JPH0474062B2 - - Google Patents
Info
- Publication number
- JPH0474062B2 JPH0474062B2 JP61060094A JP6009486A JPH0474062B2 JP H0474062 B2 JPH0474062 B2 JP H0474062B2 JP 61060094 A JP61060094 A JP 61060094A JP 6009486 A JP6009486 A JP 6009486A JP H0474062 B2 JPH0474062 B2 JP H0474062B2
- Authority
- JP
- Japan
- Prior art keywords
- paint
- curing agent
- rotary atomizing
- atomizing head
- liquid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B3/00—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements
- B05B3/02—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements
- B05B3/10—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member
- B05B3/1057—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member with at least two outlets, other than gas and cleaning fluid outlets, for discharging, selectively or not, different or identical liquids or other fluent materials on the rotating element
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B3/00—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements
- B05B3/02—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements
- B05B3/10—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member
- B05B3/1007—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member characterised by the rotating member
- B05B3/1014—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member characterised by the rotating member with a spraying edge, e.g. like a cup or a bell
Landscapes
- Application Of Or Painting With Fluid Materials (AREA)
- Electrostatic Spraying Apparatus (AREA)
Description
【発明の詳細な説明】
(産業上の利用分野)
本発明は、液体塗料を回転霧化ヘツドを用いて
霧化放散し、静電作用を利用して、霧化された塗
料を被塗装体に付着させる回転霧化静電塗装装置
に関する。Detailed Description of the Invention (Industrial Application Field) The present invention atomizes and disperses liquid paint using a rotating atomizing head, and uses electrostatic action to spread the atomized paint onto the object to be coated. The present invention relates to a rotary atomization electrostatic coating device for coating.
(従来の技術)
自動車の車体の表面に、その全体に亙つて均一
に塗料を塗布する塗装を施す場合等において、静
電塗装装置が用いられる。斯かる静電塗装装置が
用いられての塗装、即ち、静電塗装にあつては、
被塗装体とそれに対向配置された塗料を霧化放散
する噴霧器との間に直流高電圧を印加して静電界
を形成し、噴霧器から霧化放散された塗料を帯電
させ、静電吸着作用を利用して被塗装体に付着さ
せる。このような静電塗装の採用により、被塗装
体に対する塗料の付着効率を向上させることがで
き、従つて、塗料のロスを低減できることにな
る。(Prior Art) An electrostatic coating device is used when painting the surface of an automobile body by applying paint uniformly over the entire surface. In the case of painting using such an electrostatic coating device, that is, electrostatic painting,
A high DC voltage is applied between the object to be painted and a sprayer placed opposite to it that atomizes and disperses the paint to form an electrostatic field, and the paint atomized and dispersed from the sprayer is charged, causing an electrostatic adsorption effect. Use it to attach it to the object to be painted. By employing such electrostatic coating, it is possible to improve the adhesion efficiency of paint to the object to be painted, and therefore, it is possible to reduce loss of paint.
斯かる静電塗装が行われる際、被塗装体が金属
である場合には、通常、メラミンアルキド樹脂系
塗料等の焼付け乾燥型の塗料が用いられる。被塗
装体に塗布された焼付け乾燥型の塗料は、例え
ば、140℃程度の加温雰囲気中で硬化せしめられ
る。これに対し、被塗装体がプラスチツクス等の
耐熱性が比較的低い材料から成るものである場合
には、例えば、アクリル樹脂の塗料主剤と硬化剤
とから成る二液型塗料が用いられる。そして、被
塗装体に塗布された二液型塗料は、一般に、常温
で乾燥及び硬化するものとされ、良好な被塗装体
に対する付着性が得られて、塗装面が光沢、硬度
及び耐候性に優れたものとなる。 When such electrostatic coating is performed, if the object to be coated is metal, a bake-drying paint such as a melamine alkyd resin paint is usually used. The bake-dry paint applied to the object to be painted is cured in a heated atmosphere of, for example, about 140°C. On the other hand, when the object to be painted is made of a material with relatively low heat resistance, such as plastics, a two-component paint consisting of an acrylic resin paint base and a curing agent is used, for example. The two-component paint applied to the object to be painted generally dries and hardens at room temperature, providing good adhesion to the object and giving the painted surface gloss, hardness, and weather resistance. It will be excellent.
上述の如くの利点を有する二液型塗料は、塗料
主剤と硬化剤とが混合された状態とされると比較
的短時間で硬化が生じるため、一般に、塗料主剤
と硬化剤とが別個に用意され、被塗装体に対する
塗装が施される直前に混合されるものとなされ
る。従つて、斯かる二液型塗料が用いられての静
電塗装が行われるにあたつては、通常、塗料主剤
と硬化剤とを混合するミキサが設けられ、塗料主
剤と硬化剤とがミキサによつて混合された後に噴
霧器に供給されて、噴霧器による二液型塗料の霧
化放散が行われるようにされる。このため、塗料
主剤の色替えが要求される場合には、ミキサに新
たな色の塗料主剤と硬化剤とを供給するに先立
ち、ミキサ内に付着した従前の二液型塗料を除去
すべくミキサの洗浄を行うことが必要とされ、一
貫した塗装作業工程において、ミキサの洗浄に費
やされる時間的なロスが比較的大となつてしまう
問題がある。 Two-component paints, which have the advantages mentioned above, cure in a relatively short time when the paint base and curing agent are mixed, so generally, the paint base and curing agent are prepared separately. and mixed immediately before applying the coating to the object to be coated. Therefore, when performing electrostatic painting using such a two-component paint, a mixer is usually provided to mix the paint base and the hardening agent; After mixing, the two-component paint is supplied to an atomizer, and the two-component paint is atomized and dispersed by the atomizer. Therefore, when a color change of the paint base is required, before supplying the new color paint base and curing agent to the mixer, the mixer must be used to remove the old two-component paint that has adhered to the mixer. There is a problem in that the amount of time wasted in cleaning the mixer becomes relatively large in a consistent painting process.
このため、例えば、特開昭57−45370号公報あ
るいは特開昭59−228960号公報にも記載されてい
る如く、直流高電圧が印加されるとともに高速で
回転するベル型の回転霧化ヘツドを備え、この回
転霧化ヘツドの内周面に対して複数のノズルから
二液型塗料を成す塗料主剤及び硬化剤を夫々供給
するようになして、回転霧化ヘツド内で塗料主剤
と硬化剤とを混合させ、それによつて得られる二
液型塗料を回転霧化ヘツドの回転による遠心力に
よつて霧化放散させるものとされた、噴霧器及び
塗料主剤と硬化剤とを混合するミキサの組合せを
用いないものとされた回転霧化静電塗装装置が提
案されている。このような回転霧化静電塗装装置
においては、塗料主剤及び硬化剤を夫々供給する
主剤供給ノズル及び硬化剤供給ノズルの他に、シ
ンナー等の洗浄剤を供給する洗浄剤供給ノズル
が、その開口端を回転霧化ヘツドの内周面の近傍
に位置させて配される構成がとられる。そして、
塗料主剤の色替えを行うにあたつては、主剤供給
ノズル及び硬化剤供給ノズルからの塗料主剤及び
硬化剤の供給を停止した後、洗浄剤供給ノズルか
ら供給される洗浄剤によつて回転霧化ヘツドの内
周面の洗浄が行われて、塗料主剤の色替えのため
の準備がなされ、塗料主剤の色替えに伴う塗装作
業工程中の時間的なロスが著しく低減される。 For this reason, for example, as described in JP-A No. 57-45370 or JP-A No. 59-228960, a bell-shaped rotary atomizing head that rotates at high speed while applying a DC high voltage is used. The main paint component and the curing agent constituting the two-component paint are supplied from a plurality of nozzles to the inner circumferential surface of the rotary atomizing head, so that the main paint component and the curing agent are mixed in the rotary atomizing head. A combination of an atomizer and a mixer for mixing a paint base ingredient and a curing agent is used. A rotary atomization electrostatic coating device has been proposed that does not require the use of rotary atomization. In such a rotary atomization electrostatic coating device, in addition to a main agent supply nozzle and a curing agent supply nozzle that supply a paint base agent and a curing agent, respectively, a cleaning agent supply nozzle that supplies a cleaning agent such as thinner is connected to its opening. A configuration is adopted in which the end is located near the inner circumferential surface of the rotary atomizing head. and,
When changing the color of the paint base, after stopping the supply of the paint base and curing agent from the base paint supply nozzle and curing agent supply nozzle, a rotating mist is created using the cleaning agent supplied from the cleaning agent supply nozzle. The inner circumferential surface of the coating head is cleaned to prepare for changing the color of the paint base, and the time loss during the painting process associated with changing the color of the paint base is significantly reduced.
