JPH0469512B2 - - Google Patents
Info
- Publication number
- JPH0469512B2 JPH0469512B2 JP62304621A JP30462187A JPH0469512B2 JP H0469512 B2 JPH0469512 B2 JP H0469512B2 JP 62304621 A JP62304621 A JP 62304621A JP 30462187 A JP30462187 A JP 30462187A JP H0469512 B2 JPH0469512 B2 JP H0469512B2
- Authority
- JP
- Japan
- Prior art keywords
- nozzle
- electrode
- gas
- insulating member
- welding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/32—Accessories
- B23K9/328—Cleaning of weld torches, i.e. removing weld-spatter; Preventing weld-spatter, e.g. applying anti-adhesives
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Arc Welding In General (AREA)
Description
【発明の詳細な説明】
[産業上の利用分野]
この発明は、溶接用のガスシールドノズルに関
し、特にスパツタなどの飛散物排除に関するもの
である。DETAILED DESCRIPTION OF THE INVENTION [Industrial Field of Application] The present invention relates to a gas shield nozzle for welding, and particularly to the removal of flying objects such as spatter.
[従来の技術]
イナートガスアーク溶接や炭酸ガスアーク溶接
など、ガス雰囲気中でアークを発生させる溶接法
においては、溶接電極を挿通させたガスノズルよ
りイナートガス(不活性ガス)や炭酸ガスを溶接
部に供給し、溶接部のガスシールドを行つてい
る。[Prior art] In welding methods that generate an arc in a gas atmosphere, such as inert gas arc welding and carbon dioxide arc welding, inert gas (inert gas) or carbon dioxide gas is supplied to the welding part from a gas nozzle through which a welding electrode is inserted. , Gas shielding of welding parts is performed.
[発明が解決しようとする問題点]
上記のような溶接法により、上向き溶接を行う
際には、スパツタ等の飛散物が落下して、ノズル
内へ入り込むという弊害が生じる。特に、本願の
出願人が提案した「高速回転アーク溶接装置」
(例えば、特開昭62−104684号)は溶接電極上方
にベアリング等の回転機構を備えているため、ス
パツタ等が侵入すると回転機構の故障の要因とな
るという問題点がある。さらに、電極とノズル間
に大量のスパツタが入り込むと電極とノズルが短
絡し故障の原因になるとの問題もある。この発明
はかかる問題点を解決するためになされたもの
で、スパツタ等の飛散物が溶接電極近傍に侵入し
にくく、侵入しても電極上方へ到達することがな
いガスシールドノズルを得ることを目的とするも
のである。[Problems to be Solved by the Invention] When upward welding is performed using the above-described welding method, a problem arises in that scattered objects such as spatter fall and enter the nozzle. In particular, the "high-speed rotating arc welding device" proposed by the applicant of the present application
(For example, Japanese Patent Application Laid-Open No. 104684/1984) has a rotating mechanism such as a bearing above the welding electrode, so there is a problem that if spatters or the like enter, it may cause a failure of the rotating mechanism. Furthermore, if a large amount of spatter enters between the electrode and the nozzle, there is a problem that the electrode and nozzle may be short-circuited, causing a failure. This invention was made in order to solve this problem, and aims to provide a gas shield nozzle that prevents flying objects such as spatter from entering the vicinity of the welding electrode, and even if they do, they do not reach above the electrode. That is.
[問題点を解決するための手段]
この発明に係るガスシールドノズルは、溶接電
極が貫通する耐熱性の絶縁部材と、この絶縁部材
を介在して前記電極が挿通されると共に、前記電
極先端側の開口径が前記電極の軸芯まわりの運動
範囲程度の耐熱性内側ノズルと、この内側ノズル
の、前記絶縁部材上方の開口部を遮蔽する遮蔽部
材と、前記内側ノズルの下半分に装着または一体
的に形成された耐熱性外側ノズルと、前記内側及
び外側ノズルに各々に設けられ、各々の前記電極
先端側の開口に向けてシールドガスを供給するガ
ス供給手段とを備えたことにより上記問題点を解
決したものである。[Means for Solving the Problems] A gas shield nozzle according to the present invention includes a heat-resistant insulating member through which a welding electrode passes, and a heat-resistant insulating member through which the electrode is inserted through the insulating member. a heat-resistant inner nozzle whose opening diameter is about the range of motion around the axis of the electrode; a shielding member for shielding the opening above the insulating member of the inner nozzle; and a shielding member attached to or integral with the lower half of the inner nozzle. The above-mentioned problem can be solved by providing a heat-resistant outer nozzle formed in the form of a heat-resistant outer nozzle, and a gas supply means provided in each of the inner and outer nozzles to supply shielding gas toward the opening on the tip side of each electrode. This is the solution.
