JPH0454527B2 - - Google Patents
Info
- Publication number
- JPH0454527B2 JPH0454527B2 JP59235786A JP23578684A JPH0454527B2 JP H0454527 B2 JPH0454527 B2 JP H0454527B2 JP 59235786 A JP59235786 A JP 59235786A JP 23578684 A JP23578684 A JP 23578684A JP H0454527 B2 JPH0454527 B2 JP H0454527B2
- Authority
- JP
- Japan
- Prior art keywords
- tube
- pipe
- section
- circular cross
- circular shape
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D26/00—Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces
- B21D26/02—Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces by applying fluid pressure
- B21D26/053—Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces by applying fluid pressure characterised by the material of the blanks
- B21D26/055—Blanks having super-plastic properties
Landscapes
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
Description
〔産業上の利用分野〕
航空機の構造材として、軽量で高強度のチタン
合金、特に、Ti−6Al−4VやTi−6Al−6V−2Sn
で代表されるα+β型チタン合金が多用されてい
る。また、航空機内の空間を有効に利用するた
め、前記チタン合金の通常の円形断面の棒材や管
材に加えて、断面が正方形、矩形、菱形等である
非円形断面の管材の使用用が漸増している。
本発明はこのようなα+βチタン合金の非円形
断面管の製造方法に係るものである。
〔従来の技術〕
金属を素材とする非円形断面の管材の製造は、
加工性のよい素材については冷間引抜で、加工性
のあまりよくない素材については熱間押出で所所
の断面形の管材に成形することによつてなされる
のが一般である。
〔発明が解決しようとする問題点〕
しかしながら、α+β型チタン合金は、通常、
加工性が悪く、冷間引抜による加工はできず、熱
間押出による加工では肉厚の均一な薄肉の製品を
得るのが困難である。
〔問題点を解決するための手段〕
本発明者はα+β型チタン合金における超塑性
現象を利用して、比較的容易に該合金の肉厚の均
一な非円形断面管の製造方法を提案するものであ
る。
即ち、本発明は、α+β型チタン合金を素材と
する円形断面の素管の両端に端板を封着し、該端
板の一方に内送管を気密に挿着してなる素管組立
体を、所定の非円形断面の中空部をもつ非円型に
挿入し、素管組立体を非円型と共に真空炉内の加
熱装置で800〜900℃に加熱すると同時に、内送管
を通して高圧の第零族元素の不活性ガスを素管内
に導入して素管を10-2sec-1〜10-5sec-1の歪速度
で変形させることを特徴とするα+β型チタン合
金の非円形断面管製造方法および上記素管組立体
を所定の非円形断面の中空部をもつ非円型に挿入
し、かつ該非円型の両端に端板を設け、素管組立
体の端部以外の部分を非円型内に密封すると共
に、非円型の一方の端板に外送管を気密に挿着
し、該外送管を通して低圧の第零族元素の不活性
ガスを素管組立体外と非円型内との間に導入し、
加熱装置で800〜900℃に加熱すると同時に、内送
管を通して高圧の第零族元素の不活性ガスを導入
して素管を10-2sec-1〜10-5sec-1の歪速度で変形
させることを特徴とするα+β型チタン合金の非
円形断面管製造方法である。
以下、本発明を詳細に説明する。
Ti−6Al−4VやTi−6Al−6V−2Snなどのα+
β型チタン合金は特定の温度および歪速度で規定
される範囲内において著しく最大伸びが増大し、
加工容易となるいわゆる超塑性現象を示すことが
知られている。
本発明において超塑性域とは、最大伸び300%
以上が得られる温度と歪速度によつて規定される
領域とする。
一例として、Ti−6Al−4Vチタン合金につい
ての超塑性域を説明する。第6図は前記チタン合
金を変形させる時の歪速度と最大伸びと温度の関
係図で、横軸は歪速度(Sec-1)、縦軸は最大伸び
(%)、カーブに添記した数字は温度(℃)を示
す。同図において、800℃ないし900℃の温度と
10-2Sec.-1ないし10-5Sec.-1の歪速度とで規定さ
れる領域は300%の最大伸びが得られる領域であ
るので、前記領域はTi−6Al−4Vについての本
発明における超塑性域である。
本発明の第1の方法は下記の手順によつて行わ
れる。
第1図に示すように、素管1を端板2,3で封
着し、端板3に内送管4を気密に挿着して素管組
立体5を製作する。次に、第2図に示すように該
素管組立体5を、非円型6に挿入し、素管組立体
5と非円型6と共に真空炉7内の加熱装置8で加
熱すると同時に、内送管4を通して高圧の不活性
ガスを素管組立体5の素管1内に導入して素管1
を変形させ、前記加熱する温度と変形の歪速度と
は素管1の材質に固有の前記超塑域内に素管1を
保持する値とする。ここに、不活性ガスとはアル
ゴン等の第零族元素の気体をいう。また、該不活
性ガスの圧力は、一般に知られる次式(i)(ii)によつ
て導かれる式(iii)により、所定の歪速度に対して決
定される値に設定される。
P=(r2 2.r1 2)σ/r2 2(1+r1 2/r2 2) ……(i)
σ=K・ε〓m ……(ii)
P=(r2 2−r1 2/r2 2(1+r1 2/r2 2)K・ε〓m……
(iii)
但し、
P:圧力 σ:応力
r1:内径 r2:外径
ε〓:歪速度
K:定数 m:定数
ここに、K、mは個々の材質および温度によつ
てきまる数値であつて、実験によりあらかじめ求
めておく。
本発明の第2の方法は下記の手順によつて行
う。第1図の素管組立体5を、非円型6に挿入し
た後に、非円型6の両端に端板9,10を設け
て、素管組立体5の端部以外の部分を非円型6に
密封すると共に、端板10に外送管11を近密に
挿着した後、外送管11を通して低圧の不活性ガ
スを素管組立体5外と非円型6内の間に導入し、
素管1の外面の酸化を防止しつつ、加熱装置8内
で加熱すると同時に、内送管4を通して高圧の不
活性ガスを素管組立体5の素管1内に導入して素
管1を変形させ、該変形させる時の温度、歪速
度、不活性ガス、素管1内に導入される高圧の不
活性ガスの圧力の選定は本発明の第一の方法と同
様とする。素管組立体5外と非円型6内の間に導
入される低圧の不活性ガスの圧力は、素管1の外
面の酸化が防止されるに必要である不活性ガス送
給量が得られる値とする。
〔実施例〕
以下に本発明の実施例を示す。
実施例 1
第1表の素管を、第2表の条件で、第4図の断
面形状の非円型を用いて、本発明の第1の方法に
より第3表の矩形断面の管を得た。
[Industrial Application Field] Lightweight and high-strength titanium alloys, especially Ti-6Al-4V and Ti-6Al-6V-2Sn, are used as structural materials for aircraft.