(発明が解決しようとする問題点)
上述の如くの回転霧化静電塗装装置が用いられ
て被塗装体に対する塗料の塗布が行われる場合、
回転霧化ヘツドの内周面に供給された塗料主剤及
び硬化剤は、回転霧化ヘツドが高速で回転するこ
とにより生じる遠心力により瞬時に回転霧化ヘツ
ドの端縁部に達し、そこから飛散せしめられるこ
とになる。このため、主剤供給ノズル及び硬化剤
供給ノズルの夫々の開口端から回転霧化ヘツドの
内周面に別個に供給される塗料主剤及び硬化剤
が、個々に回転霧化ヘツドの端縁部から飛散せし
められることになり、その結果、回転霧化ヘツド
により塗料主剤と硬化剤とが適正に混合されて霧
化放散される状態が得られない事態が生じる虞が
ある。そして、塗料主剤と硬化剤とが霧化状態に
おいて適正に混合されていない場合には、それら
の塗料主剤及び硬化剤が付着することになる被塗
装体が、その塗装面に部分的な塗料主剤あるいは
硬化剤の過下足が生じ、そのため、塗装面の光
沢、硬度及び耐候性等に斑を伴うものとなつてし
まうという不都合がある。(Problems to be Solved by the Invention) When a rotary atomizing electrostatic coating device as described above is used to apply paint to an object to be coated,
The paint base agent and curing agent supplied to the inner peripheral surface of the rotary atomizing head instantly reach the edge of the rotary atomizing head due to the centrifugal force generated by the high speed rotation of the rotary atomizing head, and are scattered from there. You will be forced to do so. Therefore, the paint base agent and curing agent, which are separately supplied to the inner peripheral surface of the rotary atomizing head from the opening ends of the base agent supply nozzle and the curing agent supply nozzle, are individually scattered from the edge of the rotary atomizing head. As a result, there is a possibility that the rotary atomizing head may not be able to properly mix the paint base material and the curing agent and atomize and disperse them. If the paint base material and hardening agent are not properly mixed in the atomized state, the paint base material and hardening agent may partially adhere to the paint surface of the object to be painted. Alternatively, there is an inconvenience that too much of the curing agent occurs, resulting in unevenness in the gloss, hardness, weather resistance, etc. of the painted surface.
そこで、例えば、主剤供給ノズルと硬化剤供給
ノズルとを、それらから回転霧化ヘツドの内周面
に供給される塗料主剤及び硬化剤が、回転霧化ヘ
ツドの回転軸線に直交する方向に重なる夫々の層
を形成しつつ回転霧化ヘツドの内周面の開放端に
向かつて移動するものとなるように配して、霧化
ヘツドの内周面の開放端から塗料主剤と硬化剤と
が適正に混合されて霧化放散される状態を得よう
とすることが考えられるが、斯かる場合には、塗
料主剤及び硬化剤が回転霧化ヘツドの内周面上に
おいて乱流を形成して、夫々の層が適正に重ねら
れる状態を乱すことを防止すべく、回転霧化ヘツ
ドの内周面において塗料主剤及び硬化剤が受ける
流動抵抗が小とされることが望まれる。 Therefore, for example, the base paint supply nozzle and the curing agent supply nozzle are connected so that the paint base and curing agent supplied from them to the inner circumferential surface of the rotary atomizing head overlap in a direction perpendicular to the rotational axis of the rotary atomizing head. The base paint and curing agent are properly distributed from the open end of the inner circumferential surface of the atomizing head by moving toward the open end of the inner circumferential surface of the rotating atomizing head while forming a layer of It is conceivable to try to obtain a state in which the paint is mixed into atomized and diffused, but in such a case, the paint main component and curing agent form a turbulent flow on the inner circumferential surface of the rotary atomizing head. In order to prevent the proper stacking of the respective layers from being disturbed, it is desirable that the flow resistance exerted on the paint base and curing agent on the inner circumferential surface of the rotary atomizing head be small.
斯かる点に鑑み、本発明は、回転霧化ヘツドに
対して塗料主剤と硬化剤、あるいは、複数種の塗
料を個別に供給して、それらを回転霧化ヘツドか
ら飛散せしめるにあたり、回転霧化ヘツド内にお
いて塗料主剤及び硬化剤、あるいは、複数種の塗
料が受ける流動抵抗が著しく低減されて、回転霧
化ヘツドにより塗料主剤と硬化剤とが、もしく
は、複数種の塗料が適正に混合されて霧化放散さ
れる状態が得られ、それにより、被塗装体に対す
る塗料の塗布が一様に行われて、被塗装体の塗装
面が光沢、硬度及び耐候性等における斑のない優
れたものとなるようにすることができる回転霧化
静電塗装装置を提供することを目的とする。 In view of the above, the present invention provides a method for supplying a paint base material and a curing agent, or a plurality of types of paints individually to a rotary atomizing head, and scattering them from the rotary atomizing head. The flow resistance experienced by the paint base and curing agent or multiple types of paint in the head is significantly reduced, and the paint base and curing agent or multiple types of paint can be properly mixed by the rotating atomizing head. A state in which the paint is atomized and diffused is obtained, and as a result, the paint is uniformly applied to the object to be painted, and the painted surface of the object to be painted has excellent gloss, hardness, weather resistance, etc. without any unevenness. It is an object of the present invention to provide a rotary atomization electrostatic coating device that can perform the following operations.
