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JPH0477924B2 - - Google Patents
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JPH0477924B2 - - Google Patents

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Publication number
JPH0477924B2
JPH0477924B2 JP19963888A JP19963888A JPH0477924B2 JP H0477924 B2 JPH0477924 B2 JP H0477924B2 JP 19963888 A JP19963888 A JP 19963888A JP 19963888 A JP19963888 A JP 19963888A JP H0477924 B2 JPH0477924 B2 JP H0477924B2
Authority
JP
Japan
Prior art keywords
pressure
relief valve
valve body
secondary side
relief
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP19963888A
Other languages
Japanese (ja)
Other versions
JPH0247705A (en
Inventor
Yoshihiko Hasegawa
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
TLV Co Ltd
Original Assignee
TLV Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by TLV Co Ltd filed Critical TLV Co Ltd
Priority to JP19963888A priority Critical patent/JPH0247705A/en
Publication of JPH0247705A publication Critical patent/JPH0247705A/en
Publication of JPH0477924B2 publication Critical patent/JPH0477924B2/ja
Granted legal-status Critical Current

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  • Control Of Fluid Pressure (AREA)

Description

【発明の詳細な説明】 産業上の利用分野 本発明は圧縮空気等の流体配管系に取り付け
て、二次側の流体圧力を一定の設定圧力に保つ減
圧弁に関し、特に二次側圧力をリリーフしながら
二次側の流体圧力を高精度にて一定の認定圧力に
保つ減圧弁のリリーフ機構に関する。
[Detailed Description of the Invention] Industrial Application Field The present invention relates to a pressure reducing valve that is attached to a fluid piping system for compressed air or the like to maintain fluid pressure on the secondary side at a constant set pressure, and in particular, relates to a pressure reducing valve that is used to relieve the secondary side pressure. The present invention relates to a relief mechanism for a pressure reducing valve that maintains fluid pressure on the secondary side at a constant certified pressure with high precision.

従来技術 例えば従来の空気圧用減圧弁は第3図に示すよ
うに、入口90と出口91を有する本体101
と、圧力調整バネ108を収容したボンネット部
材109でケーシングを形成し、本体101に弁
バネ104で弁座92側に付勢した弁体102を
配して、弁体102とステム103を結合し、ス
テム103の上端を、ダイヤフラム105にダイ
ヤフラム受け106を介してねじ結合したリリー
フ弁シート107に当接せしめたものがある。
Prior Art For example, as shown in FIG. 3, a conventional pneumatic pressure reducing valve has a main body 101 having an inlet 90 and an outlet 91.
A casing is formed by a bonnet member 109 containing a pressure adjustment spring 108, a valve body 102 biased toward the valve seat 92 by a valve spring 104 is arranged in the main body 101, and the valve body 102 and the stem 103 are connected. , the upper end of the stem 103 is brought into contact with a relief valve seat 107 that is screwed to the diaphragm 105 via a diaphragm receiver 106.

圧力を設定する場合、ハンドル111を回転し
て圧力調整バネ108のバネ力を調節して、この
バネ力とつり合うようにダイヤフラム105の下
面に作用する二次側圧力を調整する。
When setting the pressure, the spring force of the pressure adjustment spring 108 is adjusted by rotating the handle 111, and the secondary pressure acting on the lower surface of the diaphragm 105 is adjusted to balance this spring force.

二次側圧力が設定圧力よりも低くなると、ダイ
ヤフラム105は圧力調整バネ108により下方
に変位してステム103を介して弁体102を開
弁して一次側の高圧流体が二次側に補給されるこ
とにより二次側は所定の設定圧力に維持される。
When the secondary side pressure becomes lower than the set pressure, the diaphragm 105 is displaced downward by the pressure adjustment spring 108 and the valve body 102 is opened via the stem 103, so that the high pressure fluid on the primary side is supplied to the secondary side. As a result, the secondary side is maintained at a predetermined set pressure.

