JPH0451136B2 - - Google Patents

Description

[Detailed Description of the Invention] [Industrial Application Field] The invention of this application relates to a method for taking out baked confectionery such as rice crackers, and a device for taking out the same.

[Conventional technology]

Traditionally, the methods for taking out baked goods of this type include scooping the baked goods on the baking mold that is taken out of the baking oven with a scraper, or using an adsorbent to take out the baked goods on the baking mold that is being taken out of the baking oven. I was just sucking it up.

In addition, this type of device for taking out baked confectionery is equipped with a scooping machine on each side for taking out the baked confectionery on the baking mold that is taken out from the inside of the baking oven, Each was equipped with a suction machine on the extraction side.

[Problem that the invention seeks to solve]

However, in the method of taking out baked confectionery by scooping it with a scooper, and in the device for taking out baked confectionery equipped with a scooping machine, the baking mold is engraved with a concavo-convex pattern in order to give the concave-convex pattern to the baked confectionery. In particular, there was a problem in that it was difficult to scoop the baked confectionery from the baking mold with a scaler, and there was also a problem in that the baked confectionery was difficult to peel off from the mold when scooped only with the scaler.

Furthermore, even in the method of taking out baked confectionery by sucking it up with an absorbent, and in the device for taking out baked confectionery equipped with a suction device, it is difficult for the baked confectionery to peel off from the baking mold simply by sucking up the baked confectionery from the baking mold with the suction body. I had an issue.

Therefore, the baked confectionery dispensing method and device thereof according to the invention of this application are intended to solve the problems of the above-mentioned conventional baked confectionery dispensing method and device.

[Means to solve the problem]

Therefore, the method of the invention according to claim 1 of this application includes: (a) scooping the tip of the baked confectionery on the baking mold carried out from the inside of the baking oven with a scraper; a step of holding the tip of the baked confectionery between the scalper and the finger; c. a step of lifting the baked confectionery from the baking mold by rotating the finger of the scheduler; d) lifting the finger from the tip of the baked confectionery; The method includes the steps of releasing the tip of the baked confectionery between the scaler and the finger and returning the baked confectionery to the baking mold.

Furthermore, the method of the invention according to claim 2 of this application includes each step according to claim 1, and
The baked confectionery returned to the baking mold in step d is sucked up from the baking mold and transferred.

Further, in the device according to claim 3 of this application, the base end of the first rotating arm 23 is fixed to one end of the large support shaft 24, and the rotating end of the arm 23 is fixed to the first upper and lower rod 25. The base end of the second rotating arm 28 is fixed to the other end of the first support shaft 24, and the rotating end of the arm 28 is pivotally supported to one end of the connecting rod 29. The other end of the rod 29 is pivotally supported on a third rotating arm 30, the base end of the third rotating arm 30 is pivotally supported on the fixed frame 27, and the rotating end of the arm 30 is pivoted on a second support shaft 31. A fourth rotating arm 3 is mounted on one end of the supporting shaft 31.
At the same time, a cam follower 33 is pivotally supported on the rotating end of the arm 32. On the other hand, a guide cam plate 35 is fixed to the second upper and lower rods 34, and the cam follower 33 and the guide cam plate 35 are fixed to each other. The cam groove 35a is arranged to slide, and the base end of the fifth rotating arm 36, the base end of the scheduler 37..., and the lower end of the support base 38 are fixed to the second support shaft 31, respectively. A moving/rotating mechanism 21;
A third support shaft 40 is pivotally supported on the fifth rotating arm 36, a piston engine 42 is pivotally supported on the support stand 38, and a base of a sixth rotating arm 44 is attached to the tip of the piston rod 43 of the piston engine 42. The end of the arm 44 is pivotally supported, and the rotating end of the arm 44 is fixed to the third support shaft 40, and furthermore, it is positioned above the tips of each of the schedulers 37 fixed to the second support shaft 31. A finger 45 is attached to the third support shaft 40...
The scheduler 37 of the scheduler movement/rotation mechanism 21 and the finger rotation mechanism 2
2 fingers 45 . . . are each equipped with a mold release machine 8 disposed on the take-out side of each baked confectionery 6 .