α+β type titanium alloys, represented by , are often used. In addition, in order to effectively utilize the space inside an aircraft, in addition to the usual titanium alloy rods and tubes with circular cross sections, the use of tubes with non-circular cross sections such as squares, rectangles, and rhombuses is gradually increasing. are doing. The present invention relates to a method of manufacturing such a non-circular cross-section tube made of α+β titanium alloy. [Prior art] Manufacturing of pipe materials with non-circular cross sections made of metal is as follows:
Generally, materials with good workability are formed by cold drawing, and materials with poor workability are formed into a tube with a desired cross-section by hot extrusion. [Problems to be solved by the invention] However, α+β type titanium alloys usually have
It has poor workability and cannot be processed by cold drawing, and it is difficult to obtain thin products with uniform wall thickness by processing by hot extrusion. [Means for Solving the Problems] The present inventors utilize the superplasticity phenomenon in α+β type titanium alloys to propose a method for relatively easily manufacturing a non-circular cross-section tube of uniform wall thickness of said alloys. It is. That is, the present invention provides a blank tube assembly in which end plates are sealed at both ends of a blank tube with a circular cross section made of α+β type titanium alloy, and an inner tube is airtightly inserted into one of the end plates. is inserted into a non-circular mold having a hollow part with a predetermined non-circular cross section, and the raw tube assembly and the non-circular mold are heated to 800 to 900°C in a heating device in a vacuum furnace, and at the same time, high pressure is applied through the internal feed pipe. A non-circular cross section of an α+β type titanium alloy characterized by introducing an inert gas of a group zero element into the raw tube and deforming the raw tube at a strain rate of 10 -2 sec -1 to 10 -5 sec -1 . Pipe manufacturing method and the method of inserting the above-mentioned raw pipe assembly into a non-circular mold having a hollow portion of a predetermined non-circular cross section, and providing end plates at both ends of the non-circular mold, so that the parts other than the ends of the raw pipe assembly are In addition to sealing the inside of the non-circular shape, an external conduit is airtightly inserted into one end plate of the non-circular conduit, and a low-pressure Group Zero element inert gas is passed through the external conduit to the outside of the blank tube assembly and the non-circular shape. Introduced between the inside of the circle,
While heating the tube to 800 to 900℃ using a heating device, a high-pressure group zero element inert gas is introduced through the internal pipe to strain the tube at a strain rate of 10 -2 sec -1 to 10 -5 sec -1. This is a method for manufacturing a non-circular cross-section tube of α+β type titanium alloy, which is characterized by deforming the tube. The present invention will be explained in detail below. α+ such as Ti−6Al−4V and Ti−6Al−6V−2Sn
The maximum elongation of β-type titanium alloys increases significantly within the range defined by specific temperatures and strain rates;
It is known that it exhibits a so-called superplastic phenomenon that facilitates processing. In the present invention, the superplastic region means a maximum elongation of 300%.
