JPH0443192B2 - - Google Patents
Info
- Publication number
- JPH0443192B2 JPH0443192B2 JP60243399A JP24339985A JPH0443192B2 JP H0443192 B2 JPH0443192 B2 JP H0443192B2 JP 60243399 A JP60243399 A JP 60243399A JP 24339985 A JP24339985 A JP 24339985A JP H0443192 B2 JPH0443192 B2 JP H0443192B2
- Authority
- JP
- Japan
- Prior art keywords
- coil
- molten metal
- furnace
- furnace body
- crucible
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Landscapes
- Crucibles And Fluidized-Bed Furnaces (AREA)
Description
【発明の詳細な説明】
〔発明の属する技術分野〕
金属を溶解した溶湯内には酸素ガス、水素ガ
ス、窒素ガス等の各種ガスが含有されるが、この
ガスを多量に含有した溶湯で鋳造すると鋳物に欠
陥を生じることがある。真空誘導炉では前記溶湯
内のガスを真空中に放出して脱ガス処理するよう
なつている。[Detailed description of the invention] [Technical field to which the invention pertains] Various gases such as oxygen gas, hydrogen gas, and nitrogen gas are contained in the molten metal in which the metal is melted. This may cause defects in the casting. In a vacuum induction furnace, the gas in the molten metal is discharged into a vacuum for degassing treatment.
この発明はるつぼ形真空誘導炉において、炉体
内の金属溶湯の脱ガス作用を阻害することなく保
温効率を向上させることができるようにしたもの
に関する。 The present invention relates to a crucible-type vacuum induction furnace that can improve heat retention efficiency without inhibiting the degassing effect of molten metal within the furnace body.
るつぼ形真空誘導炉では耐火材からなり上部に
密閉形の炉ふたを備えた炉体の外周に耐熱絶縁物
を介して誘導加熱コイルを巻装し、真空引きした
炉体内の金属を前記コイルの電磁誘導作用で高温
加熱して溶解するようになつている。前記金属は
まずインゴツトの状態で炉体内に投入され次にこ
の炉体内を真空引きした後コイルに交流電圧を印
加するとコイルの起磁力と作用して発生した渦電
流の発生熱で加熱溶解され、この溶湯は保温しな
がら貯湯するかまたは出湯される。前記溶湯内の
ガスは溶解時および保温時に電磁力によるかくは
ん作用で溶湯の表面から真空中に放出して脱ガス
処理される。
In a crucible-type vacuum induction furnace, an induction heating coil is wrapped around the outer periphery of a furnace body made of refractory material and equipped with a sealed furnace lid on top, with a heat-resistant insulator interposed therebetween. It is designed to be heated to high temperature and melted by electromagnetic induction. The metal is first put into the furnace in the form of an ingot, then after the inside of the furnace is evacuated and an alternating current voltage is applied to the coil, the metal is heated and melted by the heat generated by the eddy current generated by the action of the magnetomotive force of the coil. This molten metal is stored or tapped while being kept warm. The gas in the molten metal is released into a vacuum from the surface of the molten metal by electromagnetic stirring during melting and heat retention, and is degassed.
このような構造では保温時にも溶解時とほぼ同
一の電力が投入されるので不経済であるという欠
点があつた。 This structure has the disadvantage that it is uneconomical because almost the same amount of power is used during heat retention as during melting.
この発明は前記の欠点を除去するために、炉体
内の金属溶湯の脱ガス作用を阻害することなく保
温効率を向上させることができるようにしたるつ
ぼ形真空誘導炉を提供することを目的とする。
In order to eliminate the above-mentioned drawbacks, the present invention aims to provide a crucible-type vacuum induction furnace that can improve heat retention efficiency without inhibiting the degassing effect of molten metal in the furnace body. .
この発明は前記の目的を達成するために、るつ
ぼ形炉体の外周に巻装した誘導加熱コイルを上下
の2分割構造にし、前記炉体内の金属溶湯の保温
時に下部コイルの電源をしや断するようにしたも
のである。
In order to achieve the above-mentioned object, the present invention has an induction heating coil wrapped around the outer periphery of a crucible-shaped furnace body divided into upper and lower halves, so that the power supply to the lower coil can be easily cut off when the molten metal in the furnace body is kept warm. It was designed to do so.
