JPH0473699B2 - - Google Patents
Info
- Publication number
- JPH0473699B2 JPH0473699B2 JP62244676A JP24467687A JPH0473699B2 JP H0473699 B2 JPH0473699 B2 JP H0473699B2 JP 62244676 A JP62244676 A JP 62244676A JP 24467687 A JP24467687 A JP 24467687A JP H0473699 B2 JPH0473699 B2 JP H0473699B2
- Authority
- JP
- Japan
- Prior art keywords
- heat
- shrinkable
- temperature
- crystalline
- low
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- BRLQWZUYTZBJKN-UHFFFAOYSA-N Epichlorohydrin Chemical compound ClCC1CO1 BRLQWZUYTZBJKN-UHFFFAOYSA-N 0.000 claims description 9
- 229920005989 resin Polymers 0.000 claims description 9
- 239000011347 resin Substances 0.000 claims description 9
- 239000000463 material Substances 0.000 description 7
- 238000010894 electron beam technology Methods 0.000 description 4
- 239000002654 heat shrinkable material Substances 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 238000001816 cooling Methods 0.000 description 3
- 238000004132 cross linking Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000006116 polymerization reaction Methods 0.000 description 3
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 2
- 239000003063 flame retardant Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- BJELTSYBAHKXRW-UHFFFAOYSA-N 2,4,6-triallyloxy-1,3,5-triazine Chemical compound C=CCOC1=NC(OCC=C)=NC(OCC=C)=N1 BJELTSYBAHKXRW-UHFFFAOYSA-N 0.000 description 1
- VEORPZCZECFIRK-UHFFFAOYSA-N 3,3',5,5'-tetrabromobisphenol A Chemical compound C=1C(Br)=C(O)C(Br)=CC=1C(C)(C)C1=CC(Br)=C(O)C(Br)=C1 VEORPZCZECFIRK-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 1
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004721 Polyphenylene oxide Substances 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 1
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 125000004218 chloromethyl group Chemical group [H]C([H])(Cl)* 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000005536 corrosion prevention Methods 0.000 description 1
- 239000003431 cross linking reagent Substances 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000009998 heat setting Methods 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 230000001678 irradiating effect Effects 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- 150000003014 phosphoric acid esters Chemical class 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- -1 polyethylene Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000002685 polymerization catalyst Substances 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 229920005672 polyolefin resin Polymers 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000009864 tensile test Methods 0.000 description 1
- LKOCAGKMEUHYBV-UHFFFAOYSA-N tris(3-bromo-3-chloropropyl) phosphate Chemical compound ClC(Br)CCOP(=O)(OCCC(Cl)Br)OCCC(Cl)Br LKOCAGKMEUHYBV-UHFFFAOYSA-N 0.000 description 1
- 238000004078 waterproofing Methods 0.000 description 1
Landscapes
- Rigid Pipes And Flexible Pipes (AREA)
- Manufacture Of Macromolecular Shaped Articles (AREA)
- Shaping By String And By Release Of Stress In Plastics And The Like (AREA)
- Cable Accessories (AREA)
- Protection Of Pipes Against Damage, Friction, And Corrosion (AREA)
Description
(産業上の利用分野)
本発明は熱収縮性成形体に関する。更に詳細に
は、電線、ケーブルや各種パイプ類の防水、防食
等の保護のために用いられる、良好な可繞性をも
ち、耐油性及び低温特性に優れた熱収縮性成形体
に関する。
(従来技術及び問題点)
熱収縮性成形体、特に熱収縮性チユーブは、機
器内配線の集合及び端末接続部の絶縁保護の目的
から、また太い電力ケーブル、通信ケーブルのジ
ヨイントの防水保護やパイプライン、鋼管のジヨ
イント部の防食及び保護の目的から広く使用され
るようになつてきている。
このような熱収縮性成形体の素材としてはポリ
エチレン等のオレフイン系樹脂、ポリ塩化ビニル
樹脂、弗素系ゴムなどが知られている。しかし、
これら従来の素材では収縮時に割れたり、膨張倍
率が低くかつたり、また、特に低温収縮用材料の
場合、常温での収縮防止のための加工工程が必要
であつたり、軟かいため傷が付きやすいといつた
問題点が指摘されている。
(問題点を解決するための手段)
本発明者らは、熱収縮性成形体の素材として上
記の如き問題のない素材を得る可く鋭意検討を行
つた。
その結果、上記問題点が克服されると共に、材
料自体が適度な強度を持ち、可塑剤なしでも良好
な可繞性を有し、耐油性、低温特性に優れ、かつ
製造に際しては電子線架橋効率がよく、材料の着
色化が可能な熱収縮性素材を見出したものであ
る。
本発明は、結晶性エピクロルヒドリン樹脂から
なることを特徴とする熱収縮性成形体である。
本発明に用いられる結晶性エピクロルヒドリン
樹脂とは、構造式
