JPH0456726B2 - - Google Patents
Info
- Publication number
- JPH0456726B2 JPH0456726B2 JP22053384A JP22053384A JPH0456726B2 JP H0456726 B2 JPH0456726 B2 JP H0456726B2 JP 22053384 A JP22053384 A JP 22053384A JP 22053384 A JP22053384 A JP 22053384A JP H0456726 B2 JPH0456726 B2 JP H0456726B2
- Authority
- JP
- Japan
- Prior art keywords
- adhesive
- wood
- particle board
- wood chips
- fibers
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000000853 adhesive Substances 0.000 claims description 28
- 230000001070 adhesive effect Effects 0.000 claims description 28
- 239000002245 particle Substances 0.000 claims description 21
- 239000002023 wood Substances 0.000 claims description 19
- 229920002522 Wood fibre Polymers 0.000 claims description 16
- 239000002025 wood fiber Substances 0.000 claims description 16
- 238000004519 manufacturing process Methods 0.000 claims description 9
- 239000000203 mixture Substances 0.000 claims description 4
- 239000002994 raw material Substances 0.000 claims 1
- 238000000034 method Methods 0.000 description 5
- 239000000835 fiber Substances 0.000 description 4
- 239000010410 layer Substances 0.000 description 4
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 2
- 229920000877 Melamine resin Polymers 0.000 description 2
- 239000004640 Melamine resin Substances 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000007731 hot pressing Methods 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 239000005011 phenolic resin Substances 0.000 description 2
- 229920001568 phenolic resin Polymers 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 239000002344 surface layer Substances 0.000 description 2
- JZLWSRCQCPAUDP-UHFFFAOYSA-N 1,3,5-triazine-2,4,6-triamine;urea Chemical compound NC(N)=O.NC1=NC(N)=NC(N)=N1 JZLWSRCQCPAUDP-UHFFFAOYSA-N 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N1/00—Pretreatment of moulding material
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Dry Formation Of Fiberboard And The Like (AREA)
Description
〔産業上の利用分野〕
この発明は、パーテイクルボードの製造方法に
関し、特に、木材チツプと木質フアイバーとに前
者に高粘性接着剤を、後者に低粘性接着剤を同じ
使用割合かあるいは後者より前者を多くして別々
に塗布した後に、両者を混合し、これを熱圧して
パーテイクルボードを製造することを特徴とする
パーテイクルボードの製造方法に関する。
〔発明の背景〕
パーテイクルボードの木口面は粗面であるため
に塗料を塗装しても吸い込み量が多くなり、美し
い面ができなかつた。化粧テープを接着剤を介し
て貼着しようとしても接着剤が浸透して化粧テー
プを木口面に確実に貼着できずに剥離が生じてい
た。
〔従来の技術〕
パーテイクルボードの木工面を平滑にするため
に、パーテイクルボード用木材チツプに木質フア
イバーを混入し、それらを混合した後に接着剤を
塗布してパーテイクルボードを製造していたが、
次のような欠点があつた。
微粉、微細繊維を含む木質フアイバーは、パー
テイクルボード用木材チツプ(パーテイクルとい
う)よりもよく接着剤が塗布され易く、木材チツ
プには余り接着剤が付かずに接着力を低下させて
いた。また、木質フアイバーにべた付きが多く生
じ、フオーミングの乱れやレジンスポツト(樹脂
の塊)の発生原因にもなつていた。そこで、木質
フアイバーのべた付きをなくしてフオーミング適
正を上げるために、低粘度で低分子量の接着剤を
使用しなければならないが、そのような接着剤を
使用した場合には、塗布された接着剤が木材チツ
プ内部へ多く浸透し、そのために接着力を低下さ
せていた。
〔発明の目的〕
この発明の目的は、上記欠点を解消することで
あり、パーテイクルボード用木材チツプに対して
乾式又は湿式のリフアイナー(解繊機)によつて
得られた木質フアイバーを混合する場合に、それ
ら木材チツプと木質フアイバーとに前者に高粘性
接着剤を、後者に低粘性接着剤を同じ使用割合か
あるいは後者より前者を多くして別々に塗布し、
その後にそれら両者を混合し、これを熱圧してパ
ーテイクルボードを製造する方法を提供すること
である。
〔実施例〕
厚さ20mmの三層ボードを次の条件で製造した。
木材チツプ……ラワン材チツプを0.8mmの刃出し
のリングフレーカーにかけ、得られたチツプを目
開き1.6mmの篩でふるい分けした。1.6mm以下のチ
ツプを表層用に用い、1.6mm以上のチツプを内層
用に用いた。乾燥後含水率を5%にした。
木質フアイバー……ラワン材チツプを含水率60%
の状態で乾式リフアイナ(SDR)にかけた。乾
燥含水率を5%にした。
ボード比重……0.70
熱圧条件……温度:160℃、圧力:25Kg/cm2、時
間:10分間
構成比率……表層:内層=2:1(重量比)
混合比率……木材チツプ:木質フアイバー=1:
1
接着剤及びその添加率……表1
これらの条件の下で、(A),(B),(C)については本
発明のパーテイクルボード製造方法によりパーテ
イクルボードを製造した。
比較例については、従来のパーテイクルボード
製造方法すなわち木材チツプと木質フアイバーを
混合した後に接着剤を塗布してパーテイクルボー
ドを製造方法した。
(A),(B),(C)及び比較例の下で製造したパーテイ
クルボードについての(1)曲げ試験(2)剥離試験(3)表
面状態の評価を行ない下記の結果を得た。