(問題点を解決するための手段)
上述の目的を達成すべく、本発明に係る回転霧
化静電塗装装置は、塗料を霧化放散する開放端を
有したカツプ内面状の接液面を備える回転霧化ヘ
ツドと、回転霧化ヘツドを接液面により包囲され
る回転軸線をもつて回転するものとすべく駆動す
る回転駆動手段と、回転霧化ヘツド内に臨むもの
とされた開口端を有して設けられ、回転霧化ヘツ
ドにおける接液面に塗料を供給する複数の供給ノ
ズルとを備え、複数の供給ノズルが、各々が有す
る開口端の夫々から塗料もしくは塗料を構成する
液剤を、回転霧化ヘツドの接液面における略同一
の位置に向けて同時に噴出させるべく、各々の開
口端が回転霧化ヘツドの接液面の近傍に隣接配置
されて配されるとともに、回転霧化ヘツドにおけ
る接液面が、塗料もしくは塗料を構成する液剤が
受ける流動抵抗を低減させる層によつて覆われた
ものとされて、構成される。(Means for Solving the Problems) In order to achieve the above-mentioned object, the rotary atomizing electrostatic coating device according to the present invention has a liquid-contacting surface in the form of an inner surface of a cup having an open end for atomizing and dispersing paint. a rotary atomizing head, a rotary drive means for driving the rotary atomizing head to rotate with a rotational axis surrounded by a liquid contact surface, and an open end facing into the rotary atomizing head. and a plurality of supply nozzles that supply paint to the liquid contact surface of the rotary atomizing head, and each of the plurality of supply nozzles dispenses the paint or a liquid forming the paint from its respective open end. The opening ends of each rotary atomizing head are arranged adjacent to each other in the vicinity of the liquid contacting surface of the rotary atomizing head in order to simultaneously spray the liquid toward substantially the same position on the liquid contacting surface of the rotary atomizing head. The liquid-contacting surface of the head is covered with a layer that reduces the flow resistance experienced by the paint or the liquid agent constituting the paint.
(作用)
上述の如くに構成される本発明に係る回転霧化
静電塗装装置においては、駆動手段によつて回転
駆動される回転霧化ヘツドの接液面に対して、複
数種の塗料を構成する液剤、例えば、塗料主剤及
び硬化剤、あるいは、複数種の塗料の夫々が、例
えば、複数の供給ノズルの夫々を通じて回転霧化
ヘツドの接液面における略同一の位置に向けて噴
出され、それら塗料主剤及び硬化剤もしくは複数
種の塗料が、接液面上を回転霧化ヘツドの回転軸
線に直交する方向に重なる夫々の層を形成しつつ
接液面の開放端に向かつて移動するものとされ
る。そして、接液面上で夫々の層を形成した塗料
主剤及び硬化剤もしくは複数種の塗料は、層を形
成した状態で接液面の開放端から霧化放散され
る。このとき、回転霧化ヘツドの接液面が、塗料
主剤及び硬化剤もしくは複数種の塗料が受ける流
動抵抗を低減させる層で覆われているので、塗料
主剤及び硬化剤もしくは複数種の塗料が接液面上
において乱流を形成することが回避され、それに
より、回転霧化ヘツドにより塗料主剤と硬化剤と
が、もしくは、複数種の塗料が夫々の層が適正に
重ねられた状態をもつて接液面の開放端に到達せ
しめられて、そこから霧化放散されるにあたり、
霧化された微粒子の夫々において各々の層を成す
状態とされることになり、それにより、接液面の
開放端から適正に混合されて霧化放散される状態
が得られ、被塗装体に対する塗料の塗布が均一に
行われることになる。(Function) In the rotary atomizing electrostatic coating device according to the present invention configured as described above, a plurality of types of paints are applied to the liquid contact surface of the rotary atomizing head that is rotationally driven by the driving means. The constituent liquid agents, for example, a paint main agent and a curing agent, or each of a plurality of types of paints, are ejected toward approximately the same position on the liquid contact surface of the rotary atomization head through, for example, each of a plurality of supply nozzles, The paint base and curing agent or multiple types of paint move toward the open end of the liquid contact surface while forming respective layers that overlap in a direction perpendicular to the rotational axis of the rotary atomizing head on the liquid contact surface. It is said that Then, the paint base material and the curing agent or the plurality of types of paint that have formed respective layers on the liquid contact surface are atomized and dispersed from the open end of the liquid contact surface while forming layers. At this time, the liquid contact surface of the rotary atomizing head is covered with a layer that reduces the flow resistance experienced by the paint base and hardener or multiple types of paint, so the paint base and hardener or multiple types of paint come into contact with the liquid. The formation of turbulent flow on the liquid surface is avoided, so that the rotating atomizing head can separate the paint base and curing agent, or multiple paints with their respective layers properly stacked. When it reaches the open end of the wetted surface and is atomized and dispersed from there,
Each of the atomized particles forms a layer, which allows them to be properly mixed and atomized and dispersed from the open end of the surface in contact with the liquid. The paint will be applied evenly.
(実施例)
以下、本発明の実施例について図面を参照して
説明する。(Example) Hereinafter, an example of the present invention will be described with reference to the drawings.
第2図は、本発明に係る回転霧化静電塗装装置
の一例を概略的に示す。 FIG. 2 schematically shows an example of a rotary atomization electrostatic coating device according to the present invention.
第2図に示される例においては、回転霧化ヘツ
ド2が、カツプ状部4及びカツプ状部4の中央部
に設けられたハブ6から構成されている。カツプ
状部4は、大径開口端部4a及び小径開口端部4
bを有し、それらの間におけるカツプ状内周面が
接液面5とされている。そして、カツプ状部4の
大径開口端部4aの内面側が、接液面5の開放端
とされている。カツプ状部4とハブ6との接続部
には、多数の透孔8が形成されている。また、ハ
ブ6におけるカツプ状部4の小径開口端部4b側
に位置する端部には、回転霧化ヘツド2を回転駆
動するためのエアモータ11の、小径開口端部4
bを介してカツプ状部4内に伸びる回転軸12が
接続されている。このエアモータ11によつて、
回転霧化ヘツド2は、カツプ状部4の接液面5に
包囲され、ハブ6及び回転軸12の中央部を貫通
する回転軸線をもつて、高速で回転される。 In the example shown in FIG. 2, the rotary atomizing head 2 is comprised of a cup-shaped portion 4 and a hub 6 provided in the center of the cup-shaped portion 4. In the example shown in FIG. The cup-shaped portion 4 has a large-diameter opening end 4a and a small-diameter opening end 4.
b, and the cup-shaped inner circumferential surface between them is the liquid contact surface 5. The inner surface of the large-diameter open end 4a of the cup-shaped portion 4 is the open end of the liquid contact surface 5. A large number of through holes 8 are formed at the connection portion between the cup-shaped portion 4 and the hub 6. Further, at the end of the cup-shaped portion 4 of the hub 6 located on the small-diameter open end 4b side, there is provided a small-diameter open end 4 of an air motor 11 for rotationally driving the rotary atomizing head 2.
A rotating shaft 12 extending into the cup-shaped portion 4 is connected via b. By this air motor 11,
The rotary atomizing head 2 is surrounded by the liquid contact surface 5 of the cup-shaped portion 4 and is rotated at high speed with a rotation axis passing through the hub 6 and the center of the rotating shaft 12.
エアモータ11には、ブラケツト14が固定さ
れており、ブラケツト14の所定位置には、塗料
供給ノズル部16が、その開口部17をカツプ状
部4の小径開口端部4bを通じて接液面5に近接
せしめて、取り付けられている。この塗料供給ノ
ズル部16には、塗料供給用パイプ20a及び2
0bの夫々の一端及び硬化剤供給用パイプ20c
の一端が接続されている。塗料供給用パイプ20
a及び20bは、夫々、流量調整器22及び2
3、及び、ポンプ26及び27が設けられて、そ
れらの他端が塗料槽32及び33内に挿入される
ものとなされている。また、硬化剤供給用パイプ
20cは、流量調整器24及びポンプ28が設け
られて、その他端が硬化剤槽34内に挿入される
ものとなされている。 A bracket 14 is fixed to the air motor 11, and at a predetermined position of the bracket 14, a paint supply nozzle section 16 is arranged such that its opening 17 approaches the liquid contact surface 5 through the small-diameter open end 4b of the cup-shaped section 4. At least it's installed. This paint supply nozzle section 16 includes paint supply pipes 20a and 2.