(Industrial Application Field) The present invention relates to a heat-shrinkable molded article. More specifically, the present invention relates to a heat-shrinkable molded article that has good insulating properties, excellent oil resistance, and low-temperature properties and is used for waterproofing, anticorrosion, and other protection of electric wires, cables, and various types of pipes. (Prior Art and Problems) Heat-shrinkable molded bodies, especially heat-shrinkable tubes, are used for the purpose of insulating protection of the assembly of internal wiring and terminal connections, as well as waterproof protection of joints of thick power cables and communication cables, and pipes. It is becoming widely used for the purpose of corrosion prevention and protection of joints of lines and steel pipes. Known materials for such heat-shrinkable molded bodies include olefin resins such as polyethylene, polyvinyl chloride resins, and fluorine rubbers. but,
These conventional materials tend to crack during shrinkage, have low expansion ratios, and, especially in the case of low-temperature shrinkable materials, require processing steps to prevent shrinkage at room temperature, and are soft and easily scratched. The following problems have been pointed out. (Means for Solving the Problems) The present inventors have conducted intensive studies to obtain a material free from the above-mentioned problems as a material for a heat-shrinkable molded article. As a result, the above-mentioned problems have been overcome, and the material itself has appropriate strength, good flexibility even without plasticizer, excellent oil resistance and low-temperature properties, and has high electron beam crosslinking efficiency during manufacturing. We have discovered a heat-shrinkable material that has good properties and can be colored. The present invention is a heat-shrinkable molded article comprising a crystalline epichlorohydrin resin. The crystalline epichlorohydrin resin used in the present invention has the structural formula:
【式】で表わされるクロロメチ
ル基を有しポリエーテル結合を主鎖とする結晶性
高分子化合物をいう。特に分子量としては5万〜
100万、好ましくは10万〜50万のものが熱収縮性
素材として適している。上記エピクロルヒドリン
樹脂の結晶度としては20〜50%のものがよい。結
晶度20%未満のものでは、加熱によつて延伸もし
くは膨張させて形成させた形状の冷却後の保持率
が悪く熱収縮性材料としての性能が失われるので
好ましくない。また50%を超えるものは得られた
熱収縮性材料の低温特性が失われる。
上記結晶性エピクロルヒドリン樹脂の製造方法
としては公知の方法が採用できる。特に有機錫−
リン酸エステル縮合物を重合触媒とする本出願人
の米国特許第3773694号明細書記載の重合方法が
高収率で得られるので好ましい。即ち、上記触媒
の存在下でエピクロルヒドリンを脂肪族又は芳香
族炭化水素を溶媒として重合温度10〜70℃で8〜
15時間重合させることによつて重合収率98%前後
で得ることができる。得られた結晶性エピクロル
ヒドリン樹脂は比重1.4、軟化点115〜120℃、引
張強さ300〜420Kg/cm2、伸び350〜480%、硬度
(シヨアーD)60〜65の物性を有している。
本発明の熱収縮成形体は結晶性エピクロルヒド
リン樹脂のみを成形したものでもよいし、これに
難燃効果を上げるためにテトラブロモビスフエノ
ールAやトリス(クロロブロモプロピル)ホスフ
エート等の難燃剤を添加したものを用いてもよ
い。
熱収縮性成形体の製造方法としては、材料を所
定の形状、例えば押出機等によりチユーブ状に成
形し、これを化学的架橋あるいは電子線を照射し
て架橋せしめ、次いで該成形体を軟化点もしくは
融点以上に加熱して延伸もしくは膨張を行わしめ
た後冷却固定化することにより得られる。架橋に
際しては架橋効果を一層高めるためにトリアリル
シアヌレートやペンタエリスリトール、アクリレ
ート系モノマーの如き架橋剤を添加することが好
ましい。延伸もしくは膨張の程度は1.5〜3倍が
よく、加熱温度としては120〜180℃が選ばれる。
実施例
分子量35万、結晶度40%のエピクロルヒドリン
樹脂を押出機により肉厚1mm、内径10mmのチユー
ブに押出した後、これを2MeVの電子線加速器で
15Mradの電子線を照射した。得られた架橋チユ
ーブを150℃の加熱炉で加熱し内径20mmになる様
に外径制御用ダイス中で内圧をかけ、冷却後熱収
縮性チユーブを得た。
得られた熱収縮性チユーブはヒートセツト性
(90℃)に優れ、体積固有抵抗は2×10+15Ω・cm
を示し、低温脆化温度は−20℃であつた。また
JIS3号油の70℃×168時間浸漬後の重量変化率は
+1.2%であり、引張試験による引張強度は500
Kg/cm2であつた。
(発明の効果)
本発明の熱収縮性成形体はヒートセツト性が70
〜100℃と低く、しかも常温下での収縮はなく、
またこれにより得られた収縮保護膜は耐油性と低
温特性が非常に優れている。It refers to a crystalline polymer compound having a chloromethyl group represented by the formula and having a polyether bond as its main chain. In particular, the molecular weight is 50,000~
1 million, preferably 100,000 to 500,000, is suitable as a heat-shrinkable material. The epichlorohydrin resin preferably has a crystallinity of 20 to 50%. If the crystallinity is less than 20%, the retention rate of the shape formed by stretching or expanding by heating after cooling is poor and the performance as a heat-shrinkable material is lost, which is not preferable. Moreover, if it exceeds 50%, the obtained heat-shrinkable material will lose its low-temperature properties. A known method can be employed as a method for producing the crystalline epichlorohydrin resin. Especially organic tin