This is the region defined by the temperature and strain rate in which the above conditions can be obtained. As an example, the superplastic region for Ti-6Al-4V titanium alloy will be explained. Figure 6 is a diagram showing the relationship between strain rate, maximum elongation, and temperature when deforming the titanium alloy, where the horizontal axis is the strain rate (Sec -1 ), the vertical axis is the maximum elongation (%), and the numbers attached to the curve. indicates temperature (°C). In the same figure, the temperature between 800℃ and 900℃
The region defined by the strain rate of 10 -2 Sec. -1 to 10 -5 Sec. -1 is the region where the maximum elongation of 300% can be obtained, so the region is the region defined by the present invention for Ti-6Al-4V. This is the superplastic region. The first method of the present invention is carried out by the following procedure. As shown in FIG. 1, a blank tube 1 is sealed with end plates 2 and 3, and an internal pipe 4 is airtightly inserted into the end plate 3 to produce a blank tube assembly 5. Next, as shown in FIG. 2, the blank tube assembly 5 is inserted into a non-circular mold 6, and heated together with the blank tube assembly 5 and the non-circular mold 6 in a heating device 8 in a vacuum furnace 7. A high-pressure inert gas is introduced into the raw pipe 1 of the raw pipe assembly 5 through the internal pipe 4 to remove the raw pipe 1.
The heating temperature and the strain rate of the deformation are set to values that maintain the raw pipe 1 within the superplastic region specific to the material of the raw pipe 1. Here, the inert gas refers to a gas of a group zero element such as argon. Further, the pressure of the inert gas is set to a value determined for a predetermined strain rate by equation (iii) derived from the following generally known equations (i) and (ii). P=(r 2 2 .r 1 2 )σ/r 2 2 (1+r 1 2 /r 2 2 ) ……(i) σ=K・ε〓 m ……(ii) P=(r 2 2 −r 1 2 /r 2 2 (1+r 1 2 /r 2 2 )K・ε〓 m ……
(iii) However, P: Pressure σ: Stress r 1 : Inner diameter r 2 : Outer diameter ε: Strain rate K: Constant m: Constant Here, K and m are numerical values that depend on the individual material and temperature. Determine it in advance by experiment. The second method of the present invention is carried out by the following procedure. After inserting the raw pipe assembly 5 shown in FIG. After sealing the mold 6 and closely inserting the external pipe 11 into the end plate 10, a low-pressure inert gas is passed through the external pipe 11 between the outside of the raw pipe assembly 5 and the inside of the non-circular mold 6. introduced,
While preventing oxidation of the outer surface of the raw pipe 1, the raw pipe 1 is heated in the heating device 8, and at the same time, high-pressure inert gas is introduced into the raw pipe 1 of the raw pipe assembly 5 through the internal feed pipe 4 to heat the raw pipe 1. The temperature, strain rate, inert gas, and pressure of the high-pressure inert gas introduced into the blank tube 1 during the deformation are selected in the same manner as in the first method of the present invention. The pressure of the low-pressure inert gas introduced between the outside of the raw pipe assembly 5 and the inside of the non-circular mold 6 is such that the amount of inert gas supplied is necessary to prevent oxidation of the outer surface of the raw pipe 1. be the value given. [Example] Examples of the present invention are shown below. Example 1 A pipe with a rectangular cross section as shown in Table 3 was obtained by the first method of the present invention using the raw pipe shown in Table 1 under the conditions shown in Table 2 and using a non-circular cross-sectional shape shown in FIG. Ta.
