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JPH0447719B2 - - Google Patents
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JPH0447719B2 - - Google Patents

Info

Publication number
JPH0447719B2
JPH0447719B2 JP17425886A JP17425886A JPH0447719B2 JP H0447719 B2 JPH0447719 B2 JP H0447719B2 JP 17425886 A JP17425886 A JP 17425886A JP 17425886 A JP17425886 A JP 17425886A JP H0447719 B2 JPH0447719 B2 JP H0447719B2
Authority
JP
Japan
Prior art keywords
pyrolysis
tube
pyrolysis tube
grooves
yield
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP17425886A
Other languages
Japanese (ja)
Other versions
JPS6211797A (en
Inventor
Masaru Yamato
Yoshuki Hiramatsu
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Idemitsu Petrochemical Co Ltd
Original Assignee
Idemitsu Petrochemical Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Idemitsu Petrochemical Co Ltd filed Critical Idemitsu Petrochemical Co Ltd
Priority to JP17425886A priority Critical patent/JPS6211797A/en
Publication of JPS6211797A publication Critical patent/JPS6211797A/en
Publication of JPH0447719B2 publication Critical patent/JPH0447719B2/ja
Granted legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F1/00Tubular elements; Assemblies of tubular elements
    • F28F1/10Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
    • F28F1/40Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only inside the tubular element

Landscapes

  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Geometry (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)

Description

【発明の詳細な説明】[Detailed description of the invention]