尚、本発明の好ましい実施例によれば、本発明
を、前記遮蔽部材の上方に備えられた回転機構に
より前記電極がすりこぎ回転する高速回転アーク
溶接装置に適用するものである。 According to a preferred embodiment of the present invention, the present invention is applied to a high-speed rotating arc welding device in which the electrode is rotated by a rotation mechanism provided above the shielding member.
[作用]
この発明においては、ガスシールドノズルを内
側ノズルと外側ノズルとからなる二重構造とし、
この両ノズルの内、溶接電極が直接挿通する内側
ノズルの内径を電極の軸芯まわりの運動範囲程度
に細くしたため、内側ノズル内への飛散物の侵入
を少なくすることができる。更に、この内側ノズ
ルは絶縁部材と遮蔽部材を有しているので、溶接
電極上方への飛散物の到達防止が一層確実とな
る。[Function] In this invention, the gas shield nozzle has a double structure consisting of an inner nozzle and an outer nozzle,
Of these two nozzles, the inner diameter of the inner nozzle through which the welding electrode is directly inserted is made as narrow as the range of movement around the axis of the electrode, so that it is possible to reduce the intrusion of flying objects into the inner nozzle. Furthermore, since this inner nozzle has an insulating member and a shielding member, it is possible to more reliably prevent flying objects from reaching above the welding electrode.
また、この発明に係るガスシールドノズルは、
前述の如く内側と外側の二重構造であつて、ガス
供給手段は両ノズルに各々備えられているから、
内側ノズルの内径を細くしてもシールドガス供給
量が低下することもない。 Further, the gas shield nozzle according to the present invention includes:
As mentioned above, it has a dual structure of inner and outer parts, and gas supply means are provided in both nozzles, respectively.
Even if the inner diameter of the inner nozzle is made thinner, the amount of shielding gas supplied will not decrease.
[実施例]
以下、この発明の一実施例を添付図面を参照し
て説明する。尚、以下の説明は本発明を高速回転
アーク溶接装置に適用した場合について説明す
る。[Embodiment] Hereinafter, an embodiment of the present invention will be described with reference to the accompanying drawings. Note that the following description will be made regarding the case where the present invention is applied to a high-speed rotating arc welding device.
第1図において、1は溶接電極、2は溶接ワイ
ヤ、2aは溶接アーク、3は内側ノズル、4は外
側ノズル、3a,4aは内側(外側)ノズルの開
口、3b,4bは内側(外側)ガス供給口、3
c,4cは内側(外側)ガス噴出口、5は絶縁部
材、6はパツキン(遮蔽部材)、7は隔壁、7a
は隔壁の細孔、8は溜部(凸部)を示す。 In Fig. 1, 1 is a welding electrode, 2 is a welding wire, 2a is a welding arc, 3 is an inner nozzle, 4 is an outer nozzle, 3a and 4a are inner (outer) nozzle openings, and 3b and 4b are inner (outer) Gas supply port, 3
c, 4c are inner (outer) gas jet ports, 5 is an insulating member, 6 is a packing (shielding member), 7 is a partition wall, 7a
8 indicates the pores of the partition wall, and 8 indicates the reservoir (protrusion).
先ず、高速回転アーク溶接装置について簡単に
説明する。 First, the high-speed rotating arc welding device will be briefly explained.
電極1の上方には、自動調心ベアリング等の回
転機構(図示しない)等が備えられ、この回転機
構の駆動により、電極1はその上端部を支点とし
てすりこぎ回転運動し、このすりこぎ回転運動に
より、電極1の下端から送り出される溶接ワイヤ
2の先端および溶接アーク2aは回転円運動を行
う。尚、電極1は上端部を支点として支承されて
いるため、電極1の下端部が回転運動をしている
とき、電極1それ自体は軸芯まわりの自転をしな
い。高速回転アーク溶接装置の詳細については、
前記特開昭62−104684号を参照されたい。 A rotation mechanism (not shown) such as a self-aligning bearing is provided above the electrode 1, and when this rotation mechanism is driven, the electrode 1 performs a pestle rotation movement using its upper end as a fulcrum. Due to the movement, the tip of the welding wire 2 sent out from the lower end of the electrode 1 and the welding arc 2a perform a rotating circular motion. Note that since the electrode 1 is supported using the upper end as a fulcrum, when the lower end of the electrode 1 is rotating, the electrode 1 itself does not rotate about its axis. For more information on high-speed rotating arc welding equipment,
Please refer to the above-mentioned Japanese Patent Application Laid-Open No. 104684/1984.