【表】
比較例として第1表の素管を第2表の条件で大
気中において成形を行つた。ガス圧は不活性ガス
により付加した。外面部が著しく酸化し、酸化部
の変形能不足により変形中に割れが発生し、第3
表に示す製品形状への成形は不可能であつた。
また、別の比較例として第1表の素管を第2表
の条件で真空炉中において成形を行なつた。圧力
は窒素ガスを管の内側に導入することにより付加
した。管内面にTiの窒化物が形成し、窒化部の
変形能不足により変形中に割れが発生し、第3表
に示す製品形状への成形は不可能であつた。
このことにより、第零族元素の不活性ガスの使
用が不可欠の条件であることがわかる。[Table] As a comparative example, the blank tubes shown in Table 1 were molded in the atmosphere under the conditions shown in Table 2. Gas pressure was applied by inert gas. The outer surface was severely oxidized, and cracks occurred during deformation due to insufficient deformability of the oxidized part, resulting in
It was impossible to mold the product into the shape shown in the table. Further, as another comparative example, the raw tubes shown in Table 1 were molded in a vacuum furnace under the conditions shown in Table 2. Pressure was applied by introducing nitrogen gas inside the tube. Ti nitride was formed on the inner surface of the tube, and cracks occurred during deformation due to insufficient deformability of the nitrided portion, making it impossible to form the product into the product shape shown in Table 3. This shows that the use of an inert gas containing a Group Zero element is an essential condition.
【表】【table】
【表】
実施例 2
第4表の素管を第5表の条件で第5図の断面形
状の非円型を用いて、本発明の第2の方法により
第6表の菱形断面の管を得た。[Table] Example 2 Using the raw pipes shown in Table 4 under the conditions shown in Table 5 and using the non-circular cross-sectional shapes shown in FIG. Obtained.
【表】【table】
【表】【table】
【表】
第1表の素管を用い、第2表の条件で第4図の
非円型を用い、本願の第1発明の方法により第3
表の矩形断面管を成形する試験を750〜950℃の温
度において行なつた。その成形試験の結果を第7
表に示す。
なお、成形温度750℃と950℃は比較例である。[Table] Using the raw pipe shown in Table 1, using the non-circular shape shown in Fig. 4 under the conditions shown in Table 2, and using the method of the first invention of the present application, the third
Tests for forming the rectangular cross-section tubes shown in the table were conducted at temperatures of 750-950°C. The results of the molding test were
Shown in the table. Note that the molding temperatures of 750°C and 950°C are comparative examples.
以上説明したように、本発明の方法は従来不可
能とされた寸法精度の高い非円型断面管の製造を
可能とするものであつて、その効果は極めて大き
い。
As explained above, the method of the present invention makes it possible to manufacture a non-circular cross-section tube with high dimensional accuracy, which was previously impossible, and its effects are extremely large.
第1図は素管組立体、第2図は本発明の第1の
方法の説明図、第3図は本発明の第2の方法の説
明図、第4図および第5図は非円型の断面図、第
6図はTi−6Al−4Vチタン合金における歪速度
と最大伸びと温度の関係図で、図中のカーブに添
記された値は温度を示す。
1……素管、2……端板、3……端板、4……
内送管、5……素管組立体、6……非円型、7…
…真空炉、8……加熱装置、9……端板、10…
…端板、11……外送管。
Fig. 1 is a blank pipe assembly, Fig. 2 is an explanatory diagram of the first method of the present invention, Fig. 3 is an explanatory diagram of the second method of the present invention, and Figs. 4 and 5 are non-circular pipes. Fig. 6 is a diagram showing the relationship between strain rate, maximum elongation, and temperature in a Ti-6Al-4V titanium alloy, and the values appended to the curves in the figure indicate the temperature. 1...Main pipe, 2...End plate, 3...End plate, 4...
Internal pipe, 5...Main pipe assembly, 6...Non-circular type, 7...
...Vacuum furnace, 8...Heating device, 9...End plate, 10...
...End plate, 11...External pipe.