〔産業上の利用分野〕 本発明は、炭化水素の熱分解によりエチレン、
プロピレン、その他の有用なオレフインを製造す
るために好適な炭化水素の熱分解管に関する。 〔背景技術とその問題点〕 一般に、炭化水素の熱分解によるオレフインの
製造には、熱分解管を内蔵した熱分解炉を用い、
炭化水素を800〜950℃に昇温して熱分解した後、
急冷する方法が採用されている。この場合、熱分
解管内の流体への伝熱効率を高めるため、熱分解
管の内面や外面にフインあるいは隆起部を設けた
り、管を楕円形にする等種々の工夫がなされてい
る。また、オレフインの収率、特に有用なエチレ
ンの収率の向上を図るため、熱分解管内での滞留
時間を短くし、かつ、可及的速やかに冷却する等
の工夫がなされている。 しかしながら、反応条件を厳しくして転化率を
向上させようとすれば、熱分解管内への生成コー
クスの付着が著しくなり、この付着コークスの除
去操作を頻繁に行う必要が生じ、いずれにしても
従来は、熱分解方法全体の効率を向上させること
のできる熱分解管の開発が望まれていた。 〔発明の目的〕 本発明の目的は、オレフインの収率が高く、熱
分解管内へのコークス析出が少なく、連続運転可
能な期間が長く、しかもデコーキングを要する時
間を短縮できて熱分解装置全体の操業率を向上で
きる炭化水素の熱分解に供せられる熱分解管を提
供するにある。 〔問題点を解決するための手段および作用〕 本発明は、ナフサ乃至重質軽油を800〜950℃に
昇温しつつ熱分解させてオレフインを製造する際
に用いられる炭化水素の熱分解管において、その
平均内径が15〜45mmであり、かつ、管内面の形状
が横断面において半円弧状の凹凸を連続させて波
形をなす5〜10個の溝を有し、これらの溝が管の
長手方向に5〜20度の傾斜角度をもつらせん状に
形成されるようにして前記目的を達成しようとす
るものである。 従つて、伝達効率を上げられるからオレフイン
の収率を向上できるとともに熱分解管内へのコー
クスの析出が軽微で熱分解装置全体の操業率を飛
躍的に向上させることができる。 〔実施例〕 本発明に係る炭化水素の熱分解管の実施例を図
面を参照しながら詳細に説明する。この実施例は
第1図、第2図に示され、また、第3図には、本
実施例に用いられる熱分解装置の概略構成が示さ
れている。この第3図において、熱分解炉10は
バーナ12を有するとともに、複数本、例えば12
本の直管式熱分解管14を備えている。これらの
熱分解管14の入口側は入口ヘツダ16により連
結されるとともに、出口側は出口ヘツダ18によ
り各4本づつ連結され、入口ヘツダ16には原料
供給管20が、各出口ヘツダ18には炉外におい
てそれぞれ急冷器22が接続されている。 前記原料供給管20にはそれぞれ炭化水素およ
び水蒸気が供給され、これらの原料は供給管20
に設けられた予熱器24,26によりそれぞれ予
熱された後入口ヘツダ16に供給されるようにな
つている。 前記各熱分解管14の横断面は、第1図に示さ
れるように、管内面の形状が半円弧状の凹凸を連
続させて波形をなす複数条の溝14Aを有し、こ
れらの各溝14Aは、第2図に示されるように、
管長手方向に傾斜角度α、ピツチPのらせん状に
形成されている。このような形状の熱分解管14
の具体的な構成は、材質がニツケル・クロム合金
のASTM規格HPからなり、外径D0=47.6mm、溝
底部間直径d1=32.35mm、凸部間直径d2=23.1mmと
され、従つて、平均内径DA=27.7mm、溝深さh=
4.62mm、最小肉厚t=7.63mmとされ、また、溝数
8、溝傾斜角度α=10度、溝ピツチP=400mm、
各直管式熱分解管長さL(第3図参照)=11mとさ
れ、この熱分解管14を12本用いて熱分解を行つ
た。ここにおいて、平均内径DAとは、熱分解管
14の外径D0から肉厚の最大(t+h)、最小
(t)の平均値の2倍を引いた値、もしくは、溝
底部間直径d1と凸部間直径d2との平均値をいう。
なお、実測内円周S=124mmと平均内径円周C=
π・DA=86.978とから拡面率S/Cを計算すると
S/C=1.426となり原料の接触面積が大幅に増
加していることが判る。 炭化水素の原料としては、第1表に示す性状の
ナフサ、バキユーム、ガスオイル(減圧軽油)お
よび水添脱硫ガスオイルを用いた。
[Industrial Application Field] The present invention produces ethylene,
The present invention relates to a hydrocarbon pyrolysis tube suitable for producing propylene and other useful olefins. [Background technology and its problems] Generally, a pyrolysis furnace with a built-in pyrolysis tube is used to produce olefins by pyrolysis of hydrocarbons.
After heating the hydrocarbons to 800-950℃ and thermally decomposing them,
A rapid cooling method is used. In this case, various measures have been taken to increase the efficiency of heat transfer to the fluid within the pyrolysis tube, such as providing fins or ridges on the inner or outer surface of the pyrolysis tube, or making the tube elliptical. In addition, in order to improve the yield of olefin, especially the yield of useful ethylene, efforts have been made to shorten the residence time in the pyrolysis tube and cool it as quickly as possible. However, if you try to improve the conversion rate by tightening the reaction conditions, the coke produced in the pyrolysis tube will adhere to the inside of the pyrolysis tube, and it will be necessary to remove the adhering coke frequently. It has been desired to develop a pyrolysis tube that can improve the efficiency of the entire pyrolysis process. [Objectives of the Invention] The objects of the present invention are to achieve a high yield of olefin, less coke precipitation in the pyrolysis tube, a long period of continuous operation, and shorten the time required for decoking, so that the entire pyrolysis equipment can be improved. The object of the present invention is to provide a pyrolysis tube that can be used for pyrolysis of hydrocarbons and can improve the operating rate of the pyrolysis tube. [Means and effects for solving the problems] The present invention provides a hydrocarbon pyrolysis tube used when producing olefin by pyrolyzing naphtha or heavy gas oil while raising the temperature to 800 to 950°C. , its average inner diameter is 15 to 45 mm, and the shape of the inner surface of the tube has 5 to 10 grooves in the cross section that are continuous semicircular arc-shaped unevenness to form a wave shape, and these grooves extend along the length of the tube. The purpose is to achieve the above object by forming a helical shape with an inclination angle of 5 to 20 degrees in the direction. Therefore, since the transfer efficiency can be increased, the yield of olefin can be improved, and the precipitation of coke in the pyrolysis tube is slight, so that the operating efficiency of the entire pyrolysis apparatus can be dramatically improved. [Example] An example of the hydrocarbon pyrolysis tube according to the present invention will be described in detail with reference to the drawings. This embodiment is shown in FIGS. 1 and 2, and FIG. 3 shows a schematic configuration of a pyrolysis apparatus used in this embodiment. In FIG. 3, the pyrolysis furnace 10 has a plurality of burners 12, for example, 12 burners.
It is equipped with a straight pyrolysis tube 14. The inlet sides of these pyrolysis tubes 14 are connected by an inlet header 16, and the outlet sides are connected by four outlet headers 18 each. A quencher 22 is connected outside the furnace. Hydrocarbons and steam are supplied to the raw material supply pipe 20, respectively, and these raw materials are supplied to the raw material supply pipe 20.
The heat is supplied to the inlet header 16 after being preheated by preheaters 24 and 26 provided in the respective parts. As shown in FIG. 1, the cross section of each of the pyrolysis tubes 14 has a plurality of grooves 14A in which the inner surface of the tube has a continuous semicircular arc-shaped unevenness to form a waveform. 14A, as shown in FIG.
It is formed in a spiral shape with an inclination angle α and a pitch P in the longitudinal direction of the pipe. Pyrolysis tube 14 having such a shape
The specific structure is made of ASTM standard HP made of a nickel-chromium alloy, and the outer diameter D 0 = 47.6 mm, the diameter between the groove bottoms d 1 = 32.35 mm, and the diameter between the protrusions d 2 = 23.1 mm. Therefore, average inner diameter D A = 27.7 mm, groove depth h =
4.62 mm, minimum wall thickness t = 7.63 mm, number of grooves is 8, groove inclination angle α = 10 degrees, groove pitch P = 400 mm,
The length L of each straight pyrolysis tube (see Figure 3) was 11 m, and 12 of these pyrolysis tubes 14 were used to carry out pyrolysis. Here, the average inner diameter D A is the value obtained by subtracting twice the average value of the maximum (t + h) and minimum (t) wall thickness from the outer diameter D 0 of the pyrolysis tube 14, or the diameter between the groove bottoms d 1 and the inter-convex diameter d2 .
In addition, the actual inner circumference S = 124 mm and the average inner circumference C =
When the area expansion ratio S/C is calculated from π・D A =86.978, S/C=1.426, which shows that the contact area of the raw materials has increased significantly. As raw materials for hydrocarbons, naphtha, baqueum, gas oil (vacuum gas oil) and hydrodesulfurized gas oil having the properties shown in Table 1 were used.

