JPH0468058B2 - - Google Patents
Info
- Publication number
- JPH0468058B2 JPH0468058B2 JP12658883A JP12658883A JPH0468058B2 JP H0468058 B2 JPH0468058 B2 JP H0468058B2 JP 12658883 A JP12658883 A JP 12658883A JP 12658883 A JP12658883 A JP 12658883A JP H0468058 B2 JPH0468058 B2 JP H0468058B2
- Authority
- JP
- Japan
- Prior art keywords
- tio
- titania
- emissivity
- shell mold
- mold
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 26
- 229910010413 TiO 2 Inorganic materials 0.000 claims description 11
- 239000010410 layer Substances 0.000 claims description 10
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 claims description 7
- 239000000843 powder Substances 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 3
- 239000011247 coating layer Substances 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 claims description 2
- 239000011230 binding agent Substances 0.000 description 4
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 3
- 239000002002 slurry Substances 0.000 description 3
- 238000007711 solidification Methods 0.000 description 3
- 230000008023 solidification Effects 0.000 description 3
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- FPCJKVGGYOAWIZ-UHFFFAOYSA-N butan-1-ol;titanium Chemical compound [Ti].CCCCO.CCCCO.CCCCO.CCCCO FPCJKVGGYOAWIZ-UHFFFAOYSA-N 0.000 description 2
- 239000013078 crystal Substances 0.000 description 2
- 238000010304 firing Methods 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 229910000601 superalloy Inorganic materials 0.000 description 2
- 229910010411 TiO1.75 Inorganic materials 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000003837 high-temperature calcination Methods 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 230000005501 phase interface Effects 0.000 description 1
- 238000010112 shell-mould casting Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/02—Sand moulds or like moulds for shaped castings
- B22C9/04—Use of lost patterns
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mold Materials And Core Materials (AREA)
Description
チタニア(TiO2)は還元雰囲気下、1000℃以
上で加熱すると次第にTiO2中の酸素が放出され、
チタニアの低次酸化物に変化すると共に、チタニ
ア自身、次第に色調が変化し熱放射率が変化す
る。
チタニアの酸化度と色調および熱放射率の変化
を表に示した。
When titania (TiO 2 ) is heated above 1000℃ in a reducing atmosphere, oxygen in TiO 2 is gradually released.
As titania changes to a lower oxide, titania itself gradually changes in color tone and thermal emissivity. The table shows the degree of oxidation and changes in color tone and thermal emissivity of titania.
【表】【table】
【表】
このように、チタニア(TiO2)は低次酸化物
へ移行するとともに色調が変化し、当然のごとく
熱放射率も変化して、黒色化したTiO1.75〜
TiO1.65は熱放射率が高くなる。ちなみに、500
℃において測定したTiO2とTiO1.75〜TiO1.65の組
成域に入る低次酸化物を比較してみると約2倍近
くの差があり、TiO2の低次酸化物は高い熱放射
率を有することが明かである。
このように、熱放射率の高いチタニアの低次酸
化物をインベストメントシエル鋳型の外層に塗布
することにより、溶融金属の注湯された鋳型から
の熱放散が良好となり、超合金の一方向性凝固時
の固相一液相界面の温度勾配も高くすることがで
きる。このことによつて、溶融合金の凝固過程で
合金を構成する結晶中で成長の優先方位をもつ結
晶の成長が促進される。
次に実施例により、本発明を詳細に説明する。
通常、インベストメントシエル鋳型は製造する
部品と同一形状のワツクス模型の表面に無機系結
合材と耐火物粉を混合したスラリーの塗布とスタ
ツコ(スラリー塗布面への耐火物粒のふりかけ)、
そして、スラリーとスタツコで覆われた被覆層の
乾燥という工程をこの順序で数回繰り返してワツ
クス模型の外周部に耐火物のシエル(殻)層を形
成した後、ワツクス模型を溶融除去してシエル状
の鋳型とする。
実施例 1[Table] As shown above, as titania (TiO 2 ) transitions to a lower oxide, its color tone changes, and naturally its thermal emissivity also changes, resulting in blackened TiO1.75~
TiO1.65 has a high thermal emissivity. By the way, 500
Comparing TiO 2 measured at ℃ and lower oxides in the composition range of TiO 1.75 to TiO 1.65 , there is a difference of about twice as much, and the lower oxide of TiO 2 has a high thermal emissivity. That is clear. Thus, by applying a low-order oxide of titania with high thermal emissivity to the outer layer of the investment shell mold, heat dissipation from the mold into which the molten metal is poured is improved, resulting in unidirectional solidification of the superalloy. The temperature gradient at the solid phase-liquid phase interface can also be increased. This promotes the growth of crystals having a preferential growth orientation among the crystals constituting the alloy during the solidification process of the molten alloy. Next, the present invention will be explained in detail with reference to Examples. Usually, investment shell molding involves applying a slurry containing an inorganic binder and refractory powder to the surface of a wax model that has the same shape as the part to be manufactured, and applying stucco (sprinkling refractory particles onto the slurry-applied surface).
