【発明の詳細な説明】[Detailed description of the invention]
(産業上の利用分野)
本発明はTi、Ti合金、セラミツクス等に用い
るTi入り複合ろう材及びその製造方法に関する
ものである。
(従来技術とその問題点)
従来、Ti入り貴金属ろうは、合金にするとTi
と各種金属との間で金属間化合物の生成により塑
性加工が困難となるため、Ti入りろうの製造は
溶融金属をアトマイズ法により合金粉末を得る
か、貴金属合金を中間層として、その表面にTi
をクラツドするか又はこの逆にTiを中間層とし
て、その表面に貴金属合金をクラツドした板又は
テープが用いられていた。
然し乍らアトマイズ法にて得られたTi入り粉
末ろう材は、その形状より使用用途が限定されて
しまいユーザーの多くに対し要求を満足させるこ
とが出来なかつた。
一方、Tiと貴金属合金をクラツドした複合ろ
う材に於いては、塑性加工性には有効性は認めら
れるものの、ろう付時にTiと貴金属合金とが相
互に溶け合つて合金化するのに時間がかかつてし
まうと、偏析を起こすという問題があつた。
(発明の目的)
本発明は、かかる問題を解決すべくなされたも
のであり、塑性加工が容易であり、ろう付時短時
間に合金化が完了するとともに合金化した後も、
その組識は均一であつて偏析などの接合強さに悪
影響を及ぼすことのないTi入り複合ろう材及び
その製造方法を提供せんとするものである。
(発明の構成)
本発明のTi入り複合ろう材は、Ag−Cu合金中
にTiが単体金属の状態にして均一に分散してい
るものであり、その製造方法は、Tiの粒とAg−
Cu合金の粒とを、その組成比に応じた割合で混
合し、これを圧縮成形、焼結を複数回繰り返した
後、引抜加工又は圧延加工の塑性加工して線又は
板状の素材を得るものである。特に複数回の圧縮
成形、焼結を繰り返すことを含むこの方法にする
ことにより、TiはAg−Cu合金ろう中に単体金属
の状態にて均一分散しているため、Tiの金属間
化合物が生じない。仮に生じたとしてもTiの表
面層のみであるため、塑性加工性を失うことな
く、塑性加工即ち押出し後の素材を引抜加工又は
圧延加工で容易に所定の寸法に仕上げることが出
来るものである。また、圧縮成形、焼結を複数回
繰り返すことによつて、より一層微細な繊維状に
分散したTi入り複合ろう材となるものである。
このTi入り複合ろう材を用いてTi、Ti合金又は
セラミツクスをろう付した時に、Tiが均一にAg
−Cu合金中に分散しているため、短時間に溶融
合金化が完了し、ろう付後の組織も偏析が極めて
少なく、接合強さも従来のものに比し向上したも
のが得られる。
次に本発明によるTi入り複合ろう材及びその
製造方法の効果を明瞭ならしめるために具体的な
実施例と従来例について説明する。
(実施例)
平均粒径1mmのTiとAg−Cu28%とを5:95の
割合で混合し、これを50φmmの金型に充填し、
30tonに圧縮成形した後、Ar雰囲気中730℃で1
時間焼結し、更に圧縮成形を70、100tonと増して
圧縮、焼結を繰り返した後、150tonの熱間圧縮成
形を行つた材料を押出により12φmmの線素材を得
た。これを引抜と焼なましの繰り返しにより3φ
mmとなつたところで、圧延加工により幅4.3mm、
厚さ0.3mmのテープを得た。
(従来例)
厚さ1.05mm、幅7mmのTiテープの両面に厚さ
4.5mm、幅7mmのAg−Cu28%のテープを溶接によ
り接合してサンドイツチ状テープとし、これを焼
なまし、圧延を繰り返して厚さ0.3mmとした後、
最終仕上げとしてスリツターにより幅4.3mmのテ
ープを得た。
これらのテープをろう材として2mm×1.5mm角
のTi棒を重ね継手としてろう付し、その時の断
面組識の顕微鏡による偏析状態の観察及び接合強
さの比較試験をしたところ、下記の表のような結
果を得た。
(Industrial Application Field) The present invention relates to a Ti-containing composite brazing material used for Ti, Ti alloys, ceramics, etc., and a method for manufacturing the same. (Prior art and its problems) Conventionally, Ti-containing noble metal solders have been alloyed with Ti.
Plastic working is difficult due to the formation of intermetallic compounds between the alloy and various metals, so in order to manufacture titanium-containing solder, alloy powder is obtained by atomizing molten metal, or a precious metal alloy is used as an intermediate layer and Ti is added to the surface of the alloy.