Further, the device of the invention according to claim 4 of this application is provided with the mold release machine 8 according to claim 3, and also moves a plurality of adsorbents 47 attached to the fixed bar 46 to the piston rod 4 of the piston engine 48.
The suction device 9 is provided with a suction device 9 which is moved up and down by the reciprocating movement of the piston rod 9 and moved left and right by the reciprocating movement of the piston rod 51 of the piston engine 50.

[Effect]

The invention of this application has the following effects because the above means are implemented.

That is, in the invention set forth in claim 1, by each of the above steps, and in the apparatus set forth in claim 2, provided with the mold release machine 8, the baked confectionery is easily peeled off from the baking mold. .

Further, in the method according to the third aspect of the invention, the baked confectionery is produced by each of the above steps, and in the apparatus according to the fourth aspect of the invention, the mold release machine 8 and the suction machine 9 are provided. It will easily peel off from the baking mold and will not lose its shape.

〔Example〕

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, the baked confectionery removal method and device of the invention of this application will be explained based on drawings showing examples.

FIGS. 1 and 2 show an overall view of a confectionery baking apparatus used to carry out the baked confectionery removal method and apparatus of the invention of this application.

Reference numeral 1 denotes a machine base, which is equipped with a baking pot 4 for heating a baking mold 3 engraved with a confectionery shape 2 from above and below, and a conveyor 5 for conveying the baking mold 3 into the baking pot 4. There is. A confectionery dough serving machine 7 is installed on the machine stand 1 on the side of carrying the baking mold 3 into the baking pot 4. Furthermore, the machine stand 1 on the side of carrying out the baking mold 3 from the baking oven 4 is equipped with a mold release machine 8 for the baked confectionery 6 and a suction machine 9 for the baked confectionery 6. Further, a bending machine 10 for the baked confectionery 6 is installed adjacent to the suction machine 9. Furthermore, the machine stand 1 on the side where the baking mold 3 is taken out from the baking pot 4 is equipped with an oil wiper 60 for the baking mold 3.

The confectionery baking apparatus is configured to use a serving machine 7 to place confectionery dough onto a baking mold 3 engraved with a confectionery shape 2, to transport the baking mold 3 into a baking pot 4 by a conveyor 5, and to place the baking mold in the baking pot 4. After the baking mold 3 is removed from the baking pot 4, the baked confectionery 6 is picked up from the baking mold 3 by the demolding machine 8 and returned to the baking mold 3 instantly.The baked confectionery 6 is removed by the adsorption machine 9. An oil wiping machine 60 that sucks up the oil from the baking mold 3 and transfers it to the recurving machine 10.
The following steps are performed: wiping the baking mold 3 into which the baked confectionery 6 has been sucked up with oil, and shaping the baked confectionery 6 into a recurved shape using the recurving machine 10 and cooling it.

Inside the baking pot 4, as shown in FIG. 3, electric heaters 11, 11 are provided at the top and bottom of the baking pot 4, respectively, in order to heat the baking mold 3 conveyed in the baking pot 4 from above and below. It is provided.

The conveyor 5 has an outbound rail 13a and a return rail 13b spanned between the gear 12a and the gear 12b, and only the outbound rail 13a is connected to the baking pot 4.
It is located inside.

In this embodiment, as shown in FIGS. 4 and 5, the baking mold 3 has a plurality of sea bream-shaped confectionery shapes 2 engraved in one mold, and a large number of these are engraved between the gears 12a and 12b. They are arranged in parallel. Then, the baking mold 3 located at the gear 12a is hooked onto the gear 12a and pushed out onto the outgoing rail 13a, and a large number of baking molds 3 are pressed against each other to form the outgoing rail 13a.
proceed. Furthermore, the baking mold 3 hooked on the gear 12b and pushed out onto the return rail 13b is
As shown in FIG. 1, it is hooked on the hook 15 of the return machine 14 and retreats along the return rail 13b, returning to the position of the gear 12a. In the return machine 14 shown in this embodiment, a chain 17 is stretched between a gear 16a and a gear 16b, and the hanging body 15 is attached to the chain 17.