【表】【table】

【表】 このような条件で熱分解を続けることにより、
熱分解管14内にコーキングが生じ、管内の圧力
損失が増大し、かつ、熱分解管14の伝熱効果が
低下して熱分解管14の外表面温度が上昇した。
この温度が1092℃に達したところで、熱分解管1
4の強度ならびに寿命を考慮して熱分解を中断
し、デコーキングを行つた。熱分解管14の外表
面温度の限界と、熱分解管14内の圧力損失とは
相関関係があるので、圧力損失の増大の特定値を
以て熱分解中断の目安とし、この特定値を用いた
場合の熱分解の連続運転可能な期間を求めた値を
第3表に示す。
[Table] By continuing thermal decomposition under these conditions,
Coking occurred inside the pyrolysis tube 14, the pressure loss inside the tube increased, the heat transfer effect of the pyrolysis tube 14 decreased, and the outer surface temperature of the pyrolysis tube 14 increased.
When this temperature reaches 1092℃, pyrolysis tube 1
Considering the strength and life of No. 4, thermal decomposition was interrupted and decoking was performed. Since there is a correlation between the outer surface temperature limit of the pyrolysis tube 14 and the pressure loss inside the pyrolysis tube 14, a specific value of increase in pressure loss is used as a guideline for stopping pyrolysis, and when this specific value is used. Table 3 shows the values for the period during which continuous thermal decomposition operation is possible.

【表】 また、この場合の熱分解生成物の収率を比較例
と対比させて第4表中に示す。ここに比較例は、
熱分解管として、外径39.9mm、内径26.9mmの内外
径同芯の平滑円管を用いる他は、前記実施例と同
条件でナフサの熱分解を行い、熱分解管の表面温
度が1092度に達したときデコーキングを行つた。
このデコーキングに要した時間は約10時間であつ
た。この場合の連続運転可能な期間は13日であつ
た。
[Table] The yield of the thermal decomposition product in this case is also shown in Table 4 in comparison with the comparative example. Here is a comparative example:
Naphtha was pyrolyzed under the same conditions as in the previous example, except that a smooth circular tube with an outer diameter of 39.9 mm and an inner diameter of 26.9 mm and concentric inner and outer diameters was used as the pyrolysis tube, and the surface temperature of the pyrolysis tube was 1092 degrees. When it reached , decoking was performed.
The time required for this decoking was approximately 10 hours. In this case, the period during which continuous operation was possible was 13 days.

【表】 以上の実施例ならびに比較例から、本発明の熱
分解管14を用いた熱分解方法によれば、コーキ
ングを著しく抑制することができて熱分解装置全
体の操業率を向上でき、かつ、オレフイン特にエ
チレンの収率を向上できることが判る。これら収
率向上の数値は小さいが、通油量が大であるか
ら、その経済的効果は大である。 次に、上記実施例における性状と同一のナフサ
を原料炭化水素とし、熱分解条件を同一としかつ
同様な熱分解生成物の収率を得るよう運転した場
合について、熱分解管の溝傾斜角度をパラメータ
とした圧力損失と連続運転期間およびデコーキン
グ時間を第5表に示す。なお、デコーキング所要
時間とは熱分解管内に温度1000℃のスチームを流
し水性ガス化反応を行わせ管内のコークスを除去
するのに要した時間である。
[Table] From the above examples and comparative examples, it is clear that according to the pyrolysis method using the pyrolysis tube 14 of the present invention, coking can be significantly suppressed and the operating rate of the entire pyrolysis equipment can be improved. It can be seen that the yield of olefins, especially ethylene, can be improved. Although the numerical value of these improvements in yield is small, since the amount of oil passed is large, the economic effect is large. Next, the groove inclination angle of the pyrolysis tube was determined for the case where naphtha having the same properties as in the above example was used as the feedstock hydrocarbon, the pyrolysis conditions were the same, and the operation was performed to obtain the same yield of pyrolysis products. Table 5 shows the pressure loss, continuous operation period, and decoking time as parameters. Note that the time required for decoking is the time required to flow steam at a temperature of 1000° C. into the pyrolysis tube to perform a water gasification reaction and remove coke inside the tube.