[Industrial Application Field] The present invention relates to a method for manufacturing particle board, and in particular, the present invention relates to a method for manufacturing particle board, and in particular, a high viscosity adhesive is used for the former and a low viscosity adhesive is used for the latter at the same rate or at a higher rate than the latter. The present invention relates to a method for manufacturing particle board, which comprises applying a large amount of the former and applying the former separately, then mixing the two and hot pressing the mixture to manufacture particle board. [Background of the Invention] Since the end surface of particle board is a rough surface, even when paint is applied, a large amount of paint is absorbed, making it impossible to create a beautiful surface. Even if an attempt was made to attach the decorative tape via an adhesive, the adhesive would penetrate and the decorative tape could not be reliably attached to the wood end surface, resulting in peeling. [Prior technology] In order to make the wooden surface of particle board smooth, wood fibers were mixed into the wood chips for particle board, and after mixing them, adhesive was applied to produce particle board. but,
It had the following shortcomings: Wood fibers containing fine powder and fine fibers are more easily coated with adhesive than wood chips for particle board (referred to as particles), and adhesive does not stick to the wood chips much, reducing adhesive strength. In addition, a lot of stickiness occurred on the wood fiber, which caused disturbances in forming and the occurrence of resin spots (clumps of resin). Therefore, in order to eliminate stickiness of wood fibers and improve forming properties, it is necessary to use adhesives with low viscosity and low molecular weight, but when such adhesives are used, the applied adhesive Penetrated into the interior of the wood chips in large quantities, reducing adhesive strength. [Purpose of the Invention] The purpose of the present invention is to eliminate the above-mentioned drawbacks, and to provide a method for mixing wood fibers obtained by a dry or wet refiner with wood chips for particle board. Then, a high viscosity adhesive is applied to the former and a low viscosity adhesive is applied to the latter in equal proportions or in a larger amount of the former than the latter, respectively, to the wood chips and wood fibers.
The object of the present invention is to provide a method for manufacturing particle board by subsequently mixing the two and hot pressing the mixture. [Example] A three-layer board with a thickness of 20 mm was manufactured under the following conditions. Wood chips: Lauan wood chips were passed through a ring flaker with a 0.8 mm blade, and the resulting chips were sieved through a 1.6 mm sieve. A chip of 1.6 mm or less was used for the surface layer, and a chip of 1.6 mm or more was used for the inner layer. After drying, the moisture content was adjusted to 5%. Wood fiber: lauan wood chips with a moisture content of 60%
It was subjected to dry refining (SDR) in this condition. The dry moisture content was 5%. Board specific gravity...0.70 Heat and pressure conditions...Temperature: 160℃, Pressure: 25Kg/ cm2 , Time: 10 minutes Composition ratio...Surface layer: Inner layer = 2:1 (weight ratio) Mixing ratio...Wood chips: Wood fiber =1:
1. Adhesives and their addition rates...Table 1 Under these conditions, particle boards (A), (B), and (C) were manufactured by the particle board manufacturing method of the present invention. As for the comparative example, a conventional particle board production method was used, that is, a particle board was produced by mixing wood chips and wood fibers and then applying an adhesive. The particle boards manufactured under (A), (B), (C) and the comparative example were subjected to (1) bending tests, (2) peeling tests, and (3) surface condition evaluations, and the following results were obtained.
