in Table 1).
Impregnate under reduced pressure of 20 mHg. On the other hand, the water-based vinyl urethane adhesive shown in Table 2 was applied to the lauan plywood base material, and then an adhesive based on unsaturated polyester resin (same proportion as shown in Table 1) was applied at 100%
g/m 2 and left to stand for 5 hours at 20°C, the surface materials were overlaid and applied at 120°C and 6 kg/cm 2 .
Heat compression bonding was performed for 15 minutes. The decorative plywood obtained as described above had a uniform adhesive layer, and when the decorative plywood was subjected to a plane peel test, the base material broke, indicating its high adhesiveness. In addition, this decorative plywood was subjected to the cold and heat cycle B test stipulated in the Ministry of Agriculture, Forestry and Forestry Notification No. 1650 of 1972, and it was tested at 80°C for 2 hours, at -20°C.
No cracks occurred even after repeating the treatment for 2 hours at ℃ twice. Comparative Example 1 110 parts by weight of polyester resin (Orestar RP1033 manufactured by Mitsui Toatsu), 5 parts by weight of calcium carbonate,
An adhesive containing 5 parts by weight of Aerosil and 2 parts by weight of benzol peroxide was applied to lauan plywood at a rate of 200 g/m 2 , and the same surface material used in the example was overlaid. / cm2 under conditions of 15
It was heat-pressed for a minute. The adhesive layer of the resulting decorative plywood was not uniform, and
When a test was conducted, cracks occurred in the surface material after one cycle of treatment at 8°C for 2 hours and -20°C for 2 hours. Comparative Example 2 The adhesive based on the unsaturated polyester resin used in the example (same proportion as in Table 1) was applied as a thermocompression adhesive to lauan plywood at a rate of 200 g/m 2 . Layer the same surface material as the one used and heat it at 120℃ and 6Kg/ cm2 .
Heat compression bonding was performed for a minute. Air bubbles were generated in the adhesive layer of the obtained decorative plywood, and the adhesive layer was non-uniform. When this decorative plywood was subjected to a repeated cold and heat test, cracks occurred in the surface material after only one cycle of treatment at 80°C for 2 hours and -20°C for 2 hours. (Effects) As explained in detail based on the above examples,
According to the present invention, a water-based vinyl urethane adhesive is applied to a base material in advance, and an adhesive made of an unsaturated polyester resin to which an organic peroxide and a curing accelerator are added is applied onto the adhesive. Since the surface material and the surface material are bonded under heat, it is possible to obtain decorative plywood with excellent adhesion and crack resistance due to the uniform adhesive layer.

【表】【table】

【表】【table】

【表】【table】

Claims (1)

【特許請求の範囲】[Claims] 1 基材と熱硬化性樹脂を含浸させた表面材とを
接着剤により熱圧着する方法であつて、水性ビニ
ルウレタン系接着剤を基材の接着すべき面に塗布
し、更に不飽和ポリエステル樹脂に有機過酸化物
及び硬化促進剤を添加して成る接着剤を塗布して
該基材と前記表面材とを熱圧着することを特徴と
する化粧合板の製造方法。
1 A method of thermocompression bonding a base material and a surface material impregnated with a thermosetting resin using an adhesive, in which a water-based vinyl urethane adhesive is applied to the surface of the base material to be bonded, and an unsaturated polyester resin is further applied to the surface of the base material to be bonded. 1. A method for producing decorative plywood, which comprises applying an adhesive prepared by adding an organic peroxide and a curing accelerator to the base material and bonding the surface material by thermocompression.
JP9396986A 1986-04-23 1986-04-23 Manufacture of decorative flitch Granted JPS62259802A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP9396986A JPS62259802A (en) 1986-04-23 1986-04-23 Manufacture of decorative flitch

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP9396986A JPS62259802A (en) 1986-04-23 1986-04-23 Manufacture of decorative flitch

Publications (2)

Publication Number Publication Date
JPS62259802A JPS62259802A (en) 1987-11-12
JPH043882B2 true JPH043882B2 (en) 1992-01-24

Family

ID=14097228

Family Applications (1)

Application Number Title Priority Date Filing Date
JP9396986A Granted JPS62259802A (en) 1986-04-23 1986-04-23 Manufacture of decorative flitch

Country Status (1)

Country Link
JP (1) JPS62259802A (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5242490A (en) * 1991-06-28 1993-09-07 Lilly Industries, Inc. Surface reactive veneer finishing composition and method

Also Published As

Publication number Publication date
JPS62259802A (en) 1987-11-12

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