JPH0451943B2 - - Google Patents
Info
- Publication number
- JPH0451943B2 JPH0451943B2 JP60092123A JP9212385A JPH0451943B2 JP H0451943 B2 JPH0451943 B2 JP H0451943B2 JP 60092123 A JP60092123 A JP 60092123A JP 9212385 A JP9212385 A JP 9212385A JP H0451943 B2 JPH0451943 B2 JP H0451943B2
- Authority
- JP
- Japan
- Prior art keywords
- separator
- sealed lead
- electrolyte
- acid battery
- battery
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000002253 acid Substances 0.000 claims description 20
- 239000000835 fiber Substances 0.000 claims description 13
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 12
- 239000000919 ceramic Substances 0.000 claims description 8
- 239000011245 gel electrolyte Substances 0.000 claims description 5
- 239000000377 silicon dioxide Substances 0.000 claims description 5
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 3
- 239000003792 electrolyte Substances 0.000 description 8
- 239000011521 glass Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- QAOWNCQODCNURD-UHFFFAOYSA-N sulfuric acid group Chemical group S(O)(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 5
- 238000007599 discharging Methods 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 235000012239 silicon dioxide Nutrition 0.000 description 3
- 239000003365 glass fiber Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 1
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 1
- 235000011613 Pinus brutia Nutrition 0.000 description 1
- 241000018646 Pinus brutia Species 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 239000011149 active material Substances 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000008151 electrolyte solution Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000011244 liquid electrolyte Substances 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/409—Separators, membranes or diaphragms characterised by the material
- H01M50/44—Fibrous material
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/409—Separators, membranes or diaphragms characterised by the material
- H01M50/431—Inorganic material
- H01M50/434—Ceramics
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M2300/00—Electrolytes
- H01M2300/0002—Aqueous electrolytes
- H01M2300/0005—Acid electrolytes
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Inorganic Chemistry (AREA)
- Cell Separators (AREA)
- Secondary Cells (AREA)
Description
【発明の詳細な説明】
産業上の利用分野
本発明は非常用電源、ポータブル機器用電源な
どの従来の小形の密閉形鉛蓄電池のみならず、こ
れより大形の据置用、自動車用、電気自動車用と
しても使用可能な密閉形鉛蓄電池を提供すること
を目的とするものである。[Detailed Description of the Invention] Industrial Application Fields The present invention is applicable not only to conventional small sealed lead-acid batteries such as emergency power sources and power sources for portable equipment, but also to larger-sized stationary batteries, automobiles, and electric vehicles. The purpose of this invention is to provide a sealed lead-acid battery that can be used for commercial purposes as well.
従来の技術
従来の密閉形鉛蓄電池の液固定方式としては、
平均繊維径が1μ程度の微細なガラス繊維から形
成された微細ガラスマツトセパレータに液状の電
解液を保持させた微細ガラスマツト方式、ゲル状
の電解液を使用するゲル方式、およびこれらの長
所を生かすべく、セパレータを用いかつゲル状の
電解液を使用する併用方式がある。またこの併用
方式としては、そのセパレータとして微細ガラス
マツトを用いるもの、およびシンターPVCや紙
製セパレータなどのいわゆる流動電解液式の鉛蓄
電池に使用されるセパレータを用いるものがあ
る。Conventional technology The conventional liquid fixation method for sealed lead-acid batteries is as follows:
The micro glass mat separator made of fine glass fibers with an average fiber diameter of about 1μ holds a liquid electrolyte, and the gel method uses a gel electrolyte. There is a combination method that uses a separator and a gel electrolyte. In addition, as the combination method, there are those that use a fine glass mat as the separator, and those that use separators such as sintered PVC or paper separators used in so-called flowing electrolyte type lead-acid batteries.
発明が解決しようとする問題点
しかしながらこの併用方式のうち微細ガラスマ
ツトを用いるものにおいては微細ガラスマツトが
高価であり、その利用分野が限られているという
欠点があつた。また併用方式のうちいわゆる流動
電解液式の鉛蓄電池に使用されるセパレータを用
いるものにおいてはセパレータの密度が高くかつ
多孔度が約60%と低いためその電解液の保持量が
少なくなり電池容量が劣るという問題点が有り、
またセパレータに弾力性が乏しいため活物質の保
持性に欠け短寿命であるという欠点が有つた。Problems to be Solved by the Invention However, among these combination systems, those using fine glass mats have the disadvantage that the fine glass mats are expensive and the field of use thereof is limited. In addition, among the combined methods, in those using separators used in so-called flowing electrolyte type lead-acid batteries, the separator has a high density and a low porosity of about 60%, so the amount of electrolyte retained is small, resulting in a decrease in battery capacity. There is a problem that it is inferior,
Furthermore, since the separator has poor elasticity, it has a short lifespan due to poor retention of the active material.
問題点を解決するための手段
本発明は上記のごとき点に鑑み、吸液性のセパ
レータをゲル化電解液を併用した密閉形鉛蓄電池
において、長寿命かつ安価な製品を提供すること
を目的としてなされたものである。Means for Solving the Problems In view of the above points, the present invention aims to provide a long-life and inexpensive product in a sealed lead-acid battery that uses a liquid-absorbing separator in combination with a gelled electrolyte. It has been done.