The polymerization method described in US Pat. No. 3,773,694 of the present applicant using a phosphoric acid ester condensate as a polymerization catalyst is preferred because it can be obtained in high yield. That is, in the presence of the above catalyst, epichlorohydrin is polymerized using an aliphatic or aromatic hydrocarbon as a solvent at a polymerization temperature of 10 to 70°C.
A polymerization yield of around 98% can be obtained by polymerizing for 15 hours. The obtained crystalline epichlorohydrin resin has physical properties such as a specific gravity of 1.4, a softening point of 115 to 120°C, a tensile strength of 300 to 420 Kg/cm 2 , an elongation of 350 to 480%, and a hardness (Shor D) of 60 to 65. The heat-shrinkable molded article of the present invention may be made of only crystalline epichlorohydrin resin, or may be made by adding a flame retardant such as tetrabromobisphenol A or tris(chlorobromopropyl) phosphate to increase the flame retardant effect. You may also use The method for producing a heat-shrinkable molded product is to mold the material into a predetermined shape, for example, a tube shape using an extruder, crosslink it chemically or by irradiating it with an electron beam, and then bring the molded product to a softening point. Alternatively, it can be obtained by heating above the melting point to stretch or expand, and then cooling and fixing. During crosslinking, it is preferable to add a crosslinking agent such as triallylcyanurate, pentaerythritol, or acrylate monomer to further enhance the crosslinking effect. The degree of stretching or expansion is preferably 1.5 to 3 times, and the heating temperature is selected to be 120 to 180°C. Example Epichlorohydrin resin with a molecular weight of 350,000 and a crystallinity of 40% was extruded into a tube with a wall thickness of 1 mm and an inner diameter of 10 mm using an extruder, and then extruded using a 2 MeV electron beam accelerator.
A 15 Mrad electron beam was irradiated. The obtained crosslinked tube was heated in a heating furnace at 150°C, internal pressure was applied in a die for controlling the outer diameter so that the inner diameter became 20 mm, and after cooling, a heat-shrinkable tube was obtained. The resulting heat-shrinkable tube has excellent heat-setting properties (90℃) and a volume resistivity of 2×10 +15 Ω・cm
The low temperature embrittlement temperature was -20°C. Also
The weight change rate after immersion in JIS No. 3 oil at 70℃ for 168 hours is +1.2%, and the tensile strength in the tensile test is 500.
It was Kg/ cm2 . (Effect of the invention) The heat-shrinkable molded article of the present invention has a heat set property of 70
It is as low as ~100℃ and does not shrink at room temperature.
In addition, the shrinkable protective film obtained thereby has excellent oil resistance and low-temperature properties.
Claims (1)
を特徴とする熱収縮性成形体。1. A heat-shrinkable molded article comprising a crystalline epichlorohydrin resin.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP62244676A JPS6487228A (en) | 1987-09-29 | 1987-09-29 | Heat-shrinkable molded product |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP62244676A JPS6487228A (en) | 1987-09-29 | 1987-09-29 | Heat-shrinkable molded product |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS6487228A JPS6487228A (en) | 1989-03-31 |
| JPH0473699B2 true JPH0473699B2 (en) | 1992-11-24 |
Family
ID=17122291
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP62244676A Granted JPS6487228A (en) | 1987-09-29 | 1987-09-29 | Heat-shrinkable molded product |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS6487228A (en) |
-
1987
- 1987-09-29 JP JP62244676A patent/JPS6487228A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS6487228A (en) | 1989-03-31 |
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