0b and a hardening agent supply pipe 20c
is connected at one end. Paint supply pipe 20
a and 20b are flow rate regulators 22 and 2, respectively.
3, and pumps 26 and 27, the other ends of which are inserted into paint tanks 32 and 33. Further, the curing agent supply pipe 20c is provided with a flow rate regulator 24 and a pump 28, and the other end is inserted into the curing agent tank 34.
塗料槽32及び33には、異種の塗料主剤ある
いは塗料が貯留され、例えば、塗料槽32に赤色
顔料を含むアクリル樹脂系塗料から成る塗料主剤
が貯留されて、塗料槽33に白色顔料を含むアク
リル樹脂系塗料から成る塗料主剤が貯留される。
また、硬化剤槽34内には、例えば、イソシアネ
ート系の硬化剤が貯留される。そして、流量調整
器22〜24は、塗料供給用パイプ20a及び2
0b内を流れる塗料主剤、及び、硬化剤供給用パ
イプ20c内を流れる硬化剤の量の調整を夫々独
立に行うことができるものとされている。 Different types of paint bases or paints are stored in the paint tanks 32 and 33. For example, the paint tank 32 stores a paint base made of an acrylic resin paint containing a red pigment, and the paint tank 33 stores an acrylic resin paint containing a white pigment. A paint base consisting of resin paint is stored.
Further, in the curing agent tank 34, for example, an isocyanate-based curing agent is stored. The flow rate regulators 22 to 24 are connected to the paint supply pipes 20a and 2.
It is possible to independently adjust the amounts of the paint base material flowing through the pipe 20b and the amount of the curing agent flowing within the curing agent supply pipe 20c.
さらに、ブラケツト14には、洗浄液供給ノズ
ル18が、その開口端18aをカツプ状部4の小
径開口端部4bを通じて接液面5に近接せしめ
て、取り付けられている。この洗浄液供給ノズル
18には、洗浄液供給用パイプ35の一端が連結
されており、洗浄液供給用パイプ35は、流量調
整器36及びポンプ37が設けられ、その他端
が、シンナー等の洗浄液が貯留された洗浄液槽3
8内に挿入されるものとなされている。 Further, a cleaning liquid supply nozzle 18 is attached to the bracket 14 with its open end 18a brought close to the liquid contact surface 5 through the small diameter open end 4b of the cup-shaped portion 4. One end of a cleaning liquid supply pipe 35 is connected to the cleaning liquid supply nozzle 18, and the cleaning liquid supply pipe 35 is provided with a flow rate regulator 36 and a pump 37, and the other end is used to store cleaning liquid such as thinner. Cleaning liquid tank 3
8.
第1図は、上述の回転霧化ヘツド2を拡大して
示す。この第1図に示される回転霧化ヘツド2の
具体的一例においては、それを構成するカツプ状
部4の接液面5に、塗料供給ノズル部16を形成
する、塗料供給用パイプ20a及び20bに夫々
接続された塗料供給ノズル16a及び16b、及
び、硬化剤供給用パイプ20cに接続された硬化
剤供給ノズル16cの夫々の開口端17a,17
b及び17c(塗料供給ノズル部16の開口部1
7を形成する)から供給される塗料主剤等が受け
る流動抵抗を低減するための表面処理層44が形
成されている。斯かる表面処理層44は、例え
ば、フツ素樹脂を塗布することにより得られるフ
ツ素樹脂塗膜、ニツケル及びフツ素樹脂が含有さ
れたメツキ層であるニツケル・フツ素樹脂含有メ
ツキ、あるいは、溶融状態とされたモリブデン粒
子が吹付けられて得られるモリブデン溶射層等に
よつて形成される。このとき、表面処理層44が
形成されるカツプ状部4の接液面5の表面は、そ
の表面粗さが比較的小なるものとなるようにさ
れ、例えば、表面粗さを最大高によつて示す最大
表面粗さRmaxが、0.5μ以下の値をとるものとさ
れる。 FIG. 1 shows the above-mentioned rotary atomizing head 2 on an enlarged scale. In a specific example of the rotary atomizing head 2 shown in FIG. 1, paint supply pipes 20a and 20b form a paint supply nozzle portion 16 on the liquid contact surface 5 of the cup-shaped portion 4 constituting the head. Paint supply nozzles 16a and 16b connected to the hardening agent supply pipe 20c, and opening ends 17a and 17 of the hardening agent supply nozzle 16c connected to the hardening agent supply pipe 20c, respectively.
b and 17c (opening 1 of paint supply nozzle section 16
A surface treatment layer 44 is formed in order to reduce the flow resistance experienced by the paint base material etc. supplied from 7). Such surface treatment layer 44 is, for example, a fluororesin coating film obtained by applying a fluororesin, a plating layer containing nickel and a fluororesin, or a plating layer containing nickel and a fluororesin, or a fused plating layer containing nickel and a fluororesin. It is formed by a molybdenum thermal spray layer obtained by spraying molybdenum particles that have been made into a state. At this time, the surface of the liquid contact surface 5 of the cup-shaped portion 4 on which the surface treatment layer 44 is formed is made to have a relatively small surface roughness, for example, the surface roughness is determined by the maximum height. The maximum surface roughness Rmax shown in the figure shall take a value of 0.5μ or less.
なお、塗料供給ノズル16a及び16b及び硬
化剤供給ノズル16cの夫々の開口端17a,1
7b及び17cは、表面処理層44が設けられた
接液面5の近傍において、回転霧化ヘツド2の回
転軸線に直交する方向に重ねられて隣接配置され
ている。さらに、図示されていないが、カツプ状
部4及びハブ6から成る回転霧化ヘツド2と被塗
装体との間には、例えば、回転霧化ヘツド2側を
負極側とする直流高電圧が印加されるようになさ
れている。 Note that the opening ends 17a and 1 of the paint supply nozzles 16a and 16b and the curing agent supply nozzle 16c, respectively,
7b and 17c are arranged adjacent to each other in a direction perpendicular to the rotation axis of the rotary atomizing head 2 in the vicinity of the liquid contact surface 5 on which the surface treatment layer 44 is provided. Furthermore, although not shown, between the rotary atomizing head 2 consisting of the cup-shaped portion 4 and the hub 6 and the object to be coated, for example, a DC high voltage is applied with the rotary atomizing head 2 side being the negative pole side. It is made to be done.
上述の如くの構成のもとに、被塗装体に対する
塗装が行われるにあたつては、先ず、エアモータ
11が作動せしめられ、回転霧化ヘツド2が、上
述されたカツプ状部4の接液面5に包囲され、ハ
ブ6及び回転軸12の中央部に貫通する回転軸線
をもつて、例えば、20000〜30000rpmの回転数で
回転する状態とされる。このとき、回転霧化ヘツ
ド2には、被塗装体を基準にして、例えば、−
90kVの電位を有するものとなるように、直流高
電圧が印加される。 When the object to be coated is coated with the above-described configuration, first, the air motor 11 is activated, and the rotary atomizing head 2 is moved to the above-mentioned cup-shaped portion 4 in contact with the liquid. It is surrounded by the surface 5, has a rotation axis passing through the center of the hub 6 and the rotation shaft 12, and rotates at a rotation speed of, for example, 20,000 to 30,000 rpm. At this time, the rotary atomizing head 2 has, for example, -
A high DC voltage is applied so that the potential is 90 kV.