Or, conversely, plates or tapes were used in which titanium was used as an intermediate layer and the surface was clad with a noble metal alloy. However, the Ti-containing powder brazing filler metal obtained by the atomization method has limited uses due to its shape, and has not been able to satisfy the needs of many users. On the other hand, although composite brazing filler metals made of Ti and precious metal alloys are effective in terms of plastic workability, it takes time for Ti and precious metal alloys to melt and form an alloy during brazing. In the past, there was a problem of segregation. (Objective of the Invention) The present invention has been made to solve the above problems, and is easy to plastically work, completes alloying in a short time during brazing, and even after alloying.
The present invention aims to provide a Ti-containing composite brazing filler metal whose structure is uniform and which does not adversely affect bonding strength such as segregation, and a method for producing the same. (Structure of the Invention) The Ti-containing composite brazing filler metal of the present invention is one in which Ti is uniformly dispersed in an Ag-Cu alloy in the form of a single metal, and the manufacturing method is such that Ti grains and Ag-
Cu alloy grains are mixed in proportions according to their composition ratios, compression molded and sintered multiple times, and then plastically processed by drawing or rolling to obtain a wire or plate-shaped material. It is something. In particular, by using this method, which involves repeating compression molding and sintering multiple times, Ti is uniformly dispersed in the Ag-Cu alloy braze in the form of a single metal, resulting in Ti intermetallic compounds. do not have. Even if it were to occur, it would only be a surface layer of Ti, so the material after plastic working, that is, extrusion, could be easily finished to a predetermined size by drawing or rolling without losing plastic workability. In addition, by repeating compression molding and sintering multiple times, a Ti-containing composite brazing material dispersed in finer fibers can be obtained.
When this Ti-containing composite brazing filler metal is used to braze Ti, Ti alloys, or ceramics, the Ti is uniformly mixed with Ag.
- Since it is dispersed in the Cu alloy, molten alloying can be completed in a short time, the structure after brazing has extremely little segregation, and the joint strength is improved compared to conventional ones. Next, specific examples and conventional examples will be described in order to clarify the effects of the Ti-containing composite brazing filler metal and the manufacturing method thereof according to the present invention. (Example) Ti with an average particle size of 1 mm and Ag-Cu28% were mixed at a ratio of 5:95, and this was filled into a 50φmm mold.
After compression molding to 30 tons, it was heated to 1 at 730℃ in an Ar atmosphere.
After sintering for a time, increasing compression molding to 70 and 100 tons, and repeating compression and sintering, 150 tons of hot compression molded material was extruded to obtain a wire material of 12φmm. By repeating drawing and annealing, this
mm, the width is changed to 4.3 mm by rolling process.
A tape with a thickness of 0.3 mm was obtained. (Conventional example) Thickness on both sides of Ti tape with thickness of 1.05mm and width of 7mm
Ag-Cu28% tapes of 4.5 mm and width 7 mm were joined by welding to form a sandwich-shaped tape, which was annealed and rolled repeatedly to a thickness of 0.3 mm.
As a final finish, a tape with a width of 4.3 mm was obtained using a slitter. These tapes were used as a brazing material to braze Ti rods of 2 mm x 1.5 mm square as lap joints, and the cross-sectional structure was observed under a microscope for segregation and a joint strength comparison test was conducted, as shown in the table below. I got similar results.
【表】
上記の表から明らかなように本発明のろう材は
従来のろう材に比べ接合強さが大きく、ろう付後
の偏析も少ないことが判る。
(発明の効果)
以上説明した如く本発明のろう材は、Ag−Cu
合金中に単体金属の状態にしてTiが均一に分散
しているので、ろう付時に合金化しやすく、ろう
付後の偏析も少なく接合強さの大きいものが得ら
れる効果がある。また本発明の方法は、金属間化
合物を作らないので、塑性加工が容易で如何なる
形状のろう材も簡単に作れる効果がある。[Table] As is clear from the above table, the brazing filler metal of the present invention has greater bonding strength than conventional brazing filler metals, and has less segregation after brazing. (Effect of the invention) As explained above, the brazing filler metal of the present invention has Ag-Cu
Since Ti is uniformly dispersed in the alloy in the form of a single metal, it is easy to form an alloy during brazing, and there is little segregation after brazing, resulting in a high bonding strength. Furthermore, since the method of the present invention does not produce intermetallic compounds, plastic working is easy and brazing filler metal of any shape can be easily produced.