第1図はこの発明の実施例を示すものである。
この図は保温時の状態を示し、耐火材からなり上
部に密閉形の炉ふた1を備えたるつぼ形炉体2の
外周に上下に2分割構造の誘導加熱コイル3と4
が巻装され、真空引きした炉体2内にコイル3,
4の電磁誘導作用で高温加熱して溶解した金属溶
湯5が保温しながら貯えられてる。前記コイル3
と4は共通の電源6に並列接続され、下部コイル
4には溶湯5の保温時に電源6をしや断するしや
断装置7が設けられている。前記誘導炉は金属の
溶解時には上部コイル3と下部コイル4がともに
通電印加され、溶湯5の保温時には上部コイル3
のみ通電印加される。
FIG. 1 shows an embodiment of the invention.
This figure shows the state during heat retention. The induction heating coils 3 and 4 are divided into upper and lower halves on the outer periphery of a crucible-shaped furnace body 2 made of refractory material and equipped with a closed furnace lid 1 on the top.
A coil 3,
The molten metal 5 heated to high temperature and melted by the electromagnetic induction action of 4 is stored while being kept warm. Said coil 3
and 4 are connected in parallel to a common power source 6, and the lower coil 4 is provided with a shearing device 7 for cutting off the power source 6 when the molten metal 5 is kept warm. In the induction furnace, both the upper coil 3 and the lower coil 4 are energized when melting metal, and the upper coil 3 is energized when the molten metal 5 is kept warm.
Only energization is applied.
前記実施例によれば溶湯5の保温時に下部コイ
ル4の電源6をしや断するようにしたので投入電
力を減らして効率よく保温することができ、一方
上部コイル3は通電されるのでその電磁力による
かくはん作用で溶湯5内のガスを真空中に放出し
て脱ガス処理することができる。 According to the embodiment described above, the power source 6 of the lower coil 4 is cut off when keeping the molten metal 5 warm, so that the input power can be reduced and the heat can be kept efficiently.On the other hand, the upper coil 3 is energized, so its electromagnetic The gas in the molten metal 5 can be released into a vacuum by the stirring action by force, and degassing treatment can be performed.
他の実施例を示す第2図においては、コイル3
と4がそれぞれ互に周波数の異なる電源16と1
7に接続され、下部コイル4の電源17は上部コ
イル3の電源16より周波数が高くなつている。
この周波数に50Hzまたは60Hzを使用する場合には
商用電源を使用し、その他の周波数を使用する場
合には一般に商用周波数をインバータで変換して
使用される。炉体2内に投入した金属のインゴツ
トと溶湯5とでは透磁率および抵抗率が異なるの
でインゴツトと溶湯5に発生した渦電流の浸透深
さも異なり、インゴツトのほうが浸透深さが浅い
ので吸収電力も少ない。したがつてインゴツトの
溶解に長時間を要し、溶解所要時間を短くするた
めには周波数の高い電圧を印加する必要がある。 In FIG. 2 showing another embodiment, the coil 3
and 4 are power supplies 16 and 1 with different frequencies, respectively.
7, and the power source 17 for the lower coil 4 has a higher frequency than the power source 16 for the upper coil 3.
When using this frequency of 50Hz or 60Hz, a commercial power supply is used, and when using other frequencies, the commercial frequency is generally converted by an inverter. Since the magnetic permeability and resistivity of the metal ingot and the molten metal 5 charged into the furnace body 2 are different, the penetration depth of the eddy current generated in the ingot and the molten metal 5 is also different, and since the ingot has a shallower penetration depth, the absorbed power is also different. few. Therefore, it takes a long time to melt the ingot, and in order to shorten the time required for melting, it is necessary to apply a voltage with a high frequency.