The serving machine 7 pushes out confectionery dough put into a hopper 18 with a piston 19, and arranges it from a nozzle 20 onto the baking mold 3 located above the gear 12a.

As shown in FIGS. 6 to 10, the mold release machine 8 is composed of a scheduler moving and rotating mechanism 21 and a finger rotating mechanism 22.

First, the scheduler moving and rotating mechanism 21 is constructed as follows. That is, the base end of the first rotating arm 23 is fixed to the first support shaft 24 at one end, and the rotating end of the arm 23 is fixed to the first vertical rod 25.
It is pivoted at the upper end of the The first support shaft 24 is supported by a bearing 26 and suspended from a fixed frame 27 . Further, the first vertical rod 25 is configured to move up and down by a suitable drive device (not shown). and,
The base end of the second rotating arm 28 is fixed to the other end of the first support shaft 24, and the rotating end of the arm 28 is pivotally supported on one end of the connecting rod 29. moreover,
The other end of the rod 29 is pivotally supported on a third rotating arm 30, the base end of the third rotating arm 30 is pivotally supported on the fixed frame 27, and the rotating end of the arm 30 is pivoted on a second pivot. It is pivoted on 31. Further, the base end of a fourth rotating arm 32 is fixed to one end of the support shaft 31, and a cam follower 33 is pivotally supported at the rotating end of the fourth arm 32. On the other hand, the second upper and lower rod 3
A guide cam plate 35 is fixed to the upper end of the cam follower 33 and the cam groove 35 of this guide cam plate 35.
a is arranged so as to slide (see FIGS. 6 and 9). Further, the base end of the fifth rotating arm 36, the base ends of the schedulers 37, and the lower end of the support base 38 are fixed to the second support shaft 31 (see FIGS. 9 and 10).

Next, the finger rotation mechanism 22 is configured as follows. That is, the fifth rotating arm 3
A third support shaft 40 is rotatably supported by a bearing 39 provided approximately at the center of the arm 6, and a roller 41 is attached to the tip of the arm 36. Then, the support stand 38
A piston engine 42 is pivotally supported at the piston engine 42, and the base end of a sixth rotating arm 44 is pivotally supported at the tip of a piston rod 43 of the piston engine 42, and the rotating end of the sixth arm 44 is connected to the third support shaft. It's stuck at 40. Furthermore, fingers 45 are fixed to the third support shaft 40 so as to be located above the tips of the shapers 37 fixed to the second support shaft 31 (see FIGS. 9 and 10). reference).

Moreover, the scheduler 37 of the stopper moving/rotating mechanism 21 and the finger 45 of the finger rotating mechanism 22 are used to take out the baked confectionery 6 on the baking mold 3 carried out from the baking oven 4. It is placed on the side (see Figure 6).

Then, the mold release machine 8 removes the tip of the baked confectionery 6 on the baking mold 3 that is carried out from the baking oven 4 into a scraper 3.
scoop the baked confectionery 6 scooped with the scooper 37 with the finger 45, and sandwich the tip of the baked confectionery 6 between the scooper 37 and the finger 45.
By rotating 5, the baked goods 6 are placed in the baking mold 3.
The following steps are performed: lifting the fingers 45 from the tip of the baked confectionery 6, releasing the tip of the baked confectionery 6 between the scraper 37 and the fingers 45, and returning the baked confectionery 6 to the baking mold 3.

That is, from the state shown in FIG.
rotates. Next, due to the rotation of the first support shaft 24, the rotation end of the second rotation arm 28 rotates as shown by arrow b. The rotation of the second rotation arm 28 pushes the connecting rod 29, and the rotation end of the third rotation arm 30 rotates in the direction of arrow c. Then, the cam follower 33 pivotally supported by the fourth rotating arm 32 moves toward the distal end of the guide cam plate 35 along the cam groove 35a of the guide cam plate 35. Then, the fifth rotating arm 36 fixed to the second support shaft 31
The rotating end of the scaler 37... rotates as shown by the arrow d, and guided by the roller 41, the tip of the scaler 37... enters the second confectionery-shaped end of the baking mold 3, as shown in FIG. The state shown in a is reached. In this case, if the shaper 37 is made to have elasticity, the tip of the shaper 37 will come into contact with the upper surface of the advancing baking mold 3 and slide on the upper surface of the baking mold 3 to form the confectionery shape 2. Because it goes into the end, Sketsper 37
...works more smoothly.