反対に二次側圧力が設定圧力よりも高くなる
と、ダイヤフラム105は二次側圧力により圧力
調整バネ108側に変位して、ステム103はリ
リーフ弁シート107から離座することにより二
次側圧力はリリーフ弁シート107内のリリーフ
孔93およびボンネット部材109内の逃がし孔
94よりケーシング外に放出されて二次側圧力は
所定の設定圧力に維持される。
On the other hand, when the secondary pressure becomes higher than the set pressure, the diaphragm 105 is displaced toward the pressure adjustment spring 108 due to the secondary pressure, and the stem 103 is separated from the relief valve seat 107, thereby reducing the secondary pressure. The pressure is released to the outside of the casing through the relief hole 93 in the relief valve seat 107 and the relief hole 94 in the bonnet member 109, and the secondary pressure is maintained at a predetermined set pressure.

本発明が解決しようとする課題 この場合、二次側圧力の変動巾が大きくて二次
側圧力を精度良く所定値に維持することが出来な
い問題があつた。即ち、設定圧力は二次側の流体
圧力とバネ力との釣合により決まるのであるが、
この設定圧力が正確にはある巾を持つた値となつ
ているためである。第2図の設定圧力と実際の二
次側圧力の関係において一点鎖線で示すように、
二次側圧力は設定圧力中心値を越えて設定圧力上
限値に至つて初めてリリーフ弁シートから放出さ
れたり、反対に設定圧力中心値を下回つて設定圧
力下限値に至つて初めて高圧の一次側圧力流体が
補給される。従つて実際の二次側圧力は設定圧力
上下限値の間で変動することとなり、精度良く所
定値に維持できないのである。このことは特に二
次側圧力を正確に制御しなければならない場合に
おいて問題となる。
Problems to be Solved by the Invention In this case, there was a problem in that the fluctuation range of the secondary side pressure was large and the secondary side pressure could not be accurately maintained at a predetermined value. In other words, the set pressure is determined by the balance between the fluid pressure on the secondary side and the spring force.
This is because this set pressure is precisely a value with a certain range. As shown by the dashed line in the relationship between the set pressure and the actual outlet pressure in Figure 2,
The secondary side pressure is released from the relief valve seat only when it exceeds the set pressure center value and reaches the set pressure upper limit, and conversely, it is not released from the high pressure primary side until it falls below the set pressure center value and reaches the set pressure lower limit. Pressure fluid is replenished. Therefore, the actual secondary side pressure fluctuates between the upper and lower set pressure limits, and cannot be accurately maintained at a predetermined value. This is particularly problematic when the outlet pressure must be precisely controlled.

従つて本発明の技術的課題は、設定圧力値の巾
を小さくすることにより、二次側圧力の変動巾を
小さくして、二次側圧力を精度良く所定値に維持
することである。
Therefore, a technical problem of the present invention is to reduce the width of the set pressure value, thereby reducing the range of fluctuation of the secondary side pressure, and maintain the secondary side pressure at a predetermined value with high accuracy.

課題を解決するための技術的手段 上記の技術的課題を解決する為に溝じた本発明
の技術的手段は、二次側圧力を圧力応動部材の一
面に加え、他面に圧力調整手段を連結して、圧力
応動部材の変位をパイロツト部材を介して主弁体
に伝達して主弁口を開閉する減圧弁において、主
弁体に変位を伝達するパイロツト部材とは別個の
副パイロツト部材を設け、当該副パイロツト部材
とリリーフ弁体を当接せしめ、リリーフ弁体に対
向した位置にリリーフ弁口を形成し、上記リリー
フ弁体と弁ケーシングをベローズで固着して、ベ
ローズと副パイロツト部材で圧力空間を形成し、
圧力空間とリリーフ弁口部に二次側圧力を導入す
る導入路を連結し、リリーフ弁体が開弁した場合
にリリーフ弁口部と系外の大気を連通する連通路
を設け、上記リリーフ弁体をリリーフ弁口の反対
側に付勢する付勢手段を設けたものである。
Technical Means for Solving the Problems The technical means of the present invention aimed at solving the above technical problems is to apply secondary side pressure to one side of the pressure-responsive member and apply pressure adjustment means to the other side. In a pressure reducing valve that opens and closes a main valve port by connecting the pressure-responsive member to the main valve body via the pilot member, a sub-pilot member is provided that is separate from the pilot member that transmits the displacement to the main valve body. a relief valve port is formed at a position opposite to the relief valve body, the relief valve body and the valve casing are fixed with a bellows, and the bellows and the relief valve body are brought into contact with each other. forming a pressure space,
An introduction path for introducing secondary side pressure is connected to the pressure space and the relief valve port, and a communication path is provided to communicate the relief valve port and the atmosphere outside the system when the relief valve body is opened. A biasing means for biasing the body toward the opposite side of the relief valve opening is provided.