The process of drying the coating layer covered with slurry and stucco is repeated several times in this order to form a refractory shell layer around the outer periphery of the wax model, and then the wax model is melted and removed to form a shell. A shaped mold is made. Example 1
【表】
実施例1では、ワツクス模型への第7層までの
被覆のうち、第1〜第5層まではコロイダルアル
ミナの結合材とアルミナ粉のスラリーの塗布とア
ルミナ粒のスタツコを行い、以降はブチルチタネ
ートの結合材にチタニア(TiO2)の低次酸化物
の耐火物粉粒を用いて鋳型を形成する。ブチルチ
タネートは高温焼成によりTiO2から次第に
TiO2-xの形となり、添加したチタニアの低次酸
化物とともに熱放射率の高い外層を有するインベ
ストメントシエル鋳型となる。
実施例 2[Table] In Example 1, of the coating up to the seventh layer on the wax model, the first to fifth layers were coated with a slurry of colloidal alumina binder and alumina powder, and alumina grains were stuccoed. forms a mold using refractory powder of a lower oxide of titania (TiO 2 ) as a binder of butyl titanate. Butyl titanate is gradually converted from TiO2 by high temperature calcination.
It takes the form of TiO 2-x , and together with the added lower oxide of titania, it becomes an investment shell mold that has an outer layer with high thermal emissivity. Example 2
【表】
実施例2では、表に記した結合材と耐火物粉粒
を用いて実施例1と同様の方法によりインベスト
メントシエル鋳型を形成する。
実施例2で得られた鋳型は、焼成前白色の外層
を有した鋳型であるが、この鋳型を還元雰囲気
中、1200℃で1時間焼成することにより外層の
TiO2から次第に酸素が抜けてTiO2の低次酸化物
に変化するとともに、外層は黒色化し熱放射率の
高いインベストメントシエル鋳型が得られる。
実施例1及び2で得られた鋳型を用いて、
10-4Torrの真空下において、Ni基超合金
(MarM200)の一方向凝固鋳造を行つたところ、
品質の良好な鋳造品が得られた。[Table] In Example 2, an investment shell mold is formed in the same manner as in Example 1 using the binder and refractory powder particles listed in the table. The mold obtained in Example 2 had a white outer layer before firing, but the outer layer was removed by firing this mold at 1200°C for 1 hour in a reducing atmosphere.
Oxygen is gradually removed from TiO 2 and it changes to a lower oxide of TiO 2 , and the outer layer turns black, yielding an investment shell mold with high thermal emissivity. Using the molds obtained in Examples 1 and 2,
When unidirectional solidification casting of Ni-based superalloy (MarM200) was performed under a vacuum of 10 -4 Torr,
A cast product of good quality was obtained.
第1図は、実施例1で得られた熱放射率の優れ
た高放射率インベストメントシエル鋳型の断面図
を示す。第2図は、実施例2により高放射率イン
ベストメントシエル鋳型の製造過程の断面図を示
す。
FIG. 1 shows a cross-sectional view of the high emissivity investment shell mold with excellent thermal emissivity obtained in Example 1. FIG. 2 shows a cross-sectional view of the manufacturing process of a high emissivity investment shell mold according to Example 2.
Claims (1)
のTiO1.75〜TiO1.65の粉末をシエル鋳型の外層へ
被覆した熱放射率の高い高放射率インベストメン
トシエル鋳型。 2 シエル鋳型の外層部にチタニア(TiO2)を
被覆した鋳型を還元雰囲気中で、1000℃以上に加
熱して、被覆層中のチタニア(TiO2)をチタニ
アの低次酸化物である黒色のTiO1.75〜TiO1.65に
変化させて鋳型の熱放射率を高めた高放射率イン
ベストメントシエル鋳型の製造方法。[Claims] 1. A high-emissivity investment shell mold with high thermal emissivity, in which the outer layer of the shell mold is coated with black powder of TiO 1.75 to TiO 1.65 , which is a low-order oxide of titania (TiO 2 ). 2 A shell mold whose outer layer is coated with titania (TiO 2 ) is heated to 1000°C or higher in a reducing atmosphere to convert the titania (TiO 2 ) in the coating layer into a black color, which is a lower oxide of titania. A method for manufacturing a high emissivity investment shell mold in which the thermal emissivity of the mold is increased by changing TiO 1.75 to TiO 1.65 .
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP12658883A JPS6018249A (en) | 1983-07-12 | 1983-07-12 | High emissivity investment casting mold for casting super alloy by unidirectional solidification |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP12658883A JPS6018249A (en) | 1983-07-12 | 1983-07-12 | High emissivity investment casting mold for casting super alloy by unidirectional solidification |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS6018249A JPS6018249A (en) | 1985-01-30 |
| JPH0468058B2 true JPH0468058B2 (en) | 1992-10-30 |
Family
ID=14938891
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP12658883A Granted JPS6018249A (en) | 1983-07-12 | 1983-07-12 | High emissivity investment casting mold for casting super alloy by unidirectional solidification |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS6018249A (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106393403B (en) * | 2016-11-07 | 2019-02-26 | 九牧厨卫股份有限公司 | A kind of maintenance method of high pressure casting mould |
-
1983
- 1983-07-12 JP JP12658883A patent/JPS6018249A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS6018249A (en) | 1985-01-30 |
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