すなわち本発明の特徴とするところは、そのセ
パレータがシリカとアルミナとの合計割合で90%
以上を占める組成を有し、かつ4.0μ以下の平均繊
維径を有するセラミツクフアイバーからなるマツ
トを使用していることにある。 In other words, the feature of the present invention is that the separator has a total proportion of silica and alumina of 90%.
The purpose of the present invention is to use a mat made of ceramic fibers having a composition of 4.0 μm or less and an average fiber diameter of 4.0 μm or less.
実施例 1
以下、本発明をその一実施例により説明する。
すなわち組立前に予め硫酸根をもたせた正極板2
枚と負極3枚とを、シリカ(SiO2)が52%、ア
ルミナ(Al2O3)が47%の割合をそれぞれ占める
組成を有し、かつ2.5μの平均繊維径を有するセラ
ミツクフアイバーからなるマツトを使用したセパ
レータを介して積み重ねて極群を得た。なおこの
正極板および負極板の大きさは、それぞれ高さ
450mm、巾140mm、厚さ4mm、および高さ450mm、
巾140mm、厚さ3mmであつた。この極群を電槽に
収納したのち、比重1.220〜1.280の希硫酸に3重
量%の二酸化珪素を分散させた電解液を極群空間
容積より5〜15%多く注液し、電池を静置させて
電解液をゲル化させた。こののち電槽に弁を配し
た上蓋を接着し充電して、本発明による密閉形鉛
蓄電池を完成した。Example 1 The present invention will be explained below with reference to one example.
In other words, the positive electrode plate 2 has a sulfuric acid group in advance before assembly.
The ceramic fibers and the three negative electrodes are made of ceramic fibers with a composition of 52% silica (SiO 2 ) and 47% alumina (Al 2 O 3 ), and an average fiber diameter of 2.5μ. A pole group was obtained by stacking them with a separator using pine interposed therebetween. The size of this positive electrode plate and negative electrode plate is the height of each
450mm, width 140mm, thickness 4mm, and height 450mm,
It was 140mm wide and 3mm thick. After storing this electrode group in a battery case, 5 to 15% more electrolyte solution containing 3% by weight silicon dioxide dispersed in dilute sulfuric acid with a specific gravity of 1.220 to 1.280 than the electrode group space volume is injected, and the battery is left standing. The electrolyte was allowed to gel. Thereafter, a top cover with a valve was attached to the battery case and the battery was charged, completing a sealed lead-acid battery according to the present invention.
以上のごとき本発明による密閉形鉛蓄電池a、
および同一の極板を用い、微細ガラスマツトをセ
パレータとすると共にゲル状の電解液を併用した
従来の密閉形鉛蓄電池b、同じく同一の極板を用
い、シンターPVCをセパレータとすると共にゲ
ル状の電解液を併用した従来の密閉形鉛蓄電池c
を供試して、次のごときサイクル寿命特性試験を
行つた。すなわち放電深度50%の放電、放電量に
対比して120%の充電を繰り返す交互充放電を行
い、この交互放電中に適宜、放電電流5Aの容量
試験を挿入して、その放電持続時間を測定した。
この結果を第1図に示す。なおこのときの試験温
度は25℃であり、また放電持続時間はその終始電
圧を1.80Vとした。 Sealed lead-acid battery a according to the present invention as described above,
and a conventional sealed lead-acid battery (b) using the same electrode plate, using fine glass mat as a separator and using a gel electrolyte, and using the same electrode plate, using sintered PVC as a separator and using a gel electrolyte. Conventional sealed lead-acid battery using liquid c
The following cycle life characteristic tests were conducted using the following. In other words, perform alternate charging and discharging by repeating discharging at a depth of discharge of 50% and charging at 120% of the discharge amount, and during this alternate discharging, a capacity test with a discharge current of 5 A is inserted as appropriate to measure the discharge duration. did.
The results are shown in FIG. The test temperature at this time was 25°C, and the discharge duration was set at a voltage of 1.80V from beginning to end.
第1図より本発明におけるセパレータを用いた
密閉形鉛蓄電池aは、微細ガラスマツトをセパレ
ータとすると共にゲル状の電解液を併用した従来
の密閉形鉛蓄電池bに比べてそのセパレータの価
格比において約20%と格段に安いにもかかわら
ず、その性能においてほとんど遜色のないことが
分かる。 Figure 1 shows that the sealed lead-acid battery a using the separator of the present invention has a separator price ratio of approximately Although it is significantly cheaper at 20%, it can be seen that its performance is almost comparable.