Claims (1)
素管の両端に端板を封着し、該端板の一方に内送
管を気密に挿着してなる素管組立体を、所定の非
円形断面の中空部をもつ非円型に挿入し、素管組
立体を非円型と共に真空炉内の加熱装置で800〜
900℃に加熱すると同時に、内送管を通して高圧
の第零族元素の不活性ガスを素管内に導入して素
管を10-2sec-1〜10-5sec-1の歪速度で変形させる
ことを特徴とするα+β型チタン合金の非円形断
面管製造方法。 2 α+β型チタン合金を素材とする円形断面の
素管の両端に端板を封着し、該端板の一方に内送
管を気密に挿着してなる素管組立体を、所定の非
円形断面の中空部をもつ非円型に挿入し、かつ該
非円型の両端に端板を設け、素管組立体の端部以
外の部分を非円型内に密封すると共に、非円型の
一方の端板に外送管を気密に挿着し、該外送管を
通して低圧の第零族元素の不活性ガスを素管組立
体外と非円型内との間に導入し、加熱装置で800
〜900℃に加熱すると同時に、内送管を通して高
圧の第零族元素の不活性ガスを素管内に導入して
素管を10-2sec-1〜10-5sec-1の歪速度で変形させ
ることを特徴とするα+β型チタン合金の非円形
断面管製造方法。[Scope of Claims] 1. A blank tube assembly made of a blank tube made of α+β type titanium alloy and having a circular cross section, with end plates sealed at both ends, and an inner tube airtightly inserted into one of the end plates. The solid body is inserted into a non-circular shape having a hollow part with a predetermined non-circular cross section, and the raw tube assembly and the non-circular shape are heated to 800~800℃ in a heating device in a vacuum furnace.
At the same time as heating to 900℃, high pressure inert gas of group zero element is introduced into the tube through the internal pipe to deform the tube at a strain rate of 10 -2 sec -1 to 10 -5 sec -1 . A method for manufacturing a non-circular cross-section tube made of α+β type titanium alloy, characterized by the following. 2. A blank pipe assembly consisting of end plates sealed at both ends of a blank pipe with a circular cross section made of α+β type titanium alloy, and an internal pipe inserted airtightly into one of the end plates, is placed in a predetermined non-contact position. It is inserted into a non-circular shape having a hollow part with a circular cross section, and end plates are provided at both ends of the non-circular shape, and the parts other than the ends of the blank pipe assembly are sealed inside the non-circular shape. An external pipe is airtightly inserted into one end plate, and a low-pressure group zero inert gas is introduced between the outside of the raw pipe assembly and the inside of the non-circular shape through the external pipe, and a heating device is used. 800
At the same time as heating to ~900℃, high-pressure group zero element inert gas is introduced into the tube through the internal pipe to deform the tube at a strain rate of 10 -2 sec -1 to 10 -5 sec -1 . A method for manufacturing a non-circular cross-section tube of α+β type titanium alloy.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP59235786A JPS61115628A (en) | 1984-11-08 | 1984-11-08 | Manufacture of pipe having non-circular sectional form made of alpha+beta type titanium alloy |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP59235786A JPS61115628A (en) | 1984-11-08 | 1984-11-08 | Manufacture of pipe having non-circular sectional form made of alpha+beta type titanium alloy |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS61115628A JPS61115628A (en) | 1986-06-03 |
| JPH0454527B2 true JPH0454527B2 (en) | 1992-08-31 |
Family
ID=16991227
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP59235786A Granted JPS61115628A (en) | 1984-11-08 | 1984-11-08 | Manufacture of pipe having non-circular sectional form made of alpha+beta type titanium alloy |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS61115628A (en) |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0661587B2 (en) * | 1986-10-13 | 1994-08-17 | 正信 中村 | Bulge processing method |
| EP0281813B1 (en) * | 1987-02-26 | 1990-08-29 | Siemens Aktiengesellschaft | Casing for a medical, especially a dental instrument |
| KR100391438B1 (en) * | 2000-12-30 | 2003-07-12 | 현대자동차주식회사 | Molding apparatus for hydro-forming |
| JP2010069497A (en) * | 2008-09-17 | 2010-04-02 | Japan Aircraft Mfg Co Ltd | Method of manufacturing product |
| JP6475437B2 (en) * | 2014-08-05 | 2019-02-27 | 住友重機械工業株式会社 | Molding equipment |
| CN107626803B (en) * | 2017-11-15 | 2018-11-16 | 重庆大学 | Alloy pipe heating gas expansion forming mold and manufacturing process based on gasoline combustion |
| JPWO2021182358A1 (en) * | 2020-03-10 | 2021-09-16 |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5499768A (en) * | 1978-01-25 | 1979-08-06 | Masanobu Nakamura | Molding process of constant temperature superplastic material |
| JPS553054A (en) * | 1978-06-23 | 1980-01-10 | Hitachi Ltd | Function generator |
-
1984
- 1984-11-08 JP JP59235786A patent/JPS61115628A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS61115628A (en) | 1986-06-03 |
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