作 用 主弁体に変位を伝達するパイロツト部材及び副
パイロツト部材は、二次側圧力が圧力調整手段に
より調整された設定圧力と等しくなると一次側の
高圧流体が作用せず自由状態となる。自由状態と
なつた副パイロツト部材にはリリーフ弁体を介し
てリリーフ弁口の開口方向に付勢手段により付勢
力が作用している。従つて、副パイロツト部材と
リリーフ弁体はリリーフ弁口から離座することに
より導入路で連結された二次側圧力が連通路を経
て大気に放出される。二次側圧力が大気に放出さ
れ設定圧力下限値に至ると、圧力応動部材が変位
してパイロツト部材と副パイロツト部材に一次側
の高圧流体が作用して自由状態でなくなり、副パ
イロツト部材によりリリーフ弁体がリリーフ弁口
を閉口すると共にパイロツト部材により主弁体が
開弁せしめられて高圧の一次側流体を二次側に供
給する。二次側圧力はその一部が導入路を経てベ
ローズと副パイロツト部材で形成された圧力空間
に、及び、リリーフ弁口部に達する。リリーフ弁
体を介して二次側圧力は、圧力空間側とリリーフ
弁口側とで相殺される。従つて、リリーフ弁体に
は二次側圧力に関係なく副パイロツト部材からの
力と付勢手段の付勢力のみが作用する。第2図の
設定圧力の実際の二次側圧力の関係において実線
で示すように、二次側圧力は設定圧力中心値から
設定圧力上限値へ変動することはなくただちに設
定圧力下限値の方向に変動することにより、設定
圧力値の巾は半減される。
Operation: When the secondary pressure becomes equal to the set pressure adjusted by the pressure adjustment means, the pilot member and the sub-pilot member that transmit displacement to the main valve body are freed from the action of the high-pressure fluid on the primary side. A biasing force is applied to the sub-pilot member in a free state through the relief valve body in the opening direction of the relief valve port by the biasing means. Therefore, when the auxiliary pilot member and the relief valve body are separated from the relief valve port, the secondary pressure connected through the introduction path is released to the atmosphere through the communication path. When the secondary side pressure is released to the atmosphere and reaches the set pressure lower limit, the pressure responsive member is displaced and the high pressure fluid on the primary side acts on the pilot member and sub-pilot member so that they are no longer in a free state and are relieved by the sub-pilot member. While the valve body closes the relief valve port, the main valve body is opened by the pilot member to supply high-pressure primary side fluid to the secondary side. A portion of the secondary pressure reaches the pressure space formed by the bellows and the sub-pilot member through the introduction path, and reaches the relief valve opening. The secondary pressure is canceled out between the pressure space side and the relief valve port side via the relief valve body. Therefore, only the force from the sub-pilot member and the biasing force of the biasing means act on the relief valve body, regardless of the secondary side pressure. As shown by the solid line in the relationship between set pressure and actual outlet pressure in Figure 2, the outlet pressure does not fluctuate from the set pressure center value to the set pressure upper limit value, but immediately moves toward the set pressure lower limit value. Due to the variation, the width of the set pressure value is halved.