次に、本発明のガスシールドノズルについて説
明する。電極1は、耐熱性の絶縁部材5を貫通
し、この絶縁部材5を介在して例えばセラミツク
からなる耐熱性内側ノズル3に挿通される。この
内側ノズルの開口3aの内径は、電極1の軸芯ま
わりの運動範囲程度に極力細くするが、ここでは
前記すりこぎ回転の回転径程度である。開口径を
細く、即ち開口面積を小さくしたことにより、内
側ノズル内へスパツタ等の飛散物が入り込む率が
低下する。仮に、内側ノズル内へスパツタが入り
込んだとしても、耐熱性の絶縁部材(例えばベー
クライト)5により熱吸収され、スパツタの付着
を防止できる。更に、内側ノズルは上部をパツキ
ン6で遮蔽しているため、パツキン6上方の自動
調心ベアリング等の回転機構へスパツタが到達す
ることもない。また、内側ノズルの下半部には、
内側ノズルと同様の材質からなる外側ノズル4が
装着または一体的に形成されており、この外側ノ
ズル4内面には、外側ノズルの開口4aとガス噴
出口4bとを隔てる隔壁7が設けられ、この隔壁
7は、ガス流通用細孔7aを有している。 Next, the gas shield nozzle of the present invention will be explained. The electrode 1 passes through a heat-resistant insulating member 5, and is inserted into a heat-resistant inner nozzle 3 made of ceramic, for example, through the insulating member 5. The inner diameter of the opening 3a of this inner nozzle is made as narrow as possible to the range of movement around the axis of the electrode 1, but here it is about the rotation diameter of the pestle rotation. By reducing the opening diameter, that is, reducing the opening area, the rate at which flying objects such as spatter enter the inner nozzle is reduced. Even if spatter gets into the inner nozzle, the heat is absorbed by the heat-resistant insulating member (for example, Bakelite) 5, and adhesion of spatter can be prevented. Furthermore, since the upper part of the inner nozzle is shielded by the packing 6, spatter does not reach the rotating mechanism such as the self-aligning bearing above the packing 6. In addition, in the lower half of the inner nozzle,
An outer nozzle 4 made of the same material as the inner nozzle is attached or integrally formed, and a partition wall 7 is provided on the inner surface of the outer nozzle 4 to separate the opening 4a of the outer nozzle and the gas outlet 4b. The partition wall 7 has gas circulation pores 7a.
これら内側、外側ノズル3,4は、各々ガス噴
出口3b,4b、ガス供給口3c,4cを有し、
外部のガス供給源(図示せず)より、これらガス
噴出口3b,4b、ガス供給口3c,4c及び
各々の開口3a,4aを経て溶接部へシールドガ
スが供給される。内側ノズルからのガス供給量
は、前述の如く開口3aの開口面積が小さいため
供給量に制約を受けるが、これは外側ノズル4か
らのガス供給により補うことができる。 These inner and outer nozzles 3 and 4 each have gas jet ports 3b and 4b and gas supply ports 3c and 4c,
Shielding gas is supplied from an external gas supply source (not shown) to the welding portion through these gas jet ports 3b, 4b, gas supply ports 3c, 4c, and respective openings 3a, 4a. The amount of gas supplied from the inner nozzle is limited by the small opening area of the opening 3a as described above, but this can be supplemented by the gas supplied from the outer nozzle 4.
尚、第1図の如く内側ノズル3の形状を断面略
Ψ字状とし、絶縁部材5を囲撓する溜部8を設け
ると、上向き溶接の際に内側ノズル内に入り込ん
だスパツタを溜部8に集めることができる。この
溜部8に集まつたスパツタは、絶縁部材5により
熱吸収されているから付着することもなく、下向
き溶接に移行した際に落下して、開口3a,4a
から自然に排出可能である。 As shown in FIG. 1, if the shape of the inner nozzle 3 is approximately Ψ-shaped in cross section and a reservoir 8 is provided to surround the insulating member 5, spatter that has entered the inner nozzle during upward welding will be removed from the reservoir 8. can be collected in. The spatters collected in the reservoir 8 do not stick to the insulating member 5 because the heat is absorbed by the insulating member 5, and fall when welding starts downward, openings 3a and 4a.
can be naturally excreted from
[発明の効果]
この発明は以上説明したように、ガスシールド
ノズルを外側ノズルと細径の内側ノズルとからな
る二重構造とし、絶縁部材と遮蔽部材を設けると
いう簡単な構成により、上向き溶接を行つた際
に、スパツタ等の飛散物が溶接電極近傍へ侵入し
にくく、仮に侵入したとしても溶接電極上方への
到達や付着を防止できるという効果がある。[Effects of the Invention] As explained above, the present invention has a simple configuration in which the gas shield nozzle has a double structure consisting of an outer nozzle and a small diameter inner nozzle, and an insulating member and a shielding member are provided, thereby making it possible to perform upward welding. When this process is carried out, it is difficult for flying objects such as spatter to enter the vicinity of the welding electrode, and even if they do, they can be prevented from reaching or adhering to the upper part of the welding electrode.