斯かる状態において、例えば、ポンプ27及び
28が作動せしめられ、塗料槽33に貯留された
白色顔料を含むアクリル樹脂系塗料主剤、及び、
硬化剤槽34に貯留されたイソシアネート系硬化
剤が、塗料供給用パイプ20b及び硬化剤供給用
パイプ20cを通じて、塗料供給ノズル部16に
おける塗料供給ノズル16b及び硬化剤供給ノズ
ル16cに導かれる。その際、塗料主剤と硬化剤
との重量比が3:1となるように流量調整器23
及び24による調量が行われる。 In such a state, for example, the pumps 27 and 28 are activated, and the acrylic resin paint base containing the white pigment stored in the paint tank 33 and
The isocyanate curing agent stored in the curing agent tank 34 is guided to the paint supply nozzle 16b and curing agent supply nozzle 16c in the paint supply nozzle section 16 through the paint supply pipe 20b and the curing agent supply pipe 20c. At that time, the flow rate regulator 23
and 24 are metered.
そして、塗料供給ノズル部16における塗料供
給ノズル16b及び硬化剤供給ノズル16cに
夫々導かれた塗料主剤及び硬化剤は、塗料供給ノ
ズル16bの開口端17b及び硬化剤供給ノズル
16cの開口端17cから同時に噴出され、高速
で回転する回転霧化ヘツド2におけるカツプ状部
4の接液面5に対して供給される。このとき、塗
料供給ノズル16bの開口端17b及び硬化剤供
給ノズル16cの開口端17cは、第1図に示さ
れる如く、カツプ状部4の接液面5の近傍におい
て、回転霧化ヘツド2の回転軸線に直交する方向
に重ねられて隣接配置されているので、塗料供給
ノズル16bの開口端17bから噴出する塗料主
剤と、硬化剤供給ノズル16cの開口端17cか
ら噴出する硬化剤とが、回動する接液面5に設け
られた表面処理層44上の略同一位置に衝突せし
められることになる。 The paint main agent and curing agent respectively guided to the paint supply nozzle 16b and curing agent supply nozzle 16c in the paint supply nozzle section 16 are simultaneously supplied from the opening end 17b of the paint supply nozzle 16b and the opening end 17c of the curing agent supply nozzle 16c. The liquid is ejected and supplied to the liquid contact surface 5 of the cup-shaped portion 4 of the rotary atomizing head 2 rotating at high speed. At this time, the opening end 17b of the paint supply nozzle 16b and the opening end 17c of the curing agent supply nozzle 16c are connected to the rotary atomizing head 2 in the vicinity of the liquid contact surface 5 of the cup-shaped part 4, as shown in FIG. Since they are arranged adjacent to each other in a direction perpendicular to the axis of rotation, the paint main agent jetted from the opening end 17b of the paint supply nozzle 16b and the curing agent jetted from the opening end 17c of the hardening agent supply nozzle 16c are rotated. The liquid is caused to collide with substantially the same position on the surface treatment layer 44 provided on the moving liquid contact surface 5.
このようにして、表面処理層44上の略同一位
置に衝突せしめられた塗料主剤と硬化剤とは、そ
の後、表面処理層44に沿つて移動せしめられ
て、カツプ状部4とハブ6との接続部に形成され
た多数の透孔8を介して、カツプ状部4の小径開
口端部4bから大径開口端部4aに向かう方向
(カツプ状部4のラジアル方向)の流れを形成す
る。このような傾向はカツプ状部4の回転数が高
い程顕著となる。そして、斯かる表面処理層44
上の略同一位置に衝突せしめられて表面処理層4
4に沿つて流れる塗料主剤及び硬化剤は、回転霧
化ヘツド2の高速回転に伴う遠心力の作用を受け
て、第2図に示される如くに、接液面5上におい
て、例えば、両者のうちで比重が大である塗料主
剤が表面処理層44に接する層Faを形成し、比
重が小である硬化剤が塗料主剤の層Faに接する
層Fiを形成する。即ち、塗料主剤及び硬化剤が、
接液面5に設けられた表面処理層44上において
回転霧化ヘツド2の回転軸線に直交する方向に重
ねられる夫々の層を形成して、接液面5の開放端
に向かつて移動していくものとなるのである。こ
のとき、表面処理層44は、塗料主剤及び硬化剤
が受ける流量抵抗を低減せしめるものとされてい
るので、塗料主剤及び硬化剤が接液面5上で乱流
を形成するという事態は生じない。 In this way, the paint base material and the curing agent collided at substantially the same position on the surface treatment layer 44, and then moved along the surface treatment layer 44 to form a bond between the cup-shaped portion 4 and the hub 6. A flow is formed in the direction from the small-diameter opening end 4b of the cup-shaped part 4 toward the large-diameter opening end 4a (radial direction of the cup-shaped part 4) through the large number of through holes 8 formed in the connecting part. This tendency becomes more pronounced as the rotational speed of the cup-shaped portion 4 increases. Then, such surface treatment layer 44
The surface treatment layer 4 is collided with the surface treatment layer 4 at approximately the same position
The paint main agent and curing agent flowing along the atomizing head 4 are affected by the centrifugal force caused by the high speed rotation of the rotary atomizing head 2, and as shown in FIG. Among them, the paint base material having a high specific gravity forms a layer Fa in contact with the surface treatment layer 44, and the curing agent having a low specific gravity forms a layer Fi in contact with the paint base layer Fa. That is, the paint base agent and curing agent are
On the surface treatment layer 44 provided on the liquid contact surface 5, layers are formed to be stacked in a direction perpendicular to the rotational axis of the rotary atomizing head 2, and the layers are moved toward the open end of the liquid contact surface 5. It will become something that will last. At this time, since the surface treatment layer 44 is designed to reduce the flow resistance experienced by the paint base material and hardening agent, a situation where the paint base material and hardening agent form turbulent flow on the liquid contact surface 5 does not occur. .
そして、カツプ状部4の大径開口端部4a、即
ち、接液面5の開放端に、層Fa及び層Fiを形成
して到達した塗料主剤及び硬化剤は、回転霧化ヘ
ツド2の高速回転に伴う遠心力により、接液面5
の開放端から、微粒子Rを形成して霧化放散され
る。その際、塗料主剤及び硬化剤は層Fe及び層
Fiを形成している状態のまま霧化放散されるの
で、微粒子Rの夫々が塗料主剤及び硬化剤の夫々
の層を含むものとなり、回転霧化ヘツド2におけ
るカツプ状部4の大径開口端部4aから、塗料主
剤及び硬化剤とが適正に混合された状態で霧化さ
れた塗料が放散されることになる。 Then, the paint main agent and curing agent that reach the large-diameter opening end 4a of the cup-shaped portion 4, that is, the open end of the liquid contact surface 5, forming layers Fa and Fi, are transferred to the rotary atomizing head 2 at high speed. Due to the centrifugal force associated with rotation, the wetted surface 5
From the open end of , fine particles R are formed and atomized and dispersed. At that time, the paint main agent and curing agent are used in layer Fe and layer
Since the fine particles R are atomized and dispersed while still forming Fi, each of the fine particles R contains the respective layers of the paint base agent and the curing agent, and the large-diameter opening end of the cup-shaped portion 4 in the rotary atomization head 2 From the part 4a, the atomized paint in which the main paint agent and the curing agent are properly mixed is emitted.