On the other hand, from the state shown in FIG. 7a, the piston engine 42
When the piston rod 43 is pushed out by the operation, the sixth rotating arm 44 pivotally supported at the tip of the piston rod 43 rotates in the direction of arrow e. The rotation of the arm 44 causes the third support shaft 40 to rotate. Further, due to the rotation of the third support shaft 40, the tips of the fingers 45... rotate and approach the tips of the scalpers 37.... As the baking mold 3 moves forward, the baked confectionery 6 is sandwiched between the fingers 45 and the scrapers 37, resulting in the state shown in FIG. 7b.

At this time, the first vertical rod 25 is further lowered and the second vertical rod 34 is also lowered, so that the rotary end of the third rotary arm 30 further rotates, and the fourth rotary arm 32 is rotated as before. The cam follower 33 that is pivotally supported further moves toward the distal end of the guide cam plate 35 along the cam groove 35a of the guide cam plate 35. Then, the rotating end of the fifth rotating arm 36 fixed to the second support shaft 31 and the tip of the scheduler 37 rotate upward to pick up the baked confectionery 6 from the baking mold 3, as shown in FIG. state.

When the piston engine 42 operates in this state and the piston rod 43 is pulled back, the tips of the fingers 45... rotate in the opposite direction to that described above and separate from the tips of the schedulers 37..., and these fingers The baked confectionery 6 sandwiched between the baking tray 45 and the scaler 37 is released and returned to the baking mold 3. Then, the first vertical rod 25 and the second vertical rod 34 rise, returning to the state shown in FIG. 6, and repeating the same operation.

The suction machine 9 moves a plurality of suction bodies 47, which are attached to a fixed bar 46 installed between the mold release machine 8 and the recursion machine 10, up and down by the reciprocating motion of a piston rod 49 of a piston engine 48. The piston rod 51 of the piston engine 50 is moved back and forth to move it left and right.

Then, the suction machine 9 performs the operation of sucking up the baked confectionery 6 returned to the baking mold in the demolding machine 8 from the baking mold 3 and transferring it.

The recurving machine 10 includes a plurality of male molds 54 attached to the entire circumference of a chain 53 extending between gears 52a and 52b, and a plurality of male molds 54 attached to the entire circumference of a chain 56 extending between gears 55a and 55b. A plurality of male molds 57 are placed one on top of the other.

The oil wiping machine 60 uses an appropriate crank mechanism so that the oil wiping tool 61 is pressed against the baking mold 3, moved away from the baking mold 3, and reciprocated up and down.

〔Effect of the invention〕

The baked confectionery removal method and apparatus of the invention of this application are configured as described above, and therefore have the following effects.

That is, in the method according to the first aspect of the invention, the baked confectionery 6 is removed from the baking mold 3 by the above-mentioned steps, and in the apparatus according to the second aspect of the invention, the mold release machine 8 is provided. Since it becomes easy to peel off, it can be taken out from the baking mold 3 by appropriate means without losing its shape, and the number of defective products can be reduced.

Furthermore, in the method of the invention as claimed in claim 3, the baked confectionery can be made into Since it is easier to peel off from the baking mold 3 and less likely to lose its shape, it is possible to reduce the number of defective products.

[Brief explanation of drawings]