発明の効果 二次側圧力に関係なく、副パイロツト部材に高
圧の一次側流体が作用した場合はリリーフ弁口が
閉口し、作用しなくなるとただちにリリーフ弁口
が開口し二次側圧力を大気に放出することにより
設定圧力値の巾が半減され、二次側圧力の変動巾
も半減され精度良く二次側圧力を維持することが
できる。
Effects of the invention Regardless of the secondary side pressure, when high pressure primary side fluid acts on the sub-pilot member, the relief valve port closes, and as soon as it stops acting, the relief valve port opens and the secondary side pressure is released to the atmosphere. By discharging, the width of the set pressure value is halved, and the fluctuation width of the secondary side pressure is also halved, making it possible to maintain the secondary side pressure with high accuracy.

実施例 上記の技術的手段の具体例を示す実施例を説明
する(第1図参照)。
Embodiment An embodiment illustrating a specific example of the above technical means will be described (see FIG. 1).

流体の入口1と出口2を有し主弁口3とパイロ
ツト部材としてのピストン4を収容するピストン
室5及びリリーフ弁部15を設けた本体8と、パ
イロツト弁部9とダイヤフラム室10を設けたパ
イロツト本体12と、圧力調整バネ11を収容す
るカバー13と、本体8の蓋部材14とで弁ケー
シングを形成する。
A main body 8 having a fluid inlet 1 and an outlet 2, a main valve port 3, a piston chamber 5 for accommodating a piston 4 as a pilot member, a relief valve section 15, a pilot valve section 9, and a diaphragm chamber 10. The pilot body 12, the cover 13 that accommodates the pressure adjustment spring 11, and the lid member 14 of the body 8 form a valve casing.

リリーフ弁部15は、副ピストン6を収容する
副ピストン7と圧力空間17部と導入路18及び
リリーフ弁蓋19で構成する。副ピストン室7は
ピストン室5と連通して設け、副ピストン6の端
部に円板状のリリーフ弁体16を配する。リリー
フ弁体16は円筒状のベローズ20を介して本体
8に取り付ける。ベローズ20と副パイロツト部
材としての副ピストン6で圧力空間17を形成す
る。副ピストン6とリリーフ弁体16の同軸上に
リリーフ弁口21を設ける。リリーフ弁口21と
圧力空間17は導入路18で二次側圧力部とつな
がつている。リリーフ弁体16とリリーフ弁蓋1
9の間に付勢手段としてのコイルバネ22を設け
て、リリーフ弁体16がリリーフ弁口21を開口
する方向に付勢する。リリーフ弁口21の外周で
本体8の一部に、リリーフ弁口21が開口した場
合に系外の大気と連通する連通通路23を設け
る。
The relief valve section 15 includes a sub-piston 7 that accommodates the sub-piston 6, a pressure space 17, an introduction path 18, and a relief valve lid 19. The sub-piston chamber 7 is provided in communication with the piston chamber 5, and a disc-shaped relief valve body 16 is disposed at the end of the sub-piston 6. The relief valve body 16 is attached to the main body 8 via a cylindrical bellows 20. A pressure space 17 is formed by the bellows 20 and the sub-piston 6 as a sub-pilot member. A relief valve port 21 is provided coaxially with the sub-piston 6 and the relief valve body 16. The relief valve port 21 and the pressure space 17 are connected to the secondary pressure section through the introduction passage 18. Relief valve body 16 and relief valve lid 1
A coil spring 22 as a biasing means is provided between 9 and 9 to bias the relief valve body 16 in the direction in which the relief valve port 21 is opened. A communication passage 23 is provided in a part of the main body 8 on the outer periphery of the relief valve port 21, which communicates with the atmosphere outside the system when the relief valve port 21 is opened.

パイロツト弁部9は、パイロツト弁体30と、
ダイヤフラム31の動きをパイロツト弁体30に
伝達するステム32で形成する。
The pilot valve portion 9 includes a pilot valve body 30,
It is formed by a stem 32 that transmits the movement of the diaphragm 31 to the pilot valve body 30.