〔発明の効果〕〔Effect of the invention〕

本発明は、オレフインの収率が高く、熱分解管
内へのコークス析出が少なく、連続運転可能な期
間が長く、しかもデコーキングを要する時間を短
縮できて熱分解装置全体の操業率を向上できる優
れた効果を有する。
The present invention is advantageous in that it has a high yield of olefin, less coke precipitation in the pyrolysis tube, a long period of continuous operation, and can shorten the time required for decoking, improving the operating rate of the pyrolysis equipment as a whole. It has a good effect.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本発明に係る炭化水素の熱分解管の一
実施例を示す拡大横断面図、第2図は同じく第1
図の熱分解管における一条の溝形状を示す管内面
展開模式図、および第3図は同じく熱分解炉の概
略構成図である。 10……熱分解炉、14……熱分解管、14A
……溝、20……原料供給管。
FIG. 1 is an enlarged cross-sectional view showing one embodiment of the hydrocarbon pyrolysis tube according to the present invention, and FIG.
FIG. 3 is a schematic developed view of the inner surface of the pyrolysis tube showing the shape of a single groove in the pyrolysis tube, and FIG. 3 is a schematic configuration diagram of the pyrolysis furnace. 10...Pyrolysis furnace, 14...Pyrolysis tube, 14A
... Groove, 20 ... Raw material supply pipe.

Claims (1)

【特許請求の範囲】[Claims] 1 ナフサ乃至重質軽油を800〜950℃に昇温しつ
つ熱分解させてオレフインを製造する際に用いら
れる炭化水素の熱分解管において、その平均内径
が15〜45mmであり、かつ、管内面の形状が横断面
において半円弧状の凹凸を連続させて波形をなす
5〜10個の溝を有し、これらの溝が管の長手方向
に5〜20度の傾斜角度をもつらせん状に形成され
ていることを特徴とする炭化水素の熱分解管。
1. In a hydrocarbon pyrolysis tube used to produce olefin by thermally decomposing naphtha or heavy gas oil while raising the temperature to 800 to 950°C, the average inner diameter is 15 to 45 mm, and the inner surface of the tube is The cross section has 5 to 10 corrugated grooves with continuous semicircular irregularities, and these grooves are formed in a spiral shape with an inclination angle of 5 to 20 degrees in the longitudinal direction of the tube. A hydrocarbon pyrolysis tube characterized by:
JP17425886A 1986-07-24 1986-07-24 Thermal decomposition pipe for hydrocarbon Granted JPS6211797A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP17425886A JPS6211797A (en) 1986-07-24 1986-07-24 Thermal decomposition pipe for hydrocarbon

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP17425886A JPS6211797A (en) 1986-07-24 1986-07-24 Thermal decomposition pipe for hydrocarbon

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
JP140482A Division JPS58132081A (en) 1982-01-08 1982-01-08 Thermal cracking of hydrocarbon

Publications (2)

Publication Number Publication Date
JPS6211797A JPS6211797A (en) 1987-01-20
JPH0447719B2 true JPH0447719B2 (en) 1992-08-04

Family

ID=15975487

Family Applications (1)

Application Number Title Priority Date Filing Date
JP17425886A Granted JPS6211797A (en) 1986-07-24 1986-07-24 Thermal decomposition pipe for hydrocarbon

Country Status (1)

Country Link
JP (1) JPS6211797A (en)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2069702A1 (en) * 2006-09-13 2009-06-17 ExxonMobil Chemical Patents Inc. Quench exchanger with extended surface on process side
MX386697B (en) 2014-01-21 2025-03-19 Janssen Pharmaceutica Nv Combinations comprising positive allosteric modulators or orthosteric agonists of metabotropic glutamatergic receptor subtype 2 and their use
WO2017007649A1 (en) 2015-07-09 2017-01-12 Sabic Global Technologies B.V. Minimizing coke formation in a hydrocarbon cracker system
CN109072090B (en) 2016-04-12 2021-03-16 巴斯夫安特卫普股份有限公司 Reactor for cracking furnace
JP2023123051A (en) * 2022-02-24 2023-09-05 三菱ケミカル株式会社 Method of resuming operation of pyrolysis furnace

Also Published As

Publication number Publication date
JPS6211797A (en) 1987-01-20

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