FIG. 1 is a front view of a confectionery baking apparatus implementing the baked confectionery removal device of the invention of this application. FIG. 2 is a plan view of the confectionery baking apparatus. FIG. 3 is an enlarged sectional view taken along line A-A in FIG. 1. FIG. 4 is an explanatory diagram showing a state in which the baking mold is hooked on a gear and pushed out onto an outward rail. FIG. 5 is a plan view of the state shown in FIG. 4. FIG. 6 to FIG. 8 are explanatory diagrams showing the operating state of the mold release machine. FIG. 9 is a side view of the mold release machine in the state shown in FIG. 6. Figure 10 shows the 8th part of the mold release machine.
FIG. 3 is a plan view of the state shown in the figure. FIG. 11 is a side view of the recurving machine. 3... Baking mold, 4... Baking pot, 6... Baked sweets, 8
...Mold release machine, 9...Adsorption machine, 21...Sketcher movement and rotation mechanism, 22...Finger rotation mechanism,
23...First rotation arm, 24...First support shaft, 2
5...First upper and lower rods, 27...Fixed frame,
28...Second rotation arm, 29...Connection rod,
30...Third rotation arm, 31...Second support shaft, 3
2... Fourth rotating arm, 33... Cam follower, 34... First upper and lower rod, 35... Guide cam plate, 35a... Cam groove, 36... Fifth rotating arm, 37... Scheduler, 38 ...Support stand, 40
...Third spindle, 42...Piston engine, 43...
Piston rod, 44...Fifth rotating arm, 45
...Finger, 46...Fixed bar, 47...Adsorbent, 48...Piston engine, 49...Piston rod, 50...Piston engine, 51...Piston rod.

Claims (1)

[Scope of Claims] 1 a. A step of scooping up the tip of the baked confectionery on the baking mold carried out from the baking oven with a scalper, b. A step of pressing the tip of the baked confectionery scooped up with the scalper with a finger to place the tip of the baked confectionery between the scalper and the finger. (c) A step of lifting the baked confectionery from the baking mold by rotating the scaler and the fingers; (d) Lifting the fingers from the tip of the baked confectionery to remove the baked confectionery between the scaler and the fingers; A method for taking out baked confectionery comprising the following steps: releasing the tip of the confectionery and returning the baked confectionery to the baking mold. 2. Having each step according to claim 1,
A method for taking out baked confectionery, comprising the step of sucking up the baked confectionery returned to the baking mold in step d and transferring it from the baking mold. 3. The base end of the first rotating arm 23 is fixed to one end of the first support shaft 24, and the rotating end of the arm 23 is pivotally supported to the upper end of the first vertical rod 25, and the second rotating arm 28 is fixed. The base end is fixed to the other end of the first support shaft 24, the rotating end of the arm 28 is pivotally supported to one end of the connecting rod 29, and the other end of the rod 29 is fixed to the third rotating arm 30. The base end of the third rotating arm 30 is pivotally supported on the fixed frame 27, and the rotating end of the third rotating arm 30 is pivotally supported on the second support shaft 31. Quadruple arm 3
At the same time, a cam follower 33 is pivotally supported on the rotating end of the arm 32. On the other hand, a guide cam plate 35 is fixed to the second upper and lower rods 34, and the cam follower 33 and the guide cam plate 35 are fixed to each other. The cam groove 35a is arranged to slide, and the base end of the fifth rotating arm 36, the base end of the scheduler 37..., and the lower end of the support base 38 are fixed to the second support shaft 31, respectively. A moving/rotating mechanism 21;
A third support shaft 40 is pivotally supported on the fifth rotating arm 36, a piston engine 42 is pivotally supported on the support stand 38, and a base of a sixth rotating arm 44 is attached to the tip of the piston rod 43 of the piston engine 42. The end of the arm 44 is pivotally supported, and the rotating end of the arm 44 is fixed to the third support shaft 40, and furthermore, it is positioned above the tips of each of the schedulers 37 fixed to the second support shaft 31. A finger 45 is attached to the third support shaft 40...
The scheduler 37 of the scheduler movement/rotation mechanism 21 and the finger rotation mechanism 2
This baked confectionery takeout device is characterized in that it is equipped with a mold release machine 8 in which fingers 45 of 2 are placed on the respective takeout sides of the baked confectionery 6 on the baking mold 3 carried out from the inside of the baking oven 4. 4. The mold release machine 8 according to claim 3 is provided, and the plurality of adsorbents 47 attached to the fixed bar 46 are attached to the piston rod 4 of the piston engine 48.
9. A baked confectionery takeout device characterized by comprising a suction device 9 which is moved up and down by the reciprocating motion of the piston rod 51 of the piston engine 50 and horizontally moved by the reciprocating motion of the piston rod 51 of the piston engine 50.