第1図はこの発明の一実施例によるガスシール
ドノズルを示す断面図である。
図において、1は溶接電極、3は内側ノズル、
4は外側ノズル、3a,4aは内側(外側)ノズ
ルの開口、3b,4bは内側(外側)ガス供給
口、3c,4cは内側(外側)ガス噴出口、5は
絶縁部材、6はパツキン(遮蔽部材)、7は隔壁、
7aは隔壁の細孔、8は溜部(凸部)である。な
お、各図中同一符号は同一または相当部分を示
す。
FIG. 1 is a sectional view showing a gas shield nozzle according to an embodiment of the present invention. In the figure, 1 is a welding electrode, 3 is an inner nozzle,
4 is an outer nozzle, 3a and 4a are inner (outer) nozzle openings, 3b and 4b are inner (outer) gas supply ports, 3c and 4c are inner (outer) gas jet ports, 5 is an insulating member, and 6 is a packing ( shielding member), 7 is a partition wall,
7a is a pore of the partition wall, and 8 is a reservoir (protrusion). Note that the same reference numerals in each figure indicate the same or corresponding parts.
Claims (1)
と共に、前記電極先端側の開口径が前記電極の軸
芯まわりの運動範囲程度の耐熱性内側ノズルと、 この内側ノズルの、前記絶縁部材上方の開口部
を遮蔽する遮蔽部材と、 前記内側ノズルの下半分に装着または一体的に
形成された耐熱性外側ノズルと、 前記内側及び外側ノズルに各々に設けられ、
各々の前記電極先端側の開口に向けてシールドガ
スを供給するガス供給手段とを備えたことを特徴
とするガスシールドノズル。 2 前記電極が、前記遮蔽部材の上方に備えられ
た回転機構によつてすりこぎ回転自在な電極であ
つて、前記軸芯まわりの運動範囲が、このすりこ
ぎ回転の回転範囲であることを特徴とする特許請
求の範囲第1項に記載のガスシールドノズル。 3 前記内側及び外側ノズルが、セラミツクで形
成されていることを特徴とする特許請求の範囲第
1項に記載のガスシールドノズル。 4 前記絶縁部材が、ベークライトを含むことを
特徴とする特許請求の範囲第1項に記載のガスシ
ールドノズル。[Scope of Claims] 1. A heat-resistant insulating member through which the welding electrode passes; the electrode is inserted through the insulating member, and the opening diameter on the tip side of the electrode moves about the axis of the electrode. a heat-resistant inner nozzle of about 100 liters, a shielding member that shields an opening above the insulating member of the inner nozzle, a heat-resistant outer nozzle attached to or integrally formed with the lower half of the inner nozzle; Each of the inner and outer nozzles is provided with a
A gas shield nozzle comprising: gas supply means for supplying shielding gas toward the opening on the tip side of each of the electrodes. 2. The electrode is an electrode that can be freely rotated by a rotation mechanism provided above the shielding member, and the range of movement around the axis is the rotation range of this rotation. A gas shield nozzle according to claim 1. 3. The gas shield nozzle according to claim 1, wherein the inner and outer nozzles are made of ceramic. 4. The gas shield nozzle according to claim 1, wherein the insulating member includes Bakelite.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP30462187A JPH01148471A (en) | 1987-12-03 | 1987-12-03 | gas shield nozzle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP30462187A JPH01148471A (en) | 1987-12-03 | 1987-12-03 | gas shield nozzle |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH01148471A JPH01148471A (en) | 1989-06-09 |
| JPH0469512B2 true JPH0469512B2 (en) | 1992-11-06 |
Family
ID=17935228
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP30462187A Granted JPH01148471A (en) | 1987-12-03 | 1987-12-03 | gas shield nozzle |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH01148471A (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3919772B2 (en) | 2004-05-24 | 2007-05-30 | 本田技研工業株式会社 | Torch for MIG welding |
| CN101780601B (en) * | 2010-03-19 | 2012-02-22 | 哈尔滨工业大学 | Double-layer gas protection cover for friction stir welding of titanium and titanium alloy |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS586619U (en) * | 1981-07-06 | 1983-01-17 | 佐伯 忠一 | bus emergency step |
-
1987
- 1987-12-03 JP JP30462187A patent/JPH01148471A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPH01148471A (en) | 1989-06-09 |
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