従つて、被塗装体の表面には、白色顔料を含む
アクリル樹脂系塗料主剤とイソシアネート系硬化
剤とが3:1の重量比をもつて混合されて得られ
る塗料が均質に付着せしめられての塗装が施され
る。 Therefore, a paint obtained by mixing an acrylic resin paint base containing a white pigment and an isocyanate hardener at a weight ratio of 3:1 is uniformly adhered to the surface of the object to be painted. Paint is applied.
このようにして被塗装体に対する白色顔料を含
むアクリル樹脂系塗料主剤を用いての塗装が施さ
れた後、他の被塗装体に対する赤色顔料を含むア
クリル樹脂系塗料主剤を用いての塗装を施すべ
く、塗料主剤の色替えが行われるにあたつては、
ポンプ27及び28の作動が停止されて、塗料槽
33及び硬化剤槽34からの塗料主剤及び硬化剤
の供給が停止されるとともに、洗浄液供給用パイ
プ35に設けられたポンプ37が作動せしめられ
る。これにより、洗浄液槽38に貯留されたシン
ナー等の洗浄液が、洗浄液供給用パイプ35を通
じ、流量調整器36を介して洗浄液供給ノズル1
8に導かれる。そして、洗浄液供給ノズル18に
導かれた洗浄液が、洗浄液供給ノズル18の開口
端18aから回転する回転霧化ヘツド2における
カツプ状部4の接液面5に供給されて、回転霧化
ヘツド2内の洗浄が行われる。 After the object to be painted is coated with an acrylic resin paint base containing a white pigment, the other objects to be painted are painted using an acrylic resin paint base containing a red pigment. Therefore, when changing the color of the paint base,
The operation of the pumps 27 and 28 is stopped, and the supply of the paint main agent and curing agent from the paint tank 33 and the curing agent tank 34 is stopped, and the pump 37 provided in the cleaning liquid supply pipe 35 is activated. As a result, the cleaning liquid such as thinner stored in the cleaning liquid tank 38 is supplied to the cleaning liquid supply nozzle 1 through the cleaning liquid supply pipe 35 and the flow rate regulator 36.
Guided by 8. Then, the cleaning liquid guided to the cleaning liquid supply nozzle 18 is supplied from the opening end 18a of the cleaning liquid supply nozzle 18 to the liquid contact surface 5 of the cup-shaped part 4 of the rotating rotary atomizing head 2, and the inside of the rotary atomizing head 2 is supplied. cleaning is performed.
その後、ポンプ37の作動が停止されるととも
にポンプ26及び28が作動せしめられ、塗料槽
32及び硬化剤槽34に貯留された赤色顔料を含
むアクリル樹脂系塗料主剤及びイソシアネート系
硬化剤が、塗料供給用パイプ20a及び硬化剤供
給用パイプ20cを通じ、流量調整器22及び2
4による調量が行われて、塗料供給ノズル部16
における塗料供給ノズル16a及び硬化剤供給ノ
ズル16cに導かれ、さらに、塗料供給ノズル1
6a及び硬化剤供給ノズル16cに夫々導かれた
塗料主剤及び硬化剤が、塗料供給ノズル16aの
開口端17a及び硬化剤供給ノズル16cの開口
端17cから同時に噴出され、高速で回転する回
転霧化ヘツド2におけるカツプ状部4の接液面5
に対して供給される。このときにも、塗料供給ノ
ズル16aの開口端17a及び硬化剤供給ノズル
16cの開口端17cは、第1図に示される如
く、カツプ状部4の接液面5の近傍において、回
転霧化ヘツド2の回転軸線に直交する方向に重ね
られて隣接配置されているので、塗料供給ノズル
16aの開口端17aから噴出する塗料主剤と、
硬化剤供給ノズル16cの開口端17cから噴出
する硬化剤とが、回動する接液面5に設けられた
表面処理層44上の略同一位置に衝突せしめられ
ることになる。 Thereafter, the operation of the pump 37 is stopped, and the pumps 26 and 28 are started, and the acrylic resin paint base and isocyanate hardener containing the red pigment stored in the paint tank 32 and hardener tank 34 are supplied to the paint. The flow rate regulators 22 and 2 are
4 is performed, and the paint supply nozzle section 16
The paint supply nozzle 16a and the curing agent supply nozzle 16c are further connected to the paint supply nozzle 1.
6a and the curing agent supply nozzle 16c are simultaneously ejected from the open end 17a of the paint supply nozzle 16a and the open end 17c of the curing agent supply nozzle 16c, and the rotary atomizing head rotates at high speed. Liquid contact surface 5 of cup-shaped part 4 in 2
supplied for. Also at this time, the opening end 17a of the paint supply nozzle 16a and the opening end 17c of the curing agent supply nozzle 16c are connected to the rotary atomizing head in the vicinity of the liquid contact surface 5 of the cup-shaped part 4, as shown in FIG. 2 are stacked and adjacent to each other in the direction perpendicular to the rotational axis of the two, so that the paint main agent ejected from the open end 17a of the paint supply nozzle 16a,
The curing agent jetted from the open end 17c of the curing agent supply nozzle 16c collides with substantially the same position on the surface treatment layer 44 provided on the rotating liquid contact surface 5.
従つて、この場合にも、上述の場合と同様にし
て、塗料主剤及び硬化剤が、接液面5に設けられ
た表面処理層44上において回転霧化ヘツド2の
回転軸線に直交する方向に重ねられる夫々の層を
形成して接液面5の開放端に向かつて移動してい
き、接液面5の開放端から霧化放散される。ま
た、表面処理層44は、塗料主剤及び硬化剤が受
ける流動抵抗を低減せしめるものとされているの
で、塗料主剤及び硬化剤が接液面5上で乱流を形
成するという事態は生じない。そして、回転霧化
ヘツド2におけるカツプ状部4の大径開口端部4
aから、塗料主剤及び硬化剤とが適正に混合され
た状態で霧化された塗料が放散されることにな
り、被塗装体の表面には、赤色顔料を含むアクリ
ル樹脂系塗料主剤とイソシアネート系硬化剤とが
所定の重量比をもつて混合されて得られる塗料が
均質に付着せしめられての塗装が施される。 Therefore, in this case as well, as in the case described above, the paint main ingredient and curing agent are applied on the surface treatment layer 44 provided on the liquid contact surface 5 in a direction perpendicular to the rotational axis of the rotary atomizing head 2. The layers are stacked one on top of the other and move towards the open end of the liquid contact surface 5, and are atomized and dispersed from the open end of the liquid contact surface 5. Furthermore, since the surface treatment layer 44 is intended to reduce the flow resistance experienced by the paint base material and hardening agent, a situation in which the paint base material and hardening agent form a turbulent flow on the liquid contact surface 5 does not occur. The large-diameter open end 4 of the cup-shaped portion 4 in the rotary atomizing head 2
From a, the atomized paint is dispersed with the paint base and curing agent properly mixed, and the acrylic resin paint base containing the red pigment and the isocyanate base are sprayed onto the surface of the object to be painted. A coating is applied by uniformly adhering a coating material obtained by mixing a curing agent and a curing agent at a predetermined weight ratio.