この実施例によれば金属インゴツトの溶解時に
下部コイル4に上部コイル3より周波数の高い電
圧を印加して投入電力を増すようにしたので炉体
2内下部のインゴツトを効率よく急速溶解し、溶
湯5が炉体2内部の半分以上になつた段階で上部
コイル3が溶解、かくはん、脱ガス作用を効果的
に行う。したがつて全体として溶解所要時間を短
かく、溶解効率を向上させることができる。 According to this embodiment, when melting metal ingots, a voltage with a higher frequency than the upper coil 3 is applied to the lower coil 4 to increase the input power, so that the ingots in the lower part of the furnace body 2 are efficiently and rapidly melted, and the molten metal is melted. 5 becomes more than half of the inside of the furnace body 2, the upper coil 3 effectively performs melting, stirring, and degassing operations. Therefore, the overall time required for dissolution can be shortened and dissolution efficiency can be improved.
前記実施例ではコイル3,4が上下に2分割構
造の場合について説明したが、3分割以上の構造
についても応用することができる。 In the above embodiment, the case where the coils 3 and 4 are divided into two upper and lower parts has been described, but the present invention can also be applied to a structure in which the coils are divided into three or more parts.
この発明によればるつぼ形真空誘導炉におい
て、炉体の外周に巻装した誘導加熱コイルを上下
の2分割構造にし、前記炉体内の金属溶湯の保温
時に下部コイルの電源をしや断するようにしたの
で、溶湯の脱ガス作用を阻害することなく保温時
の投入電力を減らして保温効率を向上させること
ができるという効果が得られる。
According to this invention, in a crucible-type vacuum induction furnace, the induction heating coil wrapped around the outer periphery of the furnace body is divided into upper and lower parts, and the power to the lower coil is cut off when the molten metal in the furnace body is kept warm. As a result, it is possible to reduce the power input during heat retention and improve the heat retention efficiency without inhibiting the degassing effect of the molten metal.
第1図はこの発明の実施例の概略構成図、第2
図はこの発明の他の実施例の概略構成図である。
2……炉体、3,4……コイル、5……溶湯、
6,16,17……電源、7……しや断装置。
Figure 1 is a schematic configuration diagram of an embodiment of this invention;
The figure is a schematic diagram of another embodiment of the present invention. 2... Furnace body, 3, 4... Coil, 5... Molten metal,
6, 16, 17...Power supply, 7...Shrinking device.
Claims (1)
ルの電磁誘導作用で前記炉体内の金属を真空中で
加熱溶解する誘導炉において、前記コイルを上下
の2分割構造にし、下部コイルに炉体内の金属溶
湯の保温時に電源をしや断するしや断装置を設け
たことを特徴とするるつぼ形真空誘導炉。 2 特許請求の範囲第1項記載のるつぼ形真空誘
導炉において、下部コイルを上部コイルより周波
数の高い電源に接続したことを特徴とするるつぼ
形真空誘導炉。[Claims] 1. In an induction furnace in which metal in the furnace body is heated and melted in a vacuum by the electromagnetic induction action of an induction heating coil wound around the outer periphery of a crucible-shaped furnace body, the coil is divided into upper and lower halves. , a crucible-shaped vacuum induction furnace characterized in that a lower coil is provided with a cut-off device for cutting off the power when the molten metal in the furnace body is kept warm. 2. The crucible-type vacuum induction furnace according to claim 1, wherein the lower coil is connected to a power source with a higher frequency than the upper coil.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP24339985A JPS62102081A (en) | 1985-10-30 | 1985-10-30 | Crucible type vacuum induction furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP24339985A JPS62102081A (en) | 1985-10-30 | 1985-10-30 | Crucible type vacuum induction furnace |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS62102081A JPS62102081A (en) | 1987-05-12 |
| JPH0443192B2 true JPH0443192B2 (en) | 1992-07-15 |
Family
ID=17103286
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP24339985A Granted JPS62102081A (en) | 1985-10-30 | 1985-10-30 | Crucible type vacuum induction furnace |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS62102081A (en) |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS57201791U (en) * | 1981-06-18 | 1982-12-22 | ||
| JPH0131918Y2 (en) * | 1985-02-01 | 1989-09-29 |
-
1985
- 1985-10-30 JP JP24339985A patent/JPS62102081A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS62102081A (en) | 1987-05-12 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| LAPS | Cancellation because of no payment of annual fees |