主弁口3の入口1側にコイルバネ33で主弁口
3方向に付勢された主弁体34を配する。主弁体
34の入口1側にはスクリーン35を取り付け
る。
A main valve body 34 biased toward the main valve port 3 by a coil spring 33 is disposed on the inlet 1 side of the main valve port 3. A screen 35 is attached to the inlet 1 side of the main valve body 34.

符号36はピストン室5内の圧力を二次側に逃
がす逃がし孔である。この逃がし孔を適当な大き
さにすることにより副ピストン6に逃がし孔は必
ずしも必要ではない。
Reference numeral 36 is a relief hole that releases the pressure inside the piston chamber 5 to the secondary side. By making this escape hole an appropriate size, the sub-piston 6 does not necessarily need an escape hole.

入口4から流入してきた流体は、一部がパイロ
ツト入口通路30を通つてパイロツト弁部9に達
する。出口2側、すなわち二次側の圧力は導入路
18とパイロツト出口通路38を通つてダイヤフ
ラム室10に達する。二次側圧力が設定圧力中心
値と等しくなると、ダイヤフラム31が圧力調整
バネ11のバネ力とバランスしてパイロツト弁体
30が閉弁する。パイロツト弁体30が閉弁する
とピストン室5と副ピストン室7への一次側圧力
の供給が絶たれピストン4と副ピストン6は自由
状態となる。副パイロツト部材としての副ピスト
ン6が自由状態になると、コイルバネ22により
リリーフ弁体16がリリーフ弁口21から離座し
て二次側圧力を連通路23より系外に放出する。
二次側圧力が低下して設定圧力下限値に達すると
ダイヤフラム31が圧力調整バネ11により下方
へ変位してパイロツト弁体30が開弁することに
より、副ピストン6がリリーフ弁口21側へ変位
せしめられリリーフ弁体16が閉弁すると共に主
弁体34も押し下げられ一次側の高圧流体が二次
側に供給される。
A portion of the fluid flowing in from the inlet 4 passes through the pilot inlet passage 30 and reaches the pilot valve portion 9. The pressure on the outlet 2 side, that is, on the secondary side, reaches the diaphragm chamber 10 through the inlet passage 18 and the pilot outlet passage 38. When the secondary side pressure becomes equal to the set pressure center value, the diaphragm 31 is balanced with the spring force of the pressure adjustment spring 11, and the pilot valve body 30 closes. When the pilot valve body 30 closes, the supply of primary side pressure to the piston chamber 5 and the sub-piston chamber 7 is cut off, and the piston 4 and the sub-piston 6 become free. When the auxiliary piston 6 as the auxiliary pilot member becomes free, the relief valve body 16 is separated from the relief valve port 21 by the coil spring 22, and the secondary side pressure is released from the communication path 23 to the outside of the system.
When the secondary side pressure decreases and reaches the set pressure lower limit value, the diaphragm 31 is displaced downward by the pressure adjustment spring 11 and the pilot valve body 30 opens, thereby displacing the sub piston 6 toward the relief valve port 21 side. As a result, the relief valve body 16 closes and the main valve body 34 is also pushed down, supplying high pressure fluid on the primary side to the secondary side.