なお、第2図に示される例において、ポンプ2
6,27及び28が同時に作動せしめられ、塗料
槽32及び33に貯留された赤色顔料を含むアク
リル樹脂系塗料主剤及び白色顔料を含むアクリル
樹脂系塗料主剤、及び、硬化剤槽34に貯留され
たイソシアネート系硬化剤が、塗料供給用パイプ
20a及び20b、及び、硬化剤供給用パイプ2
0cを通じて、塗料供給ノズル部16における塗
料供給ノズル16a及び16b、及び、硬化剤供
給ノズル16cに夫々導かれ、さらに、塗料供給
ノズル16a及び16b、及び、硬化剤供給ノズ
ル16cに夫々導かれた塗料主剤及び硬化剤が、
塗料供給ノズル16a及び16bの開口端17a
及び17b、及び、硬化剤供給ノズル16cの開
口端17cから同時に噴出され、高速で回転する
回転霧化ヘツド2におけるカツプ状部4の接液面
5に対して供給されるようになされてもよい。斯
かる場合には、塗料供給ノズル16a及び16b
の開口端17a及び17bから夫々噴出する塗料
主剤と、硬化剤供給ノズル16cの開口端17c
から噴出する硬化剤とが、回動する接液面5に設
けられた表面処理層44上の略同一位置に衝突せ
しめられることになる。 In addition, in the example shown in FIG.
6, 27, and 28 were operated simultaneously, and the acrylic resin paint base containing red pigment stored in paint tanks 32 and 33 and the acrylic resin paint base containing white pigment stored in hardener tank 34. The isocyanate curing agent is supplied to the paint supply pipes 20a and 20b and the curing agent supply pipe 2.
The paint is guided to the paint supply nozzles 16a and 16b and the curing agent supply nozzle 16c in the paint supply nozzle section 16 through the paint supply nozzle 0c, and further guided to the paint supply nozzles 16a and 16b and the curing agent supply nozzle 16c, respectively. The main agent and curing agent are
Open ends 17a of paint supply nozzles 16a and 16b
and 17b and the opening end 17c of the curing agent supply nozzle 16c, and may be simultaneously jetted out and supplied to the liquid contact surface 5 of the cup-shaped portion 4 in the rotary atomization head 2 rotating at high speed. . In such a case, the paint supply nozzles 16a and 16b
and the opening end 17c of the curing agent supply nozzle 16c.
The curing agent ejected from the liquid contact surface 5 collides with substantially the same position on the surface treatment layer 44 provided on the rotating liquid contact surface 5.
そして、斯かる場合には、塗料供給ノズル16
a及び16bの開口端17a及び17bから夫々
噴出される2種の塗料主剤が混合されたものと硬
化剤が、接液面5に設けられた表面処理層44上
において回転霧化ヘツド2の回転軸線に直交する
方向に重ねられる夫々の層を形成して接液面5の
開放端に向かつて移動していき、接液面5の開放
端から霧化放散される。それにより、被塗装体の
表面には、赤色顔料を含むアクリル樹脂系塗料主
剤と白色顔料を含むアクリル樹脂系塗料主剤とイ
ソシアネート系硬化剤とが、所定の重量比をもつ
て混合されて得られる塗料が均質に付着せしめら
れての塗装が施される。 In such a case, the paint supply nozzle 16
The mixture of the two types of paint main ingredients and the curing agent that are sprayed from the open ends 17a and 17b of the a and 16b, respectively, are sprayed onto the surface treatment layer 44 provided on the liquid contact surface 5 by the rotation of the rotary atomizing head 2. The layers are stacked in a direction perpendicular to the axis and move toward the open end of the liquid contact surface 5, and are atomized and dispersed from the open end of the liquid contact surface 5. Thereby, on the surface of the object to be painted, an acrylic resin paint base containing a red pigment, an acrylic resin paint base containing a white pigment, and an isocyanate curing agent are mixed in a predetermined weight ratio. Paint is applied by making the paint adhere homogeneously.
さらに、上述の例とは異なり、第2図に示され
る例における塗料槽32及び33に、例えば、メ
ラミンアルキド系塗料等の赤色塗料及び白色塗料
が夫々貯蔵されるようにされ、被塗装体に対する
これら2種の塗料の混合塗装が行われるようにさ
れてもよい。 Further, unlike the above-described example, the paint tanks 32 and 33 in the example shown in FIG. 2 are configured to store red paint and white paint, such as melamine alkyd paint, respectively. Mixed coating of these two types of paints may be performed.
斯かる場合には、ポンプ26及び27が作動せ
しめられ、塗料槽32及び33に貯留された赤色
塗料及び白色塗料が、塗料供給用パイプ20a及
び20bを通じ、流量調整器22及び23による
調量が行われて、塗料供給ノズル部16における
塗料供給ノズル16a及び16bに夫々導かれ、
さらに、塗料供給ノズル16a及び16bに導か
れた塗料の夫々が、塗料供給ノズル16a及び1
6bの開口端17a及び17bから同時に噴出さ
れ、高速で回転する回転霧化ヘツド2におけるカ
ツプ状部4の接液面5に対して供給される。斯か
る場合には、塗料供給ノズル16a及び16bの
開口端17a及び17bから夫々噴出する塗料
が、回動する接液面5に設けられた表面処理層4
4上の略同一位置に衝突せしめられることにな
る。 In such a case, the pumps 26 and 27 are operated, and the red paint and white paint stored in the paint tanks 32 and 33 are metered by the flow rate regulators 22 and 23 through the paint supply pipes 20a and 20b. and are guided to the paint supply nozzles 16a and 16b, respectively, in the paint supply nozzle section 16,
Furthermore, the paint introduced to the paint supply nozzles 16a and 16b is supplied to the paint supply nozzles 16a and 16b, respectively.
The liquid is simultaneously ejected from the open ends 17a and 17b of the atomizer 6b, and is supplied to the liquid contact surface 5 of the cup-shaped portion 4 in the rotary atomizing head 2 rotating at high speed. In such a case, the paint ejected from the open ends 17a and 17b of the paint supply nozzles 16a and 16b, respectively, is applied to the surface treatment layer 4 provided on the rotating liquid contact surface 5.
The collision will occur at approximately the same position on 4.
そして、この場合には、塗料供給ノズル16a
及び16bの開口端17a及び17bから夫々噴
出される2種の塗料が、接液面5に設けられた表
面処理層44上に、その比重に応じて、回転霧化
ヘツド2の回転軸線に直交する方向に重ねられる
夫々の層を形成して接液面5の開放端に向かつて
移動していき、接液面5の開放端から霧化放散さ
れる。それにより、被塗装体の表面には、赤色塗
料と白色塗料とが、所定の重量比をもつて混合さ
れて得られる混合塗料が均質に付着せしめられて
の塗装が施される。 In this case, the paint supply nozzle 16a
The two types of paint sprayed from the open ends 17a and 17b of the paints 16b and 16b are sprayed onto the surface treatment layer 44 provided on the liquid-contacted surface 5, depending on their specific gravity, at right angles to the axis of rotation of the rotary atomizing head 2. The atomized particles are formed into layers stacked in the same direction as each other, and move toward the open end of the liquid contact surface 5, and are atomized and dispersed from the open end of the liquid contact surface 5. As a result, the surface of the object to be painted is coated with a mixed paint obtained by mixing red paint and white paint in a predetermined weight ratio, which is uniformly adhered to the surface.