【表】【table】
木材チツプと木質フアイバーに所望の接着剤を
所要量、別々にそれぞれ塗布してパーテイクルボ
ードを製造することにより、次のような利点が生
じる。
(1) 木材チツプと木質フアイバーとの接着剤塗布
量を別々に調節することができる。例えば、木
材チツプに多量の接着剤を塗布し、木質フアイ
バーに少量の接着剤を塗布することにより、フ
アイバーのべた付きをなくし、フオーミング適
性を向上させ、接着力を向上させることができ
る。
(2) 木質フアイバーには低粘度で低分子量の浸透
し易い接着剤を塗布し、木材チツプには高粘度
で高分子量の接着剤を塗布することにより、フ
オーミング適性が良く、非常に優れた接着力を
発現させることができる。
(3) 木質フアイバーと木材チツプは別々の接着剤
を使用することができる。例えば、木質フアイ
バーにはフエノール樹脂(硬化温度が尿素メラ
ミン樹脂よりも高い。価格も高い。)を使用し、
木材チツプには尿素メラミン樹脂を使用でき
る。フエノール樹脂を使用すれば、フアイバー
の接着剤塗布をブローライン(フアイバーがリ
フアイナーからドライヤーに風送される途中の
ライン)で行う際にドライヤーでのプリキユア
ーが緩和され、優れた接着力を得ることができ
る。
上記実施例では三層ボードについてであるが、
単層ボードの場合にでも同様の効果を得ることが
できる。
By manufacturing particle board by separately applying the required amount of the desired adhesive to wood chips and wood fibers, the following advantages arise: (1) The amount of adhesive applied to wood chips and wood fibers can be adjusted separately. For example, by applying a large amount of adhesive to wood chips and a small amount of adhesive to wood fiber, it is possible to eliminate stickiness of the fiber, improve forming suitability, and improve adhesive strength. (2) By applying a low-viscosity, low-molecular-weight, easy-to-penetrate adhesive to the wood fibers, and by applying a high-viscosity, high-molecular-weight adhesive to the wood chips, they have excellent forming properties and excellent adhesion. Can manifest power. (3) Separate adhesives may be used for wood fiber and wood chips. For example, phenolic resin (curing temperature is higher than urea melamine resin and also expensive) is used for wood fiber.
Urea-melamine resin can be used for wood chips. By using phenolic resin, when applying adhesive to the fibers on the blow line (the line where the fibers are blown from the refiner to the dryer), the precure in the dryer can be alleviated and excellent adhesive strength can be obtained. can. The above example is about a three-layer board, but
A similar effect can be obtained even in the case of a single layer board.
Claims (1)
には高粘性接着剤を、後者には低粘性接着剤を、
原料に対する使用割合が同じかあるいは前者が多
くなるように、別々に予め塗布した後、両者を混
合し、これを熱圧してパーテイクルボードを製造
することを特徴とするパーテイクルボードの製造
法。1. For wood chips and wood fibers, apply a high viscosity adhesive to the former and a low viscosity adhesive to the latter.
A method for producing particle board, characterized in that the particles are pre-applied separately so that the ratio of the former to the raw material is the same or increases, the two are mixed, and the mixture is hot-pressed to produce particle board.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP22053384A JPS6198506A (en) | 1984-10-22 | 1984-10-22 | Manufacturing method of particle board |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP22053384A JPS6198506A (en) | 1984-10-22 | 1984-10-22 | Manufacturing method of particle board |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS6198506A JPS6198506A (en) | 1986-05-16 |
| JPH0456726B2 true JPH0456726B2 (en) | 1992-09-09 |
Family
ID=16752484
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP22053384A Granted JPS6198506A (en) | 1984-10-22 | 1984-10-22 | Manufacturing method of particle board |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS6198506A (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2018103482A (en) * | 2016-12-27 | 2018-07-05 | 大倉工業株式会社 | Wood board manufacturing method |
-
1984
- 1984-10-22 JP JP22053384A patent/JPS6198506A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS6198506A (en) | 1986-05-16 |
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