上記の作動を繰り返すことにより二次側圧力は
設定圧力上限値まで達することはなく、従つて、
設定圧力の巾が半減され二次側圧力を精度よく所
定値に維持することができる。
By repeating the above operation, the secondary side pressure will not reach the set pressure upper limit, and therefore,
The width of the set pressure is halved, and the secondary pressure can be maintained at a predetermined value with high accuracy.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本発明の実施例の減圧弁の断面図、第
2図は減圧弁の設定圧力と実際の二次側圧力の関
係図、第3図は従来の空気圧用減圧弁の断面図で
ある。 1:入口、2:出口、3:主弁口、4:ピスト
ン、6:副ピストン、7:副ピストン室、8:本
体、9:パイロツト弁部、11:圧力調整バネ、
15:リリーフ弁部、16:リリーフ弁体、1
7:圧力空間、18:導入路、20:ベローズ、
21:リリーフ弁口、22:コイルバネ、23:
連通路、31:ダイヤフラム。
Fig. 1 is a sectional view of a pressure reducing valve according to an embodiment of the present invention, Fig. 2 is a relationship between the set pressure of the pressure reducing valve and the actual secondary pressure, and Fig. 3 is a sectional view of a conventional pneumatic pressure reducing valve. be. 1: Inlet, 2: Outlet, 3: Main valve port, 4: Piston, 6: Sub-piston, 7: Sub-piston chamber, 8: Main body, 9: Pilot valve part, 11: Pressure adjustment spring,
15: Relief valve part, 16: Relief valve body, 1
7: Pressure space, 18: Introduction path, 20: Bellows,
21: Relief valve port, 22: Coil spring, 23:
Communication path, 31: diaphragm.

Claims (1)

【特許請求の範囲】[Claims] 1 二次側圧力を圧力応動部材の一面に加え、他
面に圧力調整手段を連結して、圧力応動部材の変
位をパイロツト部材を介して主弁体に伝達して主
弁口を開閉する減圧弁において、主弁体に変位を
伝達するパイロツト部材とは別個の副パイロツト
部材を設け、当該副パイロツト部材とリリーフ弁
体を当接せしめて、リリーフ弁体に対向した位置
にリリーフ弁口を形成し、上記リリーフ弁体と弁
ケーシングをベローズで固着して、ベローズと副
パイロツト部材で圧力空間を形成し、圧力空間と
リリーフ弁口部に二次側圧力を導入する導入路を
連結し、リリーフ弁体が開弁した場合にリリーフ
弁口部と系外の大気を連通する連通路を設け、上
記リリーフ弁体をリリーフ弁口の反対側に付勢す
る付勢手段を設けた、減圧弁のリリーフ機構。
1 Pressure reduction that applies secondary side pressure to one side of the pressure responsive member and connects the pressure adjusting means to the other side to transmit the displacement of the pressure responsive member to the main valve body via the pilot member to open and close the main valve port. In the valve, an auxiliary pilot member is provided that is separate from a pilot member that transmits displacement to the main valve element, and the auxiliary pilot member and the relief valve element are brought into contact to form a relief valve port at a position opposite to the relief valve element. Then, the relief valve body and the valve casing are fixed with a bellows, a pressure space is formed by the bellows and the auxiliary pilot member, and an introduction path for introducing secondary side pressure into the relief valve opening is connected to the pressure space. A pressure reducing valve, which is provided with a communication path that communicates the relief valve port with the atmosphere outside the system when the valve body is opened, and is provided with a biasing means that biases the relief valve body toward the opposite side of the relief valve port. Relief mechanism.
JP19963888A 1988-08-09 1988-08-09 Relief mechanism for reducing valve Granted JPH0247705A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP19963888A JPH0247705A (en) 1988-08-09 1988-08-09 Relief mechanism for reducing valve

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP19963888A JPH0247705A (en) 1988-08-09 1988-08-09 Relief mechanism for reducing valve

Publications (2)

Publication Number Publication Date
JPH0247705A JPH0247705A (en) 1990-02-16
JPH0477924B2 true JPH0477924B2 (en) 1992-12-09

Family

ID=16411178

Family Applications (1)

Application Number Title Priority Date Filing Date
JP19963888A Granted JPH0247705A (en) 1988-08-09 1988-08-09 Relief mechanism for reducing valve

Country Status (1)

Country Link
JP (1) JPH0247705A (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103430118B (en) * 2011-05-17 2016-01-13 株式会社小金井 Pilot operated pressure reducing valve
JP7467002B2 (en) * 2020-08-05 2024-04-15 株式会社ダンレイ Pressure reducing valve mechanism

Also Published As

Publication number Publication date
JPH0247705A (en) 1990-02-16

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