この原因としては次のごとく考えられる。すな
わち密閉形鉛蓄電池aのセパレータとして用いら
れているセラミツクフアイバーはその平均繊維径
が約2〜4μと微細ガラスマツトの1μ以下に比べ
て太いが、ゲル状の電解液と組み合わされた場
合、実質的に同等の機能を有するためと考えられ
る。またセラミツクフアイバーのうち安価なもの
ではシヨツト(非繊維状粒子)が含まれるが、こ
れがむしろ希硫酸をゲル化させるために用いる二
酸化珪素よりもその粒子径が大きく、よつて二酸
化珪素がゲル化に伴つて形成するシリカの骨格構
造が蜜になり過ぎるのを防ぎ、電池の性能に好ま
しい結果を与える。なぜならば、もしもこの骨格
構造が蜜になり過ぎると、ガスの移動通路が確保
されにくく、また電解液の移動も難しくなり、こ
れにより電池の容量性能や寿命性能に悪影響を与
えるからである。更にセラミツクフアイバーには
ガラス繊維に含まれるCaO,MgO,B2O3,Na2
Oなどの金属酸化物が含まれておらず、酸に対し
ても安定であり、ゲル化が均一になり安いものと
思われる。 The possible reasons for this are as follows. In other words, the ceramic fibers used as separators in sealed lead-acid batteries a have an average fiber diameter of about 2 to 4 μm, which is thicker than the 1 μm or less diameter of fine glass mats, but when combined with a gel-like electrolyte, This is thought to be because it has the same function as the other. In addition, cheap ceramic fibers contain shot (non-fibrous particles), but these particles have a larger particle size than the silicon dioxide used to gel dilute sulfuric acid, so silicon dioxide does not gel. This prevents the resulting silica skeleton structure from becoming too dense, giving favorable results to battery performance. This is because if this skeletal structure becomes too dense, it will be difficult to secure a passage for gas movement, and it will also be difficult for electrolyte to move, which will adversely affect the capacity and life performance of the battery. Furthermore, ceramic fiber contains CaO, MgO, B 2 O 3 , Na 2 contained in glass fiber.
It does not contain metal oxides such as O, is stable against acids, and is thought to be uniformly gelled and inexpensive.
なお上記実施例1ではペースト式の密閉形鉛蓄
電池に本発明を適用したが、本発明はこれに限ら
ずクラツド式の密閉形鉛蓄電池にも適用可能であ
る。 Although the present invention was applied to a paste-type sealed lead-acid battery in the first embodiment, the present invention is not limited thereto, and can also be applied to a clad-type sealed lead-acid battery.
またセラミツクフアイバーを板状に加工してセ
パレータとする際に、有機または無機のバインダ
ーを使用することも考えられるが、優れた弾力性
や高い多孔度を有するためにはこれらを使用しな
いほうが望ましい。 Furthermore, when processing ceramic fiber into a plate shape to make a separator, it is conceivable to use an organic or inorganic binder, but in order to have excellent elasticity and high porosity, it is preferable not to use these.
発明の効果
このように本発明におけるセパレータは、安価
であり、これをゲル化電解液を併用した密閉形鉛
蓄電池に適用することにより、優れた電池を提供
することができる。Effects of the Invention As described above, the separator of the present invention is inexpensive, and by applying it to a sealed lead-acid battery that uses a gelled electrolyte, an excellent battery can be provided.
叙上、本発明はその工業的価値の極めて大きい
ものである。 As mentioned above, the present invention has extremely great industrial value.
第1図は本発明の一実施例における密閉形鉛蓄
電池a、および本発明によらない密閉形鉛蓄電池
b,cを供試して試験したときのサイクル寿命特
性を示すグラフである。
FIG. 1 is a graph showing the cycle life characteristics of a sealed lead-acid battery a according to an embodiment of the present invention and a sealed lead-acid battery b and c not according to the present invention.
Claims (1)
た密閉形鉛蓄電池において、該セパレータがシリ
カとアルミナとの合計割合で90%以上を占める組
成を有し、かつ4.0μ以下の平均繊維径を有するセ
ラミツクフアイバーからなるマツトを使用してい
ることを特徴とする密閉形鉛蓄電池。1. In a sealed lead-acid battery that uses a liquid-absorbing separator and a gel electrolyte in combination, the separator has a composition in which the total proportion of silica and alumina is 90% or more, and has an average fiber diameter of 4.0μ or less. A sealed lead-acid battery characterized by using a mat made of ceramic fiber.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP60092123A JPS61250968A (en) | 1985-04-26 | 1985-04-26 | Sealed lead-acid battery |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP60092123A JPS61250968A (en) | 1985-04-26 | 1985-04-26 | Sealed lead-acid battery |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS61250968A JPS61250968A (en) | 1986-11-08 |
| JPH0451943B2 true JPH0451943B2 (en) | 1992-08-20 |
Family
ID=14045653
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP60092123A Granted JPS61250968A (en) | 1985-04-26 | 1985-04-26 | Sealed lead-acid battery |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS61250968A (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1495502A4 (en) | 2002-02-07 | 2006-12-13 | Kvg Technologies Inc | Lead acid battery with gelled electrolyte formed by filtration action of absorbent separatorscomma ; electrolyte thereforcomma ; and absorbent separators therefor |
| US8399134B2 (en) | 2007-11-20 | 2013-03-19 | Firefly Energy, Inc. | Lead acid battery including a two-layer carbon foam current collector |
-
1985
- 1985-04-26 JP JP60092123A patent/JPS61250968A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS61250968A (en) | 1986-11-08 |
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