なお、上述の例においては、塗料供給ノズル部
16が、塗料供給ノズルに加えて硬化剤供給ノズ
ルを含むものとされているが、斯かる塗料供給ノ
ズル部16に代えて、複数の塗料供給ノズルのみ
で形成される塗料供給ノズル部を用いることもで
きる。 In the above example, the paint supply nozzle section 16 includes a curing agent supply nozzle in addition to the paint supply nozzle, but instead of the paint supply nozzle section 16, a plurality of paint supply nozzles may be used. It is also possible to use a paint supply nozzle section formed by a chisel.
(発明の効果)
以上の説明から明らかな如く、本発明に係る回
転霧化静電塗装装置によれば、静電塗装用回転霧
化ヘツドに対して塗料主剤と硬化剤とを、あるい
は、複数種の塗料を個別に供給して、それらを回
転霧化ヘツドから飛散させるにあたり、回転霧化
ヘツドの接液面に供給される塗料主剤及び硬化
剤、あるいは、複数種の塗料が、回転霧化ヘツド
の回転軸線に直交する方向に重なる夫々の層を形
成しつつ接液面の開放端に向かつて移動するもの
とされ、接液面の開放端から霧化放散されるが、
その際、接液面に塗料主剤及び硬化剤あるいは複
数種の塗料が受ける流動抵抗を低減させる層が設
けられているので、塗料主剤及び硬化剤あるいは
複数種の塗料が接液面上で乱流を生じて、夫々の
層が適正に重ねられる状態を乱すことが防止され
る。従つて、塗料主剤と硬化剤とが、もしくは、
複数種の塗料が適正に混合されて霧化放散される
状態が得られ、被塗装体に対する塗料の塗布が一
様に行われるようにすることができて、被塗装体
の塗装面を光沢、硬度及び耐候性等における斑の
ない優れたものとすることができる。(Effects of the Invention) As is clear from the above explanation, according to the rotary atomizing electrostatic coating device according to the present invention, a paint base material and a curing agent, or a plurality of them, can be applied to a rotary atomizing head for electrostatic coating. When various types of paints are individually supplied and scattered from the rotary atomizing head, the paint main agent and curing agent, or multiple types of paints supplied to the liquid contact surface of the rotary atomizing head, are It is assumed that the particles move toward the open end of the liquid contact surface while forming layers that overlap in a direction perpendicular to the rotational axis of the head, and are atomized and dispersed from the open end of the liquid contact surface.
At that time, since a layer is provided on the surface in contact with the liquid to reduce the flow resistance experienced by the main paint agent, curing agent, or multiple types of paint, the main paint agent, curing agent, or multiple types of paint flow turbulently on the surface in contact with the liquid. This prevents the layers from interfering with the proper stacking of the layers. Therefore, the paint main ingredient and the curing agent, or
A state in which multiple types of paint are properly mixed and atomized and dispersed can be obtained, and the paint can be uniformly applied to the object to be painted, making the painted surface of the object glossy and shiny. It can be made to have excellent hardness, weather resistance, etc. without any unevenness.
第1図は本発明に係る回転霧化静電塗装装置の
一例における要部を示す断面図、第2図は本発明
に係る回転霧化静電塗装装置の一例を示す概略構
成図である。
図中、2は回転霧化ヘツド、4はカツプ状部、
5は接液面、11はエアモータ、16は塗料供給
ノズル部、17は開口部、20a及び20bは塗
料供給用パイプ、20cは硬化剤供給用パイプ、
32及び33は塗料槽、34は硬化剤槽、44は
表面処理層である。
FIG. 1 is a sectional view showing essential parts of an example of a rotary atomizing electrostatic coating apparatus according to the present invention, and FIG. 2 is a schematic configuration diagram showing an example of a rotary atomizing electrostatic coating apparatus according to the present invention. In the figure, 2 is a rotating atomizing head, 4 is a cup-shaped part,
5 is a liquid contact surface, 11 is an air motor, 16 is a paint supply nozzle section, 17 is an opening, 20a and 20b are paint supply pipes, 20c is a curing agent supply pipe,
32 and 33 are paint tanks, 34 is a curing agent tank, and 44 is a surface treatment layer.
Claims (1)
面状の接液面を備える回転霧化ヘツドと、該回転
霧化ヘツドを上記接液面により包囲される回転軸
線をもつて回転するものとすべく駆動する回転駆
動手段と、上記回転霧化ヘツド内に臨むものとさ
れた開口端を有して設けられ、上記回転霧化ヘツ
ドにおける接液面に塗料を供給する複数の供給ノ
ズルとを備え、 上記複数の供給ノズルが、各々が有する開口端
の夫々から塗料もしくは塗料を構成する液剤を、
上記回転霧化ヘツドの接液面における略同一の位
置に向けて同時に噴出させるべく、上記開口端が
上記回転霧化ヘツドの接液面の近傍に隣接配置さ
れて配されるとともに、上記回転霧化ヘツドにお
ける接液面が、上記塗料もしくは塗料を構成する
液剤が受ける流動抵抗を低減させる層によつて覆
われたものとされることを特徴とする回転霧化静
電塗装装置。[Scope of Claims] 1. A rotary atomizing head having a wetted surface in the form of an inner surface of a cup having an open end for atomizing and dispersing paint, and a rotating axis surrounding the rotary atomizing head by the wetted surface. and a rotary drive means for driving the rotary atomizing head to rotate, and an open end facing into the rotary atomizing head, and supplying paint to the liquid contact surface of the rotary atomizing head. a plurality of supply nozzles, each of which supplies the paint or a liquid forming the paint from its respective open end;
The opening end is arranged adjacent to the liquid contact surface of the rotary atomization head so as to simultaneously spray the liquid to substantially the same position on the liquid contact surface of the rotary atomization head. 1. A rotary atomizing electrostatic coating device, characterized in that a surface in contact with a liquid in a coating head is covered with a layer that reduces flow resistance experienced by the paint or a liquid agent constituting the paint.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP6009486A JPS62216664A (en) | 1986-03-18 | 1986-03-18 | Rotating atomization electrostatic coating device |
| US07/026,487 US4785995A (en) | 1986-03-18 | 1987-03-16 | Methods and apparatus for conducting electrostatic spray coating |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP6009486A JPS62216664A (en) | 1986-03-18 | 1986-03-18 | Rotating atomization electrostatic coating device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS62216664A JPS62216664A (en) | 1987-09-24 |
| JPH0474062B2 true JPH0474062B2 (en) | 1992-11-25 |
Family
ID=13132157
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP6009486A Granted JPS62216664A (en) | 1986-03-18 | 1986-03-18 | Rotating atomization electrostatic coating device |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS62216664A (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2776951B2 (en) * | 1990-03-29 | 1998-07-16 | マツダ株式会社 | Rotary atomizing electrostatic coating equipment |
| DE102006022057B3 (en) * | 2006-05-11 | 2007-10-31 | Dürr Systems GmbH | Rotary atomizer`s application unit for use in varnishing machine, has surface layer, on which thin coating medium with specific film thickness is formed, where layer reduces boundary surface friction between medium and overflow surface |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5745370A (en) * | 1980-08-30 | 1982-03-15 | Nippon Ranzubaagu Kk | Method for mixing and spraying different kind of liquid |
| JPS58190456A (en) * | 1982-04-30 | 1983-11-07 | 三菱電機株式会社 | Golf excerciser |
-
1986
- 1986-03-18 JP JP6009486A patent/JPS62216664A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS62216664A (en) | 1987-09-24 |
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